CN110047628B - Wire inlet device of wire stranding machine - Google Patents

Wire inlet device of wire stranding machine Download PDF

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Publication number
CN110047628B
CN110047628B CN201910258109.8A CN201910258109A CN110047628B CN 110047628 B CN110047628 B CN 110047628B CN 201910258109 A CN201910258109 A CN 201910258109A CN 110047628 B CN110047628 B CN 110047628B
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wire
copper
stranding machine
plate
cavity
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CN110047628A (en
Inventor
彭德均
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Chongqing Xingda Copper Co ltd
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Chongqing Xingda Copper Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0036Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a wire inlet device of a wire stranding machine, and belongs to the technical field of wire stranding machines. The invention comprises a branching plate (2) used for a frame and arranged on the frame, wherein a plurality of wire through holes (21) are formed in the branching plate (2). A liquid storage tank (3) for storing cooling lubricating liquid is fixedly connected to the upper side of the branching plate (2), and a spray header (31) is arranged on the lower side of the liquid storage tank (3); the middle part of the branching plate (2) is provided with a cavity (22), and the spray header (31) stretches into the cavity (22) and faces to the copper wire (1) penetrating through the branching plate (2). The copper wire cooling device has the beneficial effects that through dropping cooling lubricating liquid on the copper wire, not only can the friction heating copper wire be cooled and the risk of breakage of the copper wire be reduced, but also the copper wire is brought out of the cooling lubricating liquid to a wire inlet, the smoothness of the surface of the copper wire is improved, the abrasion of the copper wire and a die is reduced, the processing equipment is protected, and the performance of producing copper stranded wires is improved.

Description

Wire inlet device of wire stranding machine
Technical Field
The invention relates to the technical field of stranding machines, in particular to a wire inlet device of a stranding machine.
Background
The stranding machine is a stranding mechanical device which can be widely applied to various soft/hard conductor wires, so that a plurality of single conductor wires are twisted into one strand, and the technical requirement of the wires is met. The stranding machine can be generally divided into a single stranding machine, a pair stranding machine, a high-speed stranding machine, a back-twisting machine, a cage stranding machine, a frame work stranding machine, a tubular stranding machine, a disc stranding machine and the like according to a stranding mode. The working principle of the stranding machine is that copper wires pass through a twisting bow on the stranding machine, and the twisting bow spirally winds each single copper wire together in a circular motion mode.
Before a plurality of copper wires enter a stranding machine to carry out a compounding process, the copper wires are gathered together after being separated by a wire dividing plate, so that the same strand spacing of each part of the same copper stranded wire is ensured; most copper wires are abutted against the hole edges of the wire passing holes of the wire dividing plate when passing through the wire dividing plate, form a certain angle with the horizontal direction, mutually generate abrasion, influence the quality of finished copper stranded wires, and meanwhile, the consumption of the wire dividing plate is larger. Moreover, the copper wire is in a dry-pulled state when entering the stranding machine from a wire inlet, friction damage is generated between the copper wire and a die at the wire inlet, partial copper wire is easy to break under long-time abrasion, the service performance of the copper stranded wire is directly reduced, and even the whole copper stranded wire is broken when serious, so that defective products are produced.
Disclosure of Invention
(one) technical purpose
Aiming at the defects of the prior art, the invention provides a wire feeding device of a wire stranding machine, which reduces the abrasion of copper wires, a wire dividing plate and a die in the wire feeding process, improves the quality of finished products of copper stranded wires and protects processing equipment.
(II) technical scheme
In order to achieve the above purpose, the present invention adopts the following technical scheme:
wire inlet device of stranding machine, it is including being used for the frame and locating the separated time board in the frame, has seted up a plurality of wire holes on the separated time board. The upper side of the branching plate is fixedly connected with a liquid storage tank for storing cooling lubricating liquid, and the lower side of the liquid storage tank is provided with a spray header; the cavity is formed in the middle of the branching plate, and the spray header stretches into the cavity and faces copper wires penetrating through the branching plate.
When the copper stranded wires are stranded and compounded, a plurality of copper wires pass through the wire passing holes on the wire dividing plate, so that the copper wires are prevented from being intertwined before entering the stranding machine; after branching, the copper wires enter a stranding machine from a wire inlet to be stranded (structures such as an adjusting ring can be added between the copper wires, and copper wires in discrete states are gathered into a collection state and then are sent into the stranding machine). Through the wire inlet treatment, a plurality of copper wires keep an effective distance between the copper wires before entering a stranding machine, and small-amplitude winding is avoided before stranding, so that the wire pitches of all twisted points of the whole copper stranded wire are always ensured during stranding, and the aim of improving the performance of the copper stranded wire is further achieved.
When a plurality of copper wires enter the wire passing holes of the wire dividing plate, cooling lubricating liquid in the liquid storage tank is sprayed into the cavity in the wire dividing plate by the spray head, the cooling lubricating liquid vertically drops on the copper wires, the copper wires and the wire passing holes generate heat through friction, the cooling lubricating liquid can play a role in cooling, and the possibility of breakage of the copper wires is avoided being improved due to temperature rise; secondly, the cooling lubricating liquid is carried out by the copper wire, so that the smoothness of the surface of the copper wire is increased, and when the copper wire passes through a wire inlet, the friction between the copper wire and a die is buffered, so that the copper wire is lubricated and cooled, the sliding is facilitated, the abrasion between the copper wire and the die is reduced, the processing equipment is protected, and the performance of producing copper stranded wires is also improved.
Further, a liquid outlet for discharging the cooling lubricating liquid remained in the cavity is arranged at the bottom of the branching plate.
Furthermore, the bottom of the cavity is provided with a flow guiding part which is convenient for collecting the cooling lubricating liquid remained in the cavity, and the periphery of the flow guiding part is provided with a conical surface; the liquid outlet is positioned at the center of the flow guiding part.
Further, the branching plate is of a split detachable structure.
Further, a spray switch for controlling the opening and closing of the spray header is arranged on the liquid storage tank.
Further, an anti-abrasion part which is convenient for the copper wire to slide in a branching way is fixedly connected to the outside of the wire through hole, a through hole communicated with the wire through hole is formed in the anti-abrasion part, and the inner circumferential side of the through hole is an arc surface; the anti-wear parts are arranged in one-to-one correspondence with the wire through holes.
Further, the arc surface is polished and ground.
Further, the wire inlet device of the wire stranding machine further comprises a reserved plate for secondary wire separation, and the reserved plate is identical to the wire separation plate structure.
Still further, wire inlet device of stranding machine still includes cooling lubricating liquid circulation mechanism, and cooling lubricating liquid circulation mechanism includes transfer case and water pump, the leakage fluid dram passes through dish line group and transfer case intercommunication, the transfer case with the liquid reserve tank intercommunication, be equipped with the water pump on the connecting line of transfer case and liquid reserve tank.
(III) beneficial effects
Compared with the prior art, the invention has the beneficial effects that:
compared with the existing wire-feeding treatment process of the wire stranding machine, the wire stranding machine has wear and damage to copper wires and processing equipment, so that the performance of the produced copper stranded wires is lower, even defective products can be produced, and the service life of the processing equipment is reduced; according to the invention, through dropping the cooling lubricating liquid on the copper wire, not only can the friction heating copper wire be cooled and the breaking risk of the copper wire be reduced, but also the copper wire is brought out of the cooling lubricating liquid to the wire inlet, so that the smoothness of the surface of the copper wire is improved, the abrasion of the copper wire and the die is reduced, the processing equipment is protected, and the performance of producing the copper stranded wire is also improved.
Drawings
FIG. 1 is a schematic diagram of the use principle of embodiment 1 of the present invention;
FIG. 2 is a cross-sectional view of the invention with respect to FIG. 1 A-A;
FIG. 3 is another cross-sectional view of a splitter plate of the present invention;
FIG. 4 is a schematic view of the wear portion of the present invention;
FIG. 5 is a schematic diagram of the use principle of embodiment 2 of the present invention;
reference numerals illustrate: 1-copper wire; 2-branching plates; 21-a wire via; 22-cavity; 23-liquid draining port; 24-a diversion part; 3-a liquid storage tank; 31-a spray header; 32-spraying switch; 4-stranding machine; 41-a wire inlet; 5-an abrasion prevention part; 51-arc surface; 6-reserving a plate; 7-coiling the wire group; 8, a transfer box; 9-a water pump.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 5, the invention proposes a preferred embodiment of a wire feeding device of a wire stranding machine.
Example 1
Referring to fig. 1-3, a wire feeding device of a wire stranding machine comprises a stand and a wire dividing plate 2 arranged on the stand, wherein a plurality of wire passing holes 21 are formed in the wire dividing plate 2. The upper side of the branching plate 2 is fixedly connected with a liquid storage tank 3 for storing cooling lubricating liquid, and a spray header 31 is arranged on the lower side of the liquid storage tank 3; the middle part of the wire dividing plate 2 is provided with a cavity 22, and the spray header 31 extends into the cavity 22 and faces the copper wires 1 penetrating through the wire dividing plate 2.
When the copper stranded wires are stranded and compounded, a plurality of copper wires pass through the wire passing holes 21 on the wire dividing plate 2, so that the copper wires 1 are prevented from being intertwined before entering the stranding machine 4; after branching, the copper wires enter the stranding machine 4 from the wire inlet 41 for stranding (structures such as adjusting rings can be added between the copper wires, copper wires in discrete states are gathered into a gathering state, and then the copper wires are sent into the stranding machine 4). Through the wire inlet treatment, a plurality of copper wires 1 keep effective spacing among the copper wires before entering the stranding machine 4, and small-amplitude winding is avoided before stranding, so that the strand length of each strand point of the whole copper strand is always ensured during stranding, and the aim of improving the performance of the copper strand is further achieved. It should be noted that, the single wires appear at a fixed distance each time along the direction of the stranded wire, and the fixed distance is the pitch (referred to as the lay length) of the stranded wire. Another definition of the lay length is: the vertical distance that the stranded wire body moves forward after rotating for 360 degrees along the stranding axis is given in mm, and English is pitch.
When a plurality of copper wires 1 enter the wire passing holes 21 of the wire dividing plate 2, cooling lubricating liquid in the liquid storage tank 3 is sprayed into the cavity 22 in the wire dividing plate 2 by the spray header 31, the cooling lubricating liquid vertically drops on the copper wires 1, the copper wires 1 and the wire passing holes 21 generate heat through friction, the cooling lubricating liquid can play a role in reducing the temperature, and the possibility of breakage of the copper wires 1 is avoided being improved due to temperature rise; secondly, the cooling and lubricating liquid is carried out by the copper wire 1, so that the smoothness of the surface of the copper wire 1 is increased, and when the cooling and lubricating liquid passes through the wire inlet 41, the friction between the copper wire 1 and the die is buffered, the effect of lubrication and cooling is achieved, the sliding is convenient, the abrasion between the copper wire 1 and the die is reduced, the processing equipment is protected, and the performance of producing copper stranded wires is also improved.
Referring to fig. 2, in a further improvement of the present embodiment, a drain port 23 for draining the cooling lubricant remaining in the cavity 22 is provided at the bottom of the branching plate 2. When the copper wire 1 is used for wire feeding, cooling lubricating liquid is required to be sprayed all the time through the spray header 31 in general, the cooling lubricating liquid is accumulated and collected in the cavity 22, the quantity is more and more, the liquid outlet 23 can discharge the cooling lubricating liquid which is not carried out of the wire distributing plate 2 by the copper wire 1, the inside of the wire distributing plate 2 is prevented from being blocked, and the normal operation of the wire feeding device is ensured.
Referring to fig. 2, in a further improvement of the present embodiment, a flow guiding portion 24 is disposed at the bottom of the cavity 22 to collect the cooling lubricant remaining in the cavity 22, and a circumferential side of the flow guiding portion 24 is a conical surface; the liquid outlet 23 is positioned at the center of the flow guiding part 24. The cooling and lubricating liquid which is not carried out by the copper wire 1 remains in the cavity 22, and eventually accumulates at the bottom of the cavity 22, and then flows into the liquid discharge port 23 and is discharged under the guiding action of the conical surface of the guiding part 24.
Referring to fig. 3, in this embodiment, further improvement, the branching plate 2 is a split detachable structure. During the friction between the copper wire 1 and the distributor plate 2, metal scraps are generated, and the cooling and lubricating liquid which is not discharged from the liquid discharge port 23 remains, and after a long period of use, the metal scraps and the cooling and lubricating liquid need to be cleaned. As shown in fig. 3, the branching plate 2 has a left-right half structure, and can be fixed by a conventional fastening manner such as threaded connection; when cleaning is needed, the branching plate 2 is disassembled, the inside of the branching plate is cleaned, and then the branching plate is assembled again after the inside of the branching plate is cleaned.
Referring to fig. 3, in a further improvement of this embodiment, a spray switch 32 for controlling the opening and closing of the spray header 31 is disposed on the liquid storage tank 3. The injection amount of the cooling lubricating liquid is convenient to control so as to achieve the optimal lubricating and cooling effect.
Example 2
In this embodiment, only the content different from the foregoing embodiment will be described, and the same content will not be described again.
Referring to fig. 2-5, an anti-abrasion part 5 which is convenient for the wire-separating sliding of a copper wire 1 is fixedly connected to the outside of a wire passing hole 21 of a wire stranding machine, a through hole communicated with the wire passing hole 21 is formed in the anti-abrasion part 5, and the inner circumference side of the through hole is provided with an arc surface 51; the wear-preventing parts 5 are arranged in one-to-one correspondence with the wire through holes 21. The anti-wear part 5 and the via hole 21 are disposed in cooperation with each other, and the external shape of the anti-wear part 5 may be a block or a sheet, or may be other shapes.
The copper wires 1 are in a more discrete state before passing through the wire separation plate 2, the wire separation plate 2 is needed to be gathered preliminarily, friction is generated between the copper wires 1 and the wire separation plate 2 when the copper wires 1 are gathered, most of the existing wire separation plates 2 are in line contact with the copper wires 1, and abrasion to the copper wires 1 is serious; in the invention, after the copper wire 1 enters the wire through hole 21, the bending part of the copper wire 1 is attached to the anti-abrasion part 5, specifically, the copper wire is attached to the arc surface 51, so that the contact area is increased, the friction action of the copper wire 1 is reduced, and the abrasion of the copper wire is reduced. Moreover, the bending Cheng Huixiao of the copper wire 1 is not less, and the rigidity damage to the copper wire 1 is reduced, so that the copper wire 1 has better performance.
In this embodiment, further improvement is that the arc surface 51 is polished and ground. The polishing and grinding treatment can improve the smoothness of the anti-abrasion part 5, and improve the sliding efficiency of the copper wire 1 in the anti-abrasion part 5, thereby improving the working efficiency, reducing the abrasion between the copper wire 1 and the anti-abrasion part 5, and protecting the copper wire 1 and the anti-abrasion part 5. Of course, the range of the polishing process can also be extended into the via hole 21, further expanding the advantages of the above characteristics.
Referring to fig. 5, in a further improvement of this embodiment, the wire feeding device of the wire stranding machine further includes a reserved plate 6 for secondary wire stranding, and the reserved plate 6 has the same structure as the wire stranding plate 2. When twisting copper stranded wires with larger diameter, before the copper wires 1 enter the stranding machine 4, when the gathering effect of one wire separating plate 2 on a plurality of copper wires 1 cannot meet the requirement, the copper wires 1 need to be gathered for a plurality of times, and a reserved plate 6 for secondary wire separation is arranged behind the wire separating plate 2. The copper wire 1 passes through the branching plate 2 and then passes through the reserved plate 6, so that the copper wire 1 is not only in a gathered state, but also tends to be horizontal, and can be fed into the stranding machine 4 more smoothly.
Referring to fig. 5, in a further improvement of this embodiment, the wire feeding device of the wire stranding machine further includes a cooling and lubricating fluid circulation mechanism, the cooling and lubricating fluid circulation mechanism includes a transfer box 8 and a water pump 9, the liquid outlet 23 is communicated with the transfer box 8 through a wire coiling group 7, the transfer box 8 is communicated with the liquid storage box 3, and the water pump 9 is disposed on a connecting pipe between the transfer box 8 and the liquid storage box 3. After the cooling and lubricating liquid remained in the cavity 22 enters the coil pipe group 7 from the liquid outlet 23, the travel of the cooling and lubricating liquid in the coil pipe group 7 is longer, the heat absorbed by the cooling and lubricating liquid in the branching plate can be dissipated, and then the cooling and lubricating liquid is introduced into the transfer box 8; the water pump 9 can pump the cooling lubricating liquid in the transfer box 8 to the liquid storage box 3, and the travel cycle uses the system, so that the utilization rate of the cooling lubricating liquid is improved, and the cost is reduced.

Claims (5)

1. The wire inlet device of the wire stranding machine comprises a rack and a wire dividing plate (2) arranged on the rack, wherein a plurality of wire passing holes (21) are formed in the wire dividing plate (2); the method is characterized in that:
a liquid storage tank (3) for storing cooling lubricating liquid is fixedly connected to the upper side of the branching plate (2), and a spray header (31) is arranged on the lower side of the liquid storage tank (3); the middle part of the branching plate (2) is provided with a cavity (22), and the spray header (31) stretches into the cavity (22) and faces to the copper wire (1) penetrating through the branching plate (2);
a liquid outlet (23) for discharging cooling lubricating liquid remained in the cavity (22) is arranged at the bottom of the branching plate (2);
the bottom of the cavity (22) is provided with a flow guide part (24) which is convenient for collecting cooling lubricating liquid remained in the cavity (22), and the periphery of the flow guide part (24) is provided with a conical surface; the liquid outlet (23) is positioned at the center of the flow guiding part (24);
the branching plate (2) is of a split detachable structure;
the liquid storage tank (3) is provided with a spray switch (32) for controlling the opening and closing of the spray header (31).
2. The wire feeding device of wire stranding machine according to claim 1, wherein: an anti-abrasion part (5) which is convenient for the branching sliding of the copper wire (1) is fixedly connected to the outside of the wire passing hole (21), a through hole communicated with the wire passing hole (21) is formed in the anti-abrasion part (5), and the inner circumference side of the through hole is provided with an arc surface (51); the anti-wear parts (5) are arranged in one-to-one correspondence with the wire through holes (21).
3. The stranding machine wire inlet device of claim 2, wherein: the arc surface (51) is polished and ground.
4. The wire feeding device of wire stranding machine according to claim 1, wherein: the wire inlet device of the wire stranding machine further comprises a reserved plate (6) for secondary wire separation, and the reserved plate (6) and the wire separation plate (2) are identical in structure.
5. The wire feeding device of wire stranding machine according to claim 1, wherein: wire inlet device of stranding machine still includes cooling and lubricating liquid circulation mechanism, and cooling and lubricating liquid circulation mechanism includes transfer case (8) and water pump (9), leakage fluid dram (23) are through dish line group (7) and transfer case (8) intercommunication, transfer case (8) with liquid reserve tank (3) intercommunication is equipped with water pump (9) on the connecting pipe of transfer case (8) and liquid reserve tank (3).
CN201910258109.8A 2019-04-01 2019-04-01 Wire inlet device of wire stranding machine Active CN110047628B (en)

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CN110047628B true CN110047628B (en) 2024-04-05

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110634624B (en) * 2019-10-14 2021-05-28 徐州立方机电设备制造有限公司 Stranded conductor is with lubricated mould
CN114284002B (en) * 2021-12-23 2023-06-23 苏州君思琦线缆科技有限公司 Cable production is with stranding machine with cooling lubricating arrangement

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CN108257733A (en) * 2018-03-13 2018-07-06 远东电缆有限公司 A kind of glue spreading system of composite core production line
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CN108899132A (en) * 2018-09-07 2018-11-27 吴江市聚盈电子材料科技有限公司 Stranding machine is used in a kind of processing of the copper wire that bearing capacity severe deformation is small
CN208240413U (en) * 2018-05-11 2018-12-14 焦作汉河电缆有限公司 A kind of thread-dividing mechanism for stranded wire apparatus
CN208521684U (en) * 2018-03-07 2019-02-19 佛山市顺德区万胜电业有限公司 A kind of electric wire extruder water-cooling cooling device
CN209895833U (en) * 2019-04-01 2020-01-03 重庆星达铜业有限公司 Wire inlet device of stranding machine

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Publication number Priority date Publication date Assignee Title
CN203380154U (en) * 2013-07-15 2014-01-08 许建如 Cable cleaning and cooling device
CN104900342A (en) * 2015-04-20 2015-09-09 四川星达铜业有限公司 High-speed branching device of stranding machine
CN205303067U (en) * 2016-01-04 2016-06-08 广东冠华传导科技有限公司 Aluminum alloy cable strand avionics cooling device
CN207966574U (en) * 2018-01-06 2018-10-12 南昌市赣江电缆厂 A kind of wire stranding machine for producing cable
CN207823589U (en) * 2018-01-24 2018-09-07 惠州市秋叶原铜业发展有限公司 A kind of wire-drawing lubrication device making copper wire
CN108154970A (en) * 2018-02-09 2018-06-12 华力通线缆股份有限公司 Strand adpressing die and strand adpressing die component
CN208521684U (en) * 2018-03-07 2019-02-19 佛山市顺德区万胜电业有限公司 A kind of electric wire extruder water-cooling cooling device
CN108257733A (en) * 2018-03-13 2018-07-06 远东电缆有限公司 A kind of glue spreading system of composite core production line
CN208240413U (en) * 2018-05-11 2018-12-14 焦作汉河电缆有限公司 A kind of thread-dividing mechanism for stranded wire apparatus
CN108899132A (en) * 2018-09-07 2018-11-27 吴江市聚盈电子材料科技有限公司 Stranding machine is used in a kind of processing of the copper wire that bearing capacity severe deformation is small
CN209895833U (en) * 2019-04-01 2020-01-03 重庆星达铜业有限公司 Wire inlet device of stranding machine

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