CN110061487A - A kind of manufacture craft of lightning-protection module and lightning-protection module - Google Patents
A kind of manufacture craft of lightning-protection module and lightning-protection module Download PDFInfo
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- CN110061487A CN110061487A CN201910362586.9A CN201910362586A CN110061487A CN 110061487 A CN110061487 A CN 110061487A CN 201910362586 A CN201910362586 A CN 201910362586A CN 110061487 A CN110061487 A CN 110061487A
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- pin
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- protection module
- pcb board
- discharge tube
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- 238000009434 installation Methods 0.000 claims description 23
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- 239000011265 semifinished product Substances 0.000 claims description 16
- 239000003292 glue Substances 0.000 claims description 15
- 238000005476 soldering Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 5
- 230000003679 aging effect Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
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- 229910052738 indium Inorganic materials 0.000 claims description 2
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- 239000010949 copper Substances 0.000 description 4
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- 230000001012 protector Effects 0.000 description 4
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- 230000008569 process Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H9/00—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
- H02H9/04—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage
- H02H9/044—Physical layout, materials not provided for elsewhere
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3447—Lead-in-hole components
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Emergency Protection Circuit Devices (AREA)
Abstract
The present invention provides the manufacture craft of a kind of lightning-protection module and lightning-protection module, which includes shell, pcb board and first device assembly;Shell has the inner cavity of side opening setting;Pcb board is installed in the lumen, pcb board includes the plate body for being built in inner cavity, the first pin to connect zero curve, the second pin to connect firewire and the third pin to connect ground wire, and the first pin, second pin, third pin are wholely set with plate body and protrude from shell;First device assembly is mounted on plate body, first device assembly includes discharge tube, discharge tube pressure stabilizing part and multiple varistors, it is electrically connected after discharge tube pressure stabilizing part and discharge tube connection with second pin, part varistor and the first pin in multiple varistors are electrically connected, and another part varistor and third pin are electrically connected.Technical solution of the present invention can effectively reduce the cost of lightning-protection module.
Description
Technical field
The invention belongs to surge protector technical field more particularly to the production works of a kind of lightning-protection module and lightning-protection module
Skill.
Background technique
The reason of causing surge (ringing pulse) generally includes thunder and lightning, imperfect earth, inductive load switching, municipal power failure row
It removes and ESD (Electro-Static discharge, Electro-static Driven Comb/static discharge) etc., result is likely to result in data
(or damage) even equipment damage is lost, wherein most strong with surge destructiveness caused by thunder and lightning.
The existing method for preventing lightning surge from destroying is usually to use surge in the power supply adaptor front end of electrical equipment
Protective device, the surge protection device are usually made of varistor, discharge tube etc., and not only volume is larger, and structure is complicated,
Lead to higher cost.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of lightning-protection module is provided, it is intended to solve to pass
The problem of surge protection device of system structure is complicated higher cost.
The present invention is implemented as follows: a kind of lightning-protection module, including shell, pcb board and first device assembly;The shell tool
The inner cavity for thering is side opening to be arranged;Pcb board is mounted in the inner cavity, the pcb board include the plate body for being built in the inner cavity,
It is described to connect the first pin of zero curve, the second pin to connect firewire and the third pin to connect ground wire
First pin, the second pin, the third pin are wholely set with the plate body and protrude from the shell;First device group
Part is mounted on the plate body, and the member device assembly includes discharge tube, discharge tube pressure stabilizing part and multiple varistors, described
It is electrically connected after discharge tube pressure stabilizing part and discharge tube connection with the second pin, the part in multiple varistors is pressure-sensitive
Resistance and first pin are electrically connected, and another part varistor and the third pin are electrically connected.
Optionally, the plate body has the first edge towards the inner cavity bottom of chamber, and opposite with the first edge
And towards the second edge of the inner cavity opening, first pin, the second pin, the third pin are from described
Two sides aligned parallels extend outward to form.
Optionally, the upper face of the plate body and lower face are plated with the first metal conducting layer;
The upper and lower surfaces of first pin, the second pin and the third pin are plated with
Two metal conducting layers;
Through-hole, the through-hole wall plating are equipped on first pin, the second pin and the third pin
It is covered with third metal conducting layer;
The pcb board passes through interconnected first metal conducting layer, second metal conducting layer, the third
Metal conducting layer and realize line conduction.
Optionally, the thickness of first pin, the second pin and the third pin is all larger than or is equal to
1.6mm, width are all larger than or are equal to 4.5mm.
Optionally, first pin, the second pin and the third pin are successively between the second edge
Arrange every formula, spacing between first pin and the second pin is A, the second pin and the third pin it
Between spacing be B, A and B be all larger than or be equal to 3mm.
Optionally, A and B is all larger than or is equal to 7.5mm.
Optionally, the connection of the second edge and first pin, the second pin and the third pin
Place is arranged in arc transition.
Optionally, the first edge is concavely provided with diversion trench.
Optionally, encapsulating has heat-conducting glue in the inner cavity.
Optionally, the first the installation through slot, second successively arranged along the plate body length direction is offered on the pcb board
Through slot is installed and third installs through slot, and the first installation through slot, the second installation through slot and third peace
It is successively corresponding with first pin, the second pin and the third Pin locations respectively to fill through slot;
The discharge tube is installed on the second installation through slot, and the discharge tube pressure stabilizing part is set to above the discharge tube,
And be electrically connected with the discharge tube, the quantity of the varistor is four, and varistor described in two of them is mounted on institute
It states in the first installation through slot, and is electrically connected with first pin, other two varistor is mounted on the third installation
In through slot, and it is electrically connected with the third pin.
The present invention also provides a kind of manufacture craft of lightning-protection module, the manufacture craft of the lightning-protection module includes following step
It is rapid:
S10, production pcb board;
S20, multiple first device assemblies for all having metallic pin are sequentially arranged on the pcb board, the metallic pin
The through-hole that is fed through on shown pcb board and the back side for protruding from the pcb board, the member device assembly include discharge tube, electric discharge
Pipe pressure stabilizing part, varistor;
S30, using wave soldering, by the metallic pin and the pcb board soldering;
S40, the metallic pin is cut to length C using cutter, to form lightning-protection module semi-finished product, C indicates institute
The length that metallic pin protrudes from the back side of the pcb board is stated, and C is less than or equal to 1.5mm;
S50, the lightning-protection module semi-finished product are fitted into shell, then pour into heat-conducting glue in shell, to described anti-
Thunder module semi-finished product form encapsulating, after heat-conducting glue solidification, the shell, lightning-protection module semi-finished product and described thermally conductive
Glue forms the lightning-protection module.
Optionally, after the step s 40, further comprising the steps of before step S50:
S41, the scaling powder on the pcb board is washed away;
S42, electrical property detection is carried out to the lightning-protection module semi-finished product;
It is further comprising the steps of after step S50:
S60, ageing properties test is carried out to the lightning-protection module.
It is designed based on this structure, since the plate body of the first pin, second pin, third pin and pcb board is wholely set, therefore
Compared to the current common electrophoresis protector using dedicated pin device, three pins of this lightning-protection module are pcb board
Plate a part, can be made simultaneously when making pcb board, so as to reduce the use of a large amount of dedicated pin devices, so that this
The structure and manufacture craft of lightning-protection module are simpler, to can effectively reduce process costs and material cost;Meanwhile by putting
The interaction of fulgurite, discharge tube pressure stabilizing part and multiple varistors, the realization that this lightning-protection module can also be safe and reliable its
The function of preventing lightning surge from destroying, i.e. this lightning-protection module have very high cost performance.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to needed in the embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is the structural schematic diagram of lightning-protection module provided in an embodiment of the present invention;
Fig. 2 is the explosive view of lightning-protection module provided in an embodiment of the present invention;
Fig. 3 is the structural schematic diagram that the pcb board of first device assembly is equipped in lightning-protection module provided in an embodiment of the present invention;
Fig. 4 is the top view that the pcb board of first device assembly is equipped in lightning-protection module provided in an embodiment of the present invention;
Fig. 5 is the structural schematic diagram of the pcb board in lightning-protection module provided in an embodiment of the present invention;
Fig. 6 is the flow chart of the manufacture craft of lightning-protection module provided in an embodiment of the present invention.
Drawing reference numeral explanation:
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
It should be noted that it can be directly another when element is referred to as " being fixed on " or " being set to " another element
On one element or indirectly on another element.When an element is known as " being connected to " another element, it can
To be directly to another element or be indirectly connected on another element.
It should also be noted that, the positional terms such as left and right, upper and lower in the embodiment of the present invention, are only relatively general each other
It reads or be to refer to the normal operating condition of product, and should not be regarded as restrictive.
In the description of the present invention, it is to be understood that, term " length ", " width ", "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom" "inner" and "outside" is based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, rather than the dress of indication or suggestion meaning
It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to limit of the invention
System.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more,
Unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect
It connects, is also possible to be electrically connected;It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
The embodiment of the present invention provides a kind of lightning-protection module.
It please refers to Fig.1 to Fig.3, which includes shell 100, pcb board 200 and first device assembly 300;Shell 100
Inner cavity with the setting of side opening;Pcb board 200 install in the lumen, pcb board 200 include be built in inner cavity plate body 110,
Draw to connect the first pin 120 of zero curve, the second pin 130 to connect firewire and the third to connect ground wire
Foot 140, the first pin 120, second pin 130, third pin 140 are wholely set with plate body 110 and protrude from shell 100;
First device assembly 300 is mounted on plate body 110, and first device assembly 300 includes discharge tube 310, discharge tube pressure stabilizing part 320 and multiple
Varistor 330, discharge tube pressure stabilizing part 320 and discharge tube 310 are electrically connected after being connected to second pin 130, multiple pressure-sensitive electricity
Part varistor 330 and the first pin 120 in resistance 330 are electrically connected, another part varistor 330 and third pin
140 are electrically connected.
Based on this structure design, due to the first pin 120, second pin 130, third pin 140 and pcb board 200 plate
Body 110 is wholely set, therefore compared to the current common electrophoresis protector using dedicated pin device, three of this lightning-protection module
Pin is plate a part of pcb board 200, can be made simultaneously when making pcb board 200, a large amount of dedicated so as to reduce
The use of pin device, so that the structure and manufacture craft of this lightning-protection module are simpler, to can effectively reduce process costs
And material cost;Meanwhile by the interaction of discharge tube 310, discharge tube pressure stabilizing part 320 and multiple varistors 330,
This lightning-protection module can also securely and reliably realize its function of preventing lightning surge from destroying, i.e. this lightning-protection module has very high
Cost performance.
Herein it should be noted that, at present on the market common surge protection device (Surge Protection Device,
Abbreviation SPD) be usually externally positioned type equipment, can regard an individual electric appliance as.And this lightning-protection module is mainly used for being built in
In electric appliance, it can regard a component of electric appliance as, not only volume is smaller, and the scope of application is bigger, assembles also more convenient.?
In concrete application, this lightning-protection module be can be applied in the objects such as various electronic equipments, instrument and meter, communication line, can be each
Kind electronic equipment, instrument and meter, communication line provide security protection.
Fig. 3 to Fig. 5 is please referred to, in embodiments of the present invention, specifically, is offered on pcb board 200 along 110 length of plate body
The first installation through slot 111, second that direction is successively arranged installs through slot 112 and third installation through slot 113, and the first installation
Through slot 111, second install through slot 112 and third installation through slot 113 successively respectively with the first pin 120, second pin 130,
And 140 position of third pin is corresponding;Discharge tube 310 is installed on the second installation through slot 112, and discharge tube pressure stabilizing part 320 is set to and puts
310 top of fulgurite, and be electrically connected with discharge tube 310, the quantity of varistor 330 is four, two of them varistor 330
It is mounted in the first installation through slot 111, and is electrically connected with the first pin 120, other two varistor 330 is mounted on third
It installs in through slot 113, and is electrically connected with third pin 140.Here, multiple pad holes 118 are additionally provided on plate body 110, these
Pad hole 118 can play the role of leading tin and conducting electric current;The biggish quick resistance in Asia of volume relative discharge pipe 310 is set in disc-shaped
It sets, and each quick resistance in Asia draws weld there are two metallic pin 340 with pad hole 118 corresponding on pcb board 200 respectively;Four
A quick resistance in Asia is grouped the vertical first installation through slot 111 and second that is mounted on respectively two-by-two and installs on through slot 112, and arc-shaped
Bottom can be protruded into each installation through slot, to further decrease the space occupied, in this way, overall structure can be made more compact, have
Conducive to the Miniaturization Design of this lightning-protection module.
This lightning-protection module can use under conditions of the 1500VAC of resistance to pressure request, and can be in surge-crest voltage
It releases in the case where 1600V surge current, residual voltage is lower than 1.3KV;It can also be used under conditions of the 3000VAC of resistance to pressure request,
And can release surge current in the case where surge-crest voltage is 3600V, and residual voltage is lower than 3KV;In resistance to pressure request
It is used under conditions of 1500VAC or 3000VAC, electric current, which is lower than 5mA and does not occur to dodge, to be collapsed;And meet basic insulating requirements,
Under conditions of 500VAC, equivalent resistance is greater than 10M ohm.In addition, this lightning-protection module, centered on discharge tube 310, left and right is each
There are two varistor 330, form a symmetrical Y type circuit structure, when between firewire and zero curve or firewire and ground wire it
Between or zero curve and ground wire between generate surge when, the resistance value at 330 both ends of varistor strongly reduces, 310 both ends of discharge tube
Voltage increased dramatically and reach the discharge voltage of discharge tube 310, and discharge tube 310 is connected, and surge voltage subtracts the conducting of discharge tube 310
The both ends of varistor 330 are applied to after arc voltage afterwards, varistor 330 is connected, and this makes it possible to effectively inhibit and eliminate electricity
Voltage is gushed, realizes the surge protection of syntype, and this Y type circuit structure is simple, protection sensitivity and reliability are high, it is possible to reduce
The usage amount of component, is conducive to save the cost.
Fig. 4 and Fig. 5 are please referred to, in embodiments of the present invention, plate body 110 has the first edge 114 towards inner cavity bottom of chamber,
And it is opposite and towards the second edge 115 of inner cavity opening, the first pin 120, second pin 130, third with first edge 114
Pin 140 is extended outward to form from second edge 115 in parallel.Plate body 110 is specially rectangular slab, has two opposite long sides,
Wherein a long side is first edge 114, and another long side is second edge 115.Right the design is without being limited thereto, in other implementations
In example, the first pin 120, second pin 130, third pin 140 are not necessarily arranged on same linear edge, may be a certain
A pin is located on neighboring edge, and three pins may also extend in 110 edge of plate body with certain slanted angle formula,
But in the present embodiment, convenience when processing for pcb board 200, the first pin 120, second pin 130, third pin 140 are preferred
Extended outward to form in parallel from second edge 115.
Further, in embodiments of the present invention, the upper face of plate body 110 and lower face are plated with the first metallic conduction
Layer (not shown);The upper and lower surfaces of first pin 120, second pin 130 and third pin 140 are plated with
Two metal conducting layer (not shown);It is equipped with through-hole 119 on first pin 120, second pin 130 and third pin 140,
119 inner wall of through-hole is plated with third metal conducting layer (not shown);Pcb board 200 by the first interconnected metal conducting layer,
Second metal conducting layer, third metal conducting layer and realize line conduction.Here, the two-sided of plate body 110 is equipped with metallic conduction
The printable circuit of two plate faces up and down for the pcb board 200 that the structure design of layer can make, so as to greatly reduce the reality of pcb board 200
Border size, and the first metal conducting layer, the second metal conducting layer and third metal conducting layer are usually copper plate, first draws
The thickness of the upper copper plate of foot 120, second pin 130 and third pin 140 is preferably greater than or equal to 72um, to ensure
Good electric conductivity.
Further, in embodiments of the present invention, the thickness of the first pin 120, second pin 130 and third pin 140
Degree is all larger than or is equal to 1.6mm, and width is all larger than or is equal to 4.5mm.It is appreciated that since three pins are for external outside
Device, therefore need to meet certain requirement of mechanical strength, the mechanical strength of each pin should be able to bear the support greater than 70g,
Usually plate body 110 be glass-fiber-plate when, meet aforementioned thicknesses requirement pin just it is not pliable fracture and cause Joint failure;Three
The width of a pin is all larger than or is equal to 4.5mm, i.e., the copper plate width of the upper and lower surface of each pin added up is preferably big
In or be equal to 9mm, could obtain better electric conductivity, with ensure this lightning-protection module with preferable surge protection sensitivity with
Reliability.
Further, as shown in Figure 4 and Figure 5, in embodiments of the present invention, to obtain better electric conductivity, first draws
Foot 120, second pin 130 and third pin 140 are successively along 115 interval type configuration of second edge, the first pin 120 and second
Spacing between pin 130 is A, and the spacing between second pin 130 and third pin 140 is that B, A and B are all larger than or are equal to
3mm, it is further preferred that A and B is equal and is all larger than or is equal to 7.5mm.
Please refer to Fig. 4 and Fig. 5, in embodiments of the present invention, second edge 115 and the first pin 120, second pin 130,
And the junction of third pin 140 is equipped with reinforcing rib 116.Reinforcing rib 116 can enhance the company of pin Yu 110 junction of plate body
Connect intensity, and to a certain extent can peptizaiton junction stress so that three pins are not pliable in junction
Folding is even broken.
The embodiment of the present invention also provides a kind of manufacture craft of lightning-protection module, referring to Fig. 6, the production work of this lightning-protection module
Steps are as follows for skill:
S10, production pcb board 200;
Specifically, according to pre-designed circuit arrangement, pcb board 200 is made, at this point, being wholely set with pcb board 200
The first pin 120, second pin 130 and 140 simultaneous processing of third pin it is good, and be plated with layers of copper.
S20, multiple components for all having metallic pin 340 are sequentially arranged on pcb board 200, metallic pin 340 is equal
The through-hole 119 that is fed through on pcb board 200 and the back side for protruding from pcb board 200, component include that discharge tube 310, discharge tube are steady
Casting die 320, varistor 330;
Specifically, discharge tube 310, discharge tube pressure stabilizing part 320 and varistor 330 be by standard operating procedure plug-in unit,
Plug-in unit principle of temporal sequence is first short and then long, after first interior, i.e., first inserts fulgurite 310 followed by discharge tube pressure stabilizing part 320, followed by interior
Side varistor 330 is finally outside varistor 330.
S30, using wave soldering, by metallic pin 340 and 200 soldering of pcb board;
S40, metallic pin 340 is cut to length C using cutter, to form lightning-protection module semi-finished product, A indicates metal
Pin 340 protrudes from the length at the back side of pcb board 200, and C is less than or equal to 1.5mm;
In the cutting process, the metallic pin 340 of existing surge protector is an individual device, not only cost
It is higher, and width and volume are larger, and the length for usually protruding from the back side of pcb board 200 is greater than 5mm, therefore all uses hand at present
The method of work excision, production efficiency is low, improves production cost, and this process carries out cutting using special cutter, not only
Efficiency is multiplied, and cutting size is also easier to accurately control.Particularly, the preferred 1.0-1.5mm of C, in this way, can both protect
Certain rigidity is held, the electric stress because generating when very high current flows through is avoided to impact metallic pin 340, it can also be to avoid
When protruding excessively high because of metallic pin 340, it may appear that the case where peak discharge occurs.
S50, lightning-protection module semi-finished product are fitted into shell 100, then pour into heat-conducting glue (not shown) in shell 100,
To form encapsulating to lightning-protection module semi-finished product, after heat-conducting glue solidification, shell 100, lightning-protection module semi-finished product and heat-conducting glue are formed
Lightning-protection module.
When packaged, it should be noted that heat-conducting glue should fill the inner cavity of shell 100, with fully enclosed firmly this lightning-protection module in addition to convex
Other components except three pins of shell 100 improve the safety of this product to obtain higher degree of protection out
Property.Specifically, the epoxy resin that heat-conducting glue can be selected that flame retardant rating is UL94V-0 encapsulates this lightning-protection module as Embedding Material entirely
First device assembly 300, to obtain better thermal conductivity.In addition, the first edge 114 of plate body 110 is concavely provided with diversion trench 117,
In encapsulating heat-conducting glue, the space of the inner cavity other side can be entered by the diversion groove into the heat-conducting glue in inner cavity side space.
In addition, after the step s 40, it is further comprising the steps of before step S50:
S41, the scaling powder on pcb board 200 is washed away;
S42, electrical property detection is carried out to lightning-protection module semi-finished product;
Here, carrying out electrical property detection to lightning-protection module semi-finished product includes multiple projects, marked essentially according to relevant country
Standard carries out, most important of which is that test SPD starts voltage performance.
It is further comprising the steps of after step S50:
S60, ageing properties test is carried out to lightning-protection module.
Ageing properties test herein, refers to according to corresponding national standard, under certain environmental conditions, usually makes this anti-
Thunder module works 72 hours, determines that environmental condition influences the performance of this lightning-protection module with this.
This lightning-protection module passes through 110 integrated three pins of plate body being provided with pcb board 200, without using
A large amount of dedicated pin devices, structure is simpler, meanwhile, in the production process, using the automatic cutting of cutter, so as to significantly
Production cost and material cost are reduced, higher cost performance is reached.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modification, equivalent replacement or improvement etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (12)
1. a kind of lightning-protection module characterized by comprising
Shell, the shell have the inner cavity of side opening setting;
Pcb board is mounted in the inner cavity, the pcb board include the plate body for being built in the inner cavity, to connect zero curve
One pin, the second pin to connect firewire and the third pin to connect ground wire, first pin, described
Two pins, the third pin are wholely set with the plate body and protrude from the shell;And
First device assembly is mounted on the plate body, and the member device assembly includes discharge tube, discharge tube pressure stabilizing part and multiple pressures
It is electrically connected after quick resistance, the discharge tube pressure stabilizing part and discharge tube connection with the second pin, multiple varistors
In part varistor and first pin be electrically connected, another part varistor electrically connects with the third pin
It connects.
2. lightning-protection module as described in claim 1, which is characterized in that the plate body has towards the first of the inner cavity bottom of chamber
Edge, and second edge opposite with the first edge and towards the inner cavity opening, first pin, described second
Pin, the third pin are extended outward to form from the second edge in parallel.
3. lightning-protection module as claimed in claim 2, which is characterized in that the upper face and lower face of the plate body are plated with
One metal conducting layer;
The upper and lower surfaces of first pin, the second pin and the third pin are plated with the second gold medal
Belong to conductive layer;
It is equipped with through-hole on first pin, the second pin and the third pin, the through-hole wall is plated with
Third metal conducting layer;
The pcb board passes through interconnected first metal conducting layer, second metal conducting layer, the third metal
Conductive layer and realize line conduction.
4. lightning-protection module as claimed in claim 3, which is characterized in that first pin, the second pin and described
The thickness of third pin is all larger than or is equal to 1.6mm, and width is all larger than or is equal to 4.5mm.
5. lightning-protection module as claimed in claim 3, which is characterized in that first pin, the second pin and described
Successively the spacing between the second edge interval type configuration, first pin and the second pin is A to third pin,
Spacing between the second pin and the third pin is that B, A and B are all larger than or are equal to 3mm.
6. lightning-protection module as claimed in claim 5, which is characterized in that A and B is all larger than or is equal to 7.5mm.
7. lightning-protection module as claimed in claim 2, which is characterized in that the second edge and first pin, described the
The junction of two pins and the third pin is equipped with reinforcing rib.
8. lightning-protection module as claimed in claim 2, which is characterized in that the first edge is concavely provided with diversion trench.
9. lightning-protection module as described in claim 1, which is characterized in that encapsulating has heat-conducting glue in the inner cavity.
10. lightning-protection module as described in any one of claim 1 to 9, which is characterized in that offer on the pcb board along described
The first installation through slot, the second installation through slot and the third installation through slot that plate body length direction is successively arranged, and first peace
Dress through slot, the second installation through slot and third installation through slot successively draw with first pin, described second respectively
Foot and the third Pin locations are corresponding;
The discharge tube is installed on the second installation through slot, and the discharge tube pressure stabilizing part is set to above the discharge tube, and with
The discharge tube is electrically connected, and the quantity of the varistor is four, and varistor described in two of them is mounted on described the
It in one installation through slot, and is electrically connected with first pin, other two varistor is mounted on the third installation through slot
In, and be electrically connected with the third pin.
11. a kind of manufacture craft of lightning-protection module, which is characterized in that the manufacture craft of lightning-protection module is to make claim 1
To lightning-protection module described in 10 any one, comprising the following steps:
S10, production pcb board;
S20, multiple first device assemblies for all having metallic pin are sequentially arranged on the pcb board, the metallic pin is worn
If through-hole on pcb board shown in crossing and the back side for protruding from the pcb board, the member device assembly includes that discharge tube, discharge tube are steady
Casting die, varistor;
S30, using wave soldering, by the metallic pin and the pcb board soldering;
S40, the metallic pin is cut to length C using cutter, to form lightning-protection module semi-finished product, C indicates the gold
Belong to the length that pin protrudes from the back side of the pcb board, and C is less than or equal to 1.5mm;
S50, the lightning-protection module semi-finished product are fitted into shell, then pour into heat-conducting glue in shell, to the lightning protection mould
Block semi-finished product form encapsulating, after the heat-conducting glue solidification, the shell, the lightning-protection module semi-finished product and the heat-conducting glue shape
At the lightning-protection module.
12. the manufacture craft of the lightning-protection module such as claim 11, which is characterized in that after the step s 40, before step S50
It is further comprising the steps of:
S41, the scaling powder on the pcb board is washed away;
S42, electrical property detection is carried out to the lightning-protection module semi-finished product;
It is further comprising the steps of after step S50:
S60, ageing properties test is carried out to the lightning-protection module.
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CN201910362586.9A CN110061487A (en) | 2019-04-30 | 2019-04-30 | A kind of manufacture craft of lightning-protection module and lightning-protection module |
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CN201910362586.9A CN110061487A (en) | 2019-04-30 | 2019-04-30 | A kind of manufacture craft of lightning-protection module and lightning-protection module |
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CN103580014A (en) * | 2012-07-26 | 2014-02-12 | 中兴通讯股份有限公司 | Lightning protection device |
CN103580019A (en) * | 2012-08-09 | 2014-02-12 | 菲尼克斯亚太电气(南京)有限公司 | Surge protection device for circuit board |
CN204407885U (en) * | 2015-03-13 | 2015-06-17 | 成都兴业雷安电子有限公司 | A kind of novel miniaturized lightning-protection module |
CN204696650U (en) * | 2015-03-23 | 2015-10-07 | 南京普天鸿雁电器科技有限公司 | The mechanical trip formula lightning-protection module of tape jam instruction |
CN105552653A (en) * | 2014-11-04 | 2016-05-04 | 安徽美琳电子有限公司 | lightning protection type power extension cord |
CN210007381U (en) * | 2019-04-30 | 2020-01-31 | 深圳市瑞隆源电子有限公司 | lightning protection modules |
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2019
- 2019-04-30 CN CN201910362586.9A patent/CN110061487A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103580014A (en) * | 2012-07-26 | 2014-02-12 | 中兴通讯股份有限公司 | Lightning protection device |
CN103580019A (en) * | 2012-08-09 | 2014-02-12 | 菲尼克斯亚太电气(南京)有限公司 | Surge protection device for circuit board |
CN105552653A (en) * | 2014-11-04 | 2016-05-04 | 安徽美琳电子有限公司 | lightning protection type power extension cord |
CN204407885U (en) * | 2015-03-13 | 2015-06-17 | 成都兴业雷安电子有限公司 | A kind of novel miniaturized lightning-protection module |
CN204696650U (en) * | 2015-03-23 | 2015-10-07 | 南京普天鸿雁电器科技有限公司 | The mechanical trip formula lightning-protection module of tape jam instruction |
CN210007381U (en) * | 2019-04-30 | 2020-01-31 | 深圳市瑞隆源电子有限公司 | lightning protection modules |
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