CN110084768A - The defect inspection method of LCD light guide plate based on background filtering - Google Patents

The defect inspection method of LCD light guide plate based on background filtering Download PDF

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CN110084768A
CN110084768A CN201910389155.1A CN201910389155A CN110084768A CN 110084768 A CN110084768 A CN 110084768A CN 201910389155 A CN201910389155 A CN 201910389155A CN 110084768 A CN110084768 A CN 110084768A
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image
light guide
guide plate
formula
pixel
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CN110084768B (en
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卢先领
张亚洲
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Jiangnan University
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Jiangnan University
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    • G06T5/70
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/11Region-based segmentation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/136Segmentation; Edge detection involving thresholding
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/149Segmentation; Edge detection involving deformable models, e.g. active contour models
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/168Segmentation; Edge detection involving transform domain methods
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • G06T7/62Analysis of geometric attributes of area, perimeter, diameter or volume
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/20Special algorithmic details
    • G06T2207/20048Transform domain processing
    • G06T2207/20056Discrete and fast Fourier transform, [DFT, FFT]

Abstract

The present invention provides a kind of defect inspection method of LCD light guide plate based on background filtering, comprising: S110, acquisition LCD light guide plate image;S120, Steerable filter is iterated to the LCD light guide plate image;S130, frequency domain filtering is carried out using Fast Fourier Transform (FFT) method to image after the LCD light guide plate Steerable filter;S140, defect area is divided using maximum variance between clusters to image after the LCD light guide plate frequency domain filtering, obtains testing result.The defect inspection method of LCD light guide plate provided by the invention based on background filtering has preferable background texture filter effect and higher defect detection rate.

Description

The defect inspection method of LCD light guide plate based on background filtering
Technical field
The present invention relates to detection algorithm technical field more particularly to a kind of defects of the LCD light guide plate based on background filtering Detection method.
Background technique
Liquid crystal display-light guide plate (Liquid Crystal Display-Light Guide Plate LCD-LGP) is The important component in backlight of LCD mould group is produced, if the round lattice structure in light guide plate surface is defective, by shadow Brightness and uniformity that liquid crystal display is shown are rung, so the surface defect of detection light guide plate is the necessary links for producing LCD.In recent years Come, the rapid development of China's display manufacturing industry and production line is increasingly automated, intelligentized trend is promoted based on machine The development of surface defect automatic optics inspection (Auto Optical Inspection AOI) technology of vision, not only increases The yield and yields of LCD, and reduce artificial vision and detect bring cost.
But existing algorithm can not well be filtered complicated background texture, and LCD light guide plate surface is led The features such as light particle has distribution density larger, and distributed architecture lacks periodic regularity and spectrogram diverging decaying, to being based on The detection method of frequency-domain analysis brings certain difficulty, it is therefore desirable to it is existing based on the detection method of frequency-domain analysis into Row improves.
Summary of the invention
It is an object of the present invention to overcome the shortcomings of the prior art and provide a kind of LCD based on background filtering to lead The defect inspection method of tabula rasa has higher recall rate compared to traditional detection method based on frequency-domain analysis.The present invention uses Technical solution be:
A kind of detection method of surface flaw of LCD light guide plate, comprising:
S110, acquisition LCD light guide plate image;
S120, Steerable filter is iterated to the LCD light guide plate image;
S130, frequency domain filtering is carried out using Fast Fourier Transform (FFT) method to image after the LCD light guide plate Steerable filter;
S140, defect area is divided using dynamic thresholding method to image after the LCD light guide plate frequency domain filtering, is detected As a result.
The present invention has the advantages that the present invention passes through building navigational figure, using the guiding filtering processing mode of iteration, and Iteration stopping criterion is introduced according to structural similarity, preliminary filtering is carried out to LCD light guide plate image, to LCD light guide plate image Background information maintains the profile of defect area to a certain extent while filtering;Filtered image is passed through into two-dimensional discrete Fu In leaf transformation, the high-frequency noise after guiding filtering in image is further obviated, finally by dynamic threshold by target defect point It cuts out.Experiments verify that the present invention to the complex texture of LCD light guide plate image and the background information of aperiodicity rule have compared with Good filter effect, has higher recall rate compared to traditional detection method based on frequency-domain analysis.
Detailed description of the invention
Fig. 1 is the defect inspection method flow chart of LCD light guide plate of the invention.
Fig. 2 is the effect image of step S120 of the invention to the LCD light guide plate image after iteration guiding filtering.
Fig. 3 is the effect image in step S130 of the invention to the LCD light guide plate image after frequency domain filtering.
Fig. 4 is to obtain the reconstruct image of removal background by two-dimensional discrete Fourier inverse transformation in step S130 of the invention Picture.
Fig. 5 is that step S140 of the invention divides image after the LCD light guide plate frequency domain filtering using dynamic thresholding method The defect area image obtained after defect area.
Specific embodiment
Below in conjunction with attached drawing, detailed description of the preferred embodiments.It should be understood that this place is retouched The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
It should be noted that LCD-LGP:Liquid Crystal Display-Light Guide Plate, liquid crystal display Light guide plate;SSIM:structural similarity index measure, structural similarity index.
As one aspect of the present invention, a kind of detection method of surface flaw of LCD light guide plate is provided, wherein such as Fig. 1 institute Show, the detection method of surface flaw of the LCD light guide plate includes:
S110, acquisition LCD light guide plate image;
S120, Steerable filter is iterated to the LCD light guide plate image;
S130, frequency domain filtering is carried out using Fast Fourier Transform (FFT) method to image after the LCD light guide plate Steerable filter;
S140, defect area is divided using dynamic thresholding method to image after the LCD light guide plate frequency domain filtering, is detected As a result.
The defects detection algorithm of LCD light guide plate provided by the invention based on background filtering is adopted by constructing navigational figure Iteration stopping criterion is introduced with the guiding filtering processing mode of iteration, and according to structural similarity, LCD light guide plate image is carried out Preliminary filtering maintains the profile of defect area to a certain extent while to LCD light guide plate image background information filter; Filtered image is passed through into two dimensional discrete Fourier transform, further obviates the high-frequency noise after guiding filtering in image, most Target defect is split by dynamic threshold afterwards.Experiments verify that the present invention it is complicated to LCD light guide plate image and without week The background information of phase property rule has preferable filter effect, has higher inspection compared to traditional detection method based on frequency-domain analysis Extracting rate.
Specifically, S120, Steerable filter is iterated to the LCD light guide plate image, comprising:
Piecemeal processing is carried out to the LCD light guide plate image of acquisition;Such as it is divided into hundreds of subgraphs;
According to the corresponding initial guiding image of the length of each subgraph and wide building;
The gray scale initial value of each pixel is set as 0 in all initial guiding images;
In formula, I is guiding image, IiFor the pixel value for being oriented to image, i and k indicate the position of pixel, ωkIndicate with The two-dimentional window that radius centered on pixel k is r, p indicate that input picture, q indicate that output image, E are so that output image Value q at pixel iiWith value p of the input picture at pixel iiBetween the smallest cost function of gap, akAnd bkIt is logical The coefficient that linear regression is found out is crossed, in akExpression formula in, | ω | for two-dimentional window ωkIn pixel sum,It is that p exists Two-dimentional window ωkIn average value, μkIt is guiding image I in two-dimentional window ωkIn average value,It is guiding image I two Tie up window ωkIn variance, ε is to prevent akExcessive regularization parameter, due to two-dimentional window ωkInside there is quantity is | ω | it is a Pixel can cover location of pixels i, so utilizing akAnd bkAverage valueWithAchieve the effect that denoising;
Using the image after Steerable filter for the first time as the guiding image of next Steerable filter, i.e., during iteration Continuous to update guiding image, the formula of iteration Steerable filter is as follows:
In formula, G indicates Steerable filter,It indicates in the t times iteration with qt-1It is defeated for guiding image, p Enter the Steerable filter process of image, output image is qt, the radius of the two-dimentional window of r expression, s is smoothing factor, and regularization is taken to join Several inverses is simultaneously rounded downwards;
Guiding filter is constructed using structural similarity index SSIM (structural similarity index measure) The formula of the iteration stopping criterion of wave, structural similarity and iteration stopping criterion is as follows:
|SSIM(n+1)-SSIM(n)| < ζ, n=1,2,3 ..., m
In formula, μtAnd μt+1Output image q after respectively representing t moment and t+1 moment Steerable filtertAnd qt+1Mean value, σt And σt+1Output image q after respectively representing t moment and t+1 moment Steerable filtertAnd qt+1Standard deviation, σt(t+1)Indicate t moment With the output image q after t+1 moment Steerable filtertAnd qt+1Covariance, C1And C2For constant, enabling ζ is that iteration Steerable filter stops The only factor, ζ are the adjustable positive number much smaller than 1, SSIM(n)Indicate n-th Steerable filter output image and n-1 Steerable filter Export the structural similarity numerical value of image, SSIM(n+1)Indicate that (n+1)th Steerable filter output image and n-th Steerable filter are defeated The structural similarity numerical value of image out, works as SSIM(n+1)With SSIM(n)When absolute value of the difference is much smaller than ζ, it is believed that after iteration Steerable filter effect almost no longer changes.
Specifically, S130, to image after the LCD light guide plate Steerable filter using Fast Fourier Transform (FFT) method carry out frequency domain Filtering, comprising:
Image is denoted as f (x, y) after Steerable filter, carries out two dimensional discrete Fourier transform to image and obtains corresponding frequency domain figure As F (u, v), and to F (u, v) modulus, formula is as follows:
In formula, M and N indicate that the size of image, the frequency domain of image are indicated by F (u, v), and u and v are frequency variable, u=0, 1,2,...,M-1;V=0,1,2 ..., N-1, x and y are space variable, and R (u, v) and I (u, v) respectively indicate the reality of F (u, v) Portion and imaginary part;
Power spectrum is calculated, obtained power spectrum is subjected to Gauss high-pass filtering, formula is as follows:
P (u, v)=| F (u, v) |2
PG(u, v)=G (u, v) P (u, v)
In formula, P (u, v) is power spectrum, PG(u, v) is the power spectrum after Gauss high pass wave, G (u, v) For Gaussian filter;
Using global threshold to PGHighlight regions are split in (u, v), and formula is as follows:
TMinGrayValue< g < TMaxGrayValue
In formula, TMinGrayValueIndicate pixel gray value lower threshold used by dividing, TMaxGrayValueIndicate segmentation Used pixel gray value upper limit threshold;G is the gray value of qualified pixel;
It is screened by size in region after global threshold is divided, wherein each pixel occupied area numerical value Size is denoted as 1, and the condition of region screening is as follows:
TMinAera< r < TMaxAera
In formula, TMinAeraIndicate area lower threshold used by screening, TMaxAeraIndicate the area upper limit used by screening Threshold value;
Respective mass center is calculated to all subregions filtered out, formula is as follows:
In formula, umAnd vmFor the coordinate of mass center, NrFor the number of pixel in connected domain (each sub-regions filtered out);
Using the mass center of each sub-regions as the center of circle, justifies by radius work of R, the gray value of the pixel in border circular areas is set It is set to zero;
Frequency domain image after removal high-frequency information is obtained into the reconstruct of removal background by two-dimensional discrete Fourier inverse transformation Image;Formula is as follows:
Specifically, S140, to image after the LCD light guide plate frequency domain filtering using dynamic thresholding method divide defect area, Obtain testing result, comprising:
Reconstructed image after enabling frequency domain filtering is g (s, t), carries out mean filter to reconstructed image g (s, t), formula is as follows:
In formula, CxyExpression mean filter central point is at (x, y), and mean filter window size is m and n;
Enabling β is shift term, by image f after mean filter2(x, y) is compared pixel-by-pixel with the reconstructed image after frequency domain filtering, Fluctuation of the gray value of pixel within the scope of shift term β is considered as acceptable gray value, the fluctuation view outside shift term β range For the gray value of target area pixel, that is, complete the detection of target defect.
Specific implementation below with reference to Fig. 2 to Fig. 5 to the detection method of surface flaw of LCD light guide plate provided by the invention Journey is described in detail;
1, the image of product to be detected is acquired using line scan camera, as shown in Figure 2;
2, piecemeal is carried out to image, in present embodiment: block image size is 512pixels*512pixels;
3, the navigational figure that building size is 512pixels*512pixels, enabling the pixel value of each pixel is 0;
4, guiding filtering is iterated to the subgraph of piecemeal;Formula is as follows:
5, foundation iteration stopping criterion, the number of iterations of adaptive selection iteration guiding filtering process, formula are as follows:
|SSIM(n+1)-SSIM(n)| < ζ, n=1,2,3 ..., m
6, the image after iteration guiding filtering is subjected to two dimensional discrete Fourier transform, formula is as follows, as a result such as Fig. 3 institute Show:
7, power spectrum is calculated, formula is as follows:
P (u, v)=| F (u, v) |2
8, gaussian filtering is carried out to power spectrum, formula is as follows:
PG(u, v)=G (u, v) P (u, v)
9, using global threshold to PGHighlight regions are split in (u, v), and formula is as follows:
TMinGrayValue< g < TMaxGrayValue
10, the region after dividing global threshold is screened by size, and the condition of region screening is as follows:
TMinAera< r < TMaxAera
11, respective mass center is calculated to all subregions filtered out, formula is as follows:
12, using the mass center of each sub-regions as the center of circle, justify by radius work of R, by the gray scale of the pixel in border circular areas Value is set as zero;
13, the frequency domain image after removal high-frequency information is obtained into the reconstructed image of removal background by inverse Fourier transform, Formula is as follows, as a result as shown in Figure 4:
14, the reconstructed image after enabling frequency domain filtering is g (s, t), carries out mean filter to image g (s, t), formula is as follows:
15, enabling β is shift term, by image f after mean filter2(x, y) and the reconstructed image after frequency domain filtering are right pixel-by-pixel Than fluctuation of the gray value of pixel within the scope of shift term β is considered as acceptable gray value, the wave outside shift term β range The dynamic gray value for being considered as target area pixel, that is, complete the detection of target defect, shift term of the present invention may be configured as outside can Adjustment parameter, testing result are as shown in Figure 5.
It should be noted last that the above specific embodiment is only used to illustrate the technical scheme of the present invention and not to limit it, Although being described the invention in detail referring to example, those skilled in the art should understand that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit and scope of the technical solution of the present invention, should all cover In the scope of the claims of the present invention.

Claims (4)

1. a kind of defect inspection method of the LCD light guide plate based on background filtering characterized by comprising
S110, acquisition LCD light guide plate image;
S120, Steerable filter is iterated to the LCD light guide plate image;
S130, frequency domain filtering is carried out using Fast Fourier Transform (FFT) method to image after the LCD light guide plate Steerable filter;
S140, defect area is divided using dynamic thresholding method to image after the LCD light guide plate frequency domain filtering, obtains detection knot Fruit.
2. the defect inspection method of the LCD light guide plate as described in claim 1 based on background filtering, which is characterized in that
The S120, Steerable filter is iterated to the LCD light guide plate image, specifically included:
Piecemeal processing is carried out to the LCD light guide plate image of acquisition;
According to the corresponding initial guiding image of the length of each subgraph and wide building;
The gray scale initial value of each pixel is set as 0 in all initial guiding images;
In formula, I is guiding image, IiFor the pixel value for being oriented to image, i and k indicate the position of pixel, ωkIt indicates with pixel The two-dimentional window that radius centered on point k is r, p indicate that input picture, q indicate that output image, E are so that output image is in picture Value q at vegetarian refreshments iiWith value p of the input picture at pixel iiBetween the smallest cost function of gap, akAnd bkIt is to pass through line Property return the coefficient that finds out, in akExpression formula in, | ω | for two-dimentional window ωkIn pixel sum,It is p in two dimension Window ωkIn average value, μkIt is guiding image I in two-dimentional window ωkIn average value,It is guiding image I in two-dimentional window Mouth ωkIn variance, ε is to prevent akExcessive regularization parameter, due to two-dimentional window ωkInside there is quantity is | ω | a picture Vegetarian refreshments can cover location of pixels i, so utilizing akAnd bkAverage valueWithAchieve the effect that denoising;
Using the image after Steerable filter for the first time as the guiding image of next Steerable filter, i.e., during iteration constantly Update be oriented to image, the formula of iteration Steerable filter is as follows:
In formula, G indicates Steerable filter,It indicates in the t times iteration with qt-1It is input figure for guiding image, p The Steerable filter process of picture, output image are qt, the radius of the two-dimentional window of r expression, s is smoothing factor, takes regularization parameter Inverse is simultaneously rounded downwards;
Using the iteration stopping criterion of structural similarity index SSIM construction Steerable filter, structural similarity and iteration stopping criterion Formula it is as follows:
|SSIM(n+1)-SSIM(n)| < ζ, n=1,2,3 ..., m
In formula, μtAnd μt+1Output image q after respectively representing t moment and t+1 moment Steerable filtertAnd qt+1Mean value, σtWith σt+1Output image q after respectively representing t moment and t+1 moment Steerable filtertAnd qt+1Standard deviation, σt(t+1)Indicate t moment and Output image q after t+1 moment Steerable filtertAnd qt+1Covariance, C1And C2For constant, enable ζ for the stopping of iteration Steerable filter The factor, ζ are the adjustable positive number much smaller than 1, SSIM(n)Indicate that n-th Steerable filter output image and n-1 Steerable filter are defeated The structural similarity numerical value of image out, SSIM(n+1)Indicate (n+1)th Steerable filter output image and the output of n-th Steerable filter The structural similarity numerical value of image, works as SSIM(n+1)With SSIM(n)When absolute value of the difference is much smaller than ζ, it is believed that leading after iteration Almost no longer change to filter effect.
3. the defect inspection method of the LCD light guide plate as described in claim 1 based on background filtering, which is characterized in that
The S130, frequency domain filtering, tool are carried out using Fast Fourier Transform (FFT) method to image after the LCD light guide plate Steerable filter Body includes:
Image is denoted as f (x, y) after Steerable filter, carries out two dimensional discrete Fourier transform to image and obtains corresponding frequency domain image F (u, v), and to F (u, v) modulus, formula is as follows:
In formula, M and N indicate that the size of image, the frequency domain of image are indicated by F (u, v), and u and v are frequency variable, u=0,1, 2,...,M-1;V=0,1,2 ..., N-1, x and y are space variable, and R (u, v) and I (u, v) respectively indicate the real part of F (u, v) And imaginary part;
Power spectrum is calculated, obtained power spectrum is subjected to Gauss high-pass filtering, formula is as follows:
P (u, v)=| F (u, v) |2
PG(u, v)=G (u, v) P (u, v)
In formula, P (u, v) is power spectrum, PG(u, v) is the power spectrum after Gauss high pass wave, and G (u, v) is Gauss Filter;
Using global threshold to PGHighlight regions are split in (u, v), and formula is as follows:
TMinGrayValue< g < TMaxGrayValue
In formula, TMinGrayValueIndicate pixel gray value lower threshold used by dividing, TMaxGrayValueIndicate that segmentation is adopted Pixel gray value upper limit threshold;G is the gray value of qualified pixel;
It is screened by size in region after global threshold is divided, wherein each pixel occupied area numerical values recited It is denoted as 1, the condition of region screening is as follows:
TMinAera< r < TMaxAera
In formula, TMinAeraIndicate area lower threshold used by screening, TMaxAeraIndicate area upper limit threshold used by screening Value;
Respective mass center is calculated to all subregions filtered out, formula is as follows:
In formula, umAnd vmFor the coordinate of mass center, NrIt is the number of pixel in each sub-regions filtered out for connected domain;
Using the mass center of each sub-regions as the center of circle, justifies by radius work of R, set the gray value of the pixel in border circular areas to Zero;
Frequency domain image after removal high-frequency information is obtained into the reconstructed image of removal background by two-dimensional discrete Fourier inverse transformation; Formula is as follows:
4. the defect inspection method of the LCD light guide plate as described in claim 1 based on background filtering, which is characterized in that
The S140, defect area is divided using dynamic thresholding method to image after the LCD light guide plate frequency domain filtering, is detected As a result, specifically including:
Reconstructed image after enabling frequency domain filtering is g (s, t), carries out mean filter to reconstructed image g (s, t), formula is as follows:
In formula, CxyExpression mean filter central point is at (x, y), and mean filter window size is m and n;
Enabling β is shift term, by image f after mean filter2(x, y) is compared pixel-by-pixel with the reconstructed image after frequency domain filtering, pixel Fluctuation of the gray value within the scope of shift term β be considered as acceptable gray value, the fluctuation outside shift term β range is considered as target The gray value of area pixel point completes the detection of target defect.
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CN110530883A (en) * 2019-09-30 2019-12-03 凌云光技术集团有限责任公司 A kind of defect inspection method
CN113658154A (en) * 2021-08-24 2021-11-16 凌云光技术股份有限公司 Image detection method and device based on frequency domain periodic texture removal
CN114998354A (en) * 2022-08-08 2022-09-02 江苏多孚多智能装备科技有限公司 Steel belt roll mark detection method based on graph filtering
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CN108876768A (en) * 2018-05-30 2018-11-23 杭州舜浩科技有限公司 Light guide plate shadow defect inspection method
CN109102497A (en) * 2018-07-13 2018-12-28 杭州舜浩科技有限公司 High-resolution light guide plate image defect detection method

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CN108416740A (en) * 2018-01-22 2018-08-17 大连大学 A kind of iteration self-adapting median filtering algorithm for eliminating salt-pepper noise
CN108876768A (en) * 2018-05-30 2018-11-23 杭州舜浩科技有限公司 Light guide plate shadow defect inspection method
CN109102497A (en) * 2018-07-13 2018-12-28 杭州舜浩科技有限公司 High-resolution light guide plate image defect detection method

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Publication number Priority date Publication date Assignee Title
CN110530883A (en) * 2019-09-30 2019-12-03 凌云光技术集团有限责任公司 A kind of defect inspection method
CN110530883B (en) * 2019-09-30 2022-08-02 凌云光技术股份有限公司 Defect detection method
CN113658154A (en) * 2021-08-24 2021-11-16 凌云光技术股份有限公司 Image detection method and device based on frequency domain periodic texture removal
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CN114998354A (en) * 2022-08-08 2022-09-02 江苏多孚多智能装备科技有限公司 Steel belt roll mark detection method based on graph filtering

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