The object of the present invention is to provide a kind of fast emulsion polymerisation process of synthetic big particle diameter esters of acrylic acid latex, be aggregated in the same reactor finish, the reaction times is shorter.
Synthetic main employing of esters of acrylic acid latex of the present invention adds the method for emulsion polymerization systems with reaction monomers and emulsifying agent gradation, thereby obtains the large grain size latex of 200-600nm at short notice.Concrete grammar is as follows: 1) add the emulsifying agent that accounts for reaction monomers total amount 0.01-0.09wt% to polymeric kettle; 2) add the reaction monomers that accounts for reaction monomers total amount 30-60wt% to polymeric kettle; 3) add the initiator that accounts for reaction monomers total amount 0.2-0.8wt% to polymeric kettle; 4) add entry to polymeric kettle; Reinforced finishing, add the emulsifying agent that accounts for the monomer of reaction monomers total amount 40-70wt% and account for reaction monomers total amount 0.2-0.8wt% after temperature reaction 15-20 minute again, this partial monosomy and emulsifying agent can be once or gradation add emulsion polymerization systems, reinforced finishing, isothermal reaction 3-5 hour, can make the big particle diameter esters of acrylic acid latex of 200-600nm.The monomer of suitable letex polymerization of the present invention comprises acrylic ester monomer, as methyl acrylate, methyl methacrylate, ethyl propenoate, Jia Jibingxisuanyizhi, butyl acrylate, butyl methacrylate, 2 ethyl hexyl acrylate, Octyl acrylate, Isooctyl acrylate monomer etc., and can with acrylic ester monomer crosslinking copolymerization polymeric monomer, as Vinylstyrene, ethylene glycol diacrylate, dimethacrylate second diester, diallyl phthalate etc.The emulsifying agent of suitable letex polymerization of the present invention comprises an alkali metal salt, sodium lauryl sulphate of an alkali metal salt, the Witco 1298 Soft Acid of senior lipid acid such as rosined soap, oleic acid, stearic acid etc., they can use separately also can mix use, wherein is preferably sodium lauryl sulphate.The initiator of suitable letex polymerization of the present invention is persulphate such as Potassium Persulphate, Sodium Persulfate, ammonium persulphate etc., can be used alone or as a mixture.
Gradation adds different emulsifying agent and the amount of monomer of measuring in letex polymerization by adopting in the present invention, thereby obtained the big particle diameter esters of acrylic acid latex of 200-600nm at 3~5 hours, had polymerization in same reactor, short, amplification effect outstanding feature of reaction times.
Embodiment one prescription: unit (g) butyl acrylate 300 ammonium persulphates 1.2 Sodium dodecylbenzene sulfonatees 3 water 360
At first in reactor, add emulsifying agent dodecyl benzene sulfonic acid sodium salt 0.03g and 100g butyl acrylate, water 360g, initiator 1.2g, be warming up to 70 ℃ of reactions, react after 15 minutes, add 200g butyl acrylate and 2.97g Sodium dodecylbenzene sulfonate, isothermal reaction 4 hours obtains latex particle size 390nm.
Embodiment two prescriptions: unit (g) butyl acrylate 200 ethyl propenoates 100 ammonium persulphates 1.2 Sodium dodecylbenzene sulfonatees 3 water 360
At first in reactor, add emulsifying agent dodecyl benzene sulfonic acid sodium salt 0.03g and 100g mix monomer, water 360g, initiator 1.2g, be warming up to 70 ℃ of reactions, react after 15-20 minute, add 200g mix monomer and 2.97g Sodium dodecylbenzene sulfonate, isothermal reaction 4 hours obtains latex particle size 380nm.
Embodiment three prescriptions: unit (g) methyl methacrylate 47 butyl acrylates 250 Vinylstyrenes 3 Potassium Persulphates 0.9 sodium lauryl sulphate 2.4 water 360
At first in reactor, add emulsifying agent dodecyl sodium sulfate 0.02g and 150g mix monomer, water 360g, initiator 0.9g, be warming up to 70 ℃ of reactions, react after 18 minutes, add 150g mix monomer and 2.38g sodium lauryl sulphate, isothermal reaction 4 hours obtains latex particle size 440nm.
Embodiment four prescriptions: unit (g) methyl methacrylate 50 ethyl propenoates 200 Octyl acrylates 50 Potassium Persulphates 0.6 sodium lauryl sulphate 2.0 Sodium dodecylbenzene sulfonatees 0.5 water 360
At first in reactor, add compound emulsifying agent 0.03g and 100g mix monomer, water 360g, initiator 0.6g, be warming up to 70 ℃ of reactions, react after 20 minutes, add 200g mix monomer and 2.47g compound emulsifying agent, isothermal reaction 3 hours obtains latex particle size 360nm.
Embodiment five prescriptions: unit (g) ethyl propenoate 290 dimethacrylate second diester 2 Potassium Persulphates 1.2 sodium lauryl sulphate 2 oleic acid 0.4 water 360
At first in reactor, add compound emulsifying agent 0.03g and 100g mix monomer, water 360g, initiator 1.2g, be warming up to 70 ℃ of reactions, react after 15 minutes, add 200g mix monomer and 2.37g compound emulsifying agent, isothermal reaction 4 hours obtains latex particle size 380nm.
Embodiment six: prescription: unit (g) methyl methacrylate 50 ethyl acrylates 200 EMAs 50 ammonium persulfates 1.2 lauryl sodium sulfate 2 rosin soaps 0.4 water 360
At first in reactor, add compound emulsifying agent 0.035g and 100g mix monomer, water 360g, initiator 1.2g is warming up to 70 ℃ of reactions, reacts after 16 minutes, add 100g mix monomer and 1.05g compound emulsifying agent, react after 30 minutes, add the 100g mix monomer again, the 1g compound emulsifying agent, isothermal reaction 5 hours obtains latex particle size 390nm.
Embodiment seven prescriptions: unit (g) butyl acrylate 296 Phthalic acid, diallyl esters 4 Potassium Persulphates 1.2 sodium lauryl sulphate 2.4 water 360
At first in reactor, add emulsifying agent dodecyl sodium sulfate 0.03g and 120g mix monomer, water 360g, initiator 1.2g, be warming up to 70 ℃ of reactions, react after 15 minutes, add 120g mix monomer and 1.37g sodium lauryl sulphate, react and add 60g mix monomer and 1g emulsifying agent after 30 minutes again, isothermal reaction 4 hours obtains latex particle size 398nm.
Embodiment eight: prescription: unit (g) Phthalic acid, diallyl ester 370 butyl acrylates 5 Potassium Persulphates 1.2 sodium lauryl sulphate 3.8 water 360
At first in reactor, add emulsifying agent dodecyl sodium sulfate 0.09g and 150g mix monomer, water 360g, initiator 1.2g, be warming up to 70 ℃ of reactions, react after 20 minutes, add 225g mix monomer and 3.71g sodium lauryl sulphate, isothermal reaction 4 hours obtains latex particle size 230nm.
Embodiment nine: prescription: unit (g) Phthalic acid, diallyl ester 370 butyl acrylates 5 Potassium Persulphates 1.2 sodium lauryl sulphate 3.8 water 360
At first in reactor, add emulsifying agent dodecyl sodium sulfate 0.3g and 150g mix monomer, water 360g, initiator 1.2g, be warming up to 70 ℃ of reactions, react after 15 minutes, add 225g mix monomer and 3.5g sodium lauryl sulphate, isothermal reaction 4 hours obtains latex particle size 469nm.
Embodiment ten: prescription: unit (g) Phthalic acid, diallyl ester 370 butyl acrylates 5 Potassium Persulphates 1.2 sodium lauryl sulphate 3.8 water 360
At first in reactor, add emulsifying agent dodecyl sodium sulfate 0.09g and 150g mix monomer, water 360g, initiator 1.2g, be warming up to 70 ℃ of reactions, react after 18 minutes, add 125g mix monomer and 2.21g sodium lauryl sulphate, react and add 100g mix monomer and 1.5g emulsifying agent after 30 minutes again, isothermal reaction 5 hours obtains latex particle size 250nm.