Disclosure of Invention
The invention aims to make up for the defects of the prior art and provides modified emulsified asphalt and a preparation method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that:
a preparation method of modified emulsified asphalt comprises the following steps:
(1) heating water to 70-90 ℃, then sequentially adding polyvinyl alcohol, talcum powder, ethanol, cationic emulsifier, tall oil and polyacrylamide, stirring and mixing for 5-15min at the rotation speed of 200-500r/min, then adding matrix asphalt and thermoplastic styrene butadiene rubber, heating to 125-175 ℃, stirring and mixing for 10-30min at the rotation speed of 200-500r/min, and obtaining a mixture;
(2) shearing and dispersing the mixture at the rotation speed of 1000-.
A preparation method of modified emulsified asphalt comprises the following steps:
(1) heating 90-110 parts by weight of water to 70-90 ℃, then sequentially adding 3-7 parts by weight of polyvinyl alcohol, 2-7 parts by weight of modified talcum powder, 2-6 parts by weight of ethanol, 0.2-1.5 parts by weight of antioxidant, 1-2 parts by weight of cationic emulsifier, 0.02-0.06 part by weight of tall oil and 0.5-1.5 parts by weight of polyacrylamide, stirring and mixing for 5-15min at the rotation speed of 200-500r/min, then adding 95-105 parts by weight of matrix asphalt and 3-7 parts by weight of thermoplastic styrene butadiene rubber, heating to the temperature of 175 ℃ of 125-180 ℃ and stirring and mixing for 10-30min at the rotation speed of 200-500r/min to obtain a mixture;
(2) shearing and dispersing the mixture at the rotation speed of 1000-.
The matrix asphalt is at least one of natural asphalt, petroleum asphalt, coal tar asphalt and oil sand asphalt.
The all-weather aging of the road asphalt mainly comprises oxidation aging, volatile matter attenuation, physical hardening, water aging and the like, and the aging degree and the aging type are closely related to the chemical composition and the structure type. The factors which can cause the asphalt aging mainly include temperature, oxygen, illumination, water and the like or the combination of the factors.
The cationic emulsifier is at least one of cetyl trimethyl ammonium chloride, cetyl trimethyl ammonium bromide and octadecyl dimethyl hydroxyethyl ammonium chloride.
In order to improve the all-weather aging resistance of the road asphalt, besides selecting crude oil suitable for producing high-quality asphalt materials, some technological measures such as shallow oxidation, solid storage, nitrogen protection and the like are also adopted, but the measures have limited effect on improving the all-weather aging resistance of the road asphalt materials, so that the method for improving the all-weather aging resistance of the asphalt by using the additive becomes an important way.
The antioxidant is at least one of p-methyl phenol-dicyclopentadiene styrenated antioxidant resin and 3,3',5,5' -tetra-tert-butyl-2, 2' -biphenol hindered phenol antioxidant. Further, the antioxidant is prepared from p-methylphenol-dicyclopentadiene styrenated antioxidant resin, 3',5,5' -tetra-tert-butyl-2, 2' -biphenol hindered phenol antioxidant according to the mass ratio of (1-2): 1.
The polyacrylamide is nonionic polyacrylamide.
The preparation method of the modified talcum powder comprises the following steps: weighing 20-30g of talcum powder and 40-60g of 3-mercaptopropyltriethoxysilane, adding the talcum powder and the 3-mercaptopropyltriethoxysilane into 1100g of 900-fold water, uniformly mixing, adjusting the pH to 2-5 by using 0.1-0.5mol/L hydrochloric acid, stirring for 10-20h at the temperature of 75-95 ℃ and the rotating speed of 500-fold water at 900r/min, then carrying out centrifugal separation, washing for 1-3 times by using water, and drying to obtain silane-treated talcum powder; treating talcum powder treated by silane, hexanediol bis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], liquid phosphite ester antioxidant and dimethylbenzene according to the mass ratio of 1: (0.4-0.6): (0.05-0.15): (1-3) uniformly mixing to obtain a mixed solution; ball-milling the mixed solution with a ball mill for 5-50min, centrifuging, washing with ethanol for 1-3 times, and oven drying.
The ball milling medium for ball milling treatment is zirconia beads with the diameter of 5-10mm, and the mass ratio of the mixed solution to the ball milling medium is 1: (10-100).
The drying temperature is 45-65 ℃, the absolute pressure is 100-200Pa, and the time is 15-25 h.
The invention also provides modified emulsified asphalt prepared by the preparation method of the modified emulsified asphalt.
The invention has the beneficial effects that:
the modified emulsified asphalt prepared by adopting the reasonable mixture ratio of the raw materials improves the bonding capacity of the modified emulsified asphalt.
The modified emulsified asphalt provided by the invention has good stability and oxidation resistance, improves the mechanical property and anti-rutting capability of the asphalt, has good weather resistance, and can adapt to severe environments.
The modified emulsified asphalt has good adaptability to various construction methods; the hardness is good, and the puncture resistance is good; the plasticity is good, and the low-temperature extensibility is excellent; the storage stability performance is excellent; excellent in shear failure resistance.
The preparation method of the modified emulsified asphalt has the advantages of simple operation, wide raw material source and low cost.
Detailed Description
The materials used are described below: the high-speed shearing disperser is a high-speed shearing disperser with the specification of FL4, which is provided by Luguan chemical machinery, Inc. in Laizhou. The talcum powder is 400 meshes of talcum powder provided by Zhanteng mineral processing factories in Lingshou county, and the product grade is a superior product. The ball mill is an upright ball mill provided by Mindssun machinery, Inc. of Ministry of Jiangyin and with model number of LQM-200, and the rotating speed of a ball milling shaft is 130 r/min. Xylene, CAS number: 1330-20-7. 3-mercaptopropyltriethoxysilane, CAS No.: 14814-09-6. Hexanediol bis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], CAS no: 35074-77-2. The liquid phosphite antioxidant was prepared according to the method described in example 1 of the specific embodiment of the chinese patent application No. 201610582274.5. The polyvinyl alcohol is 2488 type polyvinyl alcohol provided by Pengyu chemical Co., Ltd, Yuchu City, Hebei province. The polyacrylamide is non-ionic Polyacrylamide (PAMN) provided by Pengyang chemical Co., Ltd. of Fuchung City with a molecular weight of 500-600 ten thousand. Cetyltrimethylammonium chloride, CAS number: 112-02-7. Tall oil is provided by Zhenli chemical company, Inc. in Datian county, and is DTO-40. The thermoplastic styrene-butadiene rubber is provided by the stocky petrochemical division of China petrochemical group asset management and management company Limited and has the model of YH791(SBS 1301). The petroleum asphalt is 70# petroleum asphalt provided by SK group (shanghai) ltd. The 3,3',5,5' -tetra-tert-butyl-2, 2' -biphenol hindered phenol antioxidant was prepared according to the method shown in example 2 of the specific embodiment of the chinese patent application No. 201510412515.7. The p-methylphenol-dicyclopentadiene styrenated antioxidant resin was prepared according to the method shown in example 1 in the detailed embodiment of chinese patent application No. 200610017126.5. Solubility: soluble in aromatic solvents such as styrene, acetone and alcohols, and insoluble in water and aliphatic solvents.
Example 1
The preparation method of the modified emulsified asphalt comprises the following steps:
(1) heating 100 parts by weight of water to 80 ℃, then sequentially adding 5 parts by weight of polyvinyl alcohol, 4 parts by weight of talcum powder, 4 parts by weight of ethanol, 1.6 parts by weight of cationic emulsifier, 0.04 part by weight of tall oil and 0.8 part by weight of polyacrylamide, stirring and mixing for 10min at the rotating speed of 300r/min, then adding 100 parts by weight of matrix asphalt and 5 parts by weight of thermoplastic styrene-butadiene rubber, heating to 155 ℃, stirring and mixing for 20min at the rotating speed of 300r/min, and obtaining a mixture;
(2) and shearing and dispersing the mixture for 20min at the rotating speed of 1200r/min to obtain the modified emulsified asphalt.
The matrix asphalt is petroleum asphalt.
The cationic emulsifier is cetyl trimethyl ammonium chloride.
The polyacrylamide is nonionic polyacrylamide.
Example 2
The preparation method of the modified emulsified asphalt comprises the following steps:
(1) heating 100 parts by weight of water to 80 ℃, then sequentially adding 5 parts by weight of polyvinyl alcohol, 4 parts by weight of modified talcum powder, 4 parts by weight of ethanol, 1.02 parts by weight of antioxidant, 1.6 parts by weight of cationic emulsifier, 0.04 part by weight of tall oil and 0.8 part by weight of polyacrylamide, stirring and mixing for 10min at the rotating speed of 300r/min, then adding 100 parts by weight of matrix asphalt and 5 parts by weight of thermoplastic styrene-butadiene rubber, heating to 155 ℃, stirring and mixing for 20min at the rotating speed of 300r/min, and obtaining a mixture;
(2) and shearing and dispersing the mixture for 20min at the rotating speed of 1200r/min to obtain the modified emulsified asphalt.
The matrix asphalt is petroleum asphalt.
The cationic emulsifier is cetyl trimethyl ammonium chloride.
The antioxidant is p-methylphenol-dicyclopentadiene styrenated antioxidant resin.
The polyacrylamide is nonionic polyacrylamide.
The preparation method of the modified talcum powder comprises the following steps: weighing 25g of talcum powder and 50g of 3-mercaptopropyltriethoxysilane, adding 1000g of deionized water, uniformly mixing, adjusting the pH to 4 by using 0.2mol/L hydrochloric acid, stirring at 80 ℃ and 600r/min for 15h, centrifuging at 6000r/min for 30min, removing supernatant, washing the precipitate with water for 2 times, wherein the amount of washing water is 2 times of the weight of the precipitate, and drying the precipitate at 50 ℃ and 130Pa absolute pressure for 20h to obtain silane-treated talcum powder; treating talcum powder treated by silane, hexanediol bis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], liquid phosphite ester antioxidant and dimethylbenzene according to the mass ratio of 1: 0.5: 0.1: 2, uniformly mixing to obtain a mixed solution; carrying out ball milling treatment on the mixed solution for 30min by using a ball mill, wherein the ball milling medium subjected to the ball milling treatment is zirconia beads with the diameter of 6mm, and the mass ratio of the mixed solution to the ball milling medium is 1: 50, obtaining the ball grinding material; and then centrifugally separating the ball grinding material for 20min at the rotating speed of 6000r/min, removing supernatant, washing the precipitate with ethanol for 2 times, wherein the amount of the ethanol used for washing each time is 2 times of the weight of the precipitate, and drying the precipitate at the temperature of 50 ℃ and the absolute pressure of 130Pa for 20h to obtain the modified talcum powder.
Example 3
The preparation method of the modified emulsified asphalt comprises the following steps:
(1) heating 100 parts by weight of water to 80 ℃, then sequentially adding 5 parts by weight of polyvinyl alcohol, 4 parts by weight of talcum powder, 4 parts by weight of ethanol, 1.02 parts by weight of antioxidant, 1.6 parts by weight of cationic emulsifier, 0.04 part by weight of tall oil and 0.8 part by weight of polyacrylamide, stirring and mixing for 10min at the rotating speed of 300r/min, then adding 100 parts by weight of matrix asphalt and 5 parts by weight of thermoplastic styrene-butadiene rubber, heating to 155 ℃, stirring and mixing for 20min at the rotating speed of 300r/min, and obtaining a mixture;
(2) and shearing and dispersing the mixture for 20min at the rotating speed of 1200r/min to obtain the modified emulsified asphalt.
The matrix asphalt is petroleum asphalt.
The cationic emulsifier is cetyl trimethyl ammonium chloride.
The antioxidant is p-methylphenol-dicyclopentadiene styrenated antioxidant resin.
The polyacrylamide is nonionic polyacrylamide.
Example 4
The preparation method of the modified emulsified asphalt comprises the following steps:
(1) heating 100 parts by weight of water to 80 ℃, then sequentially adding 5 parts by weight of polyvinyl alcohol, 4 parts by weight of modified talcum powder, 4 parts by weight of ethanol, 1.02 parts by weight of antioxidant, 1.6 parts by weight of cationic emulsifier, 0.04 part by weight of tall oil and 0.8 part by weight of polyacrylamide, stirring and mixing for 10min at the rotating speed of 300r/min, then adding 100 parts by weight of matrix asphalt and 5 parts by weight of thermoplastic styrene-butadiene rubber, heating to 155 ℃, stirring and mixing for 20min at the rotating speed of 300r/min, and obtaining a mixture;
(2) and shearing and dispersing the mixture for 20min at the rotating speed of 1200r/min to obtain the modified emulsified asphalt.
The matrix asphalt is petroleum asphalt.
The cationic emulsifier is cetyl trimethyl ammonium chloride.
The antioxidant is p-methylphenol-dicyclopentadiene styrenated antioxidant resin.
The polyacrylamide is nonionic polyacrylamide.
The preparation method of the modified talcum powder comprises the following steps: weighing 25g of talcum powder and 50g of 3-mercaptopropyltriethoxysilane, adding 1000g of deionized water, uniformly mixing, adjusting the pH to 4 by using 0.2mol/L hydrochloric acid, stirring at 80 ℃ and 600r/min for 15h, centrifuging at 6000r/min for 30min, removing supernatant, washing the precipitate with water for 2 times, wherein the amount of washing water is 2 times of the weight of the precipitate, and drying the precipitate at 50 ℃ and 130Pa absolute pressure for 20h to obtain silane-treated talcum powder; treating talcum powder treated by silane, hexanediol bis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], and dimethylbenzene according to a mass ratio of 1: 0.5: 2, uniformly mixing to obtain a mixed solution; carrying out ball milling treatment on the mixed solution for 30min by using a ball mill, wherein the ball milling medium subjected to the ball milling treatment is zirconia beads with the diameter of 6mm, and the mass ratio of the mixed solution to the ball milling medium is 1: 50, obtaining the ball grinding material; and then centrifugally separating the ball grinding material for 20min at the rotating speed of 6000r/min, removing supernatant, washing the precipitate with ethanol for 2 times, wherein the amount of the ethanol used for washing each time is 2 times of the weight of the precipitate, and drying the precipitate at the temperature of 50 ℃ and the absolute pressure of 130Pa for 20h to obtain the modified talcum powder.
Example 5
The preparation method of the modified emulsified asphalt comprises the following steps:
(1) heating 100 parts by weight of water to 80 ℃, then sequentially adding 5 parts by weight of polyvinyl alcohol, 4 parts by weight of modified talcum powder, 4 parts by weight of ethanol, 1.02 parts by weight of antioxidant, 1.6 parts by weight of cationic emulsifier, 0.04 part by weight of tall oil and 0.8 part by weight of polyacrylamide, stirring and mixing for 10min at the rotating speed of 300r/min, then adding 100 parts by weight of matrix asphalt and 5 parts by weight of thermoplastic styrene-butadiene rubber, heating to 155 ℃, stirring and mixing for 20min at the rotating speed of 300r/min, and obtaining a mixture;
(2) and shearing and dispersing the mixture for 20min at the rotating speed of 1200r/min to obtain the modified emulsified asphalt.
The matrix asphalt is petroleum asphalt.
The cationic emulsifier is cetyl trimethyl ammonium chloride.
The antioxidant is 3,3',5,5' -tetra-tert-butyl-2, 2' -biphenol hindered phenol antioxidant.
The polyacrylamide is nonionic polyacrylamide.
The preparation method of the modified talcum powder comprises the following steps: weighing 25g of talcum powder and 50g of 3-mercaptopropyltriethoxysilane, adding 1000g of deionized water, uniformly mixing, adjusting the pH to 4 by using 0.2mol/L hydrochloric acid, stirring at 80 ℃ and 600r/min for 15h, centrifuging at 6000r/min for 30min, removing supernatant, washing the precipitate with water for 2 times, wherein the amount of washing water is 2 times of the weight of the precipitate, and drying the precipitate at 50 ℃ and 130Pa absolute pressure for 20h to obtain silane-treated talcum powder; treating talcum powder treated by silane, hexanediol bis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], liquid phosphite ester antioxidant and dimethylbenzene according to the mass ratio of 1: 0.5: 0.1: 2, uniformly mixing to obtain a mixed solution; carrying out ball milling treatment on the mixed solution for 30min by using a ball mill, wherein the ball milling medium subjected to the ball milling treatment is zirconia beads with the diameter of 6mm, and the mass ratio of the mixed solution to the ball milling medium is 1: 50, obtaining the ball grinding material; and then centrifugally separating the ball grinding material for 20min at the rotating speed of 6000r/min, removing supernatant, washing the precipitate with ethanol for 2 times, wherein the amount of the ethanol used for washing each time is 2 times of the weight of the precipitate, and drying the precipitate at the temperature of 50 ℃ and the absolute pressure of 130Pa for 20h to obtain the modified talcum powder.
Example 6
The preparation method of the modified emulsified asphalt comprises the following steps:
(1) heating 100 parts by weight of water to 80 ℃, then sequentially adding 5 parts by weight of polyvinyl alcohol, 4 parts by weight of modified talcum powder, 4 parts by weight of ethanol, 1.02 parts by weight of antioxidant, 1.6 parts by weight of cationic emulsifier, 0.04 part by weight of tall oil and 0.8 part by weight of polyacrylamide, stirring and mixing for 10min at the rotating speed of 300r/min, then adding 100 parts by weight of matrix asphalt and 5 parts by weight of thermoplastic styrene-butadiene rubber, heating to 155 ℃, stirring and mixing for 20min at the rotating speed of 300r/min, and obtaining a mixture;
(2) and shearing and dispersing the mixture for 20min at the rotating speed of 1200r/min to obtain the modified emulsified asphalt.
The matrix asphalt is petroleum asphalt.
The cationic emulsifier is cetyl trimethyl ammonium chloride.
The antioxidant is prepared from p-methylphenol-dicyclopentadiene styrenated antioxidant resin, 3',5,5' -tetra-tert-butyl-2, 2' -biphenol hindered phenol antioxidant and a mixture of the two in a mass ratio of (2): 1 are mixed to obtain the product.
The polyacrylamide is nonionic polyacrylamide.
The preparation method of the modified talcum powder comprises the following steps: weighing 25g of talcum powder and 50g of 3-mercaptopropyltriethoxysilane, adding 1000g of deionized water, uniformly mixing, adjusting the pH to 4 by using 0.2mol/L hydrochloric acid, stirring at 80 ℃ and 600r/min for 15h, centrifuging at 6000r/min for 30min, removing supernatant, washing the precipitate with water for 2 times, wherein the amount of washing water is 2 times of the weight of the precipitate, and drying the precipitate at 50 ℃ and 130Pa absolute pressure for 20h to obtain silane-treated talcum powder; treating talcum powder treated by silane, hexanediol bis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], liquid phosphite ester antioxidant and dimethylbenzene according to the mass ratio of 1: 0.5: 0.1: 2, uniformly mixing to obtain a mixed solution; carrying out ball milling treatment on the mixed solution for 30min by using a ball mill, wherein the ball milling medium subjected to the ball milling treatment is zirconia beads with the diameter of 6mm, and the mass ratio of the mixed solution to the ball milling medium is 1: 50, obtaining the ball grinding material; and then centrifugally separating the ball grinding material for 20min at the rotating speed of 6000r/min, removing supernatant, washing the precipitate with ethanol for 2 times, wherein the amount of the ethanol used for washing each time is 2 times of the weight of the precipitate, and drying the precipitate at the temperature of 50 ℃ and the absolute pressure of 130Pa for 20h to obtain the modified talcum powder.
Test example 1
The modified emulsified asphalt of examples 2 to 6 were tested for properties. Specific results are shown in table 1.
Ductility was tested according to the bitumen ductility test T0605-1993. The ductility test after aging before high-temperature storage is to store the modified emulsified asphalt at 163 ℃ for 2 days and then measure the ductility again. The storage stability was tested according to the test for storage stability of emulsified bitumen, T0655 + 1993. The bonding strength after paving the asphalt concrete is tested according to JT T983-2015 solvent asphalt-based waterproof bonding coating for roads and bridges.
Table 1: test result table