CN110094972A - A kind of electro-smelting method of high rigidity high class gear lathe casting material - Google Patents
A kind of electro-smelting method of high rigidity high class gear lathe casting material Download PDFInfo
- Publication number
- CN110094972A CN110094972A CN201910409774.2A CN201910409774A CN110094972A CN 110094972 A CN110094972 A CN 110094972A CN 201910409774 A CN201910409774 A CN 201910409774A CN 110094972 A CN110094972 A CN 110094972A
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- electric furnace
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- support base
- workbench
- smelting method
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/02—Crucible or pot furnaces with tilting or rocking arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/06—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1545—Equipment for removing or retaining slag
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B2014/002—Smelting process, e.g. sequences to melt a specific material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
- F27B2014/0818—Discharging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a kind of electro-smelting methods of high rigidity high class gear lathe casting material, the electro-smelting method carries out in electro-smelting device, the electro-smelting device includes workbench, support base, first electric furnace, electric expansion cylinder, driving motor, second electric furnace and work component, support frame is fixed on the downside of the workbench, and the lower end of support frame is fixed with support base, it is connected by active connecting base with the first electric furnace in the support base, and first is fixed with electric expansion cylinder on the outside of electric furnace, the rear end of the electric expansion cylinder is fixed with support plate.The electro-smelting method of the high rigidity high class gear lathe casting material, it is provided with the second electric furnace of multiple groups in a device, melting simultaneously can be carried out to different metal materials to work, to improve the efficiency of different metal materials melting mixing, also it can be convenient and carry out removal of impurities slagging-off work, guarantee the quality of melting product.
Description
Technical field
The present invention relates to the processing technique field of gear machine castings material, specially a kind of high rigidity high class gear machine
The electro-smelting method of bed castings material.
Background technique
Gear machine castings material is mostly mixed metal material, and the processing for metal material, is mostly by molten
Smelting method carry out, but at present some Metal Melting devices for mixed metal material method of smelting, be mostly by it is various not
Same metal is put together, carries out melting simultaneously, or carry out melting according to tandem, such mode is both inconvenient to carry out
Removal of impurities slagging-off work, but the inconvenient ratio to material mixing is managed, thus not can guarantee the quality of casting material processing, so
It is difficult to highlight the Optimality of current some conventional mixed metal material method of smelting.
So we have proposed a kind of electro-smelting methods of high rigidity high class gear lathe casting material, in order to solve
The problem of certainly proposing among the above.
Summary of the invention
The purpose of the present invention is to provide a kind of electro-smelting method of high rigidity high class gear lathe casting material, with
Solve the problems, such as that above-mentioned background technique proposes currently on the market.
To achieve the above object, the invention provides the following technical scheme: a kind of high rigidity high class gear lathe casting material
The electro-smelting method of matter, the electro-smelting method carry out in electro-smelting device, and the electro-smelting device includes work
Make platform, support base, the first electric furnace, electric expansion cylinder, driving motor, the second electric furnace and work component, under the workbench
Side is fixed with support frame, and the lower end of support frame is fixed with support base, passes through active connecting base and the in the support base
One electric furnace is connected, and electric expansion cylinder is fixed on the outside of the first electric furnace, and the rear end of the electric expansion cylinder is fixed with support
Plate, and the upper and lower ends of support plate are fixed with workbench and support base, is fixed with upper bracket on the upside of the workbench, and on
The upper end of bracket is equipped with driving motor, and the front end of the driving motor is connected with the second electric furnace, and the second electric furnace is located at upper branch
In frame, work component is provided between the workbench, support base and support plate；
The electro-smelting method the following steps are included:
(a) material needed for gear machine casting is launched into the second electric furnace；
(b) start the first electric furnace and the second electric furnace, the first electric furnace and the second electric furnace is made to carry out fever work；
(c) material molten needed for gear machine casting is in a liquid state by the first electric furnace during fever, and to liquid
Material carries out removal of impurities slagging-off work；
(d) start driving motor, rotate the second electric furnace on upper bracket, the liquid material inside the second electric furnace is just made to incline
It pours into the first electric furnace and is mixed；
(e) elongation for passing through electric expansion cylinder, makes the first electric furnace pass through active connecting base run-off the straight in support base,
Just the material in the first electric furnace is poured.
Preferably, the workbench, support frame, support base and support plate are welding between each other.
Preferably, the lower end of first electric furnace constitutes bascule, and first by active connecting base and support base
The junction of electric furnace and electric expansion cylinder is rotational structure.
Preferably, first electric furnace is located at the inside of workbench and support base, and the upper end height of the first electric furnace is gone to work
Make the upper side of platform.
Preferably, weight care testing device and thermoregulation mechanism are provided on first electric furnace.
Preferably, second electric furnace is symmetrical arranged in the upside of the first electric furnace, and the second electric furnace is existed by driving motor
Rotational structure is constituted on upper bracket.
Preferably, thermoregulation mechanism is provided on second electric furnace.
Compared with prior art, the beneficial effects of the present invention are: the electricity of the high rigidity high class gear lathe casting material
Furnace method of smelting；
(1) the second electric furnace of multiple groups is provided on electro-smelting device, it can be to different metal materials by the second electric furnace
Matter carries out melting work simultaneously and liquid condition is in, to improve difference so as to make different metals in mixed smelting
The efficiency of metal material melting mixing, and by carrying out separating melting work to different metal materials, it can be convenient progress
Removal of impurities slagging-off work, mixes the material of liquid with clean state, guarantees the quality of melting product；
(2) temperature-adjusting device can also be set on the second electric furnace, be in different work to adjust the second electric furnace
Temperature improves the quality of metal mixed work, to highlight so as to make the second electric furnace be suitable for different types of metal
The use value of the method for smelting；
(3) weight care testing device and thermoregulation mechanism are provided on the first electric furnace, it can be to the first electric furnace
Weight is detected in real time, so as to grasp the weight that the second electric furnace pours into material in the first electric furnace, so as to effective
The ratio of material mixing is controlled, guarantees the quality of melting product, while making the first electric furnace that there is temp regulating function, it is ensured that
The efficient work of first electric furnace.
Detailed description of the invention
Fig. 1 is a kind of device main view knot of the electro-smelting method of high rigidity high class gear lathe casting material of the present invention
Structure schematic diagram；
Fig. 2 is that a kind of device of the electro-smelting method of high rigidity high class gear lathe casting material of the present invention overlooks knot
Structure schematic diagram；
Fig. 3 is a kind of device partial side of the electro-smelting method of high rigidity high class gear lathe casting material of the present invention
Depending on structural schematic diagram.
In figure: 1, workbench；2, support frame；3, support base；4, active connecting base；5, the first electric furnace；6, electric expansion
Cylinder；7, support plate；8, upper bracket；9, driving motor；10, the second electric furnace；11, work component.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one
Fig. 1-3 is please referred to, the present invention provides a kind of technical solution: a kind of high rigidity high class gear lathe casting material
Electro-smelting method, electro-smelting method carry out in electro-smelting device, and electro-smelting device includes workbench 1, support frame
2, support base 3, active connecting base 4, the first electric furnace 5, electric expansion cylinder 6, support plate 7, upper bracket 8, driving motor 9, second
Electric furnace 10 and the component 11 that works, are fixed with support frame 2 on the downside of workbench 1, and the lower end of support frame 2 is fixed with support base 3,
It is connected by active connecting base 4 with the first electric furnace 5 in support base 3, and the outside of the first electric furnace 5 is fixed with electric expansion cylinder
6, the rear end of electric expansion cylinder 6 is fixed with support plate 7, and the upper and lower ends of support plate 7 are fixed with workbench 1 and support base 3,
The upside of workbench 1 is fixed with upper bracket 8, and the upper end of upper bracket 8 is equipped with driving motor 9, the front end connection of driving motor 9
There is the second electric furnace 10, and the second electric furnace 10 is located in upper bracket 8, is provided with work between workbench 1, support base 3 and support plate 7
Make component 11.
Electro-smelting method the following steps are included: be operated first personnel can first on on workbench 1, workbench 1, support
Frame 2, support base 3 and support plate 7 are between each other welding, it is ensured that the stability of device entirety, then, to of the same race
When material carries out melting, first material is cleared up, to reduce the impurity in subsequent fusion process, later, by the gold after cleaning
Belong to material to launch into each second electric furnace 10, restarts the first electric furnace 5 and the second electric furnace 10, the first electric furnace 5 and the second electric furnace
10 work when heating fever can be carried out to inside, the metal material inside the first electric furnace 5 under prolonged high-temperature heating state,
Gradually soften into liquid；
During metal heated formation liquid in each second electric furnace 10, in order to guarantee that the subsequent mixed smelting of metal produces
The quality of product can make the operating temperature in each second electric furnace 10 different by thermoregulation mechanism, thus different at melting
The liquid metal of temperature, while after the metal heated formation liquid in each second electric furnace 10, it can carry out removing simultaneously
Slag work, improves the quality of liquid metal；
After the material in each second electric furnace 10 is all qualified, driving motor 9, driving motor 9 can be started
To drive the second electric furnace 10 to rotate on upper bracket 8, the rotation of the second electric furnace 10 can be successively controlled, it will be in the second electric furnace 10
The liquid metal in portion is poured into the first electric furnace 5 and is mixed；
In liquid metal mixed process, weight care testing device on the first electric furnace 5 can control each in real time
The amount of two electric furnaces, 10 added material, can control liquid metal mixed proportion, when the liquid metal of different temperatures carries out difference
After the mixing of ratio, the product of generation can have different carbon contents, to have different intensity and toughness, due to first
The lower end of electric furnace 5 constitutes bascule, and the first electric furnace 5 and electric expansion cylinder 6 by active connecting base 4 and support base 3
Junction is rotational structure, and the first electric furnace 5 can be put down by electric expansion cylinder 6, mixes liquid metal is poured out, in mould
High rigidity high class gear lathe casting is processed in tool.
Embodiment two
Fig. 1-3 is please referred to, the present invention also provides a kind of technical solutions: a kind of high rigidity high class gear lathe casting material
Electro-smelting method, electro-smelting method carries out in electro-smelting device, and electro-smelting device includes workbench 1, support
Frame 2, support base 3, active connecting base 4, the first electric furnace 5, electric expansion cylinder 6, support plate 7, upper bracket 8, driving motor 9,
Two electric furnaces 10 and the component 11 that works, are fixed with support frame 2 on the downside of workbench 1, and the lower end of support frame 2 is fixed with support base
3, it is connected by active connecting base 4 with the first electric furnace 5 in support base 3, and the outside of the first electric furnace 5 is fixed with electric expansion
Cylinder 6, the rear end of electric expansion cylinder 6 is fixed with support plate 7, and the upper and lower ends of support plate 7 are fixed with workbench 1 and support base
3, the upside of workbench 1 is fixed with upper bracket 8, and the upper end of upper bracket 8 is equipped with driving motor 9, and the front end of driving motor 9 connects
It is connected to the second electric furnace 10, and the second electric furnace 10 is located in upper bracket 8, is provided between workbench 1, support base 3 and support plate 7
Work component 11.
Electro-smelting method the following steps are included: be operated first personnel can first on on workbench 1, workbench 1, support
Frame 2, support base 3 and support plate 7 are between each other welding, it is ensured that the stability of device entirety, then, to not of the same race
Material carry out melting when, first different materials is handled, to reduce the impurity in subsequent fusion process, also guarantees material
Using safe, later, the metal material after cleaning is launched into each second electric furnace 10, restarts the first electric furnace 5 and the
Two electric furnaces 10, the first electric furnace 5 and the second electric furnace 10 can carry out heating fever to inside when working, the first electric furnace 5 is adjusted in temperature
Under the action of mechanism, the temperature of therein can be maintained to the liquefied temperature of suitable said metal material, to guarantee
A various metal materials being capable of safe melting；
During metal heated formation liquid in each second electric furnace 10, in order to guarantee that the subsequent mixed smelting of metal produces
The quality of product can make the operating temperature in each second electric furnace 10 different by thermoregulation mechanism, thus different at melting
The liquid metal of temperature, while after the metal heated formation liquid in each second electric furnace 10, it can carry out removing simultaneously
Slag work, improves the quality of liquid metal；
After the material in each second electric furnace 10 is all qualified, driving motor 9, driving motor 9 can be started
To drive the second electric furnace 10 to rotate on upper bracket 8, the rotation of the second electric furnace 10 can be successively controlled, it will be in the second electric furnace 10
The liquid metal in portion is poured into the first electric furnace 5 and is mixed, can be by different types of gold under the action of the second electric furnace 10
Belong to liquid liquid material and carry out melting mixing in the second electric furnace 10, forms mixed metal；
In liquid metal mixed process, weight care testing device on the first electric furnace 5 can control each in real time
The amount of two electric furnaces, 10 added material, can control liquid metal mixed proportion, when the liquid metal of different temperatures carries out difference
After the mixing of ratio, the product of generation can have different intensity and toughness, since the lower end of the first electric furnace 5 is connected by activity
Joint chair 4 and support base 3 constitute bascule, and the junction of the first electric furnace 5 and electric expansion cylinder 6 is rotational structure,
To put down the first electric furnace 5 by electric expansion cylinder 6, mixes liquid metal is poured out, it is high-precision to process high rigidity in a mold
Spend gear machine casting.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.
Claims (7)
1. a kind of electro-smelting method of high rigidity high class gear lathe casting material, which is characterized in that the electro-smelting
Method carries out in electro-smelting device, and the electro-smelting device includes workbench (1), support base (3), the first electric furnace
(5), electric expansion cylinder (6), driving motor (9), the second electric furnace (10) and work component (11), workbench (1) downside
It is fixed with support frame (2), and the lower end of support frame (2) is fixed with support base (3), passes through activity on the support base (3)
Attachment base (4) is connected with the first electric furnace (5), and electric expansion cylinder (6) are fixed on the outside of the first electric furnace (5), described electronic
The rear end of telescoping cylinder (6) is fixed with support plate (7), and the upper and lower ends of support plate (7) are fixed with workbench (1) and support base
(3), it is fixed with upper bracket (8) on the upside of the workbench (1), and the upper end of upper bracket (8) is equipped with driving motor (9), institute
The front end for stating driving motor (9) is connected with the second electric furnace (10), and the second electric furnace (10) is located in upper bracket (8), the work
Work component (11) are provided between platform (1), support base (3) and support plate (7)；
The electro-smelting method the following steps are included:
(a) material needed for gear machine casting is launched into the second electric furnace (10)；
(b) start the first electric furnace (5) and the second electric furnace (10), the first electric furnace (5) and the second electric furnace (10) is made to carry out fever work；
(c) material molten needed for gear machine casting is in a liquid state by the first electric furnace (5) during fever, and to liquid
Material carries out removal of impurities slagging-off work；
(d) start driving motor (9), rotate the second electric furnace (10) on upper bracket (8), just make the second electric furnace (10) inside
Liquid material is poured into the first electric furnace (5) and is mixed；
(e) elongation for passing through electric expansion cylinder (6), makes the first electric furnace (5) in support base (3)
It is upper to pass through active connecting base (4) run-off the straight, just the material in the first electric furnace (5) is poured.
2. a kind of electro-smelting method of high rigidity high class gear lathe casting material according to claim 1, special
Sign is: the workbench (1), support frame (2), support base (3) and support plate (7) are between each other welding.
3. a kind of electro-smelting method of high rigidity high class gear lathe casting material according to claim 1, special
Sign is: the lower end of first electric furnace (5) constitutes bascule, and first by active connecting base (4) and support base (3)
The junction of electric furnace (5) and electric expansion cylinder (6) is rotational structure.
4. a kind of electro-smelting method of high rigidity high class gear lathe casting material according to claim 1, special
Sign is: first electric furnace (5) is located at the inside of workbench (1) and support base (3), and the upper end of the first electric furnace (5) is high
The upper side of workbench (1) out.
5. a kind of electro-smelting method of high rigidity high class gear lathe casting material according to claim 4, special
Sign is: being provided with weight care testing device and thermoregulation mechanism on first electric furnace (5).
6. a kind of electro-smelting method of high rigidity high class gear lathe casting material according to claim 1, special
Sign is: second electric furnace (10) is symmetrical arranged in the upside of the first electric furnace (5), and the second electric furnace (10) passes through driving motor
(9) rotational structure is constituted on upper bracket (8).
7. a kind of electro-smelting method of high rigidity high class gear lathe casting material according to claim 6, special
Sign is: being provided with thermoregulation mechanism on second electric furnace (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910409774.2A CN110094972A (en) | 2019-05-17 | 2019-05-17 | A kind of electro-smelting method of high rigidity high class gear lathe casting material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910409774.2A CN110094972A (en) | 2019-05-17 | 2019-05-17 | A kind of electro-smelting method of high rigidity high class gear lathe casting material |
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| Publication Number | Publication Date |
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| CN110094972A true CN110094972A (en) | 2019-08-06 |
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ID=67448272
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|---|---|---|---|
| CN201910409774.2A Pending CN110094972A (en) | 2019-05-17 | 2019-05-17 | A kind of electro-smelting method of high rigidity high class gear lathe casting material |
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Citations (5)
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|---|---|---|---|---|
| CN2123050U (en) * | 1992-01-23 | 1992-11-25 | 山东烟台铜材厂 | Molten-cast furnace |
| CN1409080A (en) * | 2001-09-19 | 2003-04-09 | 旭技术株式会社 | Metal smelting furnace and burden smelting method |
| CN101342581A (en) * | 2008-08-04 | 2009-01-14 | 西峡龙成特种材料有限公司 | One-chamber-two-stove vacuum intermediate frequency induction smelting furnace |
| CN101591720A (en) * | 2009-04-16 | 2009-12-02 | 莱芜市泰钢新材料有限责任公司 | A kind of production method of aluminum-manganese-iron alloy |
| JP2011220598A (en) * | 2010-04-08 | 2011-11-04 | Chubu Electric Power Co Inc | Induction heating type aluminum melting furnace, and melting facility using the same |
-
2019
- 2019-05-17 CN CN201910409774.2A patent/CN110094972A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2123050U (en) * | 1992-01-23 | 1992-11-25 | 山东烟台铜材厂 | Molten-cast furnace |
| CN1409080A (en) * | 2001-09-19 | 2003-04-09 | 旭技术株式会社 | Metal smelting furnace and burden smelting method |
| CN101342581A (en) * | 2008-08-04 | 2009-01-14 | 西峡龙成特种材料有限公司 | One-chamber-two-stove vacuum intermediate frequency induction smelting furnace |
| CN101591720A (en) * | 2009-04-16 | 2009-12-02 | 莱芜市泰钢新材料有限责任公司 | A kind of production method of aluminum-manganese-iron alloy |
| JP2011220598A (en) * | 2010-04-08 | 2011-11-04 | Chubu Electric Power Co Inc | Induction heating type aluminum melting furnace, and melting facility using the same |
Non-Patent Citations (3)
| Title |
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| 杨明义: "《铁坩锅无芯工频感应电炉设计、制造、使用》", 31 July 1978, 机械工业出版社 * |
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Application publication date: 20190806 |