CN110054421A - A kind of production method of dry-method laminated glass production equipment and laminated glass - Google Patents

A kind of production method of dry-method laminated glass production equipment and laminated glass Download PDF

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Publication number
CN110054421A
CN110054421A CN201910406389.2A CN201910406389A CN110054421A CN 110054421 A CN110054421 A CN 110054421A CN 201910406389 A CN201910406389 A CN 201910406389A CN 110054421 A CN110054421 A CN 110054421A
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China
Prior art keywords
furnace
roll
laminated glass
compensation
glass
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CN201910406389.2A
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CN110054421B (en
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童帅
李文胜
王勇
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CSG Holding Co Ltd
Tianjin CSG Energy Conservation Glass Co Ltd
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CSG Holding Co Ltd
Tianjin CSG Energy Conservation Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06Joining glass to glass by processes other than fusing
    • C03C27/10Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The present invention relates to a kind of dry-method laminated glass production equipment and the production method of laminated glass, which includes the roll-in furnace being sequentially arranged, exhaust pressure roller, edge sealing compensation furnace and edge banding press roll;The roll-in furnace includes roll-in furnace body and is located at the intracorporal roll-in heating tube of the roll-in furnace, and the roll-in heating tube is medium wave radiant tube;The edge sealing compensation furnace includes compensating furnace body and positioned at the intracorporal compensation heating tube of compensation furnace;The compensation heating tube is shortwave radiation pipe.Technical solution of the present invention solves the problems, such as that film is felt suffocated, and realizes that rolling process produces laminated glass, and do not influenced by thickness of glass and glass types, avoids many deficiencies for vacuumizing production.

Description

A kind of production method of dry-method laminated glass production equipment and laminated glass
Technical field
The present invention relates to laminated glass field of deep, more particularly, to a kind of dry-method laminated glass production equipment and interlayer The production method of glass.
Background technique
In the prior art, common laminated glass intermediate coat be PVB or SGP film, due to glass in roll-in furnace by spoke Heating is penetrated, edge heating rate is fast compared with intermediate position, causes film to be bonded in advance in tail portion, this bonding can be Nian Jie with glass It may be two layers of film bonding, air is sealed in inside laminated glass after bonding, and excessive air is difficult in the autoclave stage It penetrates into film, ultimately forms the generation of laminated glass bubble.Especially coated glass, because film layer has certain suction The property received causes glass temperature to rise quickly, so that glass and film shift to an earlier date adhesion.The film is more sensitive to temperature, especially Slab and coated glass are easy to happen edge and soften bonding in advance, cause air to be suppressed in tail portion, form laminated glass bubble report It is useless.
It solves the problems, such as that this group wants mode vacuum degassing production technology in the industry at present, i.e., glass is put into vacuum bag, High-temperature high-pressure state persistently vacuumizes, and has the function that exhaust.But its production efficiency and production cost are significantly increased, and limit it It is a wide range of to promote.
Summary of the invention
The present invention provides the production method of a kind of dry-method laminated glass production equipment and laminated glass, solves what film was felt suffocated Problem is realized that rolling process produces laminated glass, and is not influenced by thickness of glass and glass types, avoids vacuumizing production Many deficiencies.
To solve the technical problem in background technique, the technical solution adopted by the present invention is that:
A kind of dry-method laminated glass production equipment, including roll-in furnace, exhaust pressure roller, edge sealing compensation furnace and the envelope being sequentially arranged Side pressure roller;
The roll-in furnace include roll-in furnace body and be located at the intracorporal roll-in heating tube of the roll-in furnace, the roll-in heating tube For medium wave radiant tube, radiation wavelength is more than or equal to 2300 nanometers, and radiation tube power can refer to 7.5 kilowatts of existing regular roll furnace When (can also use high power radiation pipe, reduce radiant tube quantity);Spacing between two neighboring roll-in heating tube is 200- The distance of 400mm, the roll-in heating tube to glass table are 50-80mm, and the setting of the distance is mainly in view of uniformity of radiation Problem, avoiding glass temperature unevenly causes part to be felt suffocated, and combining glass radiation cannot spread too much, and tail portion is avoided to seal Side.
The edge sealing compensation furnace includes compensating furnace body and positioned at the intracorporal compensation heating tube of compensation furnace;The compensation furnace Body is 400mm in the length of laminated glass direction of advance, and the compensation heating tube is shortwave radiation pipe, shortwave radiation pipe radiation Wavelength is 1800-2000 nanometers;30 kilowatts of shortwave radiation tube power (can be selected and congratulate Li Shi luminous energy company SW type heating tube), this Heating mode is heated using shortwave, is quickly obtained glass temperature promotion, and film is completed edge sealing by conducting hot (efficiency highest) Heating.
The compensation heating tube is upper and lower 3 groups, and the spacing between two neighboring compensation heating tube is 20mm.The compensation heating The distance for managing glass table is 50-80mm, and the setting of the distance is mainly in view of uniformity of radiation problem, avoids glass temperature not Part is uniformly caused to be felt suffocated, combining glass radiation cannot spread too much, avoid tail portion edge sealing.
Glass can be warming up to 70 DEG C by 40 DEG C in 5 seconds by edge sealing compensation furnace, to realize the quick envelope of laminated glass tail portion Side.
Roll-in heating tube and compensation heating tube are equipped with antiradiation backboard, to avoid the waste of energy, realize efficient glass Glass heating.
Further, the roll-in furnace is equipped at the rear of laminated glass direction of advance and counts long inductor, and it is complete to count long inductor At the linear measure longimetry of laminated glass, laminated glass is successively closed after entering roll-in furnace away from laminated glass tail portion 30-70mm heating tube It closes, guarantees that glass directly radiates without at the 30-70mm of laminated glass tail portion.
Further, edge sealing inductive switch is equipped between the exhaust pressure roller and edge sealing compensation furnace, edge sealing induction is opened Close by induction glass run speed and the time calculate laminated glass length, when laminated glass edge sealing compensation furnace on run to Position edge sealing compensation furnace away from laminated glass tail portion 80-100mm is opened, and edge sealing compensation furnace closes after laminated glass passes through completely It closes.
The present invention, which also resides in, provides a kind of dry-method laminated glass production method, which includes following key step:
(1) laminated glass carries out linear measure longimetry by counting long inductor, and enters roll-in furnace;
(2) laminated glass is successively closed after entering roll-in furnace away from the laminated glass tail portion position 30-70mm medium wave radiant tube, Guarantee that glass directly radiates without at the 30-70mm of tail portion;
(3) after the completion of roll-in stove heating, laminated glass enters exhaust pressure roller, and internal gas is discharged;
(4) after laminated glass is via exhaust pressure roll row gas, edge sealing inductive switch senses laminated glass length, when interlayer glass When glass tail portion 80-100mm enters compensation edge sealing furnace, shortwave radiation pipe is opened;
(5) laminated glass enters edge banding press roll realization tail portion edge sealing;
(6) precompressed laminated glass is entered into autoclave and completes high temperature and pressure elimination residual gas, realize laminated glass full impregnated Bright effect.
The invention has the beneficial effect that
(1) production equipment of existing laminated glass is roll-in furnace and is vented pressure roller cooperation completion, produces work accordingly Skill is roll-in heating and high pressure gas, and the production equipment of this case is roll-in furnace, is vented pressure roller, edge sealing compensation furnace and edge banding press roll, Corresponding production technology is roll-in heating, high pressure gas, edge sealing reheats and edge sealing is vented again, although the more existing skill of process flow Art is slightly complicated, and still, the device and technique having more are to be arranged exclusively for sandwich glass edge sealing, during can effectively reduce edge sealing Laminated glass is felt suffocated out the probability of bubble;And the prior art is one of pressure roller, this case is twice pressure roller, solves one of roller and takes into account Heating, exhaust, the limitation of edge sealing walking speed;
(2) in the prior art, the spacing of adjacent medium wave radiant tube is 400mm in roll-in furnace, and medium wave radiant tube is away from glass table Spacing be 150mm, the spacing of adjacent medium wave radiant tube is 200mm in this case roll-in furnace, and medium wave radiant tube is away from glass table Spacing is that (when laminated glass substrate is the sheet glass less than or equal to 6mm, medium wave radiant tube is away between glass table by 50-80mm Away from for 50mm, when laminated glass substrate is the plate glass greater than 6mm, medium wave radiant tube is 80mm away from glass target spacing); I.e. the density of medium wave radiant tube increases by 1 times, and hypotelorism of the medium wave radiant tube away from glass table, middle wave radiation quickly heats glass, The utilization rate for increasing medium wave radiant tube conduction heat, is conducive to the quick heating of laminated glass;
(3) the heating tube back side of roll-in furnace and edge sealing compensation furnace is equipped with antiradiation backboard, reduces energy loss, is conducive to Laminated glass is rapidly heated;
(4) unfailing faith at present in the industry is that film absorbs high radiation wavelength, and glass absorbs Low emissivity wavelength, therefore adds The big more options medium wave radiation of hot stove, but it is very big for loss of efficiency, and also energy consumption is larger;This case is drawn in edge sealing compensation furnace Enter shortwave radiation pipe, abandons the scheme for obtaining film heating mainly by middle wave radiation, but the shortwave radiation that service efficiency is high Glass and film are directly acted on, laminated glass can be warming up to 70 DEG C by 40 DEG C in 5 seconds, can accomplish height by edge sealing compensation furnace The heat transfer of effect.
Detailed description of the invention:
Fig. 1 is the overlook direction structural schematic diagram of dry-method laminated glass production equipment;
Fig. 2 is the main view direction structural schematic diagram of dry-method laminated glass production equipment;
In figure:
1, roll-in furnace body, 2, medium wave radiant tube, 3, exhaust pressure roller, 4, compensation furnace body, 5, shortwave radiation pipe, 6, antiradiation back Plate, 7, edge banding press roll, 8, live-roller gear, 9, the long inductor of meter, 10, edge sealing inductive switch.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase Mutually combination, below in conjunction with embodiment, the present invention will be described in detail.
Embodiment one (prior art embodiment)
Glass substrate: 12mm float glass process tempered glass (12G)
Glass size: 2.4*3.6 meters
Film: 0.76mmPVB intermediate coat (two layers)
Obtain product structure: 12G/1.52/12G
Roll-in furnace structure: roll-in furnace (middle glass all-radiant furnace), medium wave radiant tube are 150mm away from glass table spacing.
The parameter setting of existing conventional production line:
(1) roll-in furnace parameters are set:
Pressure roller walking speed: 1.0 ms/min;
Pressure: 6.0bar;
Pressure roller spacing: 24mm;
1# furnace temperature: 250 DEG C, 2# furnace temperature: 550 DEG C.
(2) autoclave parameter setting: increasing temperature and pressure 2 hours, 130 DEG C of target temperature, pressure 1.2Mpa, heat-insulation pressure keeping one was small When, cool down pressure maintaining 2 hours, temperature reaches 40 DEG C or less exhausts, out kettle.
Processing flow: glass loading → deionized water cleaning → air-dries → two layers of film of tiling → roll-in furnace preheating heating → Autoclave exhaust → rubber tapping inspection → finished product, as a result there is bubble and scraps in 10% tail of product.
Embodiment two (prior art embodiment)
Glass substrate: 12mm float glass process tempered glass (12G)
Glass size: 2.1*3.6 meters
Film: 0.76mmSGP ionic intermediate coat (two layers)
Obtain product structure: 12G/1.52/12G
Roll-in furnace structure: roll-in furnace (middle glass all-radiant furnace), medium wave radiant tube are 150mm away from glass table spacing.
The parameter setting of existing conventional production line:
(1) roll-in furnace parameters are set:
Pressure roller walking speed: 1.1 ms/min
Pressure: 6.0bar
Pressure roller spacing: 24mm.
1# furnace temperature: 200 DEG C, 2# furnace temperature: 500 DEG C.
(2) autoclave parameter setting: increasing temperature and pressure 2 hours, 130 DEG C of target temperature, pressure 1.2Mpa, heat-insulation pressure keeping two was small When, cool down pressure maintaining 2 hours, temperature reaches 40 DEG C or less exhausts, out kettle.
Processing flow: glass loading → deionized water cleaning → air-dries → two layers of film of tiling → roll-in furnace preheating heating → Autoclave exhaust → rubber tapping inspection → finished product, as a result there is bubble and scraps in 80% tail of product.
Embodiment three (this case technical solution embodiment)
Glass substrate: 12mm float glass process tempered glass (12G)
Glass size: 2.4*3.6 meters
Film: 0.76mmPVB intermediate coat (two layers)
Obtain product structure: 12G/1.52/12G
Roll-in furnace structure: roll-in furnace (middle glass all-radiant furnace), medium wave radiant tube are 80mm away from glass table spacing.
(1) roll-in furnace parameters are set:
Pressure roller walking speed: 2.0 ms/min;
Pressure: 6.0bar;
Pressure roller spacing: 24mm.
1# furnace temperature: 350 DEG C, 2# furnace temperature: 700 DEG C;
Spacing in 1# furnace, 2# furnace between two neighboring medium wave radiant tube is 200mm.
(2) edge sealing compensation furnace parameters setting:
It is 20mm that edge sealing, which compensates the spacing in furnace between two neighboring shortwave radiation pipe,;
Edge sealing compensation furnace temperature: 900 DEG C.
(3) autoclave parameter: increasing temperature and pressure 2 hours, 130 DEG C of target temperature, pressure 1.2Mpa, heat-insulation pressure keeping one hour, Cooling pressure maintaining 2 hours, temperature reaches 40 DEG C or less exhausts, out kettle.
Processing flow: glass loading → deionized water cleaning → air-dries → two layers of film of tiling → roll-in furnace preheating heating → Roll-in exhaust → edge sealing compensation → edge sealing roll-in → autoclave exhaust → rubber tapping inspection → finished product, as a result 0% tail of product occurs Bubble is scrapped.
Example IV (this case technical solution embodiment)
Glass substrate: 12mm float glass process tempered glass (12G)
Glass size: 2.4*3.6 meters
Film: 0.76mmSGP ionic intermediate coat (two layers)
Obtain product structure: 12G/1.52/12G
Roll-in furnace structure: roll-in furnace (middle glass all-radiant furnace), medium wave radiant tube are 80mm away from glass table spacing.
(1) roll-in furnace parameters are set:
Pressure roller walking speed: 1.9 ms/min
Pressure: 6.0bar
Pressure roller spacing: 24mm.
1# furnace temperature: 350 DEG C, 2# furnace temperature: 650 DEG C;
Spacing in 1# furnace, 2# furnace between two neighboring medium wave radiant tube is 200mm.
(2) edge sealing compensation furnace parameters setting:
It is 20mm that edge sealing, which compensates the spacing in furnace between two neighboring shortwave radiation pipe,;
Edge sealing compensation furnace temperature: 900 DEG C.
(3) autoclave conventional parameter: increasing temperature and pressure 2 hours, 130 DEG C of target temperature, pressure 1.2Mpa, heat-insulation pressure keeping one was small When, cool down pressure maintaining 2 hours, temperature reaches 40 DEG C or less exhausts, out kettle.
Processing flow: glass loading → deionized water cleaning → air-dries → two layers of film of tiling → roll-in furnace preheating heating → Roll-in exhaust → edge sealing compensation → edge sealing roll-in → autoclave exhaust → rubber tapping inspection → finished product, as a result 0% tail of product occurs Bubble is scrapped.
Embodiment 5 (this case technical solution embodiment)
Glass size: 2.4*3.6 meters
Film: 0.76mmPVB intermediate coat (two layers)
Obtain product structure: 6G/1.52/6G
Roll-in furnace structure: roll-in furnace (middle glass all-radiant furnace), medium wave radiant tube are 50mm away from glass table spacing.
(1) roll-in furnace parameters are set:
Pressure roller walking speed: 4 ms/min
Pressure: 6.0bar:
Pressure roller spacing: 12mm.
1# furnace temperature: 350 DEG C, 2# furnace temperature: 750 DEG C;
Spacing in 1# furnace, 2# furnace between two neighboring medium wave radiant tube is 250mm;
900 DEG C of temperature of 3# furnace (edge sealing furnace).3# furnace 100mm
(2) edge sealing compensation furnace parameters setting:
It is 20mm that edge sealing, which compensates the spacing in furnace between two neighboring shortwave radiation pipe,;
Edge sealing compensation furnace temperature: 900 DEG C.
(3) autoclave conventional parameter: increasing temperature and pressure 2 hours, 130 DEG C of target temperature, pressure 1.2Mpa, heat-insulation pressure keeping one was small When, cool down pressure maintaining 2 hours, temperature reaches 40 DEG C or less exhausts, out kettle.
Processing flow: glass loading → deionized water cleaning → air-dries → two layers of film of tiling → roll-in furnace preheating heating → Roll-in exhaust → edge sealing compensation → edge sealing roll-in → autoclave exhaust → rubber tapping inspection → finished product, as a result 0% tail of product occurs Bubble is scrapped.
One embodiment of the present invention has been described in detail above, but the content is only preferable implementation of the invention Example, should not be considered as limiting the scope of the invention.It is all according to all the changes and improvements made by the present patent application range Deng should still be within the scope of the patent of the present invention.

Claims (8)

1. a kind of dry-method laminated glass production equipment, which is characterized in that including roll-in furnace, the exhaust pressure roller, edge sealing being sequentially arranged Compensate furnace and edge banding press roll;
The roll-in furnace includes roll-in furnace body and is located at the intracorporal roll-in heating tube of the roll-in furnace, during the roll-in heating tube is Wave radiation pipe;
The edge sealing compensation furnace includes compensating furnace body and positioned at the intracorporal compensation heating tube of compensation furnace;The compensation heating tube For shortwave radiation pipe.
2. a kind of dry-method laminated glass production equipment according to claim 1, which is characterized in that two neighboring compensation heating Spacing between pipe is 10-30mm.
3. a kind of dry-method laminated glass production equipment according to claim 1, which is characterized in that the roll-in heating tube arrives The distance of glass table is 50-80mm.
4. a kind of dry-method laminated glass production equipment according to claim 1, which is characterized in that the compensation heating tube arrives The distance of glass table is 50-80mm.
5. a kind of dry-method laminated glass production equipment according to claim 1, which is characterized in that the roll-in furnace is in interlayer The rear of glass direction of advance, which is equipped with, counts long inductor.
6. a kind of dry-method laminated glass production equipment according to claim 1, which is characterized in that the exhaust pressure roller and institute It states and is equipped with edge sealing inductive switch between edge sealing compensation furnace.
7. a kind of dry-method laminated glass production equipment according to claim 1, which is characterized in that roll-in heating tube and compensation The back of heating tube is equipped with antiradiation backboard.
8. utilizing the method for production equipment as claimed in claim 1 production laminated glass, which is characterized in that the production Method includes following key step:
(1) laminated glass carries out linear measure longimetry by counting long inductor, and enters roll-in furnace;
(2) it after laminated glass enters roll-in furnace, is successively closed away from the laminated glass tail portion position 30-70mm medium wave radiant tube;
(3) after the completion of roll-in stove heating, laminated glass enters exhaust pressure roller, and internal gas is discharged;
(4) after laminated glass is via exhaust pressure roll row gas, edge sealing inductive switch senses laminated glass length, when laminated glass tail When portion 80-100mm enters compensation edge sealing furnace, shortwave radiation pipe is opened;
(5) laminated glass enters edge banding press roll realization tail portion edge sealing;
(6) precompressed laminated glass is entered into autoclave and completes high temperature and pressure elimination residual gas.
CN201910406389.2A 2019-05-16 2019-05-16 Dry method laminated glass production equipment and laminated glass production method Active CN110054421B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114315110A (en) * 2021-12-29 2022-04-12 天津南玻节能玻璃有限公司 Method for processing bent arc glass

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19745160A1 (en) * 1996-10-14 1998-04-16 Robert Dipl Ing Deichsel Compound safety glass production
US20090139634A1 (en) * 2007-11-30 2009-06-04 Bond Brothers Contracting Pty Ltd Single Stage Glass Lamination Apparatus and Process
CN104291711A (en) * 2014-09-03 2015-01-21 宁波市合鑫玻璃科技有限公司 Production technology for dry process laminated glass
WO2019079995A1 (en) * 2017-10-25 2019-05-02 深圳孔雀科技开发有限公司 Flat vacuum glass sealing method
CN210012764U (en) * 2019-05-16 2020-02-04 天津南玻节能玻璃有限公司 Dry method laminated glass production equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19745160A1 (en) * 1996-10-14 1998-04-16 Robert Dipl Ing Deichsel Compound safety glass production
US20090139634A1 (en) * 2007-11-30 2009-06-04 Bond Brothers Contracting Pty Ltd Single Stage Glass Lamination Apparatus and Process
CN104291711A (en) * 2014-09-03 2015-01-21 宁波市合鑫玻璃科技有限公司 Production technology for dry process laminated glass
WO2019079995A1 (en) * 2017-10-25 2019-05-02 深圳孔雀科技开发有限公司 Flat vacuum glass sealing method
CN210012764U (en) * 2019-05-16 2020-02-04 天津南玻节能玻璃有限公司 Dry method laminated glass production equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114315110A (en) * 2021-12-29 2022-04-12 天津南玻节能玻璃有限公司 Method for processing bent arc glass
CN114315110B (en) * 2021-12-29 2023-11-14 天津南玻节能玻璃有限公司 Curved glass processing method

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