CN110096771B - Carton paper glue spraying time calculation method - Google Patents
Carton paper glue spraying time calculation method Download PDFInfo
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- CN110096771B CN110096771B CN201910305864.7A CN201910305864A CN110096771B CN 110096771 B CN110096771 B CN 110096771B CN 201910305864 A CN201910305864 A CN 201910305864A CN 110096771 B CN110096771 B CN 110096771B
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- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/12—Timing analysis or timing optimisation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a method for calculating glue spraying time of carton paper, which comprises the following steps: (1) Acquiring size information of carton paper and water absorption performance of the carton paper, and establishing a carton paper performance model; (2) Acquiring the viscosity and the water content of the glue, and establishing a glue performance model; (3) Acquiring the size information of a nozzle of a glue spraying nozzle and glue spraying pressure, and establishing a glue spraying performance model; (4) According to the carton paper performance model, the glue performance model and the glue spraying performance model, establishing a carton paper glue spraying time calculation model; (5) And obtaining the carton paper glue spraying time through a carton paper glue spraying time calculation model. The carton paper glue spraying time obtained by the carton paper glue spraying time calculation method is not determined by glue amount obtained by experience, so that the problems of glue overflow or insecure carton paper adhesion are not easy to occur.
Description
Technical Field
The invention relates to the field of cigarette packaging, in particular to a carton paper glue spraying time calculation method.
Background
When the cigarettes are packed, carton paper is needed to pack the cigarette packets. Specifically, carton paper is glued and then is bonded in a cigarette carton conveying channel to form a carton wrapping a cigarette packet.
The gluing mode of the carton paper mainly comprises glue leaf gluing and glue spraying through a glue spraying nozzle. For the gluing mode of glue spraying of the glue spraying nozzle, the glue spraying amount of the glue spraying nozzle in unit time is a fixed value, and the glue amount on the carton paper is controlled by adjusting the glue spraying time of the glue spraying nozzle.
The glue amount required by the existing carton paper pasting is obtained according to the experience of technicians, the glue spraying time is determined by the glue amount obtained through the experience, and the problem of excessive or insufficient glue is easily caused, so that the glue is overflowed or the carton paper is not firmly pasted.
Therefore, how to provide a method for obtaining a suitable glue spraying time for carton paper and effectively avoiding the problems of glue overflow or insecure adhesion becomes a technical problem to be solved in the field.
Disclosure of Invention
The invention aims to provide a new technical scheme for obtaining the proper glue spraying time of carton paper and effectively avoiding the problem of glue overflow or infirm adhesion of the carton paper.
According to a first aspect of the invention, a method for calculating the glue spraying time of carton paper is provided.
The method for calculating the glue spraying time of the carton paper comprises the following steps:
(1) Acquiring size information of carton paper and water absorption performance of the carton paper, and establishing a carton paper performance model;
(2) Obtaining the viscosity and the water content of the glue, and establishing a glue performance model;
(3) Acquiring the size information of a nozzle of a glue spraying nozzle and glue spraying pressure, and establishing a glue spraying performance model;
(4) According to the carton paper performance model, the glue performance model and the glue spraying performance model, establishing a carton paper glue spraying time calculation model;
(5) And obtaining the carton paper glue spraying time by using the carton paper glue spraying time calculation model.
Optionally, the size information of the carton paper in the step (1) is size information of a partial area on which the glue dots are arranged on the carton paper.
Optionally, the viscosity of the glue in the step (2) is the viscosity of the glue on the carton paper to be sprayed with the glue.
Optionally, the step (1) is specifically as follows:
(1-1) acquiring size information of carton paper and water absorption performance of the carton paper, and establishing a performance model of the carton paper in advance;
and (1-2) correcting the pre-carton paper performance model according to the glue dot distribution information on the carton paper to obtain the carton paper performance model.
Optionally, the step (3) is specifically as follows:
(3-1) acquiring the size information of a nozzle of the glue spraying nozzle and the glue spraying pressure, and establishing a pre-spraying glue performance model;
and (3-2) correcting the pre-spraying glue performance model according to the distribution information of the glue spraying nozzles to obtain the glue spraying performance model.
Optionally, the step (3) further includes:
and correcting the pre-spraying glue performance model according to the obtained glue spraying response information of the glue spraying nozzle to obtain the glue spraying performance model.
Optionally, the method for calculating the carton paper glue spraying time further comprises the steps of obtaining a heating temperature curve of a heater on the side wall of the cigarette carton conveying channel and establishing a heater performance model;
the step (4) is as follows:
and establishing a carton paper glue spraying time calculation model according to the carton paper performance model, the glue spraying performance model and the heater performance model.
Optionally, the heater performance model is further corrected by a drying rate of the glue when the rod is completely removed from the rod transport path.
Optionally, the method for calculating the carton paper glue spraying time further comprises the steps of obtaining a gap curve between the cigarette carton conveying channel and the carton paper, and establishing a carton paper extrusion model;
the step (4) is as follows:
and establishing a carton paper glue spraying time calculation model according to the carton paper performance model, the glue spraying performance model, the heater performance model and the carton paper extrusion model.
Optionally, the step (4) is specifically as follows:
(4-1) establishing a carton paper glue spraying time pre-calculation model according to the carton paper performance model, the glue spraying performance model, the heater performance model and the carton paper extrusion model;
and (4-2) correcting the carton paper glue spraying time pre-calculation model according to the carton paper performance influence factor, the glue spraying performance influence factor, the heater performance influence factor and the carton paper extrusion influence factor to obtain the carton paper glue spraying time calculation model.
According to the calculation method for the carton paper glue spraying time, influence factors such as the performance of the carton paper, the performance of glue, the glue spraying performance of the glue spraying nozzle and the like are comprehensively considered, a calculation model for the carton paper glue spraying time is established, and the carton paper glue spraying time is obtained. The glue spraying time of the obtained carton paper is not determined by glue amount obtained by experience, so that the problems of glue overflow or infirm sticking of the carton paper are not easy to occur.
Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention.
Fig. 1 is a flowchart of a method for calculating a glue spraying time of carton paper according to the present disclosure.
Fig. 2 is a schematic structural diagram of a common carton paper.
The figures are labeled as follows:
carton paper-01, long edge head-011, transverse head-012, main body-013 and glue point-014.
Detailed Description
Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any particular value should be construed as exemplary only and not as limiting. Thus, other examples of the exemplary embodiments may have different values.
As shown in fig. 1, the method for calculating the glue spraying time of carton paper of the present disclosure includes the following steps:
step (1): and acquiring the size information of the carton paper and the water absorption performance of the carton paper, and establishing a carton paper performance model. The carton paper performance model can show the sticking performance of the carton paper. Generally, the carton paper has small size, so that the required glue amount is small, and the glue spraying time is short; the carton paper has large size, so the required glue amount is large and the glue spraying requirement time is long. The carton paper has good water absorption, so that the required glue amount is small, and the glue spraying time is short; the carton paper has poor water absorption performance, so the required glue amount is large, and the glue spraying requirement time is long.
Step (2): and obtaining the viscosity and the water content of the glue, and establishing a glue performance model. The glue performance model can reflect the adhesive performance of the glue. Generally, the glue has high viscosity, so that the required glue amount is small, and the time required by glue spraying is short; the glue viscosity is low, the required glue amount is large, and the glue spraying requirement time is long. The water content of the glue is high, the required glue amount is large, and the glue spraying requirement time is long; the glue water content is low, the required glue water amount is small, and the glue spraying requirement time is short.
And (3): and acquiring the size information of a nozzle of the glue spraying nozzle and the glue spraying pressure, and establishing a glue spraying performance model. The glue spraying performance model can embody the glue spraying performance of the glue spraying nozzle. Generally, the size of a nozzle of a glue spraying nozzle is large, the glue spraying amount in unit time is large, and the glue spraying requirement time is short; the nozzle size of the glue spraying nozzle is small, so that the glue spraying amount in unit time is small, and the glue spraying requirement time is long. The glue spraying pressure of the glue spraying nozzle is high, so that the glue spraying amount in unit time is large, and the glue spraying requirement time is short; the glue spraying pressure of the glue spraying nozzle is small, the glue spraying amount in unit time is small, and the glue spraying requirement time is short.
And (4): and establishing a carton paper glue spraying time calculation model according to the carton paper performance model, the glue performance model and the glue spraying performance model. The carton paper glue spraying time calculation model can be a model of a function between glue spraying time and carton paper performance, glue performance and glue spraying performance.
And (5): and obtaining the carton paper glue spraying time through a carton paper glue spraying time calculation model.
According to the calculation method for the carton paper glue spraying time, influence factors such as the performance of the carton paper, the glue performance and the glue spraying performance of the glue spraying nozzle are comprehensively considered, a carton paper glue spraying time calculation model is established, and the carton paper glue spraying time is obtained. The glue spraying time of the obtained carton paper is not determined by glue amount obtained by experience, so that the problems of glue overflow or infirm sticking of the carton paper are not easy to occur.
In an embodiment of the method for calculating the glue spraying time of the carton paper, in order to improve the accuracy of the performance model of the carton paper, the size information of the carton paper in the step (1) is the size information of the partial area on which the glue dots are arranged on the carton paper. As shown in fig. 2, the carton 01 can be divided into three areas, a long edge 011, a horizontal head 012 and a main body 013, and the glue dots 014 can be located on the long edge 011 and the horizontal head 012.
In an embodiment of the method for calculating the glue spraying time of the carton paper, in order to improve the accuracy of the performance model of the carton paper, the viscosity of the glue in the step (2) is the viscosity of the glue on the carton paper to be sprayed with the glue.
In an embodiment of the method for calculating the glue spraying time of carton paper disclosed by the disclosure, in order to improve the accuracy of a performance model of carton paper, the step (1) is specifically as follows:
step (1-1): size information of the carton paper and water absorption performance of the carton paper are obtained, and a pre-carton paper performance model is established.
Step (1-2): and correcting the pre-carton paper performance model according to the glue dot distribution information on the carton paper to obtain the carton paper performance model.
When the number and the positions of the glue dots on the carton paper are changed, the requirement for pasting the carton paper is also changed. The carton paper performance model is corrected through the glue dot distribution information on the carton paper, so that the accuracy of the carton paper performance model is improved, and the more appropriate carton paper glue spraying time can be obtained.
In an embodiment of the method for calculating the glue spraying time of carton paper disclosed by the present disclosure, in order to improve the accuracy of the glue spraying performance model, the step (3) is specifically as follows:
step (3-1): and acquiring the size information of a nozzle of the glue spraying nozzle and the glue spraying pressure, and establishing a pre-spraying glue performance model.
Step (3-2): and correcting the pre-spraying glue performance model according to the distribution information of the glue spraying nozzles to obtain the glue spraying performance model.
When the number and the positions of the glue nozzles are changed, the sticking requirement of the carton paper is also changed. The pre-glue-spraying performance model is corrected through the distribution information of the glue-spraying nozzles, so that the accuracy of the glue-spraying performance model is improved, and the more appropriate glue-spraying time of the carton paper can be obtained.
Further, the step (3) further comprises:
and correcting the pre-spraying glue performance model according to the obtained glue spraying response information of the glue spraying nozzle to obtain the glue spraying performance model.
The glue spraying response information indicates that in certain glue spraying scenes, a single glue spraying nozzle does not only perform one glue spraying action, but also multiple glue spraying actions are not limited to the same glue point position. For example, two glue dots 014 located outside the single end of the horizontal head 012 in fig. 2 may be sprayed with glue from the same glue nozzle. That is, in the step (3), the pre-glue-spraying performance model is corrected according to the distribution information of the glue-spraying nozzles, and the pre-glue-spraying performance model is corrected according to the glue-spraying response information of the glue-spraying nozzles, so that the accuracy of the glue-spraying performance model is improved, and the more appropriate glue-spraying time of the carton paper can be obtained.
In an embodiment of the method for calculating the carton paper glue spraying time of the present disclosure, the method for calculating the carton paper glue spraying time further includes the steps of obtaining a heating temperature curve of a heater on a side wall of a cigarette carton conveying channel, and establishing a heater performance model.
The carton paper after glue spraying wraps the cigarette packet and then enters the cigarette strip conveying channel, the cigarette strip is packaged and shaped in the cigarette strip conveying channel, and in the carton paper packaging and shaping process, the heater on the side wall of the cigarette strip conveying channel heats the carton paper, so that glue is solidified. The heating temperature of the heater on the side wall of the cigarette rod conveying channel changes along with the different conveying positions of the carton paper in the cigarette rod conveying channel, and the performance model of the heater can reflect the influence of the heater on the solidification of glue.
The step (4) is as follows:
and establishing a carton paper glue spraying time calculation model according to the carton paper performance model, the glue spraying performance model and the heater performance model. The carton paper glue spraying time calculation model may be a model of the function between glue spraying time and carton paper performance, glue spraying performance and heater performance. According to the calculation method for the carton paper glue spraying time, influence factors such as the performance of the carton paper, the glue performance, the glue spraying performance of the glue spraying nozzle, the performance of the heater and the like are comprehensively considered, a calculation model for the carton paper glue spraying time is established, and the more appropriate carton paper glue spraying time is obtained.
Further, the heater performance model is also calibrated by the drying rate of the glue when the rod is completely removed from the rod transport path. Since the glue on the carton paper may not completely dry when the cigarette strip completely leaves the cigarette strip conveying channel, the correction of the heater performance model through the drying rate of the glue when the cigarette strip completely leaves the cigarette strip conveying channel is beneficial to improving the accuracy of the heater performance model.
Further, the carton paper glue spraying time calculation method further comprises the step of obtaining a gap curve between the cigarette carton conveying channel and the carton paper and establishing a carton paper extrusion model.
The carton paper after glue spraying wraps the cigarette packet and then enters the cigarette strip conveying channel, and the carton paper is extruded and packaged into cigarette strips in the cigarette strip conveying channel through the inner wall of the cigarette strip conveying channel. In the process of packing and shaping carton paper, the gap between the cigarette carton conveying channel and the carton paper is large, so that the demand for glue is large, and the demand for glue spraying is long; the gap between the cigarette rod conveying channel and the carton paper is small, so that the glue requirement is small, and the glue spraying requirement time is short. The gap between the cigarette carton conveying channel and the carton paper changes along with the different conveying positions of the carton paper in the cigarette carton conveying channel, and the carton paper extrusion model can reflect the influence of the gap between the cigarette carton conveying channel and the carton paper on the glue quantity demand.
The step (4) is as follows:
and establishing a carton paper glue spraying time calculation model according to the carton paper performance model, the glue spraying performance model, the heater performance model and the carton paper extrusion model. The carton paper glue spraying time calculation model may be a model of a function between glue spraying time and carton paper performance, glue spraying performance, heater performance, and carton paper extrusion parameters. According to the calculation method for the carton paper glue spraying time, influence factors such as the performance of the carton paper, the glue performance, the glue spraying performance of the glue spraying nozzle, the performance of the heater, the extrusion parameters of the carton paper and the like are comprehensively considered, a calculation model for the carton paper glue spraying time is established, and the more appropriate carton paper glue spraying time is obtained.
Further, the step (4) is specifically as follows:
step (4-1): and establishing a pre-calculation model of the glue spraying time of the carton paper according to the carton paper performance model, the glue spraying performance model, the heater performance model and the carton paper extrusion model.
Step (4-2): and correcting the carton paper glue spraying time pre-calculation model according to the carton paper performance influence factor, the glue spraying performance influence factor, the heater performance influence factor and the carton paper extrusion influence factor to obtain the carton paper glue spraying time calculation model.
The carton paper performance influence factor, the glue spraying performance influence factor, the heater performance influence factor and the carton paper extrusion influence factor reflect the influence of all factors on the pasting of the carton paper and can be set manually or obtained by experiments. The carton paper glue spraying time pre-calculation model is corrected through the carton paper performance influence factor, the glue spraying performance influence factor, the heater performance influence factor and the carton paper extrusion influence factor, the accuracy of the carton paper glue spraying time calculation model is improved, and therefore more appropriate carton paper glue spraying time can be obtained.
Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.
Claims (9)
1. A carton paper glue spraying time calculation method is characterized by comprising the following steps:
(1) Acquiring size information of carton paper and water absorption performance of the carton paper, and establishing a carton paper performance model;
(2) Acquiring the viscosity and the water content of the glue, and establishing a glue performance model;
(3) Acquiring the size information of a nozzle of a glue spraying nozzle and glue spraying pressure, and establishing a glue spraying performance model;
(4) According to the carton paper performance model, the glue performance model and the glue spraying performance model, a carton paper glue spraying time calculation model is established;
(5) And obtaining the carton paper glue spraying time by using the carton paper glue spraying time calculation model.
2. The method for calculating glue spraying time of carton paper according to claim 1, wherein the size information of the carton paper in the step (1) is the size information of the partial area of the carton paper provided with the glue dots.
3. The method for calculating glue spraying time of carton paper according to claim 1, wherein the glue viscosity in the step (2) is the viscosity of the glue on the carton paper to be sprayed with glue.
4. The carton paper glue spraying time calculation method according to claim 1, characterized in that the step (1) is specifically as follows:
(1-1) acquiring size information of carton paper and water absorption performance of the carton paper, and establishing a pre-carton paper performance model;
and (1-2) correcting the pre-carton paper performance model according to the glue dot distribution information on the carton paper to obtain the carton paper performance model.
5. The carton paper glue spraying time calculation method according to claim 1, characterized in that the step (3) is specifically as follows:
(3-1) acquiring the size information of a nozzle of the glue spraying nozzle and the glue spraying pressure, and establishing a pre-spraying glue performance model;
and (3-2) correcting the pre-spraying glue performance model according to the distribution information of the glue spraying nozzles to obtain the glue spraying performance model.
6. The method for calculating the glue spraying time of carton paper according to any one of claims 1 to 5, wherein the method for calculating the glue spraying time of carton paper further comprises the steps of obtaining a heating temperature curve of a heater on the side wall of a cigarette conveying channel and establishing a heater performance model;
the step (4) is as follows:
and establishing a carton paper glue spraying time calculation model according to the carton paper performance model, the glue spraying performance model and the heater performance model.
7. The carton blank glue spraying time calculation method according to claim 6, characterized in that the heater performance model is further corrected by the drying rate of the glue when the cigarette completely leaves the cigarette rod transportation channel.
8. The method for calculating the glue spraying time of the carton paper according to claim 6, further comprising the steps of obtaining a clearance curve between a cigarette carton conveying channel and the carton paper, and establishing a carton paper extrusion model;
the step (4) is as follows:
and establishing a carton paper glue spraying time calculation model according to the carton paper performance model, the glue spraying performance model, the heater performance model and the carton paper extrusion model.
9. The method for calculating the glue spraying time of carton paper according to claim 8, wherein the step (4) is specifically as follows:
(4-1) establishing a carton paper glue spraying time pre-calculation model according to the carton paper performance model, the glue spraying performance model, the heater performance model and the carton paper extrusion model;
and (4-2) correcting the carton paper glue spraying time pre-calculation model according to the carton paper performance influence factor, the glue spraying performance influence factor, the heater performance influence factor and the carton paper extrusion influence factor to obtain the carton paper glue spraying time calculation model.
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