CN110076921A - A kind of plasticator and the phenolic resin with the plasticator are plasticated system - Google Patents
A kind of plasticator and the phenolic resin with the plasticator are plasticated system Download PDFInfo
- Publication number
- CN110076921A CN110076921A CN201910321908.5A CN201910321908A CN110076921A CN 110076921 A CN110076921 A CN 110076921A CN 201910321908 A CN201910321908 A CN 201910321908A CN 110076921 A CN110076921 A CN 110076921A
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- China
- Prior art keywords
- conveying roller
- roller
- plasticator
- knife
- plasticated
- Prior art date
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 229920001568 phenolic resin Polymers 0.000 title claims abstract description 16
- 239000005011 phenolic resin Substances 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 144
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 239000000428 dust Substances 0.000 claims description 40
- 238000003754 machining Methods 0.000 claims description 5
- 230000003534 oscillatory effect Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 18
- 238000010586 diagram Methods 0.000 description 8
- 230000001105 regulatory effect Effects 0.000 description 8
- 238000007599 discharging Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005453 pelletization Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000007667 floating Methods 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007590 electrostatic spraying Methods 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/007—Fume suction nozzles arranged on a closed or semi-closed surface, e.g. on a circular, ring-shaped or rectangular surface adjacent the area where fumes are produced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
- B29B7/56—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
- B29B7/56—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set
- B29B7/562—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set with means for axially moving the material on the rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/584—Component parts, details or accessories; Auxiliary operations for mixers with rollers, e.g. wedges, guides, pressing means, thermal conditioning
- B29B7/588—Component parts, details or accessories; Auxiliary operations for mixers with rollers, e.g. wedges, guides, pressing means, thermal conditioning cutting devices, e.g. movable cutting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/64—Stripping the material from the rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2061/00—Use of condensation polymers of aldehydes or ketones or derivatives thereof, as moulding material
- B29K2061/04—Phenoplasts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The present invention relates to a kind of plasticator and the phenolic resin with the plasticator is plasticated system, a kind of plasticator, including rack, roller group and cut band cutter mechanism, roller group includes the squeezing roller rotated towards each other and conveying roller, cut include with cutter mechanism intermediate region movement starting knife component and removing toolbox；A kind of phenolic resin is plasticated system, including feeding auger, plasticator, parallel-moving type conveyer, hot-cutting machine and oscillator.Plasticator of the invention handles the material on conveying roller using the guiding role of starting knife component and removing stage property component and by the way of being aided with cutting and has obtained band-like material continuous and in homogeneous thickness while taking into account efficient；The system in addition, phenolic resin of the invention is plasticated automates continous way processing materials by feeding auger, plasticator, parallel-moving type conveyer, hot-cutting machine and oscillator, is taking into account efficiently simultaneously, is improving the consistency for guaranteeing quality of material.
Description
Technical field
The present invention relates to the technical fields of materiel machining equipment, more particularly, to a kind of plasticator and with the plasticator
Phenolic resin is plasticated system.
Background technique
Phenolic resin is also bakelite, also known as phenolic moulding powder.The molding powder that processing phenolic resin obtains is a kind of electrostatic spraying heat
Solidity powdery paints is widely used in the industries such as anticorrosion engineering, adhesive, fire proofing, grinding wheel manufacture.In processing phenol
When urea formaldehyde, needs to carry out machinery to mixture using plasticator to plasticate, be changed into mixture by tough high resiliency state
Soft mecystasis obtains finished product after granulation screening.
Authorization Notice No. is that the Chinese patent of CN201760978U discloses a kind of two roll plastic mixing mill, it includes double roller cylinder
Plastics processing mill, the frame upper end two sides of the two roll plastic mixing mill are equipped with bracket, and crossbeam is housed on bracket, and crossbeam is equipped with two ploughs
Harrow knife.The process of plasticating of existing phenolic resin is as follows: material mediates stirring by kneader first, and is collected with material frame
The material of kneading, then the material in material frame is transferred to the feed end of above-mentioned plastics processing mill by worker；Pass through the double roller of operating
Under the shearing masterpiece of cylinder and it is aided with the guiding role of plow harrow knife, material refines automatically by double roller cylinder to be moulded and from the charging of double roller cylinder
End moves to the discharge end of double roller cylinder along the hand of spiral；Finally, the material of the discharge end of double roller cylinder self gravity and its with it is defeated
Under sending the frictional force between machine to act on, material is detached from roller and falls on conveyer in band-like, and conveyer is naturally cold by material
But and it is delivered to pelletization unit.
Prior art among the above has the following deficiencies: that (1) is manually shifted in the material to plastics processing mill after mediating
Mode affects the processing efficiency of plasticating of material, and the mode of band-like material investment pelletization unit is directly increased subsequent system
The machining load of grain unit, is not suitable for the processing of large batch of material；(2) material after mediating transfers to above-mentioned double roller cylinder refining
When the feed end of molding machine, once blanking is too fast will to lead to material accumulation, or even moves material towards the direction far from plow harrow knife,
To cannot normally enter refining modeling process, and then influence processing efficiency；(3) discharging of the material after plasticating from double roller cylinder is completed
When end falls, some material can also twine stay in blanket roller can not normal blanking, influence processing efficiency, have much room for improvement.
Summary of the invention
In view of the deficienciess of the prior art, the first purpose of this invention is to provide a kind of plasticator, has and mention
The advantages of high processing efficiency, is difficult to processing efficiency caused by normal loading and unloading to solve the material in the prior art on double roller cylinder
Not high problem.
Second object of the present invention is to provide a kind of phenolic resin and plasticates system, has and improves the excellent of processing efficiency
Point, to solve the problems, such as that processing efficiency is not high caused by artificial handling material in the prior art.
To realize above-mentioned first purpose, the present invention provides the following technical scheme that
A kind of plasticator including rack, the roller group being rotationally connected in the rack and is arranged in the rack and cuts band
Cutter mechanism, the roller group include the squeezing roller rotated towards each other and conveying roller, and the band cutter mechanism of cutting includes arrangement
The starting knife component for being used to that material to be plasticated be forced to move towards the intermediate region of conveying roller in conveying roller discharge end, and
The material receiving end for being arranged in conveying roller is used to remove the removing toolbox for the material of having plasticated for being coated on conveying roller surface.
By using above-mentioned technical proposal, when the material after kneading transfers to the feed end of above-mentioned two roll plastic mixing mill, by
There are speed differences in rotating towards each other between squeezing roller and conveying roller, and material can be coated on the surface of conveying roller, for one
Band-like material in section, the material of conveying roller surface are directed to the intermediate region of conveying roller by starting knife component
And starting opening is formed, to force material continuously and stably to enter refining modeling process；Complete the going out from double roller cylinder of the material after plasticating
When expecting that end falls, the band-like material on conveying roller is continuously scraped off by removing toolbox, band-like material is realized with this
Normal blanking；In the process, by way of passing through the guiding role of starting knife component and removing stage property component and being aided with cutting
Handle the material on conveying roller, continuous operation of feeding and discharging realized with this, while taking into account efficient, obtained it is continuous and
Band-like material in homogeneous thickness.
The present invention is further arranged to: the starting knife component includes: rotation seat, is arranged in the rack, and
Positioned at conveying roller discharge end side；It with the first plow harrow knife, is rotatablely connected by intermediate connector to rotation seat, and rotated
Path can pass through conveying roller and blade is made to ride over conveying roller surface, the knife face structure when blade rides over conveying roller surface
At material guide surface.
By using above-mentioned technical proposal, by rotating fixed intermediate connector, so that the blade of the first plow harrow knife rides over
Conveying roller surface, when work, the edge of the material on conveying roller passes through material guide surface, and the material is by the first plow harrow knife
Guiding continuously towards conveying roller intermediate region move, while the edge of the material by the first plow harrow knife cutting, with
This forms starting opening, i.e., the side side of subsequent band-like material realizes the feeding operation of continuous-stable with this.
The present invention is further arranged to: the position that the blade of first plow harrow knife rides on conveying roller surface is adjustable.
By using above-mentioned technical proposal, the blade edge position of the first plow harrow knife can be adjusted according to the lower discharge position of material,
With the accurate guiding of this material for realizing the discharging end to conveying roller, the feeding operation of continuous-stable is realized with this.
The present invention is further arranged to: the removing toolbox includes: mounting rod, is arranged in the rack, and
The mode for being parallel to conveying roller axis is connected across on the outside of conveying roller；Scraper is arranged on the mounting rod, and blade supports
On the surface of conveying roller to remove material of having plasticated.
By using above-mentioned technical proposal, when work, when band-like material is towards removing cutter component movement, band-like material is still
It is attached at the surface of conveying roller, the blade of scraper contacts the gap between band-like material and conveying roller, band-like material at this time
Conveying roller is detached from away from the surface of conveying roller cylinder along scraper；Meanwhile the discharging end surface residual of scraper cleaning conveying roller
Material further increases the processing efficiency of plasticator.
The present invention is further arranged to: the scraper is set on mounting rod by axis, and the axle sleeve offers edge
It is circumferentially provided with straight trough mouth, the axle sleeve is detached from the mounting rod along the straight trough mouth.
By using above-mentioned technical proposal, detachable structure is formed by axle sleeve, mounting rod and straight trough mouth, convenient for scraper
Dismounting, maintenance and replacement, guarantee the blanking efficiency on plasticator with this.
The present invention is further arranged to: the crossbeam for being arranged in the top of the conveying roller, institute are provided in the rack
State that cut with cutter mechanism further include covering the intermediate toolbox being set on the crossbeam more, it is described more to cover intermediate toolboxs and use
In realization material along the conveying roller helical feed, and the spacing on the crossbeam is adjustable.
By using above-mentioned technical proposal, intermediate toolbox is open to another side of band-like material continuously along starting
The material on conveying roller is cut, and is oriented to shear action using it, realizes that material along roller helical feed, obtains ribbon with this
Material；In addition, by adjusting spacing of the intermediate stage property component on crossbeam, i.e., between adjustable interim orbit has at the cutting of component
Away from while taking into account efficient, improving the spirit that intermediate toolbox uses with the cutting of this material for adapting to different in width demand
Activity.
The present invention is further arranged to: the rack is additionally provided with striker plate, the striker plate at the charging of roller group
It vertically extend into above squeezing roller feed end and bottom edge is close to squeezing roller surface, with court after forcing the material blanking wait plasticate
It is moved to the conveying roller.
By using above-mentioned technical proposal, the carrier that conveying roller is material attachment, plasticates and cut is mentioned by striker plate
The material of feeding auger output is supplied with initial motion guide, material is finally made to be each attached to the surface of conveying roller, with
This guarantees the processing efficiency of plasticator.
The present invention is further arranged to: the rack is additionally provided with cross in the gap bottom side of squeezing roller and conveying roller
Knife, the horizontal knife are integrally in oblique upper position arrangement and blade are supported to the outer surface of the squeezing roller, stayed with striking off to twine
Material in the squeezing roller simultaneously forces material to move towards the conveying roller.
Material is avoided to twine using horizontal knife limitation material in the attachment on squeezing roller surface by using above-mentioned technical proposal
It stays in the surface of squeezing roller, and the material after scraping off is forced to be transferred to the surface of conveying roller, adding for plasticator is guaranteed with this
Work efficiency rate.
To realize above-mentioned second purpose, the present invention provides the following technical scheme that
A kind of phenolic resin is plasticated system, which successively includes that feeding auger, such as claim 1-8 appoint by materiel machining sequence
Plasticator described in one, parallel-moving type conveyer, hot-cutting machine and oscillator.
By using above-mentioned technical proposal, in actual use, feeding auger is for conveying and mediating mixed
On material to squeezing roller, while realizing automatic continuous transport, the operating procedure of kneading is saved；Then material passes through
Plasticator plasticate and be in it is band-like fall on parallel-moving type conveyer, the band-like material of high temperature is delivered to earnestly by parallel-moving type conveyer
Machine；Hot-cutting machine by band-like material earnestly at bulk after, material is put into next pelletization unit convenient for subsequent, block material is by cutting
The discharge port for cutting machine drops down on jigging conveyer, and block material is cooling by vibration and is delivered to next operating unit；It crosses herein
Cheng Zhong realizes continuous process operation using feeding auger and parallel-moving type conveyer, and is aided with hot-cutting machine and oscillatory type conveying
The machining load that machine reduces pelletization unit effectively reduces the generation of dust while taking into account efficient.
The present invention is further arranged to: further including dust removal machine, the first dust removing tube and second is communicated on the dust removal machine and is removed
Dirt pipe, first dust removing tube are connected to first anti-above the parallel-moving type conveyer far from one end of the dust removal machine
Dust hood, second dust removing tube are communicated with second anti-above the oscillator far from one end of the dust removal machine
Dust hood.
By using above-mentioned technical proposal, since the upper space of parallel-moving type conveyer and oscillator is open, and
High-temperature material after plasticating is readily volatilized, is absorbed by setting dust removal machine and recycling is volatilized and the small particles material of floating, with this
Improve workshop environment.
In conclusion advantageous effects of the invention are as follows:
1. using starting knife component and removing the guiding role of stage property component due to plasticator of the invention and being aided with cutting
Mode handles the material on conveying roller, realizes continuous operation of feeding and discharging with this, while taking into account efficient, is connected
Band-like material continuous and in homogeneous thickness；
2. preferably guaranteeing to mould with this so that material is each attached to the surface of conveying roller using striker plate and horizontal knife in the present invention
The processing efficiency of mill；
The system 3. phenolic resin of the invention is plasticated passes through feeding auger, plasticator, parallel-moving type conveyer, hot-cutting machine and vibration
Formula conveyer automates continous way processing materials, is taking into account efficiently simultaneously, is improving the consistency for guaranteeing quality of material；
4. the small particles material of volatilization and floating is absorbed and recycled in the present invention, using dust removal machine preferably so as to improve workshop
Environment.
Detailed description of the invention
Fig. 1 is the connection relationship diagram between plasticator of the invention, feeding auger and parallel-moving type conveyer.
Fig. 2 is the connection relationship diagram between feeding auger of the invention, starting knife component, roll shaft group and rack.
Fig. 3 is the structural schematic diagram of starting knife component of the invention.
Fig. 4 is the connection between parallel-moving type conveyer of the invention, intermediate toolbox, roll shaft group and removing toolbox
Relation schematic diagram.
Fig. 5 is the structural schematic diagram of intermediate toolbox of the invention.
Fig. 6 is the connection relationship diagram between horizontal knife of the invention, roll shaft group and removing toolbox.
Fig. 7 is that the material on conveying roller of the invention is cut the status diagram cut with cutter mechanism.
Fig. 8 is that phenolic resin of the invention is plasticated the structural schematic diagram of system.
In figure, 1, feeding auger；2, plasticator；21, rack；22, roll shaft group；221, squeezing roller；222, conveying roller；
23, band cutter mechanism is cut；24, striker plate；25, horizontal knife；3, parallel-moving type conveyer；4, hot-cutting machine；5, oscillator；6, it removes
Dirt machine；61, the first dust removing tube；62, the second dust removing tube；63, the first dust cover；64, the second dust cover；7, starting knife component；
71, rotation seat；72, first sleeve；73, the first fastener；74, first movement bar；75, the first plow harrow knife；751, the first broach shell；
752, the second fastener；753, the first blade；754, the first regulating tank；76, intermediate connector；8, intermediate toolbox；81, horizontal
Beam；82, adjusting rod；821, clip；822, the second casing；823, third fastener；824, the second mobile bar；83, the second plow harrow
Knife；831, the second broach shell；832, the 4th fastener；833, the second blade；834, the second regulating tank；9, toolbox is removed；91,
Mounting rod；92, axle sleeve；93, scraper；94, the 5th fastener；95, straight trough mouth.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Embodiment one:
Referring to Fig.1, be a kind of plasticator disclosed by the invention, including rack 21, the roll shaft group 22 being rotationally connected in rack 21,
It is set in rack 21 and cuts band cutter mechanism 23 for what the material cutting in roll shaft group 22 became band.Roll shaft group 22 includes
It rotates towards each other and controls squeezing roller 221 and conveying roller 222, the discharge end of feeding auger 1 arranged side by side and be located at compression roller
Above the rear end of cylinder 221.Cut with cutter mechanism 23 successively includes being arranged in the discharge end of conveying roller 222 to be used for along feed direction
The starting knife component 7 that forces material to be plasticated to move towards the intermediate region of conveying roller 222, more set left and right be arranged side by side and
Intermediate toolbox 8 for realizing material along 222 helical feed of conveying roller, the discharging for being arranged in conveying roller 222
End is for removing the removing toolbox 9 for the material of having plasticated for being coated on 222 surface of conveying roller.
When plasticating, the material extruding and shearing strong by roll shaft group 22, and since 22 temperature of roll shaft group is higher, so that object
Material has certain dispersed homogeneous degree and plasticity.Meanwhile the material on conveying roller 222 is cut band cutter mechanism 23 and is cut into
It is band-like, and be similar to the hand of spiral and move to discharge end from the feed end of conveying roller 222.
Referring to Fig. 2 and Fig. 4, in addition, due to rotating towards each other between squeezing roller 221 and conveying roller 222 there are speed difference,
Material will finally be coated on the surface of conveying roller 222 and move along the axial screw of conveying roller 222.Therefore, in rack 21
It is provided with the horizontal knife 25 positioned at the striker plate 24 of the upside of squeezing roller 221 and positioned at the lower right side of squeezing roller 221.Striker plate
24 are located at the side that feeding auger 1 deviates from conveying roller 222, the blade of horizontal knife 25 along squeezing roller 221 radial interference in squeezing
The outer wall of pressure roller cylinder 221.By striker plate 24 be supplied to feeding auger 1 output material with initial motion guide, force and give
Expect that the material that auger 1 exports is moved towards conveying roller 222, and is aided with horizontal knife 25 and limits material on 221 surface of squeezing roller
Adhere to, the material in squeezing roller 221 is forced to move towards conveying roller 222, material is finally made to be each attached to conveying roller
222 surface.
Referring to Fig. 2, starting knife component 7 includes the rotation seat 71 for being set to the rear side of rack 21, intermediate connector 76, leads to
Cross the first plow harrow knife 75 that intermediate connector 76 is rotationally connected on rotation seat 71.By rotating fixed intermediate connector 76, make
The blade of the first plow harrow knife 75 rides over 222 surface of conveying roller, when work, the edge of the material on conveying roller 222 passes through
Material guide surface, the material are moved by the guiding of the first plow harrow knife 75 continuously towards the intermediate region of conveying roller 222, together
When the material edge by the first plow harrow knife 75 cut, so as to form starting opening, i.e., the side side of subsequent band-like material.
The position on 222 surface of conveying roller is ridden over to adjust the blade of the first plow harrow knife 75.Referring to Fig. 3, centre connection
Part 76 includes the first sleeve 72 being rotationally connected on rotation seat 71 along vertical plane, first be arranged in first sleeve 72 fastening
Part 73, the first movement bar 74 being plugged in first sleeve 72.The rotational axis line of first sleeve 72 and turning for conveying roller 222
Dynamic axial line is mutually perpendicular to.Wherein, first sleeve 72 and first movement bar 74 are cylindric；First fastener 73 is screw,
One end of first fastener 73 contacts at the outer wall of first movement bar 74, to limit the movement of first movement bar 74.
First plow harrow knife 75 is for cutting the material on conveying roller 222 and it being forced to move close to intermediate toolbox 8.
First plow harrow knife 75 includes the first broach shell 751 for being set to the end of first movement bar 74, be arranged on the first broach shell 751 the
Two fasteners 752,753, three, the first blade radial directions along first movement bar 74 being set on the first broach shell 751 open up side by side
In the first regulating tank 754 on the first blade 753, the length direction of the first regulating tank 754 and the length side of first movement bar 74
To parallel.Wherein, the second fastener 752 is screw, and the sliding of the second fastener 752 is embedded in the first regulating tank 754, to determine
The distance between the blade of first blade 753 and the first broach shell 751.
The present invention is provided with the scheme of following two sets of adjusting positions:
One, the first fastener 73 is unclamped, the circumferential direction by first movement bar 74 along first sleeve 72 moves, until the first plow harrow knife 75
Blade and 222 surface of conveying roller on material feed entrance point be adapted, tighten the first fastener 73；
Two, the second fastener 752 is unclamped, the blade of the first blade 753 is moved along the length direction of the first regulating tank 754, until
The blade of first plow harrow knife 75 and the feed entrance point of the material on 222 surface of conveying roller are adapted, and tighten the second fastener
752。
Referring to Fig. 4, crossbeam 81 is provided in rack 21.Intermediate toolbox 8 includes that front and back is arranged side by side and slides locking
In on crossbeam 81 adjusting rod 82, be rotationally connected with second plow harrow knife 83 of the one end of adjusting rod 82 far from crossbeam 81, adjusting rod
The rotational axis line of 82 rotational axis line and conveying roller 222 is parallel to each other；Second plow harrow knife 83 is for cutting conveying roller
Material on 222 simultaneously forces its to move close to removing toolbox 9.Wherein, adjusting rod 82 includes the card being embedded in outside crossbeam 81
Hoop 821, the third fastener 823 being arranged on the second casing 822, is plugged in the second casing 822 being set on clip 821
The second mobile bar 824 in second casing 822；The length direction of the rotational axis line of clip 821 and the second casing 822 mutually hangs down
Directly.Wherein, the second casing 822 and the second mobile bar 824 are cylindric；Third fastener 823 is screw, third fastener
823 one end contacts at the outer wall of the second mobile bar 824, to limit the movement of the second mobile bar 824.
Referring to Fig. 5, the second plow harrow knife 83 includes the second broach shell 831 being set in the second mobile bar 824, is arranged in second
The 4th fastener 832 on broach shell 831,833, three, the second blade being set on the second broach shell 831 are along the second mobile bar 824
Radial direction be opened in the second regulating tank 834 on the second blade 833 side by side, the length direction of the second regulating tank 834 and second moves
The length direction of lever 824 is parallel.Wherein the 4th fastener 832 is screw, and the sliding of the 4th fastener 832 is embedded at the second adjusting
In slot 834, the distance between the blade to determine the second blade 833 and the second broach shell 831.
It is tight by unclamping and tightening third according to the thickness and width of the band-like material to be cut cut out referring to Fig. 4 and Fig. 5
Firmware 823 and the 4th fastener 832, and the second casing 822 is rotated, between the blade and conveying roller 222 of the second blade 833
Relative position is suitable for.Then intermediate toolbox 8 cuts conveying roller 222 to the other side edge of band-like material along starting opening
On material, the band-like material cutting forming in the section.
Referring to Fig. 6, removing toolbox 9 includes the mounting rod 91 being set in rack 21, is embedded in outside mounting rod 91
Axle sleeve 92, the scraper 93 being set on axle sleeve 92, the 5th fastener 94 being arranged on axle sleeve 92, the blade of scraper 93 contact at
The outer wall and knife face of conveying roller 222 are with the plane tangent in orientation and conveying roller 222 obliquely.Wherein, the 5th fastener
94 be screw, and the end of the 5th fastener 94 contacts at the outer wall of mounting rod 91, to limit the rotation of axle sleeve 92.For convenient for scraper 93
Dismounting, maintenance and replacement, axle sleeve 92 is circumferentially arranged straight trough mouth 95, and axle sleeve 92 is detached from mounting rod 91 along straight trough mouth 95.
The 5th fastener 94 is unclamped, movement simultaneously rotates scraper 93, so that the blade of scraper 93 contacts at conveying roller 222
Outer wall, and scraper 93 is located at the top of conveyer belt, then tightens the 5th fastener 94.When work, the band-like material of a certain section
When moving towards removing toolbox 9, the band-like material of the section is still attached at the surface of conveying roller 222, at this time scraper 93
Blade contact the gap between band-like material and conveying roller 222, band-like material deviates from the table of conveying roller 222 along scraper 93
Emaciated face falls to parallel-moving type conveyer 3 from conveying roller 222, band-like material.Meanwhile scraper 93 is cleared up under conveying roller 222
Expect the material of section surface remnants.
Referring to Fig. 7, in conclusion material is wrapped in 222 surface of conveying roller in actual work.Firstly, conveying roller
Material on 222 contacts the side of the blade of the first plow harrow knife 75, and the material on conveying roller 222 is by the first plow harrow knife 75
The intermediate region of material guide surface towards conveying roller 222 moves and is cut out a starting opening, as finally obtained
The side one of band-like material.Then, at the material screw of the section to intermediate toolbox 8, close to the first plow harrow knife 75
The second plow harrow knife 83 continue to cut the material of the section along the width direction far from side one by starting opening.Then,
The opening that the second plow harrow knife 83 that his the second plow harrow knife 83 continues on upstream is cut along far from side one width direction after
The continuous material for cutting the section, that is, cut the middle section of finally obtained band-like material.Meanwhile band-like material is by centre
The guiding of toolbox 8 is simultaneously moved towards removing toolbox 9.Finally, what scraper 93 was cut along above-mentioned second plow harrow knife 83
Opening cuts off the material of the section, that is, cuts the side two of finally obtained band-like material.Due to the object on conveying roller 222
The direction of travel of material is similar to helical form, i.e. material on conveying roller 222 can continuously be cut band cutter mechanism 23 and be cut, most
Continuous band-like material is obtained eventually.
The implementation principle of the present embodiment are as follows:
The first fastener 73 and the second fastener 752 are unclamped or tightened to S1 preparation so that the blade of the first blade 753 with
Relative position is suitable between conveying roller 222；
S2 unclamps or tightens third fastener 823 and the 4th fastener 832, so that the blade of the second blade 833 and conveying roller
Relative position is suitable between 222；
S3 unclamps or tightens the 5th fastener 94, so that relative position is suitable between the blade of scraper 93 and conveying roller 222.
Embodiment two:
Referring to Fig. 8, plasticate system for a kind of phenolic resin disclosed by the invention, the difference is that, this is with embodiment one
System successively includes feeding auger 1, plasticator 2, parallel-moving type conveyer 3, hot-cutting machine 4 and oscillator 5 along feed direction,
In, the discharge end of feeding auger 1 is located at squeezing roller 221(referring to Fig.1) feed end top, parallel-moving type conveyer 3 into
Material end is located at conveying roller 222(referring to Fig.1) discharge end lower section, the discharge end of parallel-moving type conveyer 3 is located at hot-cutting machine 4
At feed end, the discharge end of hot-cutting machine 4 is located on the feed end of oscillator 5.
When system works, feeding auger 1 is for conveying and mediating mixed continuous bulk material to squeezing roller 221
On.Then, band-like material falls to parallel-moving type conveyer 3, and is delivered to hot-cutting machine 4 by parallel-moving type conveyer 3.Hot-cutting machine 4 will
After band-like material is cut into bulk, block material drops down on jigging conveyer by the discharge port of cutter.Finally, block material
It is cooled down by vibration, and next operating unit is delivered to by oscillator 5.
High-temperature material since the upper space of parallel-moving type conveyer 3 and oscillator 5 is open, and after plasticating is easy
Volatilization, therefore the system further includes dust removal machine 6.The first dust removing tube 61 and the second dust removing tube 62 are communicated on dust removal machine 6, first removes
Dirt pipe 61 is communicated with the first dust cover 63 above parallel-moving type conveyer 3, the second dust removing tube 62 far from one end of dust removal machine 6
One end far from dust removal machine 6 is communicated with the second dust cover 64 above oscillator 5.Parallel-moving type conveyer 3 and vibration
It volatilizees on dynamic formula conveyer 5 and the small particles material of floating passes sequentially through the first dust cover 63 and the first dust removing tube 61, second is anti-
Dust hood 64 and the second dust removing tube 62 are drawn in dust removal machine 6, and are recycled by dust removal machine 6.
The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this
Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of plasticator including rack (21), the roller group being rotationally connected on the rack (21) and is arranged in the machine
Band cutter mechanism (23) is cut on frame (21), the roller group includes the squeezing roller (221) rotated towards each other and conveying roller
(222), it is characterised in that: described cut with cutter mechanism (23) includes being arranged in the discharge end of conveying roller (222) for forcing
The starting knife component (7) that material to be plasticated is moved towards the intermediate region of conveying roller (222), and it is arranged in conveying roller
(222) material receiving end is used to remove the removing toolbox (9) for the material of having plasticated for being coated on conveying roller (222) surface.
2. a kind of plasticator according to claim 1, it is characterised in that: the starting knife component (7) includes:
Rotation seat (71) is arranged on the rack (21), and is located at conveying roller (222) discharge end side；With
First plow harrow knife (75) is rotatablely connected by intermediate connector (76) on rotation seat (71), and rotation path can
By conveying roller (222) and blade is made to ride over conveying roller (222) surface, when blade rides over conveying roller (222) surface
When knife face constitute material guide surface.
3. a kind of plasticator according to claim 2, it is characterised in that: the blade of first plow harrow knife (75) rides over defeated
Position on roller tube (222) surface is adjustable.
4. a kind of plasticator according to claim 1, it is characterised in that: the removing toolbox (9) includes:
Mounting rod (91), be arranged on the rack (21), and the mode for being parallel to conveying roller (222) axis be connected across it is defeated
On the outside of roller tube (222)；
Scraper (93) is arranged on the mounting rod (91), and blade is against the surface of conveying roller (222) and has been moulded with removing
Refine material.
5. a kind of plasticator according to claim 4, it is characterised in that: the scraper (93) is arranged by axle sleeve (92)
On mounting rod (91), and the axle sleeve (92) offer it is circumferentially arranged have straight trough mouth (95), the axle sleeve (92) is along described straight
Notch (95) is detached from the mounting rod (91).
6. a kind of plasticator according to claim 1, it is characterised in that: be provided on the rack (21) described in being arranged in
The crossbeam (81) of the top of conveying roller (222), band cutter mechanism (23) of cutting further includes that more sets are set to the crossbeam
(81) the intermediate toolbox (8) on, more intermediate toolboxs (8) of set are for realizing material along the conveying roller
(222) helical feed, and the spacing on the crossbeam (81) is adjustable.
7. a kind of plasticator according to claim 1, it is characterised in that: the rack (21) at the charging of roller group also
It is provided with striker plate (24), the striker plate (24) vertically extend into above squeezing roller (221) feed end and bottom edge is close to crowded
Pressure roller cylinder (221) surface, to be moved towards the conveying roller (222) after forcing the material blanking wait plasticate.
8. a kind of plasticator according to claim 1, it is characterised in that: the rack (21) squeezing roller (221) with
The gap bottom side of conveying roller (222) is additionally provided with horizontal knife (25), and the horizontal knife (25) is integrally arranged and made in oblique upper position
Blade is supported to the outer surface of the squeezing roller (221), twine the material stayed on the squeezing roller (221) to strike off and compel
Move material towards the conveying roller (222).
The system 9. a kind of phenolic resin is plasticated, it is characterised in that: the system successively includes feeding auger by materiel machining sequence
(1), such as described in any item plasticators of claim 1-8 (2), parallel-moving type conveyer (3), hot-cutting machine (4) and oscillatory type conveying
Machine (5).
The system 10. a kind of phenolic resin as claimed in claim 9 is plasticated, it is characterised in that: it further include dust removal machine (6), it is described
The first dust removing tube (61) and the second dust removing tube (62) are communicated on dust removal machine (6), first dust removing tube (61) is removed far from described
One end of dirt machine (6) is connected to the first dust cover (63) above the parallel-moving type conveyer (3), second dust removing tube
(62) one end far from the dust removal machine (6) is communicated with the second dust cover (64) above the oscillator (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910321908.5A CN110076921A (en) | 2019-04-22 | 2019-04-22 | A kind of plasticator and the phenolic resin with the plasticator are plasticated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910321908.5A CN110076921A (en) | 2019-04-22 | 2019-04-22 | A kind of plasticator and the phenolic resin with the plasticator are plasticated system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110076921A true CN110076921A (en) | 2019-08-02 |
Family
ID=67415931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910321908.5A Pending CN110076921A (en) | 2019-04-22 | 2019-04-22 | A kind of plasticator and the phenolic resin with the plasticator are plasticated system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110076921A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112265172A (en) * | 2020-11-03 | 2021-01-26 | 董晓辉 | Open mill |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201776098U (en) * | 2010-09-02 | 2011-03-30 | 宁波安力电子材料有限公司 | Automatic feeding mixer |
| CN206465293U (en) * | 2017-01-21 | 2017-09-05 | 北京华通橡塑制品有限公司 | A kind of mill |
| CN208100819U (en) * | 2018-01-15 | 2018-11-16 | 温州合丰胶业有限公司 | Opening rubber mixing machine |
| CN209851363U (en) * | 2019-04-22 | 2019-12-27 | 台州长雄塑料股份有限公司 | Plasticator and have phenolic resin plasticator system of this plasticator |
-
2019
- 2019-04-22 CN CN201910321908.5A patent/CN110076921A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201776098U (en) * | 2010-09-02 | 2011-03-30 | 宁波安力电子材料有限公司 | Automatic feeding mixer |
| CN206465293U (en) * | 2017-01-21 | 2017-09-05 | 北京华通橡塑制品有限公司 | A kind of mill |
| CN208100819U (en) * | 2018-01-15 | 2018-11-16 | 温州合丰胶业有限公司 | Opening rubber mixing machine |
| CN209851363U (en) * | 2019-04-22 | 2019-12-27 | 台州长雄塑料股份有限公司 | Plasticator and have phenolic resin plasticator system of this plasticator |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112265172A (en) * | 2020-11-03 | 2021-01-26 | 董晓辉 | Open mill |
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