CN110054086A - A kind of gate-type conveyer anti-sway device and its tele-control system - Google Patents
A kind of gate-type conveyer anti-sway device and its tele-control system Download PDFInfo
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- CN110054086A CN110054086A CN201910402842.2A CN201910402842A CN110054086A CN 110054086 A CN110054086 A CN 110054086A CN 201910402842 A CN201910402842 A CN 201910402842A CN 110054086 A CN110054086 A CN 110054086A
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- 230000007274 generation of a signal involved in cell-cell signaling Effects 0.000 claims abstract description 11
- 238000012423 maintenance Methods 0.000 claims description 93
- 238000012937 correction Methods 0.000 claims description 21
- 229920001971 elastomer Polymers 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 17
- 210000000078 claw Anatomy 0.000 claims description 14
- 238000007405 data analysis Methods 0.000 claims description 11
- 239000000806 elastomer Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
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- 238000000034 method Methods 0.000 abstract description 15
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- 230000002265 prevention Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008030 elimination Effects 0.000 description 4
- 238000003379 elimination reaction Methods 0.000 description 4
- 230000007257 malfunction Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
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- 230000005489 elastic deformation Effects 0.000 description 2
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Classifications
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- B08B1/20—
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- B08B1/12—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/40—Applications of devices for transmitting control pulses; Applications of remote control devices
- B66C13/44—Electrical transmitters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/48—Automatic control of crane drives for producing a single or repeated working cycle; Programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a kind of gate-type conveyer anti-sway device and its tele-control systems, including dynamic acquisition module, data processing module, signal generation module, controller, instruction enforcement module, fault monitor module, database, classification indicating module, data input module, data interconnection module, communication locating module, remote communication module and remote control module；Dynamic acquisition module transmits it to data processing module for acquiring the multidate information of wirerope during the motion in real time；Data processing module starts to perform corresponding processing operation when real-time reception is to multidate information；The present invention is the combination of rope length, drift angle and transverse component together that will be mutually related, and reasonable acceleration, at the uniform velocity and deceleration-operation is made according to two groups of different motion processes, and then assess the operating condition of driving operation and mechanics, can also reasonably control amplitude of fluctuation while improving sport efficiency.
Description
Technical field
The present invention relates to remote control technology field, specially a kind of gate-type conveyer anti-sway device and its long-range control system
System.
Background technique
Driving, crane and overhead traveling crane are all that people are commonly called as crane, have centralized driving and respectively drive two major classes
Driving method, and can also be divided into light and small heavy-duty hoisting equipment, overhead traveling crane equipment and gate-type by its function and structure feature and reset
It is standby etc..
It nowadays is to be connected by wirerope, thus in driving starting and stop between the suspension hook of most of drivings and driving
During only, the cargo that driving will be made lifted due to inertia swings to and fro as big pendulum clock, and existing door
Formula is driven a vehicle in anti-sway device, it is difficult to be carried out amplitude correction to it while controlling wirerope amplitude of fluctuation, be largely effected on
Lifting efficiency；And in its tele-control system, it is difficult to by the rope length that is mutually related, drift angle and transverse component together organic
In conjunction with, and reasonable acceleration, at the uniform velocity and deceleration-operation is made according to two groups of different motion processes, to improve sport efficiency
While can also reasonably control amplitude of fluctuation；
And now driving is still operated according to electrical components such as contactor, relay and buttons to complete control mostly, one
Denier breaks down where just must finding problem by investigation route, leverages production plan and maintenance efficiency, and difficult
To carry out thorough malfunction elimination to electrical component and give corresponding solution, while it can not judge out that there may be peaces
The electrical component of full hidden danger simultaneously gives reasonable contact means, to play targetedly guidance, prevention effect.
In order to solve drawbacks described above, a kind of technical solution is now provided.
Summary of the invention
The purpose of the present invention is to provide a kind of gate-type conveyer anti-sway device and its tele-control systems.
The technical problems to be solved by the invention are as follows:
(1) a kind of gate-type conveyer anti-sway device how is designed, to come while controlling wirerope amplitude of fluctuation to it
Carry out amplitude correction, and in its tele-control system, by the rope length that is mutually related, drift angle and transverse component together organic
In conjunction with, and reasonable acceleration, at the uniform velocity and deceleration-operation is made according to two groups of different motion processes, to improve sport efficiency
While can also reasonably control amplitude of fluctuation；
(2) a kind of effective mode how is provided, to carry out thorough malfunction elimination to electrical component and give corresponding
Solution, while judging out the electrical component there may be security risk and giving reasonable contact means, it is directed to playing
The guidance of property, prevention effect.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of gate-type conveyer anti-sway device, including cabinet, rotary encoder, connecting column, correction claw, Distance-sensing
It is device, suspension hook, motion bar, wirerope, shaft, motor, block, adjustable spring, circular sleeve, the first convex block, portable pillar, moisture-proof clear
The side of clean equipment, rectangular opening, connecting rod and the second convex block, the cabinet is mutually fixed by fixed frame with motor, the motor
Side shaft is connected with by shaft coupling, the shaft passes through cabinet and one end is connected with its inner wall by bearing activity
It connects, the outside of the shaft is provided with rotary encoder；
The bottom of the cabinet is mutually fixed by the connecting column of corresponding installation with circular sleeve；
The two sides correspondence of the circular sleeve offers rectangular opening, and the rectangular opening has been internally embedded the second convex block, institute
Portable pillar is stated across rectangular opening and outside has been uniformly embedded into the first convex block, first convex block and the second convex block fit structure each other
And be a kind of component of elastic material, the portable pillar is located at one end on the outside of circular sleeve by being welded with connection
Bar, and adjustable spring is connected between connecting rod and circular sleeve, the bottom of the circular sleeve is correspondingly arranged on close to corner
Motion bar and one side is in contact with connecting rod, the motion bar close to one end of connecting rod by be welded with block and with
Fit structure, the other end of the motion bar are connected with correction claw, the circular sleeve by articulate to connecting rod each other
It is connect between motion bar by articulate, is slidably connected between the connecting rod and motion bar by pulley, the motion bar
Length at hinge between correction claw is equal with the radius of circular sleeve；
And adjacent one end of two portable pillars is by being welded with moisture-proof cleaning equipment；
The steel wire loop be connected to the outside of shaft and one end with it by being welded and fixed, the other end of the wirerope according to
It is secondary to pass through cabinet, circular sleeve and moisture-proof cleaning equipment and mutually fixed by link block with suspension hook, and the side setting of link block
There is range sensor, the rotary encoder, range sensor and motor are electrically connected with external power supply.
Further, the moisture-proof cleaning equipment is made of bristle, apopore, water-absorbing sponge block, elastomer block and rubber ring,
Flexible piece is uniformly embedded on the inside of the rubber ring, one end of the elastomer block has been uniformly embedded into bristle, and two neighboring bullet
By being adhesively fixed with water-absorbing sponge block between property block, the outside of the rubber ring be uniformly provided with apopore and with water-absorbing sponge block
The sum of the length of corresponding setting, the bristle and elastomer block is identical as the length of water-absorbing sponge block.
A kind of tele-control system of gate-type conveyer anti-sway device, including dynamic acquisition module, data processing module, letter
Number generation module, controller, instruction exercise module, fault monitor module, database, classification indicating module, data input module,
Data interconnection module links up locating module, remote communication module and remote control module；
The dynamic acquisition module for acquiring wirerope multidate information during the motion in real time, and multidate information by
Wirerope offset data acquired in rope capacity data, range sensor acquired in rotary encoder and puller system are obtained
The wirerope stress data composition taken, and by dynamic message transmission to data processing module；The data processing module is real-time
When receiving multidate information, that is, start to carry out following processing operations:
S1: length data, offset data and the stress data in multidate information are got in real time, and it is successively demarcated as
Q, W and E；
S2: first according to formulaTo acquire real-time wirerope deviation angle, then foundation formula R=cos
(90- α) E acquires the component value on real-time wirerope offset direction；
S3: first by length data Q, by length data Q with offset data E obtained deviation angle α is combined and by inclined
It moves angle [alpha] and carries out mobilism data analysis together with the component value R that stress data E is combined on obtained offset direction, and
The homogeneous mutual correlation of component value R on length data Q, deviation angle α and offset direction, to promote the accurate of mobilism data analysis
Degree, then the shaking coefficient Y acquired is transmitted to signal generation module；
The signal generation module is used to compare real-time shaking coefficient Y with preset range y, and it is big to shake coefficient Y
When preset range y, being less than preset range y and being located in preset range y, reduce-speed sign, acceleration signals and even will be generated respectively
Fast signal and via controller are transmitted to instruction and exercise module；Described instruction exercises module in real-time reception to reduce-speed sign, acceleration
After signal or at the uniform velocity signal, the frequency converter through being connected with the gate-type conveyer anti-sway device is controlled to external transverse moving left and right electricity
The acceleration at work of machine or front and back movable motor is slowed down or at the uniform velocity state is until pass through preset stopping section, and then big
Amplitude of fluctuation can also be reasonably controlled while improving sport efficiency greatly.
Further, the concrete operation step of the mobilism data analysis are as follows:
A1: getting length data Q and be divided into long magnitude, middleweight and loss of quantity grade in real time, and measures according to long
Grade, middleweight and loss of quantity grade demarcate rope length coefficient q, and are corresponding in turn to preset value q1, q2 and q3, and q1 is less than less than q2
q3；
A2: getting deviation angle α and be divided into excellent angular segments, flat angular segments and bad angular segments in real time, and according to
Coefficient of Deflection Angle w is demarcated according to excellent angular segments, flat angular segments and bad angular segments, and is corresponding in turn to preset value w1, w2 and w3, and w1
It is less than w3 less than w2；
A3: getting the component value R on offset direction in real time and is divided into high towing area, middle towing area and low led
Draw area, and demarcate traction coeficient e according to high towing area, middle towing area and low towing area, and is corresponding in turn to preset value e1, e2
And e3, and e1 is greater than e2 and is greater than e3；
A4: first rope length coefficient q, Coefficient of Deflection Angle w and traction coeficient e the influence accounting for waving degree to wirerope are successively divided
With weighted value r, t and u, it is 1 that wherein t, which is greater than u greater than r and r, t and u sum, then by lifting and side-to-side movement as one group,
And it goes up and down and moves forward and backward as another group, and according to formulaTo acquire
Coefficient is shaken in real time, when as lifting with side-to-side movement, kinematic variables T value is 9.0, when as lifting with moving forward and backward,
Kinematic variables T value is 4.0, is because the cargo of gate-type conveyer lifting is mostly rectangular pack, when movement is suffered along journey
Resistance is different, i.e., operational precision can be made to be significantly improved in the discrepant situation of value, and windage correction amount U value is 0.6.
Further, the long magnitude, middleweight and loss of quantity grade correspond to respectively wirerope overall length 3/5 or more and including
3/5, between 3/5 to 1/3 and 1/3 or less and including 1/3；The excellent angular segments, flat angular segments and bad angular segments respectively correspond
35 degree or more and including between 35 degree, 35 degree to 15 degree and 15 degree or less and including 15 degree；The high towing area, middle towing area and
Low towing area respectively correspond lift cargo gross weight 3/10 or more and including between 3/10,3/10 to 1/10 and 1/10 or less and
Including 1/10.
Further, the fault monitor module in real time acquire electrical component operation information, and operation information by
Electrical component temperature acquired in electrical component voltage data and its duration and temperature sensor acquired in voltage sensor
Degree is transmitted to data processing module according to composition, and by operation information；
The data processing module is first allocated formula processing operation after real-time reception to operation information to it, then will
Each electrical component corresponding to the maintenance signal obtained as distribution formula processing operation is transmitted to database, and extracts from database
The work information in the period corresponding thereto, and work information electrical component as acquired in humidity sensor is at this
Between humidity data in section, electrical component acquired in timer operation duration during this period of time and vibrating sensor obtained
The vibration frequency composition of the electrical component taken during this period of time, and work information is subjected to ensemble processing operation, and will obtain
Emergency Maintenance signal, communication maintenance signal and the maintenance normal signal got and maintenance poor signal, the excellent signal transmission of maintenance
To classification indicating module；
The classification indicating module will be extracted when receiving Emergency Maintenance signal and maintenance poor signal from database
Electrical component fault solution corresponding thereto, and via controller is transmitted to data interconnection module, and receiving maintenance
When normal signal and the excellent signal of maintenance, without any transmission process, and when receiving communication maintenance signal, transmitted
To communication locating module；
The position data linked up locating module and be used to acquire each maintenance personal in real time, and maintenance letter is linked up receiving
Number when, will with link up the corresponding electrical component of maintenance signal and its humidity data, operation duration and vibration frequency be transmitted to away from
In the shortest maintenance personal's mobile phone in this position, and links up between locating module and the mobile phone of each maintenance personal and be electrically connected；It is described
Data interconnection module is sent it in staff's mobile phone, and data when receiving the electrical component fault solution
It is electrically connected between interconnection module and the mobile phone of each staff, and then can also be judged while fault resolution is provided
There may be the electrical components of security risk out, and are associated with away from this nearest maintenance personal, to play targetedly in time
Guidance, prevention effect；
The data input module is used to acquire work information and each electrical component event of typing of each electrical component in real time
Hinder solution, and transmits it to database.
Further, the concrete operation step of the distribution formula processing are as follows:
D1: getting each electrical component voltage data in a week in real time, and be demarcated as Fi, i=1...n；
Each electrical component temperature data in a week is got in real time, and is demarcated as Gi, i=1...n, and Fi and Gi one by one
Corresponding, F1, G1 as i=1 were expressed as first electrical component voltage data in a week and in a weeks
First electrical component temperature data；
D2: first according to formula Ii=Fi (max)-Fi (min), i=1...n acquires each electrical component in a week
Voltage coefficient, and it is compared with preset value o, while Fi is located at the duration outside range of nominal tension P and is demarcated as Hi,
I=1...n, and it is compared with preset value p, and Hi and Ii, Fi, Gi are corresponded, then Gi is compared with preset value h；
D3: when Ii is more than or equal to o and Hi is more than or equal to p, J1 grades of signals are generated；When Ii is more than or equal to o and Hi is less than p
When, J2 grades of signals are generated, and when Ii is less than o and Hi is more than or equal to p, generate J2 grades of signals；When Ii is less than o and Hi is less than p
When, generate J3 grades of signals；
When Gi is more than or equal to h, K1 grades of signals are generated；When Gi is less than h, K2 grades of signals are generated；
First the J1 grade signal of same electrical component is combined with K1 grades of signals, then electrical component generation maintenance is inferior
Signal；The J3 grade signal of same electrical component is combined with K2 grades of signals first, then the electrical component is generated and safeguards excellent letter
Number；First by the J1 grade signal of same electrical component and K2 grades of signals, J2 grades of signals and K1 grades of signals, J2 grades of signals and K2 grades of signals
It is combined with J3 grades of signals with K1 grades of signals, then the electrical component is generated into maintenance signal.
Further, the concrete operation step of the ensemble processing are as follows:
Z1: first getting humidity data, operation duration and the vibration frequency in work information, and collects accordingly to be set separately
Close j, k and z, then three laps of j, k and z are demarcated as V, two laps are demarcated as B and unitary part calibration
For M；
Z2: first by humidity data corresponding to same electrical component, operation duration and vibration frequency respectively with respective volume
Determine data value v, b to compare with m；
When any two therein rating data values for being more than or equal to itself, then by the electrical component and its humidity number
B is included according to, operation duration and vibration frequency；
When the three therein rating data values being all larger than equal to itself, then the electrical component is included in V；
When any one therein is more than or equal to the rating data value of itself, then the electrical component is included in M；
Electrical component corresponding with V is generated into Emergency Maintenance signal, electrical component corresponding with B and its humidity number again
It is generated according to, operation duration and vibration frequency and links up maintenance signal, and electrical component corresponding with M generates the normal letter of maintenance
Number.
Further, the remote communication module is used for the control instruction of collecting work personnel, and control instruction includes hand
The modes such as the keyword extraction of machine short message, the operation of direct hand push button, and its via controller is transmitted to remote control module；Institute
Remote control module is stated after receiving control instruction, that is, starts to control corresponding electrical component work.
Beneficial effects of the present invention:
1. the present invention be first by dynamic acquisition module come it is real-time acquire the multidate information of wirerope during the motion, and according to
The component value R on the length data Q acquired accordingly, deviation angle α and offset direction is moved together according to data processing module
The analysis of state data, and the homogeneous mutual correlation of component value R on length data Q, deviation angle α and offset direction, to promote dynamic
Change the accuracy of data analysis；And in the analysis of mobilism data, first on length data Q, deviation angle α and offset direction
Component value R distinguishes assignment and distributes weighted value, then the different calculating public affairs of impact factor are demarcated by two groups of different motion processes
Formula simultaneously acquires shaking coefficient Y in real time, and the value of impact factor is not both because the cargo of gate-type conveyer lifting is mostly square
Shape packaging, when movement it is suffered on-way resistance it is different, i.e., operational precision can be made significantly to be mentioned in the discrepant situation of value
It rises；And the shaking coefficient Y acquired is transmitted to signal generation module to compare with preset range y, and generate the letter that slows down respectively
Number, acceleration signals and at the uniform velocity signal via controller be transmitted to instruction exercise module, and by with the gate-type conveyer anti-sway device
Connected frequency converter controls the acceleration at work of external transverse moving left and right motor or front and back movable motor, slows down or at the uniform velocity shape
State is until pass through preset stopping section；Will be mutually related the combination of rope length, drift angle and transverse component together, and according to
It makes reasonable acceleration, at the uniform velocity and deceleration-operation according to two groups of different motion processes, and then operation is learned and mechanics is to driving
Operating condition assessed, can also reasonably control amplitude of fluctuation while improving sport efficiency；
And wirerope will drive moisture-proof cleaning equipment to move downward, and then drive the work on the left of it when gradually deviating to the left
Dynamic column is pushed outwardly inwardly to be withdrawn with the portable pillar on right side, i.e., in this process, the first convex block and the second convex block will occur relatively
Elastic deformation will occur for movement and adjustable spring, and according to caused by the relative motion between the first convex block and the second convex block
The restoring force of frictional force effect and adjustable spring acts on, to weaken the motion amplitude that wirerope gradually deviates to the left together, simultaneously
Portable pillar on the left of moisture-proof cleaning equipment will also drive connecting rod to move out, and then drive the correction claw of motion bar one end oblique
It moves upwards, and is in contact with the wirerope gradually deviated to the left, to drive it to gradually resume center, effectively avoid
In hoisting process, generated inertia is shaken excessively violent when causing to stop since the amplitude of wirerope offset is excessive, with
And the amplitude of correction wirerope offset in hoisting process, can be played and subsequent rocking action is weakened, it greatly improves
Production efficiency, similarly it is found that when wirerope gradually deviates to the right, the effect played is consistent with the above；
2. the present invention is the operation information for acquiring electrical component in real time by fault monitor module, and according to data processing mould
Block is first allocated formula processing operation to it, and in distribution formula processing operation, by the J1 obtained in advance grade signal, J2 grades of letters
Number and J3 grades of signals combined with subsequent obtained K1 grade signal and K2 grades of signal mutually distributionization, with obtain maintenance poor signal,
It safeguards excellent signal and maintenance signal and completes preliminary analysis judgement；Wherein each electrical component corresponding to maintenance signal is transmitted
To database, and from the work information in the period extracted in database corresponding thereto, and carried out at ensemble
Reason operation will be included in Emergency Maintenance signal generated in V, B and M, ditch and in ensemble processing operation in a manner of ensemble
It logical maintenance signal and safeguards maintenance poor signal that normal signal and preliminary analysis determine, safeguard that excellent signal is transmitted to point
Class indicating module；And classify indicating module when receiving Emergency Maintenance signal and maintenance poor signal, it will be mentioned from database
Electrical component fault solution corresponding thereto is taken, via controller is transmitted to data interconnection module and sends it to work
In personnel's mobile phone, when receiving communication maintenance signal, communication locating module is transmitted it to, and it is real-time to link up locating module
The position data of each maintenance personal is acquired, and when receiving communication maintenance signal, it will electricity corresponding with maintenance signal is linked up
Gas element and its humidity data, operation duration and vibration frequency are transmitted to away from the shortest maintenance personal's mobile phone in this position；In turn
In the basic content that preliminary analysis determines, then profound excavation security risk that may be present, and needle is carried out to it respectively
Guidance, prevention to property, i.e., cooperate with screening mode according to being mutually related, and carries out thorough malfunction elimination simultaneously to electrical component
Corresponding solution is given, while judging out the electrical component there may be security risk and giving reasonable contact means.
Detailed description of the invention
In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the drawings.
Fig. 1 is system block diagram of the invention；
Fig. 2 is the overall structure diagram of gate-type conveyer anti-sway device of the invention；
Fig. 3 is the enlarged cross-sectional view of a-quadrant in Fig. 2 of the invention；
Fig. 4 is moisture-proof cleaning equipment overall structure diagram of the invention；
Fig. 5 is deviation angle schematic diagram of the invention；
Fig. 6 is component value schematic diagram of the invention；
In Fig. 2-4: 1, cabinet；2, rotary encoder；3, connecting column；4, claw is corrected；5, range sensor；6, suspension hook；
7, motion bar；8, wirerope；9, shaft；10, motor；11, block；12, adjustable spring；13, circular sleeve；14, the first convex block；
15, portable pillar；16, moisture-proof cleaning equipment；17, rectangular opening；18, connecting rod；19, the second convex block；20, bristle；21, apopore；
22, water-absorbing sponge block；23, elastomer block；24, rubber ring.
Specific embodiment
As shown in figures 1 to 6, a kind of gate-type conveyer anti-sway device, including cabinet 1, rotary encoder 2, connecting column 3, correction
Claw 4, range sensor 5, suspension hook 6, motion bar 7, wirerope 8, shaft 9, motor 10, block 11, adjustable spring 12, round set
The 13, first convex block 14 of cylinder, portable pillar 15, moisture-proof cleaning equipment 16, rectangular opening 17, connecting rod 18 and the second convex block 19, cabinet 1
Side is fixed by fixed frame and 10 phase of motor, and the side of motor 10 is connected with shaft 9 by shaft coupling, and shaft 9 passes through
Cabinet 1 and one end is flexibly connected with its inner wall by bearing, the outside of shaft 9 is provided with rotary encoder 2；
The bottom of cabinet 1 is fixed by the connecting column 3 of corresponding installation with 13 phase of circular sleeve；
The two sides of circular sleeve 13 are corresponding to offer rectangular opening 17, and rectangular opening 17 has been internally embedded the second convex block 19, has lived
Dynamic column 15 passes through rectangular opening 17 and outside has been uniformly embedded into the first convex block 14, and the first convex block 14 and the second convex block 19 cooperate knot each other
Structure and be a kind of elastic material component, portable pillar 15 is located at the one end in the outside of circular sleeve 13 by being welded with connection
Bar 18, and adjustable spring 12 is connected between connecting rod 18 and circular sleeve 13, the bottom of circular sleeve 13 is corresponding close to corner
It is provided with motion bar 7 and one side is in contact with connecting rod 18, motion bar 7 is close to one end of connecting rod 18 by being welded with
Block 11 and with the fit structure each other of connecting rod 18, the other end of motion bar 7 is connected with correction claw 4, circle by articulate
It is connected between shape sleeve 13 and motion bar 7 by articulate, is slidably connected, is convenient for by pulley between connecting rod 18 and motion bar 7
Connecting rod 18 moves on motion bar 7 and correction claw 4 is made to be in contact with wirerope 8, and then pushes wirerope 8 to correct its pendulum
Dynamic amplitude, improves stability when lifting, and the length at the hinge of motion bar 7 between correction claw 4 and circular sleeve 13
Radius is equal, then, can be by correction claw 4 come to it when slight oscillatory occurs for wirerope 8 to improve the sensitivity of correction
Carry out timely corrective operations；
And adjacent one end of two portable pillars 15 is by being welded with moisture-proof cleaning equipment 16；
Wirerope 8 be socketed on the outside of shaft 9 and one end with it by being welded and fixed, the other end of wirerope 8 is successively worn
It crosses cabinet 1, circular sleeve 13 and moisture-proof cleaning equipment 16 and is fixed by link block and 6 phase of suspension hook, and the side of link block is set
It is equipped with range sensor 5, rotary encoder 2, range sensor 5 and motor 10 are electrically connected with external power supply；
Moisture-proof cleaning equipment 16 is made of bristle 20, apopore 21, water-absorbing sponge block 22, elastomer block 23 and rubber ring 24,
The inside of rubber ring 24 is uniformly embedded into flexible piece 23, and one end of elastomer block 23 has been uniformly embedded into bristle 20, and two neighboring bullet
Property block 23 between by being adhesively fixed with water-absorbing sponge block 22, the outside of rubber ring 24 be uniformly provided with apopore 21 and with water suction sea
The sum of the length of the corresponding setting of continuous block 22, bristle 20 and elastomer block 23 is identical as the length of water-absorbing sponge block 22, so as to steel wire
Rope 8 also can preferably be in contact with water-absorbing sponge block 22 while contacting with bristle 20, improve water suction and scavenging effect.
Working principle: during suspension hook 6 hangs up object setting in motion, wirerope 8 will with effect of inertia and to the left
Or gradually deviate to the right, when wirerope 8 gradually deviates to the left, moisture-proof cleaning equipment 16 will be driven to move downward, and then drive
Portable pillar 15 on the left of it is pushed outwardly inwardly to be withdrawn with the portable pillar 15 on right side, i.e., in this process, the first convex block 14 and the
Relative motion will occur for two convex blocks 19 and elastic deformation will occur for adjustable spring 12, and convex according to the first convex block 14 and second
The restoring force of the effect of frictional force caused by relative motion between block 19 and adjustable spring 12 acts on, to weaken wirerope 8 together
The motion amplitude gradually deviated to the left, while the portable pillar 15 in 16 left side of moisture-proof cleaning equipment will also drive connecting rod 18 to outward transport
It is dynamic, and then drive the correction claw 4 of 7 one end of motion bar to move obliquely, and be in contact with the wirerope 8 gradually deviated to the left,
To drive it to gradually resume center, effectively avoid in hoisting process, due to wirerope 8 deviate amplitude it is excessive and
Generated inertia shakes excessively violent when causing to stop, and can play what correction wirerope 8 deviated in hoisting process
Amplitude and subsequent rocking action is weakened, substantially increase lifting efficiency, similarly it is found that when wirerope 8 to the right gradually partially
When shifting, the effect played is consistent with the above.
A kind of tele-control system of gate-type conveyer anti-sway device, including dynamic acquisition module, data processing module, letter
Number generation module, controller, instruction exercise module, fault monitor module, database, classification indicating module, data input module,
Data interconnection module links up locating module, remote communication module and remote control module；
Multidate information of the dynamic acquisition module for real-time acquisition wirerope 8 during the motion, and multidate information
8 offset data of wirerope and pulling force acquired in 8 length data of wirerope, range sensor 5 as acquired in rotary encoder 2
The composition of 8 stress data of wirerope acquired in machine, and by dynamic message transmission to data processing module；The data processing module
When real-time reception is to multidate information, that is, start to carry out following processing operations:
S1: length data, offset data and the stress data in multidate information are got in real time, and it is successively demarcated as
Q, W and E；
S2: first according to formulaTo acquire real-time 8 deviation angle of wirerope, then foundation formula R=cos
(90- α) E acquires the component value on real-time 8 offset direction of wirerope；
S3: first by length data Q, by length data Q with offset data E obtained deviation angle α is combined and by inclined
It moves angle [alpha] and carries out mobilism data analysis together with the component value R that stress data E is combined on obtained offset direction, and
The homogeneous mutual correlation of component value R on length data Q, deviation angle α and offset direction, to promote the accurate of mobilism data analysis
Degree, then the shaking coefficient Y acquired is transmitted to signal generation module；
The signal generation module is used to compare real-time shaking coefficient Y with preset range y, and it is big to shake coefficient Y
When preset range y, being less than preset range y and being located in preset range y, reduce-speed sign, acceleration signals and even will be generated respectively
Fast signal and via controller are transmitted to instruction and exercise module；Described instruction exercises module in real-time reception to reduce-speed sign, acceleration
After signal or at the uniform velocity signal, the frequency converter through being connected with the gate-type conveyer anti-sway device is controlled to external transverse moving left and right electricity
The acceleration at work of machine or front and back movable motor is slowed down or at the uniform velocity state is until pass through preset stopping section, and then big
Amplitude of fluctuation can also be reasonably controlled while improving sport efficiency greatly；
Wherein, the concrete operation step of the mobilism data analysis are as follows:
A1: getting length data Q and be divided into long magnitude, middleweight and loss of quantity grade in real time, and measures according to long
Grade, middleweight and loss of quantity grade demarcate rope length coefficient q, and are corresponding in turn to preset value q1, q2 and q3, and q1 is less than less than q2
q3；
A2: getting deviation angle α and be divided into excellent angular segments, flat angular segments and bad angular segments in real time, and according to
Coefficient of Deflection Angle w is demarcated according to excellent angular segments, flat angular segments and bad angular segments, and is corresponding in turn to preset value w1, w2 and w3, and w1
It is less than w3 less than w2；
A3: getting the component value R on offset direction in real time and is divided into high towing area, middle towing area and low led
Draw area, and demarcate traction coeficient e according to high towing area, middle towing area and low towing area, and is corresponding in turn to preset value e1, e2
And e3, and e1 is greater than e2 and is greater than e3；
A4: rope length coefficient q, Coefficient of Deflection Angle w and traction coeficient e are first waved into the influence accounting of degree successively to wirerope 8
Weighted value r, t and u are distributed, it is 1 that wherein t, which is greater than u greater than r and r, t and u sum, then by lifting and side-to-side movement as one
Group, and go up and down and move forward and backward as another group, and according to formulaTo ask
Shake coefficient in real time, when as lifting with side-to-side movement, kinematic variables T value is 9.0, as lifting and is moved forward and backward
When, kinematic variables T value is 4.0, be because the cargo of gate-type conveyer lifting is mostly rectangular pack, when movement suffered edge
Journey resistance is different, i.e., operational precision can be made to be significantly improved in the discrepant situation of value, and windage correction amount U value is
0.6。
Wherein, the long magnitude, middleweight and loss of quantity grade correspond to 3/5 or more of 8 overall length of wirerope and respectively including 3/
5, between 3/5 to 1/3 and 1/3 or less and including 1/3；The excellent angular segments, flat angular segments and bad angular segments respectively correspond 35
Du or more and including between 35 degree, 35 degree to 15 degree and 15 degree or less and including 15 degree；The high towing area, middle towing area and low
Towing area respectively correspond lift cargo gross weight 3/10 or more and including between 3/10,3/10 to 1/10 and 1/10 or less and wrap
Include 1/10.
And operation information of the fault monitor module for acquisition electrical component in real time, and operation information is by voltage sensor
Electrical component temperature data group acquired in electrical component voltage data and its duration and temperature sensor acquired in device
At, and operation information is transmitted to data processing module；
The data processing module is first allocated formula processing operation after real-time reception to operation information to it, then will
Each electrical component corresponding to the maintenance signal obtained as distribution formula processing operation is transmitted to database, and extracts from database
The work information in the period corresponding thereto, and work information electrical component as acquired in humidity sensor is at this
Between humidity data in section, electrical component acquired in timer operation duration during this period of time and vibrating sensor obtained
The vibration frequency composition of the electrical component taken during this period of time, and work information is subjected to ensemble processing operation, and will obtain
Emergency Maintenance signal, communication maintenance signal and the maintenance normal signal got and maintenance poor signal, the excellent signal transmission of maintenance
To classification indicating module；
The classification indicating module will be extracted when receiving Emergency Maintenance signal and maintenance poor signal from database
Electrical component fault solution corresponding thereto, and via controller is transmitted to data interconnection module, and receiving maintenance
When normal signal and the excellent signal of maintenance, without any transmission process, and when receiving communication maintenance signal, transmitted
To communication locating module；
The position data linked up locating module and be used to acquire each maintenance personal in real time, and maintenance letter is linked up receiving
Number when, will with link up the corresponding electrical component of maintenance signal and its humidity data, operation duration and vibration frequency be transmitted to away from
In the shortest maintenance personal's mobile phone in this position, and links up between locating module and the mobile phone of each maintenance personal and be electrically connected；It is described
Data interconnection module is sent it in staff's mobile phone, and data when receiving the electrical component fault solution
It is electrically connected between interconnection module and the mobile phone of each staff, and then can also be judged while fault resolution is provided
There may be the electrical components of security risk out, and are associated with away from this nearest maintenance personal, to play targetedly in time
Guidance, prevention effect；
Wherein, the concrete operation step of the distribution formula processing are as follows:
D1: getting each electrical component voltage data in a week in real time, and be demarcated as Fi, i=1...n；
Each electrical component temperature data in a week is got in real time, and is demarcated as Gi, i=1...n, and Fi and Gi one by one
Corresponding, F1, G1 as i=1 were expressed as first electrical component voltage data in a week and in a weeks
First electrical component temperature data；
D2: first according to formula Ii=Fi (max)-Fi (min), i=1...n acquires each electrical component in a week
Voltage coefficient, and it is compared with preset value o, while Fi is located at the duration outside range of nominal tension P and is demarcated as Hi,
I=1...n, and it is compared with preset value p, and Hi and Ii, Fi, Gi are corresponded, then Gi is compared with preset value h；
D3: when Ii is more than or equal to o and Hi is more than or equal to p, J1 grades of signals are generated；When Ii is more than or equal to o and Hi is less than p
When, J2 grades of signals are generated, and when Ii is less than o and Hi is more than or equal to p, generate J2 grades of signals；When Ii is less than o and Hi is less than p
When, generate J3 grades of signals；
When Gi is more than or equal to h, K1 grades of signals are generated；When Gi is less than h, K2 grades of signals are generated；
First the J1 grade signal of same electrical component is combined with K1 grades of signals, then electrical component generation maintenance is inferior
Signal；The J3 grade signal of same electrical component is combined with K2 grades of signals first, then the electrical component is generated and safeguards excellent letter
Number；First by the J1 grade signal of same electrical component and K2 grades of signals, J2 grades of signals and K1 grades of signals, J2 grades of signals and K2 grades of signals
It is combined with J3 grades of signals with K1 grades of signals, then the electrical component is generated into maintenance signal；
Wherein, the concrete operation step of the ensemble processing are as follows:
Z1: first getting humidity data, operation duration and the vibration frequency in work information, and collects accordingly to be set separately
Close j, k and z, then three laps of j, k and z are demarcated as V, two laps are demarcated as B and unitary part calibration
For M；
Z2: first by humidity data corresponding to same electrical component, operation duration and vibration frequency respectively with respective volume
Determine data value v, b to compare with m；
When any two therein rating data values for being more than or equal to itself, then by the electrical component and its humidity number
B is included according to, operation duration and vibration frequency；
When the three therein rating data values being all larger than equal to itself, then the electrical component is included in V；
When any one therein is more than or equal to the rating data value of itself, then the electrical component is included in M；
Electrical component corresponding with V is generated into Emergency Maintenance signal, electrical component corresponding with B and its humidity number again
It is generated according to, operation duration and vibration frequency and links up maintenance signal, and electrical component corresponding with M generates the normal letter of maintenance
Number.
And the data input module is used to acquire the work information of each electrical component in real time, and transmits it to data
Library；The data input module is also used to each electrical component fault solution of typing, and transmits it to database.
And the remote communication module is used for the control instruction of collecting work personnel, and control instruction includes SMS
The modes such as keyword extraction, the operation of direct hand push button, and its via controller is transmitted to remote control module；The long-range control
Molding block starts to control corresponding electrical component work after receiving control instruction.
A kind of tele-control system of gate-type conveyer anti-sway device, during the work time, first by dynamic acquisition module Lai
The multidate information of acquisition wirerope 8 during the motion in real time, and multidate information wirerope 8 as acquired in rotary encoder 2
8 stress data group of wirerope acquired in 8 offset data of wirerope and puller system acquired in length data, range sensor 5
At and by dynamic message transmission to data processing module, and data processing module is when real-time reception is to multidate information, will accordingly
The component value R on length data Q, deviation angle α and offset direction acquired carries out mobilism data analysis, and length number together
According to the homogeneous mutual correlation of component value R on Q, deviation angle α and offset direction, to promote the accuracy of mobilism data analysis, and
In the analysis of mobilism data, assignment first is distinguished to the component value R on length data Q, deviation angle α and offset direction and is distributed
Weighted value, then demarcate the different calculation formula of impact factor by two groups of different motion processes and acquire shaking coefficient in real time
Y, and the value of impact factor is not both because the cargo of gate-type conveyer lifting is mostly rectangular pack, when movement suffered edge
Journey resistance is different, i.e., operational precision can be made to be significantly improved in the discrepant situation of value, and the shaking coefficient Y acquired is passed
Signal generation module is transported to, and signal generation module compares real-time shaking coefficient Y with preset range y, and generates respectively
Reduce-speed sign, acceleration signals and at the uniform velocity signal via controller be transmitted to instruction exercise module, and instruct exercise module connect in real time
It receives reduce-speed sign, acceleration signals or at the uniform velocity after signal, the frequency converter through being connected with the gate-type conveyer anti-sway device is controlled
Acceleration, deceleration or the at the uniform velocity state of transverse moving left and right motor or front and back movable motor at work outside system is until by preset
Stop section；Will be mutually related the combination of rope length, drift angle and transverse component together, and according to two groups of different movements
Process makes reasonable acceleration, at the uniform velocity and deceleration-operation, can also reasonably control pendulum while improving sport efficiency
Dynamic amplitude；
And fault monitor module to acquire the operation information of electrical component in real time, and operation information is obtained by voltage sensor
The composition of electrical component temperature data acquired in the electrical component voltage data and its duration and temperature sensor taken, and will
Operation information is transmitted to data processing module, and data processing module first divides it after real-time reception to operation information
It with formula processing operation, and in distribution formula processing operation, is asked according to each electrical component voltage data F i in a week
Its voltage coefficient I i is obtained, and is located at compared with preset value o, and by each electrical component voltage data F i in a week
Duration H i outside range of nominal tension P is compared with preset value p, to obtain J1 grades of signals, J2 grades of signals and J3 grades in advance
Signal, while each electrical component temperature data G i in a week being compared with preset value h, K1 grades of letters are obtained with subsequent
Number and K2 grade signals, and the signal distributionization of the two combined and is obtained and is safeguarded poor signal, safeguards excellent signal and overhaul signal,
Wherein overhauling each electrical component corresponding to signal will be transmitted to database, and when extracting from database corresponding thereto this
Between work information in section, and the humidity number of work information electrical component as acquired in humidity sensor during this period of time
Exist according to electrical component acquired in the operation duration during this period of time of electrical component acquired in, timer and vibrating sensor
Vibration frequency composition in the period, and work information is subjected to ensemble processing operation, and in ensemble processing operation,
Humidity data, operation duration and vibration frequency are first set separately set j, k and z, then by three overlapping portion minute marks of j, k and z
Be set to V, two laps are demarcated as B and unitary part is demarcated as M, and by humidity number corresponding to same electrical component
According to, operation duration and vibration frequency respectively compared with respective rating data value v, b and m, and V, B are included in a manner of ensemble
In M, while generating Emergency Maintenance signal, linking up maintenance signal and maintenance normal signal, and the maintenance that preliminary analysis is obtained
Emergency Maintenance signal, communication maintenance signal and the maintenance normal signal that poor signal, the excellent signal of maintenance and secondary analysis obtain
It is transmitted to classification indicating module, and classifies indicating module when receiving Emergency Maintenance signal and maintenance poor signal, it will be from number
According to the electrical component fault solution extracted in library corresponding thereto, and via controller is transmitted to data interconnection module, with by
Data interconnection module is sent it in staff's mobile phone, when receiving maintenance normal signal and safeguarding excellent signal, no
Any transmission process is carried out, when receiving communication maintenance signal, communication locating module is transmitted it to, links up locating module
The position data of each maintenance personal is acquired in real time, and when receiving communication maintenance signal, it will be corresponding with maintenance signal is linked up
Electrical component and its humidity data, operation duration and vibration frequency be transmitted to away from the shortest maintenance personal's mobile phone in this position；
And then screening mode can be cooperateed with according to being mutually related, to carry out thorough malfunction elimination to electrical component and give corresponding solution
Certainly scheme, while judging out the electrical component there may be security risk and giving reasonable contact means, to play specific aim
Guidance, prevention effect.
Above content is only to structure of the invention example and explanation, affiliated those skilled in the art couple
Described specific embodiment does various modifications or additions or is substituted in a similar manner, without departing from invention
Structure or beyond the scope defined by this claim, is within the scope of protection of the invention.
Claims (9)
1. a kind of gate-type conveyer anti-sway device, including cabinet (1), rotary encoder (2), connecting column (3), correction claw (4),
Range sensor (5), suspension hook (6), motion bar (7), wirerope (8), shaft (9), motor (10), block (11), adjustable spring
(12), circular sleeve (13), the first convex block (14), portable pillar (15), moisture-proof cleaning equipment (16), rectangular opening (17), connecting rod
(18) and the second convex block (19), which is characterized in that the side of the cabinet (1) is mutually fixed by fixed frame with motor (10), institute
The side for stating motor (10) is connected with shaft (9) by shaft coupling, and the shaft (9) is across cabinet (1) and one end and its
Inner wall is flexibly connected by bearing, and the outside of the shaft (9) is provided with rotary encoder (2)；
The bottom of the cabinet (1) is mutually fixed by the connecting column (3) of corresponding installation with circular sleeve (13)；
The two sides correspondence of the circular sleeve (13) offers rectangular opening (17), and the rectangular opening (17) has been internally embedded second
Convex block (19), the portable pillar (15) passes through rectangular opening (17) and outside has been uniformly embedded into the first convex block (14), and described first is convex
Block (14) and the second convex block (19) each other fit structure and be a kind of elastic material component, the portable pillar (15) is located at circle
One end on the outside of shape sleeve (13) is connected by being welded with connecting rod (18), and between connecting rod (18) and circular sleeve (13)
Have adjustable spring (12), the bottom of the circular sleeve (13) close to corner be correspondingly arranged on motion bar (7) and one side with
Connecting rod (18) is in contact, the motion bar (7) close to connecting rod (18) one end by be welded with block (11) and with
Fit structure, the other end of the motion bar (7) are connected with correction claw (4), institute by articulate to connecting rod (18) each other
It states and is connect between circular sleeve (13) and motion bar (7) by articulate, pass through cunning between the connecting rod (18) and motion bar (7)
Slipping connects, the radius phase of length and circular sleeve (13) at the hinge of the motion bar (7) between correction claw (4)
Deng；
And adjacent one end of two portable pillars (15) is by being welded with moisture-proof cleaning equipment (16)；
The wirerope (8) be socketed on the outside of shaft (9) and one end with it by being welded and fixed, the wirerope (8) it is another
One end sequentially passes through cabinet (1), circular sleeve (13) and moisture-proof cleaning equipment (16) and by link block and suspension hook (6) Xiang Gu
It is fixed, and the side of link block is provided with range sensor (5), the rotary encoder (2), range sensor (5) and motor
(10) it is electrically connected with external power supply.
2. a kind of gate-type conveyer anti-sway device according to claim 1, which is characterized in that the moisture-proof cleaning equipment
(16) it is made of bristle (20), apopore (21), water-absorbing sponge block (22), elastomer block (23) and rubber ring (24), the rubber
It is uniformly embedded into flexible piece (23) on the inside of circle (24), one end of the elastomer block (23) has been uniformly embedded into bristle (20), and phase
By being adhesively fixed with water-absorbing sponge block (22) between adjacent two elastomer blocks (23), the outside of the rubber ring (24) is uniformly provided with
The sum of length of apopore (21) and setting corresponding with water-absorbing sponge block (22), the bristle (20) and elastomer block (23) and suction
The length of water sponge block (22) is identical.
3. a kind of tele-control system of gate-type conveyer anti-sway device, which is characterized in that at dynamic acquisition module, data
Manage module, signal generation module, controller, instruction enforcement module, fault monitor module, database, classification indicating module, data
Input module, links up locating module, remote communication module and remote control module at data interconnection module；
The dynamic acquisition module for acquiring wirerope (8) multidate information during the motion in real time, and multidate information by
Wirerope (8) offset data acquired in wirerope (8) length data, range sensor (5) acquired in rotary encoder (2)
It is formed with (8) stress data of wirerope acquired in puller system, and by dynamic message transmission to data processing module；The data
Processing module starts to carry out following processing operations when real-time reception is to multidate information:
S1: length data, offset data and the stress data in multidate information are got in real time, and it is successively demarcated as Q, W
And E；
S2: first according to formulaTo acquire real-time wirerope (8) deviation angle, then foundation formulaTo acquire the component value on real-time wirerope (8) offset direction；
S3: first by length data Q, by length data Q with offset data E obtained deviation angle α is combined and by deviation angle
Degree α carries out mobilism data analysis together with the component value R that stress data E is combined on obtained offset direction, then will ask
The shaking coefficient Y obtained is transmitted to signal generation module；
The signal generation module is used to compare real-time shaking coefficient Y with preset range y, and shakes coefficient Y and be greater than in advance
If range y, less than preset range y and when being located in preset range y, reduce-speed sign, acceleration signals will be generated respectively and at the uniform velocity believed
Number and via controller be transmitted to instruction exercise module；Described instruction exercises module in real-time reception to reduce-speed sign, acceleration signals
Or at the uniform velocity after signal, by controlled through the frequency converter that is connected with the gate-type conveyer anti-sway device outside transverse moving left and right motor or
Acceleration, deceleration or the at the uniform velocity state of front and back movable motor at work are until pass through preset stopping section.
4. a kind of tele-control system of gate-type conveyer anti-sway device according to claim 3, which is characterized in that described
Fault monitor module for acquiring the operation information of electrical component in real time, and operation information is electrical as acquired in voltage sensor
The composition of electrical component temperature data acquired in element voltage data and its duration and temperature sensor, and by operation information
It is transmitted to data processing module；
The data processing module is first allocated formula processing operation after real-time reception to operation information to it, then will be by dividing
Each electrical component corresponding to the maintenance signal obtained with formula processing operation is transmitted to database, and from database extract and its
Work information in the corresponding period, and work information electrical component as acquired in humidity sensor is in the period
Acquired in the operation duration during this period of time of electrical component acquired in interior humidity data, timer and vibrating sensor
The vibration frequency composition of electrical component during this period of time, and work information is subjected to ensemble processing operation, and will acquire
Emergency Maintenance signal, link up maintenance signal and maintenance normal signal and maintenance poor signal, the excellent signal of maintenance are transmitted to point
Class indicating module；
The classification indicating module receive Emergency Maintenance signal and maintenance poor signal when, will be extracted from database and its
Corresponding electrical component fault solution, and via controller is transmitted to data interconnection module, and it is normal receiving maintenance
When signal and the excellent signal of maintenance, without any transmission process, and when receiving communication maintenance signal, ditch is transmitted it to
Logical locating module；
The position data linked up locating module and be used to acquire each maintenance personal in real time, and receiving communication maintenance signal
When, will with link up the corresponding electrical component of maintenance signal and its humidity data, operation duration and vibration frequency are transmitted to away from this
In the shortest maintenance personal's mobile phone in position；The data interconnection module, will when receiving the electrical component fault solution
It is sent in staff's mobile phone；
The data input module is used to acquire the work information and each electrical component failure solution of typing of each electrical component in real time
Certainly scheme, and transmit it to database.
5. a kind of tele-control system of gate-type conveyer anti-sway device according to claim 3, which is characterized in that described
The concrete operation step of mobilism data analysis are as follows:
A1: getting length data Q and be divided into long magnitude, middleweight and loss of quantity grade in real time, and according to long magnitude, in
Magnitude and loss of quantity grade demarcate rope length coefficient q, and are corresponding in turn to preset value q1, q2 and q3, and q1 is less than q2 and is less than q3；
A2: getting deviation angle α and be divided into excellent angular segments, flat angular segments and bad angular segments in real time, and according to excellent
Angular segments, flat angular segments and bad angular segments demarcate Coefficient of Deflection Angle w, and are corresponding in turn to preset value w1, w2 and w3, and w1 is less than
W2 is less than w3；
A3: it gets the component value R on offset direction in real time and is divided into high towing area, middle towing area and low traction
Area, and traction coeficient e is demarcated according to high towing area, middle towing area and low towing area, and be corresponding in turn to preset value e1, e2 and
E3, and e1 is greater than e2 and is greater than e3；
A4: first rope length coefficient q, Coefficient of Deflection Angle w and traction coeficient e the influence accounting for waving degree to wirerope (8) are successively divided
With weighted value r, t and u, it is 1 that wherein t, which is greater than u greater than r and r, t and u sum, then by lifting and side-to-side movement as one group,
And it goes up and down and moves forward and backward as another group, and according to formulaTo acquire
Coefficient is shaken in real time, when as lifting with side-to-side movement, kinematic variables T value is 9.0, when as lifting with moving forward and backward,
Kinematic variables T value is 4.0, and windage correction amount U value is 0.6.
6. a kind of tele-control system of gate-type conveyer anti-sway device according to claim 5, which is characterized in that described
Long magnitude, middleweight and loss of quantity grade correspond to 3/5 or more of wirerope (8) overall length respectively and including between 3/5,3/5 to 1/3 and
1/3 or less and including 1/3；The excellent angular segments, flat angular segments and bad angular segments respectively correspond 35 degree or more and including 35 degree,
With 15 degree or less and including 15 degree between 35 degree to 15 degree；The high towing area, middle towing area and low towing area respectively correspond
Lift 3/10 or more of cargo gross weight and including between 3/10,3/10 to 1/10 and 1/10 or less and including 1/10.
7. a kind of tele-control system of gate-type conveyer anti-sway device according to claim 4, which is characterized in that described
The concrete operation step of distribution formula processing are as follows:
D1: getting each electrical component voltage data in a week in real time, and be demarcated as Fi, i=1...n；In real time
Each electrical component temperature data in a week is got, and is demarcated as Gi, i=1...n, and Fi and mono- a pair of Gi
It answers；
D2: first according to formula Ii=Fi (max)-Fi (min), i=1...n acquires each electrical component voltage in a week
Coefficient, and it is compared with preset value o, while Fi is located at the duration outside range of nominal tension P and is demarcated as Hi, i=
1...n, and by it with preset value p compare, and Hi and Ii, Fi, Gi are corresponded, then Gi is compared with preset value h；
D3: when Ii is more than or equal to o and Hi is more than or equal to p, J1 grades of signals are generated；It is raw when Ii is more than or equal to o and Hi is less than p
At J2 grades of signals, and when Ii is less than o and Hi is more than or equal to p, J2 grades of signals are generated；It is raw when Ii is less than o and Hi is less than p
At J3 grades of signals；
When Gi is more than or equal to h, K1 grades of signals are generated；When Gi is less than h, K2 grades of signals are generated；
The J1 grade signal of same electrical component is combined with K1 grades of signals first, then the electrical component is generated and safeguards inferior letter
Number；The J3 grade signal of same electrical component is combined with K2 grades of signals first, then the electrical component is generated and safeguards excellent signal；
First by the J1 grade signal of same electrical component and K2 grades of signals, J2 grades of signals and K1 grades of signals, J2 grades of signals and K2 grades of signals and
J3 grades of signals are combined with K1 grades of signals, then the electrical component is generated maintenance signal.
8. a kind of tele-control system of gate-type conveyer anti-sway device according to claim 4, which is characterized in that described
The concrete operation step of ensemble processing are as follows:
Z1: first getting humidity data, operation duration and the vibration frequency in work information, and accordingly come be set separately set j,
K and z, then three laps of j, k and z are demarcated as to V, two laps are demarcated as B and unitary part is demarcated as M；
Z2: first by humidity data corresponding to same electrical component, operation duration and vibration frequency respectively with respective nominal number
It compares according to value v, b with m；
When any two therein rating data values for being more than or equal to itself, then by the electrical component and its humidity data, fortune
Row duration and vibration frequency are included in B；
When the three therein rating data values being all larger than equal to itself, then the electrical component is included in V；
When any one therein is more than or equal to the rating data value of itself, then the electrical component is included in M；
Again will corresponding with V electrical component generate Emergency Maintenance signal, electrical component corresponding with B and its humidity data,
Operation duration and vibration frequency, which generate, links up maintenance signal, and electrical component corresponding with M generates maintenance normal signal.
9. a kind of tele-control system of gate-type conveyer anti-sway device according to claim 3, which is characterized in that described
Remote communication module is used for the control instruction of collecting work personnel, and its via controller is transmitted to remote control module；It is described
Remote control module starts to control corresponding electrical component work after receiving control instruction.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110398908A (en) * | 2019-08-06 | 2019-11-01 | 陈芳 | A kind of intelligent construction management system based on building engineering |
| CN111392591A (en) * | 2020-03-26 | 2020-07-10 | 广西飞熊科技有限公司 | Embedded anti-swing method for bridge crane |
| CN111704029A (en) * | 2020-08-10 | 2020-09-25 | 齐嘉蕾 | Crane guide assembly with dustproof function |
| CN114291734A (en) * | 2021-12-30 | 2022-04-08 | 咸阳唐安昌科技有限公司 | Intelligent electric hoist control system |
| CN117068952A (en) * | 2023-10-18 | 2023-11-17 | 诺尔起重机有限公司 | Anti-swing protection device of KBK crane |
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- 2019-05-15 CN CN201910402842.2A patent/CN110054086A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110398908A (en) * | 2019-08-06 | 2019-11-01 | 陈芳 | A kind of intelligent construction management system based on building engineering |
| CN111392591A (en) * | 2020-03-26 | 2020-07-10 | 广西飞熊科技有限公司 | Embedded anti-swing method for bridge crane |
| CN111704029A (en) * | 2020-08-10 | 2020-09-25 | 齐嘉蕾 | Crane guide assembly with dustproof function |
| CN111704029B (en) * | 2020-08-10 | 2022-03-11 | 株洲天桥起重配件制造有限公司 | Crane guide assembly with dustproof function |
| CN114291734A (en) * | 2021-12-30 | 2022-04-08 | 咸阳唐安昌科技有限公司 | Intelligent electric hoist control system |
| CN114291734B (en) * | 2021-12-30 | 2023-04-07 | 咸阳唐安昌科技有限公司 | Intelligent electric hoist control system |
| CN117068952A (en) * | 2023-10-18 | 2023-11-17 | 诺尔起重机有限公司 | Anti-swing protection device of KBK crane |
| CN117068952B (en) * | 2023-10-18 | 2024-01-09 | 诺尔起重机有限公司 | Anti-swing protection device of KBK crane |
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