CN110071482A - A kind of engineering in Intelligent electrical machinery protection system - Google Patents

A kind of engineering in Intelligent electrical machinery protection system Download PDF

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Publication number
CN110071482A
CN110071482A CN201910446936.XA CN201910446936A CN110071482A CN 110071482 A CN110071482 A CN 110071482A CN 201910446936 A CN201910446936 A CN 201910446936A CN 110071482 A CN110071482 A CN 110071482A
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CN
China
Prior art keywords
module
motor
protection system
engineering
electrical machinery
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910446936.XA
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Chinese (zh)
Inventor
秦展田
韩兴国
李天明
易艳芬
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Guilin University of Aerospace Technology
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Guilin University of Aerospace Technology
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Filing date
Publication date
Application filed by Guilin University of Aerospace Technology filed Critical Guilin University of Aerospace Technology
Priority to CN201910446936.XA priority Critical patent/CN110071482A/en
Publication of CN110071482A publication Critical patent/CN110071482A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/08Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors

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  • Control Of Electric Motors In General (AREA)
  • Protection Of Generators And Motors (AREA)

Abstract

This application discloses a kind of engineering in Intelligent electrical machinery protection system, including controller, A/D module, switching input module, open into isolation module, isolation module, communication module and liquid crystal display;Controller respectively with A/D module, switching input module, open and connect into isolation module, isolation module, communication module and liquid crystal display; the output voltage or electric current for needing protected motor are connect with A/D module, and isolation module is connect with the current input terminal of motor to be protected is needed.The system of the application can comprehensively protect control to motor; when there is overcurrent, undercurrent, disconnected phase, stall, short circuit, over-voltage, under-voltage, electric leakage, three-phase imbalance, overheat, ground connection, bearing wear, rotor bias in motor, winding aging alarmed or protected control; have many advantages, such as that energy saving, sensitive, accuracy is high, impact resisting vibrating, it is reproducible, defencive function is complete, small power consumption.

Description

A kind of engineering in Intelligent electrical machinery protection system
Technical field
The present invention relates to a kind of running gears, more particularly to a kind of engineering in Intelligent electrical machinery protection system.
Background technique
Motor occupies very important status as the important component in dragging system in national economy, it It is the important guarantee that industry, agriculture and national defense construction and people's lives are normally carried out using all trades and professions have almost been penetrated into, because And ensure that the normal operation of motor just seems particularly significant, and cause motor to burn in use and even cause considerable safety thing Therefore event it is commonplace, according to incompletely statistics the whole nation be often only because motor burn consumed by electricity just reach tens million of degree, The quantity that motor is burnt is up to 200,000 times or more, about 0.4 hundred million kilowatts of capacity, because the electromagnetic wire about 50,000,000 for repairing consumed is public Jin, price for repairing is up to 2,000,000,000 yuan, and because the loss caused by stop work and production is even more a tremendous amount that can not be estimated.Therefore it carries out The protection of motor has obvious energy conservation, improves production efficiency and economic benefit and guarantees the significance of safety in production.
Due to the continuous development of insulation technology, not only requires to increase in the design of motor to contribute, but also require to reduce volume, make The thermal capacity of New-type electric machine is smaller and smaller, and capability of overload is more and more weaker;Again due to the raising of production automation degree, it is desirable that electricity Machine often operates in the various ways such as frequent starting, braking, positive and negative rotation and varying duty, proposes more to electric motor protective device High requirement.In addition, the application surface of motor is wider, the extremely severe occasion of environment is often worked in, such as humidity, high temperature, more dirt, corruption The occasions such as erosion.It is all these, present motor is caused than being easier damage, especially overload in the past, short circuit, phase shortage, sweeping thorax Etc. failures frequency of occurrences highest.
Traditional electric motor protective device is based on electrothermal relay, but electrothermal relay sensitivity is low, error is big, stability is poor, It is unreliable to protect.The fact be also in this way, although much equipment are mounted with electrothermal relay, what motor damage and influencing normally produced Phenomenon is still generally existing.
Summary of the invention
The object of the present invention is to provide a kind of engineering in Intelligent electrical machinery protection system, it is able to achieve to overload, starting overcurrent (stall), electricity Flow the multi-protective functions such as uneven (phase shortage), starting time-out, high sensitivity, good reliability.
The present invention is implemented as follows:
A kind of engineering in Intelligent electrical machinery protection system, including controller, A/D module, switching input module, open into isolation module, isolation Module, communication module and liquid crystal display;Controller respectively with A/D module, switching input module, open into isolation module, every It is connected from module, communication module with liquid crystal display, the output voltage of protected motor or electric current is needed to connect with A/D module It connects, isolation module is connect with the current input terminal of motor to be protected is needed.
Preferably, the A/D conversion module is the output voltage that will need protected motor or electric current by mould Analog quantity is converted into digital signal;Before carrying out A/D conversion, first have to the voltage or current that will be acquired through voltage transformer or Person's current transformer is depressured to 5V, then voltage or current signal is filtered and is sampled holding processing.
Preferably, the controller is any one of PLC controller, single-chip microcontroller and integrated circuit.
Preferably, the controller uses CY8C27243-24SXI chip;Its performance is as follows: core processor: M8C;Kernel size: 8-Bit;Speed: 24MHz;Connectivity: I2C, SPI, UART/USART;Peripheral hardware: POR, PWM, WDT;I/O Number: 16;Program memory capacity: 16KB(16K × 8);Program storage type: flash memory ram;Capacity: 256 × 8;Voltage-power supply (Vcc/Vdd): 3V~5.25V;Oscillator type: Internal;Internal operating temperature: -40 DEG C~85 DEG C.
Preferably, the switching input module be controller and scene using switching value as the inspection of output form Element is surveyed, using any one of operation control button, travel switch, close switch or pressure switch.
Preferably, described open is isolated into isolation module using relay, avoids forceful electric power or other capable and experienced It disturbs and goes here and there into circuit.
Preferably, the communication module is KSZ8041TL chip.
The control method of engineering in Intelligent electrical machinery protection system is as follows:
Three-phase current voltage value is acquired first, is then compared with the definite value of controller storage, is triggered and protected according to comparison result Shield movement, to realize the integrated protection of motor;Engineering in Intelligent electrical machinery protection system is equipped with liquid crystal display and is used for controller parameter It is inputted and is changed in real time, the operating condition and parameter setting situation of motor are then shown by liquid crystal display;Meanwhile intelligence Energy protection system for motor can pass through communication module and connect optical fiber ring network and host computer progress information exchange.
The advantages of the application, is as follows:
1, the output voltage or electric current of protected motor are needed by detection, then the definite value with controller storage is compared Compared with according to the movement of comparison result trigger protection, disconnection needs the electric current on protected motor, has reached and has carried out short circuit to motor The purpose of error protection, thus realize guarantee heavy-duty motor load occur short trouble when will not overstepping technology effect Fruit, so solve the prior art using electrothermal relay come to motor device carry out circuit protection be merely able to play overload protection and The technical issues of short trouble can not being protected;
2, control is comprehensively protected to motor, motor occur overcurrent, undercurrent, disconnected phase, stall, short circuit, over-voltage, under-voltage, electric leakage, When three-phase imbalance, overheat, ground connection, bearing wear, rotor bias, winding aging alarmed or protected control;
3, have that energy saving, sensitive, accuracy is high, impact resisting vibrating, it is reproducible, defencive function is complete, small power consumption etc. is excellent Point;
4, the parameters such as electric current, the voltage of motor can be directly displayed, failure mode is very clear after protection act, greatly facilitates The judgement of failure, the troubleshooting and shortening for being conducive to production scene are resumed production the time;
5, motor can be made to give full play to overload capacity and from damage, and can also improve electric drive system can By the continuity of property and production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the application.
Specific embodiment
The application engineering in Intelligent electrical machinery protection system is further described below in conjunction with attached drawing.
As shown in Figure 1, a kind of engineering in Intelligent electrical machinery protection system, including controller, A/D module, switching input module, open into Isolation module, isolation module, communication module and liquid crystal display;Controller respectively with A/D module, switching input module, open Enter isolation module, isolation module, communication module to connect with liquid crystal display, needs the output voltage or electric current of protected motor It is connect with A/D module, isolation module is connect with the current input terminal of motor to be protected is needed.
A/D conversion module is that the output voltage or electric current that will need protected motor by analog quantity are converted into digital letter Number;Before carrying out A/D conversion, first has to the voltage or current that will be acquired and be depressured through voltage transformer or current transformer To 5V, then voltage or current signal is filtered and is sampled holding processing.
Controller is any one of PLC controller, single-chip microcontroller and integrated circuit.
Controller uses CY8C27243-24SXI chip;Its performance is as follows: core processor: M8C;Kernel size: 8- Bit;Speed: 24MHz;Connectivity: I2C, SPI, UART/USART;Peripheral hardware: POR, PWM, WDT;I/O number: 16;Program storage is held Amount: 16KB(16K × 8);Program storage type: flash memory ram;Capacity: 256 × 8;Voltage-power supply (Vcc/Vdd): 3V~ 5.25V;Oscillator type: Internal;Internal operating temperature: -40 DEG C~85 DEG C.
Switching input module be controller and scene using switching value as the detecting element of output form, using operation control Any one of button, travel switch, close switch or pressure switch processed.
It opens and is isolated into isolation module using relay, avoid forceful electric power or other strong jamming strings into circuit.
Communication module is KSZ8041TL chip.
The control method of engineering in Intelligent electrical machinery protection system is as follows:
Three-phase current voltage value is acquired first, is then compared with the definite value of controller storage, is triggered and protected according to comparison result Shield movement, to realize the integrated protection of motor;Engineering in Intelligent electrical machinery protection system is equipped with liquid crystal display and is used for controller parameter It is inputted and is changed in real time, the operating condition and parameter setting situation of motor are then shown by liquid crystal display;Meanwhile intelligence Energy protection system for motor can pass through communication module and connect optical fiber ring network and host computer progress information exchange.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details and legend shown and described herein.

Claims (8)

1. a kind of engineering in Intelligent electrical machinery protection system, which is characterized in that including controller, A/D module, switching input module, open into Isolation module, isolation module, communication module and liquid crystal display;Controller respectively with A/D module, switching input module, open Enter isolation module, isolation module, communication module to connect with liquid crystal display, needs the output voltage or electric current of protected motor It is connect with A/D module, isolation module is connect with the current input terminal of motor to be protected is needed.
2. engineering in Intelligent electrical machinery protection system according to claim 1, which is characterized in that the A/D conversion module is will to need The output voltage or electric current of protected motor are converted into digital signal by analog quantity;Carry out A/D conversion before, first have to by The voltage or current of acquisition is depressured to 5V through voltage transformer or current transformer, then to voltage or current signal It is filtered and samples holding processing.
3. engineering in Intelligent electrical machinery protection system according to claim 1, which is characterized in that the controller is PLC controller, list Any one of piece machine and integrated circuit.
4. engineering in Intelligent electrical machinery protection system according to claim 1, which is characterized in that the controller uses CY8C27243- 24SXI chip;Its performance is as follows: core processor: M8C;Kernel size: 8-Bit;Speed: 24MHz;Connectivity: I2C, SPI, UART/USART;Peripheral hardware: POR, PWM, WDT;I/O number: 16;Program memory capacity: 16KB(16K × 8);Program storage class Type: flash memory ram;Capacity: 256 × 8;Voltage-power supply (Vcc/Vdd): 3V~5.25V;Oscillator type: Internal;It is internal Operating temperature: -40 DEG C~85 DEG C.
5. engineering in Intelligent electrical machinery protection system according to claim 1, which is characterized in that the switching input module is control Device, using switching value as the detecting element of output form, using operation control button, travel switch, close switch or is pressed with scene Any one of power relay.
6. engineering in Intelligent electrical machinery protection system according to claim 1, which is characterized in that described to open into isolation module using relay Device is isolated, and avoids forceful electric power or other strong jamming strings into circuit.
7. engineering in Intelligent electrical machinery protection system according to claim 1, which is characterized in that the communication module is KSZ8041TL Chip.
8. engineering in Intelligent electrical machinery protection system according to claim 1, which is characterized in that the controlling party of engineering in Intelligent electrical machinery protection system Method is as follows:
Three-phase current voltage value is acquired first, is then compared with the definite value of controller storage, is triggered and protected according to comparison result Shield movement, to realize the integrated protection of motor;Engineering in Intelligent electrical machinery protection system is equipped with liquid crystal display and is used for controller parameter It is inputted and is changed in real time, the operating condition and parameter setting situation of motor are then shown by liquid crystal display;Meanwhile intelligence Energy protection system for motor can pass through communication module and connect optical fiber ring network and host computer progress information exchange.
CN201910446936.XA 2019-05-27 2019-05-27 A kind of engineering in Intelligent electrical machinery protection system Pending CN110071482A (en)

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CN201910446936.XA CN110071482A (en) 2019-05-27 2019-05-27 A kind of engineering in Intelligent electrical machinery protection system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910446936.XA CN110071482A (en) 2019-05-27 2019-05-27 A kind of engineering in Intelligent electrical machinery protection system

Publications (1)

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CN110071482A true CN110071482A (en) 2019-07-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110676665A (en) * 2019-10-18 2020-01-10 韦娜诗 Wire pressing machine
CN110703096A (en) * 2019-10-29 2020-01-17 江苏瑞奇海力科技有限公司 Motor working state detection method, device, equipment and storage medium

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201789274U (en) * 2010-09-16 2011-04-06 苍南盛泰电子科技有限公司 Intelligent monitor protective device of motor
CN205265249U (en) * 2015-12-22 2016-05-25 许继集团有限公司 A tractor serves several purposes middle and low voltage overload protection device
CN107508259A (en) * 2017-08-29 2017-12-22 安徽三和电力技术有限公司 Motor intelligent monitoring system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201789274U (en) * 2010-09-16 2011-04-06 苍南盛泰电子科技有限公司 Intelligent monitor protective device of motor
CN205265249U (en) * 2015-12-22 2016-05-25 许继集团有限公司 A tractor serves several purposes middle and low voltage overload protection device
CN107508259A (en) * 2017-08-29 2017-12-22 安徽三和电力技术有限公司 Motor intelligent monitoring system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110676665A (en) * 2019-10-18 2020-01-10 韦娜诗 Wire pressing machine
CN110703096A (en) * 2019-10-29 2020-01-17 江苏瑞奇海力科技有限公司 Motor working state detection method, device, equipment and storage medium

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Application publication date: 20190730

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