CN110066171A - A kind of high temperature ceramic material and preparation method thereof - Google Patents
A kind of high temperature ceramic material and preparation method thereof Download PDFInfo
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- CN110066171A CN110066171A CN201910429217.7A CN201910429217A CN110066171A CN 110066171 A CN110066171 A CN 110066171A CN 201910429217 A CN201910429217 A CN 201910429217A CN 110066171 A CN110066171 A CN 110066171A
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Abstract
The present invention discloses a kind of high temperature ceramic material and preparation method thereof, raw material including following parts by weight proportion: 208-233 parts of nano zirconium dioxide, 25-36 parts of tungsten-carbide powder, 20-22 parts of mica powder, 18-20 parts of croci, 10-14 parts of four acicular type zinc oxide crystal whisker, 50-53 parts of aluminium nitride powder, 2-6 parts of scandium oxide powder, 30-70 parts of cobalt dust, 10-15 parts of Molybdenum carbide powders, 22-28 parts of silicon carbide whisker, 6-10 parts of aluminium borate whisker, 3-6 parts of nanometer iridium and 3-8 parts of yttrium oxide powder, the high temperature ceramic material have good heat dissipation performance.
Description
Technical field
The present invention relates to a kind of high temperature ceramic materials and preparation method thereof.
Background technique
Brake disc is exactly in simple terms a round plate, it is also rotation when car is advanced.Brake caliper is clamped
Brake disc and generate brake force, be exactly that it clamps brake disc and plays the role of slowing down or stopping when touching on the brake.Brake disc system
Dynamic effect is good and more easy to maintain than drum brakes.
Automobile brake disc overheat will affect braking quality, will lead to brake failure if serious, and it is inevitable to brake
Meeting generate heat, therefore, it is necessary to provide a kind of brake disc with good heat dissipation effect.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of high temperature ceramic materials with good heat dissipation performance.
To solve the above problems, the present invention adopts the following technical scheme:
A kind of high temperature ceramic material, the raw material including following parts by weight proportion: 208-233 parts of nano zirconium dioxide, carbonization
25-36 parts of tungsten powder, 20-22 parts of mica powder, 18-20 parts of croci, 10-14 parts of four acicular type zinc oxide crystal whisker, aluminium nitride
50-53 parts of powder, 2-6 parts of scandium oxide powder, 30-70 parts of cobalt dust, 10-15 parts of Molybdenum carbide powders, silicon carbide whisker 22-28
Part, 6-10 parts of aluminium borate whisker, 3-6 parts of nanometer iridium and 3-8 parts of yttrium oxide powder.
Further, including following parts by weight proportion raw material: 208 parts of nano zirconium dioxide, 25 parts of tungsten-carbide powder,
20 parts of mica powder, 18 parts of croci, 10 parts of four acicular type zinc oxide crystal whisker, 50 parts of aluminium nitride powder, 2 parts of scandium oxide powder,
30 parts of cobalt dust, 10 parts of Molybdenum carbide powders, 22 parts of silicon carbide whisker, 3 parts of 6 part, nanometer iridium of aluminium borate whisker and yttrium oxide powder 3
Part.
Further, including following parts by weight proportion raw material: 233 parts of nano zirconium dioxide, 36 parts of tungsten-carbide powder,
22 parts of mica powder, 20 parts of croci, 14 parts of four acicular type zinc oxide crystal whisker, 53 parts of aluminium nitride powder, 6 parts of scandium oxide powder,
70 parts of cobalt dust, 15 parts of Molybdenum carbide powders, 28 parts of silicon carbide whisker, 6 parts of 10 part, nanometer iridium of aluminium borate whisker and yttrium oxide powder
8 parts.
Further, including following parts by weight proportion raw material: 222 parts of nano zirconium dioxide, 30 parts of tungsten-carbide powder,
21 parts of mica powder, 19 parts of croci, 12 parts of four acicular type zinc oxide crystal whisker, 52 parts of aluminium nitride powder, 4 parts of scandium oxide powder,
50 parts of cobalt dust, 13 parts of Molybdenum carbide powders, 25 parts of silicon carbide whisker, 4 parts of 8 part, nanometer iridium of aluminium borate whisker and yttrium oxide powder 5
Part.
Another technical problem to be solved by the present invention is that providing a kind of preparation method of high temperature ceramic material, including following
Step:
1) by 208-233 parts of nano zirconium dioxide, 25-36 parts of tungsten-carbide powder, 20-22 parts of mica powder, croci 18-20
Part, 10-14 parts of four acicular type zinc oxide crystal whisker, 30-70 parts of cobalt dust, 10-15 parts of Molybdenum carbide powders, 22-28 parts of silicon carbide whisker,
6-10 parts of aluminium borate whisker, 3-6 parts of nanometer iridium and 3-8 parts of yttrium oxide powder, which are placed in together in vacuum furnace, is dried place
Reason, drying temperature are 70-90 DEG C, vacuum degree 5-7Pa, drying time 9-11min, and dried powder is made, spare;
2) dried powder made from step 1) is poured into ball mill mixing machine and carries out mixing treatment, mixed-powder I is made, it is standby
With;
3) mixed-powder I made from step 2 is divided into A parts and B parts, it is spare;
4) A part mixed-powder of 50-53 parts of aluminium nitride powder, 2-6 parts of scandium oxide powder and step 3) is poured into ball milling again
Mixing treatment is carried out in batch mixer, and mixed-powder II is made, it is spare;
5) mixed-powder II made from step 4) is divided into C parts and D parts, it is spare;
6) C part mixed-powder II in step 5) is poured into flattening-out in mold and carries out precompressed processing, be then poured into step
3) B made from parts of mixed-powder I is poured into mold, and is continued flattening-out and carried out precompressed processing, and step 5) is then poured into
In D part mixed-powder II, flattening-out simultaneously continue precompressed processing, be finally sintered using hot isostatic pressing method, burn
Tying the time is 2-4 hours, makees pressure medium using nitrogen, pressure is 170-190MPa to get ceramic material.
Further, the pressure pressure of the precompressed processing is 80-120 MPa.
Further, the sintering temperature of the sintering processes is 1495-1520 DEG C.
It, can be with the beneficial effects of the present invention are: there is outstanding heat-transfer capability containing a large amount of nitridation aluminium component in surface layer
Whole surface effectively is transferred heat to, so that being uniformly heated, so that heat is preferably transmitted in air, while face
Mechanical property is promoted containing scandium oxide in ingredient in layer, avoids the embrittlement phenomena being also easy to produce when long-term work under high temperature, and
It is whole that there is outstanding mechanical property again.
The characteristics of being the raw material of high temperature ceramic material below or effect:
Nano zirconium dioxide: for non-toxic and tasteless white powder, good dispersion, there is good thermo-chemical stability, high-temperature electric conduction
Property and higher intensity and toughness, stability it is strong, have performance acidproof, alkaline-resisting, corrosion-resistant, resistant to high temperature.
Tungsten-carbide powder: chemical property is stablized.Tungsten carbide powder is applied to CEMENTED CARBIDE PRODUCTION material.
Mica powder: there is good elasticity, toughness.The spies such as insulating properties, high temperature resistant, acid and alkali-resistance, corrosion-resistant, adhesive force is strong
Property, it is a kind of excellent additive.
Croci: paint, rubber, plastic cosmetic, building ground material, accurate hardware instrument, light are widely used in
Glass, enamel, school supply and stationery, leather, magnetic alloy are learned, cooperates with mica powder, excellent thermal radiation effect can be caused.
Four acicular type zinc oxide crystal whisker: due to whisker crystallization when atomic structural arrangement high-sequential, diameter is small to be received to hard to tolerate
That is present in the defects of big crystal, such as granular boundary, cavity, dislocation and structure are imperfect, keeps the intensity of whisker close
The theoretical value of perfect crystal is a kind of advanced composite material (ACM) strengthening and toughening agent that mechanical property is very excellent.Its three-dimensional crystal form
Structure disperses play skeleton function in the base, and unique three-D space structure keeps it bigger with the gripping power of matrix, reinforcing effect
It is more significant, obviously increase tensile strength, and horizontal and vertical tensile strength numerical value is essentially identical, isotropically reinforces base
The mechanical performance of body material, improves matrix strength and processing performance significantly
Aluminium nitride powder: thermal conductivity is good, and thermal expansion coefficient is small, is good heat shock resistance material.There is higher heat-transfer capability.
Scandium oxide powder: to play a part of rotten and refine crystal grain, while to aluminium element metamorphism, make structure and property
Significant change can occur.Recrystallization temperature can be made to improve 150-200 DEG C, and elevated temperature strength, structural stability, welding performance and anti-
Corrosive nature significantly improves, and can avoid the embrittlement phenomena being also easy to produce when long-term work under high temperature.Simultaneous oxidation scandium can allow oxygen
Changing zirconium can stablize on the lattice of square.
Cobalt dust: cobalt is the glossiness steel grey metal of tool, harder and crisp, has ferromagnetism, is heated to magnetic at 1150 DEG C
Property disappear, cobalt can guarantee that hard alloy has certain toughness as the binder in powder metallurgy.Tungsten carbide and molybdenum carbide crystal grain
It is combined together, has higher toughness, and reduce the sensitive property to impact.
Molybdenum carbide powders: have higher melt and hardness, good conductive, thermally conductive, low thermal expansion coefficient, good heat steady
The features such as qualitative and mechanical stability and fine corrosion resistance.
Silicon carbide whisker: having highly thermally conductive and high-insulativity, with fairly good high temperature resistant property and very high-intensitive.Mainly
For needing the toughening occasion of high strength at high temperature application material, play the role of enhancing and toughening in ceramic matrix.
Aluminium borate whisker: performance is stable, mechanical performance is superior, usability is big, as supporting material.
Nanometer iridium: thermoelectricity capability is good, high-temperature oxidation resistant, corrosion-resistant.Due to its high fusing point and superpower anticorrosive
Property, iridium is widely used in high-level technical field, such as space technology, pharmacy and automobile industry.
Yttrium oxide powder: white yellowish powder, not soluble in water and alkali are dissolved in acid, ceramic material additive, when sintering
Addition yttrium oxide can effectively reduce grain size.
Specific embodiment
Technical solution of the present invention is described below, it is clear that described embodiment is only present invention a part
Embodiment, instead of all the embodiments, to those skilled in the art, in the premise not made the creative labor
Under, other embodiments can also be obtained according to these embodiments.
Embodiment 1:
A kind of high temperature ceramic material, the raw material including following parts by weight proportion: 208 parts of nano zirconium dioxide, tungsten carbide powder
Last 25 parts, 20 parts of mica powder, 18 parts of croci, 10 parts of four acicular type zinc oxide crystal whisker, 50 parts of aluminium nitride powder, scandium oxide powder
2 parts of end, 30 parts of cobalt dust, 10 parts of Molybdenum carbide powders, 22 parts of silicon carbide whisker, 3 parts of 6 part, nanometer iridium of aluminium borate whisker and oxidation
3 parts of yttrium powder end.
A kind of preparation method of high temperature ceramic material the following steps are included:
1) by 208 parts of nano zirconium dioxide, 25 parts of tungsten-carbide powder, 20 parts of mica powder, 18 parts of croci, four needle-shaped oxidations
10 parts of zinc whisker, 30 parts of cobalt dust, 10 parts of Molybdenum carbide powders, 22 parts of silicon carbide whisker, 3 parts of 6 part, nanometer iridium of aluminium borate whisker and
3 parts of yttrium oxide powder are placed in vacuum furnace are dried together, and drying temperature is 70 DEG C, vacuum degree 5Pa, dry
Dried powder is made in time 9min, spare;
2) dried powder made from step 1) is poured into ball mill mixing machine and carries out mixing treatment, mixed-powder I is made, it is standby
With;
3) mixed-powder I made from step 2 is divided into A parts and B parts, it is spare;
4) A part mixed-powder of 50 parts of aluminium nitride powder, 2 parts of scandium oxide powder and step 3) is poured into ball mill mixing machine again
Mixed-powder II is made in middle carry out mixing treatment, spare;
5) mixed-powder II made from step 4) is divided into C parts and D parts, it is spare;
6) C part mixed-powder II in step 5) is poured into flattening-out in mold and carries out precompressed processing, be then poured into step
3) B made from parts of mixed-powder I is poured into mold, and is continued flattening-out and carried out precompressed processing, and step 5) is then poured into
In D part mixed-powder II, flattening-out simultaneously continue precompressed processing, be finally sintered using hot isostatic pressing method, burn
Tying the time is 2 hours, makees pressure medium using nitrogen, pressure is 170MPa to get ceramic material.
In the present embodiment, the pressure pressure of the precompressed processing is 80MPa.
In the present embodiment, the sintering temperature of the sintering processes is 1495 DEG C.
Embodiment 2:
A kind of high temperature ceramic material, the raw material including following parts by weight proportion: 233 parts of nano zirconium dioxide, tungsten carbide powder
Last 36 parts, 22 parts of mica powder, 20 parts of croci, 14 parts of four acicular type zinc oxide crystal whisker, 53 parts of aluminium nitride powder, scandium oxide powder
6 parts of end, 70 parts of cobalt dust, 15 parts of Molybdenum carbide powders, 28 parts of silicon carbide whisker, 6 parts of 10 part, nanometer iridium of aluminium borate whisker and oxidation
8 parts of yttrium powder end.
A kind of preparation method of high temperature ceramic material, comprising the following steps:
1) by 233 parts of nano zirconium dioxide, 36 parts of tungsten-carbide powder, 22 parts of mica powder, 20 parts of croci, four needle-shaped oxidations
14 parts of zinc whisker, 70 parts of cobalt dust, 15 parts of Molybdenum carbide powders, 28 parts of silicon carbide whisker, 6 parts of 10 part, nanometer iridium of aluminium borate whisker
It is placed in vacuum furnace and is dried together with 8 parts of yttrium oxide powder, drying temperature is 90 DEG C, vacuum degree 7Pa, is done
Dried powder is made in dry time 11min, spare;
2) dried powder made from step 1) is poured into ball mill mixing machine and carries out mixing treatment, mixed-powder I is made, it is standby
With;
3) mixed-powder I made from step 2 is divided into A parts and B parts, it is spare;
4) A part mixed-powder of 53 parts of aluminium nitride powder, 6 parts of scandium oxide powder and step 3) is poured into ball mill mixing machine again
Mixed-powder II is made in middle carry out mixing treatment, spare;
5) mixed-powder II made from step 4) is divided into C parts and D parts, it is spare;
6) C part mixed-powder II in step 5) is poured into flattening-out in mold and carries out precompressed processing, be then poured into step
3) B made from parts of mixed-powder I is poured into mold, and is continued flattening-out and carried out precompressed processing, and step 5) is then poured into
In D part mixed-powder II, flattening-out simultaneously continue precompressed processing, be finally sintered using hot isostatic pressing method, burn
Tying the time is 4 hours, makees pressure medium using nitrogen, pressure is 190MPa to get ceramic material.
In the present embodiment, the pressure pressure of the precompressed processing is 120 MPa.
In the present embodiment, the sintering temperature of the sintering processes is 1520 DEG C.
Embodiment 3:
A kind of high temperature ceramic material, the raw material including following parts by weight proportion: 222 parts of nano zirconium dioxide, tungsten carbide powder
Last 30 parts, 21 parts of mica powder, 19 parts of croci, 12 parts of four acicular type zinc oxide crystal whisker, 52 parts of aluminium nitride powder, scandium oxide powder
4 parts of end, 50 parts of cobalt dust, 13 parts of Molybdenum carbide powders, 25 parts of silicon carbide whisker, 4 parts of 8 part, nanometer iridium of aluminium borate whisker and oxidation
5 parts of yttrium powder end.
A kind of preparation method of high temperature ceramic material, comprising the following steps:
1) by 222 parts of nano zirconium dioxide, 30 parts of tungsten-carbide powder, 21 parts of mica powder, 19 parts of croci, four needle-shaped oxidations
12 parts of zinc whisker, 50 parts of cobalt dust, 13 parts of Molybdenum carbide powders, 25 parts of silicon carbide whisker, 4 parts of 8 part, nanometer iridium of aluminium borate whisker and
5 parts of yttrium oxide powder are placed in vacuum furnace are dried together, and drying temperature is 80 DEG C, vacuum degree 6Pa, dry
Dried powder is made in time 10min, spare;
2) dried powder made from step 1) is poured into ball mill mixing machine and carries out mixing treatment, mixed-powder I is made, it is standby
With;
3) mixed-powder I made from step 2 is divided into A parts and B parts, it is spare;
4) A part mixed-powder of 52 parts of aluminium nitride powder, 4 parts of scandium oxide powder and step 3) is poured into ball mill mixing machine again
Mixed-powder II is made in middle carry out mixing treatment, spare;
5) mixed-powder II made from step 4) is divided into C parts and D parts, it is spare;
6) C part mixed-powder II in step 5) is poured into flattening-out in mold and carries out precompressed processing, be then poured into step
3) B made from parts of mixed-powder I is poured into mold, and is continued flattening-out and carried out precompressed processing, and step 5) is then poured into
In D part mixed-powder II, flattening-out simultaneously continue precompressed processing, be finally sintered using hot isostatic pressing method, burn
Tying the time is 3 hours, makees pressure medium using nitrogen, pressure is 180MPa to get ceramic material.
In the present embodiment, the pressure pressure of the precompressed processing is 100 MPa.
In the present embodiment, the sintering temperature of the sintering processes is 1500 DEG C.
Experimental example:
Experimental subjects: ceramic material made from disc brake sheet on the market, embodiment 1, ceramic material and implementation made from embodiment 2
Ceramic material made from example 3, is respectively divided into 4 groups: control group, experimental group 1, experimental group 2 and experimental group 3, and every group 40 pieces.
Test method: each group is carried out respectively using tensile-strength tester, yield strength testing machine and shear testing maschine
Test.
Experimental result is as follows:
By being compared to 3 groups of experiments, it is seen that the mechanical property of experimental group is quite outstanding.
It, can be with the beneficial effects of the present invention are: there is outstanding heat-transfer capability containing a large amount of nitridation aluminium component in surface layer
Whole surface effectively is transferred heat to, so that being uniformly heated, so that heat is preferably transmitted in air, while face
Mechanical property is promoted containing scandium oxide in ingredient in layer, avoids the embrittlement phenomena being also easy to produce when long-term work under high temperature, and
It is whole that there is outstanding mechanical property again.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
The change or replacement expected without creative work, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of high temperature ceramic material, which is characterized in that the raw material including following parts by weight proportion: nano zirconium dioxide
208-233 parts, 25-36 parts of tungsten-carbide powder, 20-22 parts of mica powder, 18-20 parts of croci, four acicular type zinc oxide crystal whisker
10-14 parts, 50-53 parts of aluminium nitride powder, 2-6 parts of scandium oxide powder, 30-70 parts of cobalt dust, 10-15 parts of Molybdenum carbide powders, carbon
22-28 parts of SiClx whisker, 6-10 parts of aluminium borate whisker, 3-6 parts of nanometer iridium and 3-8 parts of yttrium oxide powder.
2. a kind of high temperature ceramic material as described in claim 1, which is characterized in that the original including following parts by weight proportion
Material: 208 parts of nano zirconium dioxide, 25 parts of tungsten-carbide powder, 20 parts of mica powder, 18 parts of croci, four-needle-like zinc oxide are brilliant
Must 10 parts, 50 parts of aluminium nitride powder, 2 parts of scandium oxide powder, 30 parts of cobalt dust, 10 parts of Molybdenum carbide powders, 22 parts of silicon carbide whisker,
3 parts and 3 parts of yttrium oxide powder of 6 part, nanometer iridium of aluminium borate whisker.
3. a kind of high temperature ceramic material as described in claim 1, which is characterized in that the original including following parts by weight proportion
Material: 233 parts of nano zirconium dioxide, 36 parts of tungsten-carbide powder, 22 parts of mica powder, 20 parts of croci, four-needle-like zinc oxide are brilliant
Must 14 parts, 53 parts of aluminium nitride powder, 6 parts of scandium oxide powder, 70 parts of cobalt dust, 15 parts of Molybdenum carbide powders, 28 parts of silicon carbide whisker,
6 parts and 8 parts of yttrium oxide powder of 10 part, nanometer iridium of aluminium borate whisker.
4. a kind of high temperature ceramic material as described in claim 1, which is characterized in that the original including following parts by weight proportion
Material: 222 parts of nano zirconium dioxide, 30 parts of tungsten-carbide powder, 21 parts of mica powder, 19 parts of croci, four-needle-like zinc oxide are brilliant
Must 12 parts, 52 parts of aluminium nitride powder, 4 parts of scandium oxide powder, 50 parts of cobalt dust, 13 parts of Molybdenum carbide powders, 25 parts of silicon carbide whisker,
4 parts and 5 parts of yttrium oxide powder of 8 part, nanometer iridium of aluminium borate whisker.
5. a kind of preparation method of high temperature ceramic material, which comprises the following steps:
1) by 208-233 parts of nano zirconium dioxide, 25-36 parts of tungsten-carbide powder, 20-22 parts of mica powder, croci 18-20
Part, 10-14 parts of four acicular type zinc oxide crystal whisker, 30-70 parts of cobalt dust, 10-15 parts of Molybdenum carbide powders, 22-28 parts of silicon carbide whisker,
6-10 parts of aluminium borate whisker, 3-6 parts of nanometer iridium and 3-8 parts of yttrium oxide powder, which are placed in together in vacuum furnace, is dried place
Reason, drying temperature are 70-90 DEG C, vacuum degree 5-7Pa, drying time 9-11min, and dried powder is made, spare;
2) dried powder made from step 1) is poured into ball mill mixing machine and carries out mixing treatment, mixed-powder I is made, it is standby
With;
3) mixed-powder I made from step 2 is divided into A parts and B parts, it is spare;
4) A part mixed-powder of 50-53 parts of aluminium nitride powder, 2-6 parts of scandium oxide powder and step 3) is poured into ball milling again
Mixing treatment is carried out in batch mixer, and mixed-powder II is made, it is spare;
5) mixed-powder II made from step 4) is divided into C parts and D parts, it is spare;
6) C part mixed-powder II in step 5) is poured into flattening-out in mold and carries out precompressed processing, be then poured into step
3) B made from parts of mixed-powder I is poured into mold, and is continued flattening-out and carried out precompressed processing, and step 5) is then poured into
In D part mixed-powder II, flattening-out simultaneously continue precompressed processing, be finally sintered using hot isostatic pressing method, burn
Tying the time is 2-4 hours, makees pressure medium using nitrogen, pressure is 170-190MPa to get ceramic material.
6. a kind of preparation method of high temperature ceramic material as claimed in claim 5, which is characterized in that the precompressed processing
Pressure pressure is 80-120 MPa.
7. a kind of preparation method of high temperature ceramic material as claimed in claim 5, which is characterized in that the sintering processes
Sintering temperature is 1495-1520 DEG C.
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