CN110079942A - A kind of bobbin thread for sewing machine monitoring device and its monitoring method - Google Patents
A kind of bobbin thread for sewing machine monitoring device and its monitoring method Download PDFInfo
- Publication number
- CN110079942A CN110079942A CN201910437186.XA CN201910437186A CN110079942A CN 110079942 A CN110079942 A CN 110079942A CN 201910437186 A CN201910437186 A CN 201910437186A CN 110079942 A CN110079942 A CN 110079942A
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- China
- Prior art keywords
- sewing
- tool apron
- sewing machine
- electrical control
- monitoring device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B59/00—Applications of bobbin-winding or -changing devices; Indicating or control devices associated therewith
- D05B59/02—Devices for determining or indicating the length of thread still on the bobbin
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a kind of bobbin thread for sewing machine monitoring devices, including tool apron, fibre optical sensor, side seat, sewing Electrical Control, optical fiber controller and bottom plate, bobbin case is provided on the tool apron, the bobbin case is mounted on tool apron by rotating shuttle assembly, peg or spindle is provided in the bobbin case, the fibre optical sensor is arranged on tool apron, the tool apron is mounted on side seat, the side seat is mounted on bottom plate, optical fiber controller is provided in the sewing Electrical Control, oil pipe hole is provided on the upper housing of the sewing Electrical Control, the bottom plate and sewing Electrical Control are installed on sewing machine table, the sewing Electrical Control includes control system.The present invention can monitor the surplus of the line on peg or spindle automatically, so that staff be reminded to replace peg or spindle, guarantee the normal work of sewing machine, the configuration of the present invention is simple is easy to operate, practical.
Description
Technical field
The present invention relates to sewing-machine equipment related fields, specially a kind of bobbin thread for sewing machine monitoring device and its monitoring side
Method.
Background technique
Although existing industrial sewing machines the degree of automation is higher, still need to put into biggish manpower and material resources, example
Such as: the peg or spindle of sewing machine is easily-consumed products, when baseline will be used up, it is necessary to replace peg or spindle in time, traditional method is every
Sewing machine is equipped with an operator, and the moment observes peg or spindle residue line amount, to replace in time.But since person's development ability has
Limit, once carelessness, will cause scrap of the product, scrappage is high.Existing sewing machine is not provided with baseline monitoring device,
If there is no sewing thread on peg or spindle, with the high revolving speed of sewing machine, still next row can be stayed not have the cavity of stitching on fabric, for
High-end fabric will generate defect ware, design a kind of bobbin thread for sewing machine monitoring device and its monitoring method now to solve above-mentioned ask
Topic.
Summary of the invention
The purpose of the present invention is to provide a kind of bobbin thread for sewing machine monitoring device and its monitoring methods, to solve above-mentioned background
The problem of being proposed in technology.
To achieve the above object, the invention provides the following technical scheme: a kind of bobbin thread for sewing machine monitoring device, including knife
Seat, fibre optical sensor, side seat, sew Electrical Control, optical fiber controller and bottom plate, are provided with bobbin case, the bobbin case on the tool apron
It is mounted on tool apron by rotating shuttle assembly, peg or spindle is provided in the bobbin case, the fibre optical sensor is arranged on tool apron, described
Tool apron is mounted on side seat, and the side seat is mounted on bottom plate, is provided with optical fiber controller, the seam in the sewing Electrical Control
Thread Electrical Control upper housing on be provided with oil pipe hole, the bottom plate and sewing Electrical Control are installed on sewing machine table, institute
Stating sewing Electrical Control includes control system.
Preferably, the fibre optical sensor is mounted on tool apron by sensor stand, and the fibre optical sensor passes through solid
Determine screw to be fixed on sensor stand, the sensor stand is fixed on tool apron by soket head cap screw.
Preferably, side one end setting of the bobbin case is jagged, the gap position of the bobbin case and fibre optical sensor
Light source direction of illumination is corresponding.
Preferably, it is provided with boss on the peg or spindle, the symmetrical surplus line in boss two sides is provided in the boss anti-
Machine-glazed paper.
Preferably, the side of the tool apron installation fibre optical sensor is provided with threading hole, is arranged on the sensor stand
There is threading hole.
Preferably, the side of the side seat is provided with cabling channel.
Preferably, several threading holes and line card are provided on the bottom plate.
It preferably, further include optical fiber cable, the optical fiber cable passes through the threading hole on tool apron, introduces after the cabling channel on side seat
Threading hole on bottom plate limits optical fiber cable by the line card on line plate, then passes through the oil pipe hole on sewing Electrical Control
It is connect afterwards with optical fiber controller.
Preferably, the control system includes processing circuit module, sewing module, fiber sensing module and alarm module.
Preferably, comprising the following steps:
S1, tool apron, side seat, fibre optical sensor, optical fiber controller, pedestal and sewing Electrical Control are mounted on designated position;
S2, needle number corresponding with the length of reserved baseline is arranged by sewing Electrical Control, passes through sewing Electrical Control control
Sewing machine work;
S3, when the line on peg or spindle reaches the needle number of setting, sensor carries out alarm operation, staff person's more shuttle changing
Core;
After the completion of S4, replacement, sensor stop alarm controls sewing machine by sewing Electrical Control and works on.
Compared with prior art, the beneficial effects of the present invention are: the present invention on peg or spindle by being provided with boss and reflective
Paper monitors the surplus of baseline convenient for sensor;Notch on bobbin case is set convenient for the light source of fibre optical sensor through bobbin case
Shield portions;Being provided with sensor stand can easily and effectively be fixed on fibre optical sensor on tool apron, while in tool apron, side
The hiding installation that cable hole is convenient for optical fiber cable is provided on seat, pedestal and sewing Electrical Control;The fibre optical sensor that the present invention is arranged
The surplus of the sewing thread on peg or spindle can be monitored automatically, to remind staff to replace peg or spindle in time, guarantee sewing work
Continual and steady progress, the configuration of the present invention is simple is easy to operate, practical.
Detailed description of the invention
Fig. 1 is tool apron and side seat assembling schematic diagram of the invention;
Fig. 2 is bobbin case schematic diagram of the invention;
Fig. 3 is peg or spindle schematic diagram of the invention;
Fig. 4 is tool apron schematic diagram of the invention;
Fig. 5 is side seat schematic diagram of the invention;
Fig. 6 is sewing Electrical Control and optical fiber controller assembling schematic diagram of the invention;
Fig. 7 is optical fiber controller schematic diagram of the invention;
Fig. 8 is tool apron of the invention and side seat schematic diagram;
Fig. 9 is side seat cabling channel schematic diagram of the invention;
Figure 10 is base schematic diagram of the invention;
Figure 11 is control system schematic diagram of the invention;
In figure: 1, tool apron;2, fibre optical sensor;3, side seat;4, sewing Electrical Control;5, optical fiber controller;6, bottom plate;7, shuttle
Shell;8, rotating shuttle group valence;9, peg or spindle;10, upper housing;11, oil pipe hole;12, control system;13, sensor stand;14, fixed spiral shell
Silk;15, soket head cap screw;16, notch;17, boss;18, reflective sheeting;19, threading hole;20, cabling channel;21, line card;22, light
Fine line;23, processing circuit module;24, sewing module;25, fiber sensing module;26, alarm module.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the orientation of the instructions such as term "vertical", "upper", "lower", "horizontal"
Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore
It is not considered as limiting the invention.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one
Connect to body;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be indirect by intermediary
It is connected, can be the connection inside two elements.For the ordinary skill in the art, it can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
Fig. 1-11 is please referred to, the present invention provides a kind of technical solution: a kind of bobbin thread for sewing machine monitoring device, including tool apron 1,
Fibre optical sensor 2, side seat 3, sew Electrical Control 4, optical fiber controller 5 and bottom plate 6, are provided with bobbin case 7 on the tool apron 1, described
Bobbin case 7 is mounted on tool apron 1 by rotating shuttle assembly 8, and peg or spindle 9 is provided in the bobbin case 7, and the setting of fibre optical sensor 2 exists
On tool apron 1, the tool apron 1 is mounted on side seat 3, and the side seat 3 is mounted on bottom plate 6, is provided in the sewing Electrical Control 4
Optical fiber controller 5 is provided with oil pipe hole 11 on the upper housing 10 of the sewing Electrical Control 4, the bottom plate 6 and sewing Electrical Control 4
It is installed on sewing machine table, the sewing Electrical Control 4 includes control system 12.
Further, the fibre optical sensor 2 is mounted on tool apron 1 by sensor stand 13, the fibre optical sensor 2
It is fixed on sensor stand 13 by fixed screw 14, the sensor stand 13 is fixed on tool apron by soket head cap screw 15
On 1.
Further, side one end setting jagged 16 of the bobbin case 7,16 position of notch of the bobbin case 7 and optical fiber
The light source direction of illumination of sensor 2 is corresponding.
Further, boss 17, the symmetrical surplus line in 17 two sides of boss, the boss 17 are provided on the peg or spindle 9
In be provided with reflective sheeting 18.
Further, the side that the tool apron 1 installs fibre optical sensor 2 is provided with threading hole 19, the sensor stand
Threading hole 19 is provided on 13.
Further, the side of the side seat 3 is provided with cabling channel 20.
Further, several threading holes 19 and line card 21 are provided on the bottom plate 6.
It further, further include optical fiber cable 22, the optical fiber cable 22 passes through the threading hole 19 on tool apron 1, walking on side seat 3
The threading hole 19 on bottom plate 6 is introduced after wire casing 20, and optical fiber cable 22 is limited by the line card 21 on bottom plate 6, is then passed through
It is connect behind oil pipe hole 11 on sewing Electrical Control 4 with optical fiber controller 5.
Further, the control system 12 includes processing circuit module 23, sewing module 24,25 and of fiber sensing module
Alarm module 26.
Further, comprising the following steps:
S1, tool apron, side seat, fibre optical sensor, optical fiber controller, pedestal and sewing Electrical Control are mounted on designated position;
S2, needle number corresponding with the length of reserved baseline is arranged by sewing Electrical Control, passes through sewing Electrical Control control
Sewing machine work;
S3, when the line on peg or spindle reaches the needle number of setting, sensor carries out alarm operation, staff person's more shuttle changing
Core;
After the completion of S4, replacement, sensor stop alarm controls sewing machine by sewing Electrical Control and works on.
Working principle: a kind of bobbin thread for sewing machine monitoring device of the present invention and its monitoring method, in use, first by tool apron 1,
Side seat 3, fibre optical sensor 2, optical fiber controller 5, pedestal 6 and sewing Electrical Control 4 are mounted on designated position, when installation, by optical fiber
Sensor 2 is mounted on sensor stand 13 by fixed screw 14, and sensor stand 13 is then passed through soket head cap screw 15
It is fixed on tool apron 1, then peg or spindle 9 is mounted on tool apron 1, bobbin case 7 is fixed on tool apron 1 by rotating shuttle assembly 8, is paid attention to
Notch 16 on bobbin case 7 is corresponding with the light source direction of fibre optical sensor 2, the optical fiber cable 22 of fibre optical sensor 2 is passed through and is passed
19 hole of threading on tool apron 1 is passed through after threading hole 19 on sensor bracket 13, and then tool apron 1 is fixedly mounted on side seat 3, it will
Optical fiber cable 22 passes through the cabling channel 20 on side seat 3, in the threading hole 19 introduced optical fiber cable 22 on bottom plate 6, by bottom plate 6
Line card 21 limits optical fiber cable 22, is introduced into after optical fiber cable 22 then to be passed through to the upper oil pipe hole 11 of sewing Electrical Control 4
The position of optical fiber controller 5 is connect with optical fiber controller 5, and optical fiber controller 5 is fixed on sewing electromechanics by fixed screw 14
On the upper housing 10 of control 4, optical fiber controller 5 is electrically connected with sewing Electrical Control 4 then, when work, sets and keeps on file in advance
The corresponding needle number of the length of line controls sewing machine work by sewing Electrical Control 4, and sewing module 24 controls sewing machine work belt
Dynamic peg or spindle 9 rotates, so that the sewing thread on peg or spindle 9 is reduced, when sewing thread is reduced to setting value, fibre optical sensor 2 is sensed
Signal is simultaneously passed to processing circuit module 23, processing circuit module by the light source of the transmitting of reflective sheeting 18 on the boss 17 of peg or spindle 9
23 control alarm modules 26 control fibre optical sensor 2 and carry out alarm operation, and staff controls sewing machine after hearing alarm signal
It stops working, controls sewing machine work again after replacing peg or spindle 9;The fibre optical sensor 2 that the present invention is arranged can monitor automatically
Sewing thread surplus on peg or spindle 9 reminds staff to replace peg or spindle 9 in time, and the configuration of the present invention is simple is easy to operate, practical
Property is strong.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of bobbin thread for sewing machine monitoring device, it is characterised in that: including tool apron (1), fibre optical sensor (2), side seat (3), seam
It threads Electrical Control (4), optical fiber controller (5) and bottom plate (6), is provided with bobbin case (7) on the tool apron (1), the bobbin case (7) passes through
Rotating shuttle assembly (8) is mounted on tool apron (1), is provided with peg or spindle (9) in the bobbin case (7), and fibre optical sensor (2) setting exists
On tool apron (1), the tool apron (1) is mounted on side seat (3), and the side seat (3) is mounted on bottom plate (6), and the sewing is electromechanical
It is provided with optical fiber controller (5) in control (4), is provided with oil pipe hole (11), institute on the upper housing (10) of sewing Electrical Control (4)
It states bottom plate (6) and sewing Electrical Control (4) is installed on sewing machine table, the sewing Electrical Control (4) includes control system
(12)。
2. a kind of bobbin thread for sewing machine monitoring device according to claim 1, it is characterised in that: the fibre optical sensor (2)
It is mounted on tool apron (1) by sensor stand (13), the fibre optical sensor (2) is fixed on sensing by fixed screw (14)
On device bracket (13), the sensor stand (13) is fixed on tool apron (1) by soket head cap screw (15).
3. a kind of bobbin thread for sewing machine monitoring device according to claim 1, it is characterised in that: the side of the bobbin case (7)
Jagged (16) are arranged in one end, and notch (16) position of the bobbin case (7) is opposite with the light source direction of illumination of fibre optical sensor (2)
It answers.
4. a kind of bobbin thread for sewing machine monitoring device according to claim 1, it is characterised in that: be arranged on the peg or spindle (9)
Have boss (17), the symmetrical surplus line in boss (17) two sides, is provided with reflective sheeting (18) in the boss (17).
5. a kind of bobbin thread for sewing machine monitoring device according to claim 1 or 2, it is characterised in that: tool apron (1) installation
The side of fibre optical sensor (2) is provided with threading hole (19), is provided with threading hole (19) on the sensor stand (13).
6. a kind of bobbin thread for sewing machine monitoring device according to claim 1, it is characterised in that: the side of the side seat (3)
It is provided with cabling channel (20).
7. a kind of bobbin thread for sewing machine monitoring device according to claim 1, it is characterised in that: be arranged on the bottom plate (6)
There are several threading holes (19) and line card (21).
8. a kind of bobbin thread for sewing machine monitoring device according to claim 1, it is characterised in that: it further include optical fiber cable (22),
The optical fiber cable (22) passes through the threading hole (19) on tool apron (1), the cabling channel (20) on side seat (3) introduces on bottom plate (6) afterwards
Threading hole (19), optical fiber cable (22) is limited by the line card (21) on bottom plate (6), then passes through sewing Electrical Control
(4) the oil pipe hole (11) on is connect with optical fiber controller (5) afterwards.
9. a kind of bobbin thread for sewing machine monitoring device according to claim 1, it is characterised in that: control system (12) packet
Include processing circuit module (23), sewing module (24), fiber sensing module (25) and alarm module (26).
10. a kind of bobbin thread for sewing machine monitoring device according to claim 1 and its monitoring method, which is characterized in that including
Following steps:
S1, tool apron, side seat, fibre optical sensor, optical fiber controller, pedestal and sewing Electrical Control are mounted on designated position;
S2, needle number corresponding with the length of reserved baseline is arranged by sewing Electrical Control, passes through sewing Electrical Control control sewing
Machine work;
S3, when the line on peg or spindle reaches the needle number of setting, sensor carries out alarm operation, and staff person replaces peg or spindle;
After the completion of S4, replacement, sensor stop alarm controls sewing machine by sewing Electrical Control and works on.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910437186.XA CN110079942A (en) | 2019-05-24 | 2019-05-24 | A kind of bobbin thread for sewing machine monitoring device and its monitoring method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910437186.XA CN110079942A (en) | 2019-05-24 | 2019-05-24 | A kind of bobbin thread for sewing machine monitoring device and its monitoring method |
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Publication Number | Publication Date |
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CN110079942A true CN110079942A (en) | 2019-08-02 |
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CN201910437186.XA Withdrawn CN110079942A (en) | 2019-05-24 | 2019-05-24 | A kind of bobbin thread for sewing machine monitoring device and its monitoring method |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008102968A1 (en) * | 2007-02-21 | 2008-08-28 | Kobest Co., Ltd. | Rotary shuttle device for sewing machines with under thread guard |
CN104372538A (en) * | 2014-10-22 | 2015-02-25 | 拓卡奔马机电科技有限公司 | Bottom wire detection control system and method based on optical fiber sensor and applied to industrial sewing machine |
CN105420946A (en) * | 2015-12-23 | 2016-03-23 | 拓卡奔马机电科技有限公司 | Method used for detecting remaining quantity of cop latch base lines of sewing machine |
CN206015256U (en) * | 2016-08-22 | 2017-03-15 | 武汉捷鼎科技有限责任公司 | A kind of industrial sewing machine bottom line anomaly alarming device based on diffuse-reflectance sensor |
CN206428435U (en) * | 2016-12-09 | 2017-08-22 | 浙江中捷缝纫科技有限公司 | A kind of detection means of bobbin thread for sewing machine line amount |
-
2019
- 2019-05-24 CN CN201910437186.XA patent/CN110079942A/en not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008102968A1 (en) * | 2007-02-21 | 2008-08-28 | Kobest Co., Ltd. | Rotary shuttle device for sewing machines with under thread guard |
CN104372538A (en) * | 2014-10-22 | 2015-02-25 | 拓卡奔马机电科技有限公司 | Bottom wire detection control system and method based on optical fiber sensor and applied to industrial sewing machine |
CN105420946A (en) * | 2015-12-23 | 2016-03-23 | 拓卡奔马机电科技有限公司 | Method used for detecting remaining quantity of cop latch base lines of sewing machine |
CN206015256U (en) * | 2016-08-22 | 2017-03-15 | 武汉捷鼎科技有限责任公司 | A kind of industrial sewing machine bottom line anomaly alarming device based on diffuse-reflectance sensor |
CN206428435U (en) * | 2016-12-09 | 2017-08-22 | 浙江中捷缝纫科技有限公司 | A kind of detection means of bobbin thread for sewing machine line amount |
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Application publication date: 20190802 |
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