CN110066606A - A kind of electroconductive binder and preparation method thereof for photovoltaic module - Google Patents

A kind of electroconductive binder and preparation method thereof for photovoltaic module Download PDF

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Publication number
CN110066606A
CN110066606A CN201910344908.7A CN201910344908A CN110066606A CN 110066606 A CN110066606 A CN 110066606A CN 201910344908 A CN201910344908 A CN 201910344908A CN 110066606 A CN110066606 A CN 110066606A
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China
Prior art keywords
disperbyk
photovoltaic module
electroconductive binder
powder
byk
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CN201910344908.7A
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Chinese (zh)
Inventor
顾生刚
苏深伟
王华君
包卫锋
李继辉
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Shanghai Jinghan New Energy Technology Co Ltd
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Shanghai Jinghan New Energy Technology Co Ltd
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Priority to CN201910344908.7A priority Critical patent/CN110066606A/en
Publication of CN110066606A publication Critical patent/CN110066606A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • C09J4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Conductive Materials (AREA)

Abstract

The present invention relates to a kind of electroconductive binders for photovoltaic module, be made of the following components: resin 5%~17%, reactive diluent 1.5%~12%, curing agent 0.1%~1.5%, conductive filler 60%~85%, dispersing agent 0.3%~1.5%, auxiliary agent 0.05%~0.2%, solvent 2%~8%, the summation of the mass percent of above-mentioned each component are 100%.Electroconductive binder prepared by the present invention has solidification temperature low, curing rate is fast, the advantages of bonding force is strong, good weatherability, electroconductive binder solidification temperature of the present invention are 170 ± 30 DEG C, temperature window mouth width, between 20~60 seconds curing times, most fast 20 seconds i.e. curable, and bonding post-tensioning intensity can be more than 2MPa, bonding force is strong, and weatherability can undergo the detection of assembly reliability standard IEC 61215.

Description

A kind of electroconductive binder and preparation method thereof for photovoltaic module
Technical field
The present invention relates to photovoltaic module fields, and in particular to a kind of for the electroconductive binder of photovoltaic module and its preparation side Method.
Background of invention
Photovoltaic cell is a kind of device that solar energy is converted to electric energy by photovoltaic effect, and photovoltaic cell is light Component/photovoltaic panel component units are lied prostrate, photovoltaic module realizes corresponding electric current electricity by increasing in series and parallel for photovoltaic cell The output requirement of pressure.
The general structure of photovoltaic cell as shown in Figure 1, the metallization structure of the most of crystal silicon cell produced now all It is by main gate line, thin grid line two parts are constituted by way of silk-screen printing, and photovoltaic cell collects photogenerated current by thin grid line, It is pooled to main gate line, is drawn after allowing by the welding being welded in main gate line.In traditional photovoltaic cell, main gate line and thin grid line It is to have temperature of high temperature slurry preparation, welding is attached on main gate line by welding.In addition to this, there are also a kind of by main grid The means that line connects, that is, by way of electroconductive binder.The presence of main gate line and welding, reduces photovoltaic module Effective area of shining light, to reduce the efficiency of photovoltaic module.
In order to increase the power output of conventional photovoltaic component, can will be cut by solar battery along main grid wire cutting Battery rectangular bars afterwards are mutually lapped, the same similar to house tiling, referred to as imbrication, the place that battery strip is mutually lapped Downward, upward, positive back side main gate line is overlapped overlap joint to front main grid line to back side main gate line, is glued between main gate line by electroconductive binder It is combined, positive back side main gate line is mutually conducted and structural strength reaches required requirement.By successively overlapping If the cell piece strip of lamination dry plate, it will be able to the battery unit for realizing the square as primary battery, certainly actual In operation, overlapping how many cell pieces can be required according to the electrical output of component flexibly to grasp.
Photovoltaic module needs to be subjected in life cycle the test of the temperature change and mechanical stress of multiple circulations, these are examined Negative impact can all be generated for photovoltaic module by testing, thus the electroconductive binder being used in photovoltaic module need it is some special Performance.Such as adhesive needs thermoelasticity, glass transition point temperature is suitable, and thermal expansion coefficient is also required to consider, if these Property is not up to standard, and after thermal cycle or mechanical load, the output power of photovoltaic module will be affected.In addition, Cost is also an important consideration factor.
Summary of the invention
It is an object of the invention to: a kind of electroconductive binder and preparation method thereof for photovoltaic module is provided.
To achieve the goals above, the invention provides the following technical scheme:
A kind of electroconductive binder for photovoltaic module, is made of the following components:
Resin 5%~17%, reactive diluent 1.5%~12%, curing agent 0.1%~1.5%, conductive filler 60%~ 85%, dispersing agent 0.3%~1.5%, auxiliary agent 0.05%~0.2%, solvent 2%~8%, the mass percent of above-mentioned each component Summation be 100%.
Further, the resin is one of acrylic resin, acrylic resin modified or a variety of, and described changes Property acrylic resin is with epoxy group, polyester group, and one or more of polyurethanyl group or organosilicon radical pass through Modified mode is grafted onto acrylic resin.Preferably, the resin is polyester modified acrylic resin or organosilicon It is acrylic resin modified.
Further, the reactive diluent is methacrylic acid isoborneol, isobornyl acrylate, methacrylic acid Lauryl, lauryl acrylate, ethoxylation pentaerythritol tetraacrylate, 1,6 hexanediyl esters, ethylene glycol dipropyl Olefin(e) acid ester, tri (propylene glycol) diacrylate, trimethylpropane triacrylate, pentaerythritol triacrylate, new penta 2 One of alcohol diacrylate or several mixtures.
Further, the curing agent is one of following peroxide or several mixtures: benzoyl peroxide Formyl (BPO), peroxidating 2- ethylhexyl acid tert-pentyl ester (TAPO), peroxidating 2- ethylhexyl tert-butyl acrylate (TBPO), 1,1'- Bis- (t-amyl peroxy) hexamethylenes, 1,1'- bis- (t-butyl peroxy) -3,3,5- trimethyl-cyclohexanes, peroxidating acetic acid tert-pentyl ester (TAPA), peroxide acid tert-amyl acetate (TAPB), peroxidating 3.3.5 trimethylhexanoate (TBPMH), benzoyl peroxide first Tert-butyl acrylate (TBPB), 3,3- bis- (t-amyl peroxy) ethyl butyrates, 3,3- bis- (t-butyl peroxy) ethyl butyrates, peroxidating two Isopropylbenzene (DCP), di t-amyl peroxide (DTAP), di-t-butyl peroxide (DTBP), peroxidating tertiary pentyl (TAHP), peroxide Change tert-butyl (TBHP).Preferably, the curing agent is one of following peroxide or several mixtures: described Peroxide be peroxidating 2- ethylhexyl tert-butyl acrylate (TBPO) either di-t-butyl peroxide (DTBP) or 1,1'- are bis- (t-amyl peroxy) hexamethylene.
Further, the conductive filler by silver powder, copper powder, nickel powder, silver-coated copper powder, silver coated nickel powder, silver-colored packet glass powder, One of silver-colored packet silicon powder, silver-colored packet resin particle, graphite powder, carbon black powder, silver-colored packet graphite powder, silver-colored packet carbon black powder or several mixing Object composition, wherein the shape of powder is one of sheet, spherical or several mixtures, 50 range of powder granule dimension D For 0.5um~9um.Preferably, the conductive filler is the mixture of flake silver powder and spherical silver coated nickel powder, flake silver powder Weight ratio with spherical silver coated nickel powder is 1:0.15~0.5.
Further, the dispersing agent by polymer salt containing acidic groups and long chain fatty acids and amine mixture Composition, the dispersing agent can by be commercialized BYK-P104, BYK-P104S, BYK-P105, BYK-220S, BYK-W966, BYK-W985、BYK-W996、BYK-W9010、BYK-9076、Disperbyk-115、Disperbyk-118、Disperbyk- 106、Disperbyk-160、Disperbyk-161、Disperbyk-162、Disperbyk-163、Disperbyk-164、 Disperbyk-166、Disperbyk-167、Disperbyk-169、Disperbyk-182、Disperbyk-170、 Disperbyk-171、Disperbyk-174、Disperbyk-116、Disperbyk-140、Disperbyk-130、 Disperbyk-2000、Disperbyk-2001、Disperbyk-2152、Disperbyk-112、Disperbyk-142、 Disperbyk-106、Disperbyk-103、Disperbyk-110、Disperbyk-111、Disperbyk-180、 Disperbyk-109、Disperbyk-176、Disperbyk-2150、Disperbyk-2070、Disperbyk-102、Anti- One in Terra-203, Anti-Terra-204, Anti-Terra-205, Anti-Terra-206, Anti-Terra-U100 Kind or several compositions.Preferably, the dispersing agent is BYK-W-969, one of Disperbyk-111.
Further, the compound that the auxiliary agent is identified for such as chemical formula Ym (CH) nSiX3, herein m=1~2, n =0~3;X is by one of functional groups such as chloro, methoxyl group, ethyoxyl, methoxy ethoxy, acetoxyl group or several groups It by one of vinyl, amino, epoxy group, methacryloxy, sulfydryl or urea groups or several is formed at, Y.It is preferred that Ground, Y group are one of amino and epoxy group, and X group is ethyoxyl.
Further, the solvent is butyl acetic acid esters, butyl acetate, butyl ether acetic acid Ester, tributyl citrate, alcohol ester 12, dimethylbenzene, toluene, hexamethylene, cyclohexanone, methylene chloride, propylene oxide, tumer One of ester, methylisobutylketone acetonitrile, pyridine, phenol or several mixtures.
Further, the above-mentioned electroconductive binder for photovoltaic module can be used in the master of crystal silicon photovoltaic cell stack tile During grid line relatively glues, application method is one of dispensing, spraying, mode of printing.
A kind of preparation method of the electroconductive binder for photovoltaic module, when conductive filler is filled out by conductive filler one and conduction When two composition of material, the specific steps are as follows:
Resin, reactive diluent, solvent, dispersing agent, auxiliary agent are added in reaction kettle according to mass ratio with 100~500 Rpm speed uniform stirring, temperature control within 5 ± 2 DEG C, the time 1~4 hour, be stirring evenly and then adding into conduction and fill out Material one, uniform stirring 0.5~2 hour in double planetary mixer, temperature control within 5 ± 2 DEG C, and conductive filler is added later Two, it is stirred 0.5~2 hour in double planetary mixer, temperature controls within 5 ± 2 DEG C;Three-roller rolling is used after mixing evenly 15~20 times, post-reinforcing agent, stirred 0.5~2 hour in double planetary mixer, within 5 ± 2 DEG C of whole temperature control;Later It filters, decorate sebific duct, deaeration can be made into conductive adhesive.
The beneficial effects of the present invention are: electroconductive binder prepared by the present invention has solidification temperature low, and curing rate is fast, The advantages of bonding force is strong, good weatherability, electroconductive binder solidification temperature of the present invention are 170 ± 30 DEG C, temperature window mouth width, Between 20~60 seconds curing times, most fast 20 seconds i.e. curable, and bonding post-tensioning intensity can be more than 2MPa, and bonding force is strong, resistance to Time property can undergo the detection of assembly reliability standard IEC 61215.
Detailed description of the invention
Fig. 1 is photovoltaic imbrication component diagram, and arrow show bonding direction, the imbrication cell piece edge that will be printed in figure The centre of preceding back side main gate line be cut into strip, coat conduction by way of dispensing or printing in the preceding main gate line of strip Glue, then strip back main gate line is adhered to above, cell stack tile can be fabricated to by heating, drying.
Specific embodiment
Modified acrylic polymer resin is taken 8.5 parts (all mass ratioes in present embodiment), activity dilution is added 2.1 parts of agent, 6.5 parts of solvent, 0.8 part of dispersing agent, 1.5 parts of auxiliary agent in a kettle with 250 rpms of speed uniform stirring, Temperature controls within 5 ± 2 DEG C, the time 4 hours, is stirring evenly and then adding into conductive filler one, in double planetary mixer uniformly Stirring 1 hour, temperature control within 5 ± 2 DEG C, and conductive filler two is added later, stirs 1 hour in double planetary mixer, Temperature controls within 5 ± 2 DEG C.After mixing evenly use three-roller rolling 15~20 times, 0.6 part of post-reinforcing agent, in duplicate rows It is stirred 1 hour in star blender, within 5 ± 2 DEG C of whole temperature control.It filters later, to decorate sebific duct, deaeration i.e. and can be made into conducting resinl glutinous Agent.
The test method of pulling force is the dispensing between two panels glass slide, after solidification, in two lateral surface bondings of glass slide Pulling force is tested with common tensiometer after hook.
Embodiment 1
Embodiment 2
Embodiment 3

Claims (10)

1. a kind of electroconductive binder for photovoltaic module, it is characterised in that: be made of the following components:
Resin 5%~17%, reactive diluent 1.5%~12%, curing agent 0.1%~1.5%, conductive filler 60%~ 85%, dispersing agent 0.3%~1.5%, auxiliary agent 0.05%~0.2%, solvent 2%~8%, the mass percent of above-mentioned each component Summation be 100%.
2. a kind of electroconductive binder for photovoltaic module according to claim 1, it is characterised in that: the resin is One of acrylic resin, acrylic resin modified are a variety of, it is described it is acrylic resin modified be with epoxy group, polyester Group, one or more of polyurethanyl group or organosilicon radical are grafted onto acrylic resin by modified mode.
3. a kind of electroconductive binder for photovoltaic module according to claim 1, it is characterised in that: the activity is dilute Releasing agent is methacrylic acid isoborneol, isobornyl acrylate, lauryl methacrylate, lauryl acrylate, ethoxylation Pentaerythritol tetraacrylate, 1,6 hexanediyl esters, glycol diacrylate, tripropylene glycol diacrylate One of ester, trimethylpropane triacrylate, pentaerythritol triacrylate, neopentylglycol diacrylate are several Mixture.
4. a kind of electroconductive binder for photovoltaic module according to claim 1, it is characterised in that: the curing agent For one of following peroxide or several mixtures: benzoyl peroxide, peroxidating 2- ethylhexyl acid tert-pentyl ester, Peroxidating 2- ethylhexyl tert-butyl acrylate, 1,1'- bis- (t-amyl peroxy) hexamethylenes, 1,1'- bis- (t-butyl peroxy) -3,3,5- Trimethyl-cyclohexane, peroxidating acetic acid tert-pentyl ester, peroxide acid tert-amyl acetate, peroxidating 3.3.5 trimethylhexanoate, Peroxidized t-butyl perbenzoate, 3,3- bis- (t-amyl peroxy) ethyl butyrates, 3,3- bis- (t-butyl peroxy) ethyl butyrates, peroxide Change diisopropylbenzene (DIPB), di t-amyl peroxide, di-t-butyl peroxide, peroxidating tertiary pentyl, tert-butyl peroxide.
5. a kind of electroconductive binder for photovoltaic module according to claim 1, it is characterised in that: the conduction is filled out Material by silver powder, copper powder, nickel powder, silver-coated copper powder, silver coated nickel powder, silver-colored packet glass powder, silver-colored packet silicon powder, silver-colored packet resin particle, graphite powder, One of carbon black powder, silver-colored packet graphite powder, silver-colored packet carbon black powder or several mixtures composition, wherein the shape of powder be sheet, One of spherical or several mixture, 50 range of powder granule dimension D are 0.5um~9um.
6. a kind of electroconductive binder for photovoltaic module according to claim 1, it is characterised in that: the dispersing agent It is made of the mixture of polymer salt containing acidic groups and long chain fatty acids and amine, the dispersing agent is by being commercialized BYK-P104、BYK-P104S、BYK-P105、BYK-220S、BYK-W966、BYK-W985、BYK-W996、BYK-W9010、 BYK-9076、Disperbyk-115、Disperbyk-118、Disperbyk-106、Disperbyk-160、Disperbyk- 161、Disperbyk-162、Disperbyk-163、Disperbyk-164、Disperbyk-166、Disperbyk-167、 Disperbyk-169、Disperbyk-182、Disperbyk-170、Disperbyk-171、Disperbyk-174、 Disperbyk-116、Disperbyk-140、Disperbyk-130、Disperbyk-2000、Disperbyk-2001、 Disperbyk-2152、Disperbyk-112、Disperbyk-142、Disperbyk-106、Disperbyk-103、 Disperbyk-110、Disperbyk-111、Disperbyk-180、Disperbyk-109、Disperbyk-176、 Disperbyk-2150、Disperbyk-2070、Disperbyk-102、Anti-Terra-203、Anti-Terra-204、 One of Anti-Terra-205, Anti-Terra-206, Anti-Terra-U100 or several compositions.
7. a kind of electroconductive binder for photovoltaic module according to claim 1, it is characterised in that: the auxiliary agent is Such as chemical formula Ym(CH)nSiX3The compound identified, herein m=1~2, n=0~3;X is by chloro, methoxyl group, ethyoxyl, first One of functional groups such as oxygroup ethyoxyl, acetoxyl group or several compositions, Y is by vinyl, amino, epoxy group, methyl-prop One of alkene acyloxy, sulfydryl or urea groups or several compositions.
8. a kind of electroconductive binder for photovoltaic module according to claim 1, it is characterised in that: the solvent is Butyl acetic acid esters, butyl acetate, butyl ether acetic acid esters, tributyl citrate, alcohol ester 12, diformazan Benzene, toluene, hexamethylene, cyclohexanone, methylene chloride, propylene oxide, methyl acetate, methylisobutylketone acetonitrile, pyridine, in phenol One or several kinds of mixtures.
9. the electroconductive binder according to any one of claims 1 to 8 for photovoltaic module, it is characterised in that: Neng Gouyong In the main gate line of crystal silicon photovoltaic cell stack tile is relatively viscous, application method is one of dispensing, spraying, mode of printing.
10. a kind of preparation method of the electroconductive binder for photovoltaic module as described in claim 1-8 any one, special Sign is: when conductive filler is made of conductive filler one and conductive filler two, the specific steps are as follows:
Resin, reactive diluent, solvent, dispersing agent, auxiliary agent are added in reaction kettle with 100~500 turns often according to mass ratio The speed uniform stirring of minute, temperature control within 5 ± 2 DEG C, the time 1~4 hour, are stirring evenly and then adding into conductive filler One, uniform stirring 0.5~2 hour in double planetary mixer, temperature controls within 5 ± 2 DEG C, and conductive filler is added later Two, it is stirred 0.5~2 hour in double planetary mixer, temperature controls within 5 ± 2 DEG C;Three-roller rolling is used after mixing evenly 15~20 times, post-reinforcing agent, stirred 0.5~2 hour in double planetary mixer, within 5 ± 2 DEG C of whole temperature control;Later It filters, decorate sebific duct, deaeration can be made into conductive adhesive.
CN201910344908.7A 2019-04-26 2019-04-26 A kind of electroconductive binder and preparation method thereof for photovoltaic module Pending CN110066606A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111210925A (en) * 2020-03-17 2020-05-29 成都银盛新材料有限公司 Low-cost conductive silver adhesive for photovoltaic laminated tile assembly and preparation method thereof
CN111876101A (en) * 2020-07-17 2020-11-03 东莞华誉精密技术有限公司 Conductive sponge and preparation method and application thereof
CN112420854A (en) * 2020-11-02 2021-02-26 苏州阿特斯阳光电力科技有限公司 Photovoltaic module

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111210925A (en) * 2020-03-17 2020-05-29 成都银盛新材料有限公司 Low-cost conductive silver adhesive for photovoltaic laminated tile assembly and preparation method thereof
CN111876101A (en) * 2020-07-17 2020-11-03 东莞华誉精密技术有限公司 Conductive sponge and preparation method and application thereof
CN111876101B (en) * 2020-07-17 2022-04-05 东莞华誉精密技术有限公司 Conductive sponge and preparation method and application thereof
CN112420854A (en) * 2020-11-02 2021-02-26 苏州阿特斯阳光电力科技有限公司 Photovoltaic module

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Application publication date: 20190730