CN110065135A - A kind of PC molding component combination vibration source - Google Patents
A kind of PC molding component combination vibration source Download PDFInfo
- Publication number
- CN110065135A CN110065135A CN201811030329.7A CN201811030329A CN110065135A CN 110065135 A CN110065135 A CN 110065135A CN 201811030329 A CN201811030329 A CN 201811030329A CN 110065135 A CN110065135 A CN 110065135A
- Authority
- CN
- China
- Prior art keywords
- connect
- centering type
- type concrete
- frequency converter
- vibration source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
- B28B1/0935—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material using only elements wholly or partly immersed in the material, e.g. cores
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
A kind of PC molding component combination vibration source category precast concrete apparatus field.The technical scheme is that the combination vibration source being made of frequency converter, support, centering type concrete vibrator, fixed frequency converter on support is evenly distributed with several centering type concrete vibration bars；The end cap of the motor of centering type concrete vibrator is connect by attachment base with support, and attachment base is connect with head, and head is connect with hose, and hose is connect with stick shell, and stick shell is connect with tip；The output shaft of motor is connect by anti-reversing clutch with flexible shaft component, and flexible shaft component and eccentric axis connection, eccentric shaft both ends are supported on high-speed bearing；The parameters such as frequency, amplitude, the vibration acceleration of the adjustable centering type concrete vibrator of frequency by adjusting frequency converter, meet different operating condition needs.Beneficial effect is: high production efficiency, dense effect is good, novel in design, structurally reasonable, operation is comfortable, maintenance is easy, safe and reliable.
Description
Technical field
A kind of PC molding component combination vibration source category precast concrete apparatus field.
Background technique
With growing continuously and fast for Chinese national economy, PC(concrete prefabricated element) it is led in building, traffic, water conservancy etc.
Domain using more and more extensive, important role is played the part of in national economy.PC is the english abbreviation of precast concrete,
It is referred to as PC component in housing industry field, refers in the factory through the concrete of standardization, mechanized manner processing
Product, as prefabricated reinforced concrete column foundation, Prefabricated steel construction steel-column foundation, precast floor slab, wall, superimposed sheet, balcony,
Air-conditioning plate, stair, precast beam, prefabricated post etc..Compared with cast-in-place concrete, the precast concrete of the factorial production has practical
Guarantee structural mechanical property, dramatically speed up the repeatable recycling of architectural engineering progress, good product quality, mold, to artificial
Demand is few, overall cost is low, energy conservation and environmental protection, significantly reduces the unique advantages such as dust pollution and noise pollution, greatly develops assembly
Formula builds the country for having become China, and the prefabricated rate that various regions are carried out, which requires, reaches 20% or more, and some even requires to reach 70%,
With good development prospect.PC production line comes into being, it mainly includes pallet recycle unit and cleaning device, release agent spray
Device, plotter are spilt, mould manipulator is set, concrete spreader, vibratory concrete compact equipment, turnover device, racking equipment, smears
Leveling device, demoulding manipulator, dump device, concrete curing equipment, stacking and warehousing and transportation facilities etc..It is set with regard to vibratory concrete is closely knit
For standby, used on present PC production line there are two types of: first is that planetary concrete vibration bar, it cannot voluntarily open vibration, produce
Low efficiency；Second is that assembled in motor formula concrete vibration bar, it requires vibratory compaction to be wholly embedded into concrete, but PC component coagulation
Soil is relatively thin can not to bury any more stick, and heat dissipation performance is poor, thus motor is easily burnt out；
Therefore, vibratory concrete compact equipment has become the protrusion problem for restricting the development of PC production line.Urgently overcome existing in PC
A kind of novel PC molding component combination vibration is developed in the drawbacks of vibratory concrete compact equipment used on production line, innovation
Source, with meet assembled architecture fast development to PC production line there is an urgent need to.
Summary of the invention
It is existing the vibratory concrete compact equipment used on PC production line the drawbacks of the object of the invention is to overcome,
A kind of novel PC molding component combination vibration source is developed in innovation.
The technical scheme is that the combination vibration source being made of frequency converter, support, centering type concrete vibrator, branch
Fixed frequency converter on seat is evenly distributed with several centering type concrete vibrators；The end of the motor of centering type concrete vibrator
Lid is connect by attachment base with support, and attachment base is connect with head, and head is connect with hose, and hose and stick shell connect
It connects, stick shell is connect with tip；The output shaft of motor is connect by anti-reversing clutch with flexible shaft component, and flexible shaft component and eccentric shaft connect
It connects, eccentric shaft both ends are supported on high-speed bearing；It can adjust centering type concrete vibrator by adjusting the frequency of frequency converter
The parameters such as frequency, amplitude, vibration acceleration, meet different operating condition needs.
The beneficial effects of the present invention are: efficiently solving existing concrete vibratory compaction equipment restricts the development of PC production line
Prominent problem, can voluntarily open vibration, and high production efficiency, long service life, dense effect is good, realize mechanization, adaptable, saving of labor
It is time saving, novel in design, structurally reasonable, operation is comfortable, maintenance is easy, safe and reliable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the structure partial schematic cross-sectional view of centering type concrete vibrator 3 in Fig. 1.
Fig. 3 is the schematic structural cross-sectional view of anti-reversing clutch 3-1 in Fig. 2.
Specific embodiment
In conjunction with the attached drawing of the invention details and the course of work that the present invention will be described in detail.Obviously, described embodiment is only
It is only one embodiment of the present of invention, instead of all the embodiments.Based on the embodiments of the present invention, those skilled in the art
Other embodiments obtained without creative efforts, shall fall within the protection scope of the present invention.By frequency converter
1, the combination vibration source that support 2, centering type concrete vibrator 3 form, fixed frequency converter 1 on support 2 are evenly distributed with several partially
Core type concrete vibrator 3；The end cap of the motor 3-2 of centering type concrete vibrator 3 is connect by attachment base 3-3 with support 2,
Attachment base 3-3 is connect with head 3-4, and head 3-4 is connect with hose 3-5, and hose 3-5 is connect with stick shell 3-9, stick shell
3-9 is connect with tip 3-10；The output shaft of motor 3-2 is connect by anti-reversing clutch 3-1 with flexible shaft component 3-6, flexible shaft component 3-6
It is connect with eccentric shaft 3-8, the both ends eccentric shaft 3-8 are supported on high-speed bearing 3-7；It is adjustable by adjusting the frequency of frequency converter 1
The parameters such as frequency, amplitude, the vibration acceleration of centering type concrete vibrator 3 meet different operating condition needs.Anti-reversing clutch 3-
On 1 with the output axis connection of motor 3-2, between be equipped with flat key 3-1-5, and with fastening screw 3-1-1 fastening；Lower and flexible shaft component
The flexible axle plug of 3-6 connects, and is fixed after being packed into pushing block 3-1-3 in its groove with pin 3-1-2；Its lower end is equipped with shaft block ring 3-
1-4.In the present embodiment, the flexible axle in the flexible shaft component 3-6 is special high speed flexible axle, the centering type concrete vibrator
3 be four, according to various PC component specific structures and is poured closely knit needs, it is convenient to change into six, eight etc..It is anti-reverse
Device 3-1 guarantees that the special high speed flexible axle in flexible shaft component 3-6 is rotated by defined rotation direction, will not be loose, guarantees that centering type is mixed
The solidifying each component of soil vibration device 3 connection is reliable, the more turns the more tight.The course of work of the invention is such that completing PC production line
Install feedstock processing area, steel mesh processing district, PC circulation production district, maintenance storage area in each equipment ground supports device and
Verticality, the levelness of ground supports device are examined and are adjusted in the installation of the related accessories of each equipment, carry out electric wiring,
Will between each equipment by cable connect, realize the normal operation of equipment, in pallet recycle unit complete sprinkling release agent,
After the working procedures such as cloth, this formed combination vibration source is placed in the cast-in-place concrete to vibratory compaction, each portion of inspection machine
It is errorless, start frequency converter 1, by the barred body insertion cast-in-place concrete of centering type concrete vibrator 3, tows traveling.It is eccentric
The output shaft of the motor 3-2 of formula concrete vibrator 3 drives flexible shaft component 3-6 by anti-reversing clutch 3-1, and drive is supported on high speed
Eccentric shaft 3-8 rotation on bearing 3-7, generates centrifugal force and acts on stick shell 3-9 and tip 3-10, concrete is disturbed in formation
Power, the frictional resistance between concrete are overcome, and make concrete that " flowing " state almost be presented, and carry out relative motion and again
Arrangement, it is constantly by the removal of bubbles in PC component, concrete vibrating is closely knit, obtain satisfactory PC component.Of the invention
Beneficial effect is: the protrusion problem that existing concrete vibratory compaction equipment restricts the development of PC production line is efficiently solved, it can be voluntarily
Qi Zhen, high production efficiency, long service life, dense effect is good, realize mechanization, it is adaptable, saving of work and time, novel design,
It is structurally reasonable, operation is comfortable, maintenance is easy, safe and reliable.
Claims (2)
1. a kind of PC molding component combines vibration source, it is characterised in that: by frequency converter (1), support (2), centering type vibratory concrete
The combination vibration source of device (3) composition, fixed frequency converter (1) on support (2) are evenly distributed with several centering type concrete vibrators
(3)；The end cap of the motor (3-2) of centering type concrete vibrator (3) is connect by attachment base (3-3) with support (2), attachment base
(3-3) is connect with head (3-4), and head (3-4) is connect with hose (3-5), and hose (3-5) and stick shell (3-9) are even
It connects, stick shell (3-9) is connect with tip (3-10)；The output shaft of motor (3-2) passes through anti-reversing clutch (3-1) and flexible shaft component (3-
6) it connects, flexible shaft component (3-6) is connect with eccentric shaft (3-8), and the both ends eccentric shaft (3-8) are supported on high-speed bearing (3-7)；It is logical
The frequency for crossing adjustment frequency converter (1) can adjust the ginseng such as frequency, amplitude, the vibration acceleration of centering type concrete vibrator (3)
Number, meets different operating condition needs.
2. a kind of PC molding component according to claim 1 combines vibration source, it is characterised in that: on anti-reversing clutch 3-1 and electric
The output axis connection of machine 3-2, between be equipped with flat key 3-1-5, and with fastening screw 3-1-1 fastening；It is lower soft with flexible shaft component 3-6
The connection of axis plug, is fixed after being packed into pushing block 3-1-3 in its groove with pin 3-1-2；Its lower end is equipped with shaft block ring 3-1-4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811030329.7A CN110065135A (en) | 2018-09-05 | 2018-09-05 | A kind of PC molding component combination vibration source |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811030329.7A CN110065135A (en) | 2018-09-05 | 2018-09-05 | A kind of PC molding component combination vibration source |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110065135A true CN110065135A (en) | 2019-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811030329.7A Pending CN110065135A (en) | 2018-09-05 | 2018-09-05 | A kind of PC molding component combination vibration source |
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| Country | Link |
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| CN (1) | CN110065135A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113601668A (en) * | 2021-06-09 | 2021-11-05 | 中国一冶集团有限公司 | Small-size manual platform of vibrating |
| CN114311223A (en) * | 2020-09-29 | 2022-04-12 | 广东粤晟建设有限公司 | Building cement prefab is pour and is used vibration platform |
| CN114464098A (en) * | 2022-02-11 | 2022-05-10 | 深圳市新奥深科技有限公司 | Intelligent LED double-sided display screen with 5G control system |
| CN117513756A (en) * | 2024-01-04 | 2024-02-06 | 山西八建集团有限公司 | Concrete vibrating device for compacting concrete |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040092908A (en) * | 2003-04-29 | 2004-11-04 | 합자회사 대청 씨앤씨 | Concrete forming system |
| CN206158197U (en) * | 2016-11-15 | 2017-05-10 | 甘肃建筑职业技术学院 | Construction is with electronic concrete jolt ramming ware |
| CN210233391U (en) * | 2018-09-05 | 2020-04-03 | 安阳振动器有限责任公司 | PC component molding combined vibration source |
-
2018
- 2018-09-05 CN CN201811030329.7A patent/CN110065135A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040092908A (en) * | 2003-04-29 | 2004-11-04 | 합자회사 대청 씨앤씨 | Concrete forming system |
| CN206158197U (en) * | 2016-11-15 | 2017-05-10 | 甘肃建筑职业技术学院 | Construction is with electronic concrete jolt ramming ware |
| CN210233391U (en) * | 2018-09-05 | 2020-04-03 | 安阳振动器有限责任公司 | PC component molding combined vibration source |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114311223A (en) * | 2020-09-29 | 2022-04-12 | 广东粤晟建设有限公司 | Building cement prefab is pour and is used vibration platform |
| CN113601668A (en) * | 2021-06-09 | 2021-11-05 | 中国一冶集团有限公司 | Small-size manual platform of vibrating |
| CN114464098A (en) * | 2022-02-11 | 2022-05-10 | 深圳市新奥深科技有限公司 | Intelligent LED double-sided display screen with 5G control system |
| CN117513756A (en) * | 2024-01-04 | 2024-02-06 | 山西八建集团有限公司 | Concrete vibrating device for compacting concrete |
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