CN110082087A - Motor shaft shearing resistance test fixture - Google Patents

Motor shaft shearing resistance test fixture Download PDF

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Publication number
CN110082087A
CN110082087A CN201910394447.4A CN201910394447A CN110082087A CN 110082087 A CN110082087 A CN 110082087A CN 201910394447 A CN201910394447 A CN 201910394447A CN 110082087 A CN110082087 A CN 110082087A
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CN
China
Prior art keywords
cam
machine shaft
guide rod
shaft
test fixture
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Granted
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CN201910394447.4A
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CN110082087B (en
Inventor
段玉新
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Super Speed Technology Wuxi Co ltd
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Wuxi Kelijie New Energy Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/24Investigating strength properties of solid materials by application of mechanical stress by applying steady shearing forces

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a motor rotating shaft anti-shearing force testing tool, wherein a motor rotating shaft is arranged on the testing tool and comprises a supporting mechanism, a rotating shaft fixing device, a lever mechanism and a cam mechanism; the motor rotating shaft is fixedly arranged on the rotating shaft fixing device; the cam mechanism is arranged at the lower end of the lever mechanism. According to the invention, through the lever mechanism, a stress fulcrum with a proper distance is selected, the weight balancing block is matched, and the cam mechanism generates an upper impact force and a lower impact force, so that continuous, consistent and uniform stress is achieved, the shear force test of the motor rotating shaft is achieved, the efficiency is high, the cost is low, the operation is safe, the tool is used for accurately positioning the workpiece, and the consistency is high.

Description

A kind of machine shaft anti-shearing force test fixture
Technical field
The present invention relates to machine shaft testing field, specifically a kind of machine shaft anti-shearing force test fixture.
Background technique
Motor is in frequent starting it some times happens that the case where shaft tail break, it is therefore desirable to machine shaft cleavage The endurance test for carrying out anti-shearing force is set, tests the start and stop service life of machine shaft, according to related national standard, test number (TN) should not Less than 10000 times.
Stall test is carried out according to motor maximum torque by conventional test methodologies, is fed back by torque sensor and reaches regulation Torque, motor unloading, then rotating electric machine, and record each torque and number.The test method has the disadvantage that: testing efficiency It is low, more relevant device is needed to configure, involve great expense (configuration computer, motor, controller, DC power cabinet, 24V pressure stabilizing electricity Source, tooling, torque sensor, CAN disk, torque tester etc.);Test software is edited, logical DC power cabinet converts alternating current For direct current supply controller, controller driving motor carries out band and carries rotation, and records to the shearing force and number of test.
Summary of the invention
For the defect for solving the above-mentioned prior art, the present invention provides a kind of machine shaft anti-shearing force test fixture, this hair It is bright to select the fulcrum force of suitable distance by lever mechanism, mix clump weight, impact force up and down is generated through cam mechanism, is reached To continuous, consistent uniform stress, reach the test of machine shaft shearing force, high-efficient, at low cost, safe operation, tooling pair Workpiece carries out precise positioning, and consistency is high.
To realize the above-mentioned technical purpose, the present invention adopts the following technical scheme: a kind of machine shaft anti-shearing force tests work Dress, installs machine shaft on the test fixture, including supporting mechanism, turns shaft fixing device, lever mechanism, cam mechanism;Institute It states machine shaft and is fixedly mounted on described turn on shaft fixing device;The cam mechanism is installed on the lever mechanism lower end;
The lever mechanism includes guide rod, clump weight, supporting plate, snap ring;
The snap ring is fixed on the upper end of the guide rod, and the clump weight is fixed on the guide rod, sets on the guide rod Linear bearing, the linear bearing are fixed on the supporting mechanism;One end of the supporting plate is fixedly connected with the fixed dress of shaft It sets, the other end is fixed with snap-gauge, and the guide rod is arranged through snap-gauge, and the guide rod is slided along snap-gauge;
The cam mechanism includes driving device, cam, counting device;The driving device and cam rotation connect It connects;The surface of the cam is the closing face that can generate difference in height moment;The bottom end of the guide rod is sliding along the surface of cam It is dynamic;
When the cam rotates, the guide rod makes linear motion up and down along the linear axes under the action of cam.
Further, the supporting mechanism includes support frame, top panel, the first mounting plate, the second mounting plate;Above described Plate is set to the upper end of support frame as described above, and the shaft fixing device that turns is on the top panel;First mounting plate, the second peace Loading board is set to the upper and lower ends of the same side of support frame as described above.
Further, the linear bearing includes the first linear bearing, the second linear bearing;First linear bearing is solid It is scheduled on the second mounting plate, second linear bearing is fixed on the first mounting plate.
Further, the shaft fixing device that turns includes fixing seat, section limit base, reducing sleeve;The machine shaft passes through Reservation setting is fastened, one end of the machine shaft passes through section limit base and connects reducing sleeve, is arranged on the section limit base There is photoelectric sensor;The end face of the reducing sleeve is equipped with protrusion;The first positioning is equipped between the reducing sleeve and machine shaft Key is equipped with the second positioning key between the fixing seat and machine shaft;One end of the machine shaft connection reducing sleeve is equipped with spiral shell It is female.
Further, the lever mechanism further includes deep groove ball bearing;The deep groove ball bearing is set to the lower end of guide rod.
Further, the cam mechanism further includes bottom plate, connecting shaft;The driving device is convex by connection axis connection Wheel;Through slot corresponding with cam is offered on the bottom plate;The two sides of the through slot are equipped with the first vertical plate and the second vertical plate, described Connecting shaft is rotatably connected on the first vertical plate and the second vertical plate, and the cam is set between the first vertical plate and the second vertical plate.
Further, the counting device includes inductor and sensing chip;Connecting shaft is fixed in described sensing chip one end End, the other end are corresponding with inductor.
Further, the surface of the cam includes arcwall face and plane, and arcwall face peace kept man of a noblewoman's tail is connected to form Closing face;The arcwall face and plane junction are handled using fillet.
In conclusion the present invention achieves following technical effect:
Invention significantly improves the efficiency and operation ease of the test of machine shaft shock loading, pass through setting driving dress It sets, realizes full-automatic testing, and uniform force, consistency, reliability are effectively ensured, no high speed large torque rotary course accounts for Ground area is small, at low cost, does not need complicated equipment.
Detailed description of the invention
Fig. 1 is general structure schematic diagram of the present invention;
Fig. 2 is shaft fixture structure schematic diagram;
Fig. 3 is to turn shaft fixing device cross-sectional view;
Fig. 4 is lever mechanism structural schematic diagram;
Fig. 5 is cam mechanism structural schematic diagram;
Fig. 6 is an embodiment cam structure schematic diagram;
In figure, 1, supporting mechanism, 101, top panel, 102, support frame, the 103, first mounting plate, the 104, second mounting plate, 2, turn shaft fixing device, 201, fixing seat, 202, section limit base, 203, reducing sleeve, 204, bolt, 205, protrusion, 206, spiral shell Mother, the 207, first positioning key, the 208, second positioning key, 209, photoelectric sensor, 3, lever mechanism, 301, guide rod, 302, counterweight Block, the 303, first linear bearing, the 304, second linear bearing, 305, deep groove ball bearing, 306, snap-gauge, 307, supporting plate, 308, card Ring, 4, cam mechanism, 401, bottom plate, 402, driving device, 403, connecting plate, 404, through slot, the 405, first vertical plate, 406, second Vertical plate, 407, inductor, 408, sensing chip, 409, connecting shaft, 410, cam, 411, arcwall face, 412, plane, 413, first connects Junction, the 414, second joint face, 415, keyway, 5, machine shaft.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this All by the protection of Patent Law in the scope of the claims of invention.
Embodiment:
As shown in Figure 1, a kind of machine shaft anti-shearing force test fixture, machine shaft 5 is installed, to electricity on the test fixture Machine shaft 5 carries out anti-shearing force test, which includes supporting mechanism 1, turns shaft fixing device 2, lever mechanism 3, cam Mechanism 4;Turn shaft fixing device 2 and be installed on 1 upper end of supporting mechanism, lever mechanism 3 is installed on 1 side of supporting mechanism, and shaft is fixed Device 2 is located at the top of lever mechanism 3, and cam mechanism 4 is located at the lower end of lever mechanism 3, and cam mechanism 4 is the test fixture Power delivery section.
Turn on shaft fixing device 2 as shown in Figure 1, machine shaft 5 is fixedly mounted on, keeps machine shaft 5 not rotate, be convenient for Test.
As shown in Figure 1, lever mechanism 3 includes guide rod 301, clump weight 302, supporting plate 307, snap ring 308.Snap ring 308 is fixed In the upper end of guide rod 301, as the resistance stress point impacted up and down.Clump weight 302 is fixed on guide rod 301, is being actually used When, position of the weight and clump weight 302 of clump weight 302 on guide rod 301 according to the specification of machine shaft to be tested and It is fixed.Guide rod 301 is equipped with linear bearing, and linear bearing is fixed on supporting mechanism 1, and linear bearing guarantees guide rod as guiding 301 be to move up and down;One end of supporting plate 307, which is fixedly connected, turns shaft fixing device 2, and the other end is fixed with snap-gauge 306, guide rod 301 are arranged through snap-gauge 306, and guide rod 301 is slided along snap-gauge 306;Supporting plate 307 remains stationary, and moves downward in guide rod 301 When, snap ring 308 has a downward impact force under the gravity of clump weight 302, snap ring 308 by the impact force conduct to On snap-gauge 306, supporting plate 307, so that conduction is to turning on shaft fixing device 2, thus on conduction to machine shaft 5, ultimately form pair The test force of machine shaft 5.
As shown in Figure 1, cam mechanism 4 includes driving device 402, cam 410, counting device;Driving device 402 and cam 410 rotation connections, driving device 402 use motor;The surface of cam 410 is the closing face that can generate difference in height moment;It is convex The surface of wheel 410 is contacted with the bottom end of guide rod 301, and the bottom end of guide rod 301 is slided along the surface of cam 410;Cam 410 rotates When, guide rod 301 makes linear motion up and down along linear axes under the action of cam 410.Counting device is for recording cam 410 The circle number of rotation.
As shown in Figure 1, supporting mechanism 1 includes support frame 102, top panel 101, the first mounting plate 103, the second mounting plate 104;Top panel 101 is set to the upper end of support frame 102, turns shaft fixing device 2 on top panel 101;First mounting plate 103, Second mounting plate 104 is set to the upper and lower ends of the same side of support frame 102.
Linear bearing includes the first linear bearing 303, the second linear bearing 304;First linear bearing 303 is fixed on second On mounting plate 104, the second linear bearing 304 is fixed on the first mounting plate 103.Guide rod 301 through the first linear bearing 303, The setting of second linear bearing 304.First linear bearing 303 is located at the top of clump weight 302, and the second linear bearing 304 is located at and matches The lower section of pouring weight 302;
As shown in Figure 1 and Figure 2, turning shaft fixing device 2 includes fixing seat 201, section limit base 202, reducing sleeve 203;Motor Shaft 5 is arranged through fixing seat 201, and one end of machine shaft 5 passes through section limit base 202 and connects reducing sleeve 203, section limit Seat 202 is located at 5 stress of machine shaft maximum and the position of off-axis occurs, and controllable using stress point, section limit base 202 is equipped with Photoelectric sensor 209, photoelectric sensor 209 are electrically connected with driving device 402, and photoelectric sensor 209 incudes reducing sleeve 203, work as electricity Machine shaft 5 be broken when, reducing sleeve 203 with breaking portion be detached from section limit base 202, photoelectric sensor 209 induction less than turn Female connector 203 sends stop signal to driving device 402, and driving device 402 stops working, and records present percussion number, issues Alert notification operating personnel.In the present embodiment, photoelectric sensor 209 uses model E3Z-LS61OMRON.
Two bolts 204 are additionally provided in fixing seat 201, the bottom end of bolt 204 resists machine shaft 5 by gasket, into one Step reinforces the fixation of machine shaft 5.
As shown in figure 3, being equipped with the first positioning key 207 between reducing sleeve 203 and machine shaft 5, fixing seat 201 and motor turn The second positioning key 208 is equipped between axis 5, for reinforcing the fixation of machine shaft 5;One end of the connection reducing sleeve 203 of machine shaft 5 Equipped with nut 206, for reinforcing the fixation of machine shaft 5 and reducing sleeve 203, reducing sleeve 203 is supported as the switching of shearing force Point.
As shown in figure 4, the end face of reducing sleeve 203 is equipped with protrusion 205, supporting plate 307 is fixedly connected with reducing sleeve 203, convex It plays 205 to be embedded on supporting plate 307, the fixation being further ensured that between supporting plate 307, reducing sleeve 203.Lever mechanism 3 further includes depth Ditch ball bearing 305;Deep groove ball bearing 305 is set to the lower end of guide rod 301.Deep groove ball bearing 305 is contacted with cam 410, along cam The sliding of 410 tracks.
As shown in figure 5, cam mechanism 4 further includes bottom plate 401, connecting shaft 409;Driving device 402 is connected by connecting shaft 409 Connect cam 410;Through slot 404 corresponding with cam 410 is offered on bottom plate 401, through slot 404 provides the sky of rotation to cam 410 Between;The two sides of through slot 404 are equipped with the first vertical plate 405 and the second vertical plate 406, and connecting shaft 409 is rotatably connected on 405 He of the first vertical plate On second vertical plate 406, cam 410 is set between the first vertical plate 405 and the second vertical plate 406.Driving device 402 is fixed on connecting plate On 403.
As shown in figure 5, counting device includes inductor 407 and sensing chip 408, in the present embodiment, inductor 407 uses type Number be EE-SX671-671P;The end of connecting shaft 409, the slot pair of the other end and inductor 407 are fixed in 408 one end of sensing chip It answers.When sensing chip 408 follows connecting shaft 409 to rotate, per revolution runs past the slot of an inductor 407, inductor 407 The number that sensing chip 408 passes through is recorded, to record the circle number of the rotation of cam 410, is recorded as number of shocks.
Cam 410, which is fabricated to, can generate difference in height with moment and form the shape of impact force, be driven by driving device 402 Rotation, makes lever mechanism 3 carry out cycle impact force up and down, carries out shearing test to machine shaft 5.As shown in fig. 6, cam 410 surface includes arcwall face 411 and plane 412, and arcwall face 411 and plane 412 join end to end to form closing face;Arcwall face 411 and two junctions of plane 412 handled using fillet, form the first joint face 413 and the second joint face 414.Cam 410 On offer axis hole, axis hole side opens up keyway 415, passed through for connecting shaft 409, in connecting shaft 409 setting with keyway 415 cooperate Convex block, guarantee that connecting shaft 409 and cam 410 are stably connected with.
Deep groove ball bearing 305 is in arcwall face 411, the first joint face 413, plane 412, the second joint face 414, arcwall face It is moved on 411.
Arcwall face 411 is continuous cambered surface, and one end of arcwall face 411 is the highest point that deep groove ball bearing 305 moves, the other end For minimum point, i.e. it is highest point at the first joint face 413, is minimum point at the second joint face 414, is i.e. at the second joint face 414 For minimum point, when deep groove ball bearing 305 is in the second joint face of minimum point 414, arcwall face 411, the first joint face of highest point 413 When upper, deep groove ball bearing 305 is in ascent stage, declines to reach highest point and moment and to form impact and prepare.
The length of plane 412 is equal to the maximum distance between snap ring 308 and snap-gauge 306, guarantees that snap ring 308 strikes snap-gauge When 306, deep groove ball bearing 305 just reaches the second joint face 414, terminates this impact, and to carry out impact next time It prepares.
Working principle:
As shown in Figures 1 to 6, supporting plate 307 is fixedly connected with reducing sleeve 203, and guide rod 301 is along about 306 straight line of snap-gauge Movement, clump weight 302 follow guide rod 301 to move up and down, the first linear bearing 303, the second linear bearing 304, deep groove ball bearing 305 guarantee guide rods 301 are linear motions.
When driving device 402 drives cam 410 to rotate, deep groove ball bearing 305 is along arcwall face 411, the first joint face 413, plane 412, the second joint face 414, arcwall face 411 move.When deep groove ball bearing 305 is moved to from the first joint face 413 Moment in plane 412,301 moment of guide rod declines and forms impact force due to the gravity of clump weight 302, under guide rod 301 The distance of drop is the length of plane 412, and snap ring 308 declines therewith is formed simultaneously impact force, and snap ring 308 is due to clump weight 302 Gravity slamming down is to snap-gauge 306, and snap-gauge 306 is by the impact force by supporting plate 307, the conduction of reducing sleeve 203 to machine shaft 5 On, shearing force testing is carried out to machine shaft 5.While on snap ring 308 slamming down to snap-gauge 306, deep groove ball bearing 305 The second joint face 414 is reached, when cam 410 continues to rotate, deep groove ball bearing 305 arrives again at arcwall face 411, the first joint face 413, snap ring 308 carries out decline impact next time.
When photoelectric sensor 209 senses that machine shaft 5 is broken, photoelectric sensor 209 sends stop signal to driving Device 402, driving device 402, which stops operating and sounds an alarm, notifies operating personnel.
In actual use, the threshold value that inductor 407 can also be set according to the specification of machine shaft 5 to be tested, when counting down to When up to threshold value, driving device 402 stops operating, and test stops.
The torque that the present embodiment is born machine shaft using lever principle at the suitable distance of two fulcrum forces, That is the distance between 306 stress point of 203 stress point of reducing sleeve and snap-gauge, the matching with approrpiate wts on 301 suitable position of guide rod Pouring weight, then suitable impact velocity and height are calculated, it is rotated by cam, reaches continuous, consistent shearing force, surveyed Examination.
This programme low energy consumption, safe operation, site environment are clean, pass through counter, theoretical calculation and Mechanics Simulation, Reliable in quality, tooling carry out precise positioning to workpiece, and consistency is high, to meet the property of new energy sources for automobile high performance motor shaft The anti-shearing force that can be tested and multi items machine shaft can be realized by switching a small number of toolings is tested.
The above is only not to make limit in any form to the present invention to better embodiment of the invention System, according to the technical essence of the invention any simple modification made to the above embodiment, equivalent variations and modification, belong to In the range of technical solution of the present invention.

Claims (8)

1. a kind of machine shaft anti-shearing force test fixture, machine shaft (5) are installed on the test fixture, it is characterised in that: Including supporting mechanism (1), turn shaft fixing device (2), lever mechanism (3), cam mechanism (4);The fixed peace of the machine shaft (5) Turn on shaft fixing device (2) mounted in described;The cam mechanism (4) is installed on the lever mechanism (3) lower end;
The lever mechanism (3) includes guide rod (301), clump weight (302), supporting plate (307), snap ring (308);The snap ring (308) it is fixed on the upper end of the guide rod (301), the clump weight (302) is fixed on the guide rod (301), the guide rod (301) it is equipped with linear bearing, the linear bearing is fixed on the supporting mechanism (1);One end of the supporting plate (307) is solid Fixed connection turns shaft fixing device (2), and the other end is fixed with snap-gauge (306), and the guide rod (301) is arranged through snap-gauge (306), institute Guide rod (301) is stated to slide along snap-gauge (306);
The cam mechanism (4) includes driving device (402), cam (410), counting device;The driving device (402) and institute State cam (410) rotation connection;The surface of the cam (410) is the closing face that can generate difference in height moment;The guide rod (301) it is slided along the surface of cam (410) bottom end;
When the cam (410) rotates, the guide rod (301) is made under the action of cam (410) along the linear axes Lower linear motion.
2. a kind of machine shaft anti-shearing force test fixture according to claim 1, it is characterised in that: the supporting mechanism It (1) include support frame (102), top panel (101), the first mounting plate (103), the second mounting plate (104);The top panel (101) it is set to the upper end of support frame as described above (102), described turn shaft fixing device (2) are on the top panel (101);It is described First mounting plate (103), the second mounting plate (104) are set to the upper and lower ends of the same side of support frame as described above (102).
3. a kind of machine shaft anti-shearing force test fixture according to claim 2, it is characterised in that: the linear bearing Including the first linear bearing (303), the second linear bearing (304);First linear bearing (303) is fixed on the second mounting plate (104) on, second linear bearing (304) is fixed on the first mounting plate (103).
4. a kind of machine shaft anti-shearing force test fixture according to claim 1, it is characterised in that: the shaft is fixed Device (2) includes fixing seat (201), section limit base (202), reducing sleeve (203);The machine shaft (5) runs through fixing seat (201) it is arranged, one end of the machine shaft (5) passes through section limit base (202) connection reducing sleeve (203), the section limit Photoelectric sensor (209) are provided on position seat (202);The end face of the reducing sleeve (203) is equipped with raised (205);Described turn Be equipped with the first positioning key (207) between female connector (203) and machine shaft (5), the fixing seat (201) and machine shaft (5) it Between be equipped with the second positioning key (208);One end of machine shaft (5) connection reducing sleeve (203) is equipped with nut (206).
5. a kind of machine shaft anti-shearing force test fixture according to claim 1, it is characterised in that: the lever mechanism It (3) further include deep groove ball bearing (305);The deep groove ball bearing (305) is set to the lower end of guide rod (301).
6. a kind of machine shaft anti-shearing force test fixture according to claim 1, it is characterised in that: the cam mechanism It (4) further include bottom plate (401), connecting shaft (409);The driving device (402) passes through connecting shaft (409) connection cam (410); Through slot (404) corresponding with cam (410) is offered on the bottom plate (401);It is vertical that the two sides of the through slot (404) are equipped with first Plate (405) and the second vertical plate (406), the connecting shaft (409) are rotatably connected on the first vertical plate (405) and the second vertical plate (406) On, the cam (410) is set between the first vertical plate (405) and the second vertical plate (406).
7. a kind of machine shaft anti-shearing force test fixture according to claim 1, it is characterised in that: the counting device Including inductor (407) and sensing chip (408);The end of connecting shaft (409) is fixed in described sensing chip (408) one end, another It holds corresponding with inductor (407).
8. a kind of machine shaft anti-shearing force test fixture according to claim 1, it is characterised in that: the cam (410) surface includes arcwall face (411) and plane (412), and the arcwall face (411) and plane (412) join end to end to be formed Closing face;The arcwall face (411) and plane (412) junction are handled using fillet.
CN201910394447.4A 2019-05-13 2019-05-13 Motor rotating shaft shearing force resistance testing tool Active CN110082087B (en)

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CN112460215A (en) * 2020-11-24 2021-03-09 中国科学院光电技术研究所 Offset shafting thrust reaction cancellation device
CN112748024A (en) * 2020-12-29 2021-05-04 兰州理工大学 In-situ measurement steel mechanical property micro-bending shear test device
CN114295496A (en) * 2022-03-07 2022-04-08 常州新金宇传动科技有限公司 Motor shaft shearing resistance test fixture

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