CN110044666A - A kind of high-temperature high dust flue gas sampling system and method - Google Patents

A kind of high-temperature high dust flue gas sampling system and method Download PDF

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Publication number
CN110044666A
CN110044666A CN201910449779.8A CN201910449779A CN110044666A CN 110044666 A CN110044666 A CN 110044666A CN 201910449779 A CN201910449779 A CN 201910449779A CN 110044666 A CN110044666 A CN 110044666A
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flue gas
temperature
cooling medium
sampling
temperature high
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韩立鹏
钟犁
孙晓阳
王凤阳
郭涛
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Huaneng Clean Energy Research Institute
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Huaneng Clean Energy Research Institute
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/22Devices for withdrawing samples in the gaseous state
    • G01N1/2202Devices for withdrawing samples in the gaseous state involving separation of sample components during sampling
    • G01N1/2205Devices for withdrawing samples in the gaseous state involving separation of sample components during sampling with filters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/22Devices for withdrawing samples in the gaseous state
    • G01N1/2202Devices for withdrawing samples in the gaseous state involving separation of sample components during sampling
    • G01N1/2211Devices for withdrawing samples in the gaseous state involving separation of sample components during sampling with cyclones
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/22Devices for withdrawing samples in the gaseous state
    • G01N1/2247Sampling from a flowing stream of gas
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/22Devices for withdrawing samples in the gaseous state
    • G01N2001/2282Devices for withdrawing samples in the gaseous state with cooling means

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

A kind of high-temperature high dust flue gas sampling system and method disclosed by the invention, belongs to environmental monitoring technology field.Including passing through the sequentially connected sampling head of pipeline, cyclone separator, cooler, dehumidifier, accurate filter, detection instrument and aspiration pump.Flue gas is carried out by heat exchange cooling tube tentatively cooling, the bulky grain of non-test target is removed through cyclone separator again, further cool down through cooler again, moisture removal, accurate filter is gone further to remove bulky grain through dehumidifier, after reaching sampling and measurement demand, measured using detection instrument.Flue gas is cooling through two-stage, and good cooling results can satisfy measurement request;Dust cover on sampling head is able to carry out primary dedusting, avoids bulky grain from entering sampling head and causes pipeline blockage.Apparatus structure design is reasonable, multiple functional, and thermal adaptability is wide, meets sampling and the measurement needs of various occasions, flexibly and easily.

Description

A kind of high-temperature high dust flue gas sampling system and method
Technical field
The invention belongs to environmental monitoring technology fields, and in particular to a kind of high-temperature high dust flue gas sampling system and method.
Background technique
The atmosphere pollution that the mankind generate during using energy source mainly include sulfur dioxide, nitrogen oxides, aerosol, Heavy metal etc., these pollutants are more than that certain limit just constitutes a serious threat to human health in an atmosphere.Currently, China is Substantially the continuous detection to these atmosphere pollutions is realized.But the detection of some high-temperature high dust flue gas is difficult to realize.It is high Warm, the high general temperature of cloud of dust gas is between 350 DEG C -1100 DEG C, and dust content is in 10g/m3More than.Existing sample acquisition and inspection Examining system can not work under such exacting terms, and particulate matter a large amount of first easily blocked sample acquires pipeline, in addition cigarette Gas sampling system mainly uses compressor refrigeration come the flue gas that cools down, and scarce capacity is to be down to suitable temperature for the flue gas of such high temperature Degree.For example, the detection of the original nitrogen oxides of circulating fluidized bed boiler, is limited to furnace outlet high temperature and high dirt environment, Zhi Nengting It transports denitrification apparatus and nitrous oxides concentration is detected by tail portion in-line meter.Nitrogen oxides in effluent concentration over-standard is caused to arrange again in this way It puts, pollutes atmospheric environment.In addition, the heavy metals such as some special atmosphere pollutions such as sulfur trioxide, arsenic, mercury, lead are also required in height It acquires and detects under warm high cloud of dust compression ring border, provide basic data further to study and controlling this kind of pollutant emission.And show The acquisition and detection of pollutant sample under the conditions of thering is smoke collecting and detection system to cannot achieve high temperature, high dirt.
High-temperature high dust fume sample acquisition at present and detection are primarily limited to following two points: first is that flue-gas temperature reaches 350 DEG C or more when, it is difficult to high-temperature flue gas is cooled to test instrumentation acceptable temperature range;Second is that the flue gas pole of high particle content Sampling process pipeline blockage is easily caused, representative sample cannot be collected.How accurate safety collects high-temperature high dust flue gas Middle aerosol sample is a problem to be solved.
Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is to provide a kind of high-temperature high dust flue gas sampling system and method, Apparatus structure design is reasonable, multiple functional, and thermal adaptability is wide, meets sampling and the measurement needs of various occasions, flexibly side Just.
The present invention is to be achieved through the following technical solutions:
The invention discloses a kind of high-temperature high dust flue gas sampling systems, comprising: passes through the sequentially connected sampling head of pipeline, rotation Wind separator, cooler, dehumidifier, accurate filter, detection instrument and aspiration pump;Pipe between sampling head and cyclone separator Road is arranged with heat exchange cooling tube, and heat exchange cooling tube is equipped with cooling medium entrance and cooling medium exports, and cooling medium passes through Cooling medium entrance and cooling medium outlet circulation cool down the flue gas in pipeline;It is removably connected on sampling head anti- Dust hood.
Preferably, cooling medium entrance and cooling medium outlet are respectively provided at the both ends of heat exchange cooling tube, and cooling medium Entrance and cooling medium outlet are separated by 180 ° of settings in heat exchange cooling tube circumferential direction, cooling medium and pipeline in the cooling tube that exchanges heat The flow direction of interior flue gas is opposite.
Preferably, cyclone separator includes the upstream cyclone and downstream cyclonic separator of two-stage series connection, upstream rotation The incising control of wind separator is greater than downstream cyclonic separator.
Preferably, cyclone separator lower part is connected with dust compartment, and the pipeline detected between instrument and aspiration pump is equipped with stream Meter.
Preferably, dust cover and sampling head use Wear-resistant, high-temperature resistant material.
Preferably, dehumidifier is water filtration membrane dehumidifier or silica gel dehumidifier.
Preferably, ultra-fine filter membrane is equipped in accurate filter.
Preferably, detection instrument is sulfur dioxide detector, nitrogen oxides detector, organic matter detector, heavy metal inspection Survey the one or more of instrument, carbonmonoxide detector and paramagnetic oxygen conten analyser.
Preferably, the inner wall of sampling head, cyclone separator, cooler, dehumidifier, accurate filter and pipeline is passivation Layer.
The invention also discloses using above-mentioned high-temperature high dust flue gas sampling system carry out high-temperature high dust flue gas sampling method, It include: that dust cover is fixedly mounted on sampling head, sampling head is placed in high-temperature high dust flue gas and back to flue gas flow direction, and starting is taken out Air pump, cooling medium are down to flue-gas temperature predetermined by cooling medium entrance-heat exchange cooling tube-cooling medium outlet circulation Temperature further decreases temperature by cooler by cyclone separator treated flue gas, removes residual water by dehumidifier Point, then by into detection instrument, completing the sampling and measurement of high-temperature high dust flue gas after the dedusting of accurate filter depth.
Compared with prior art, the invention has the following beneficial technical effects:
A kind of high-temperature high dust flue gas sampling system disclosed by the invention carries out flue gas by heat exchange cooling tube preliminary cold But it, then through cyclone separator by the bulky grain of non-test target removes, then further cools down through cooler, removed through dehumidifier Moisture, accurate filter further remove bulky grain, after reaching sampling and measurement demand, are measured using detection instrument.Cigarette Gas is cooling through two-stage, and good cooling results can satisfy measurement request;Dust cover on sampling head is able to carry out primary dedusting, keeps away Exempt from bulky grain and enter sampling head to cause pipeline blockage.Apparatus structure design is reasonable, multiple functional, and thermal adaptability is wide, meets The sampling and measurement of various occasions need, flexibly and easily.
Further, cooling medium entrance and cooling medium outlet are respectively provided at the both ends of heat exchange cooling tube and are separated by 180 ° of settings, increase the stroke of cooling medium;The flow direction of cooling medium and the flue gas in pipeline is on the contrary, counterflow heat exchange mentions High cooling effect.
Further, under cyclone separator is arranged using two-stage series connection, and the incising control of upstream cyclone is greater than Cyclone separator is swum, can be realized the depth dedusting of flue gas, the incising control of upstream cyclone is separated greater than downstream cyclone Device, so that the flue dust in flue gas realizes that two-stage separation removal, removal effect are good by partial size difference.
Further, the concentration of solid particle in the high-temperature flue gas of generation of burning heat transfer coefficient is influenced it is quite important, The solid particulate matter of different high-temperature areas is widely different, grasps high-temperature area particle concentration data to judging heat-transfer effect and refer to Pilot burning plays a significant role.In general, people substantially judge concentration of solid particles using pressure decline method measurement, but this method is missed Poor very big, pressure drop cannot really reflect concentration of solid particles.And the present apparatus passes through the dust compartment of cyclone separator lower part, Ke Yishou Collect particulate matter, cooperates flowmeter, carry out acquisition and the Correlative data analysis of aerosol sample, obtain accurate data.
Further, dust cover and sampling head use Wear-resistant, high-temperature resistant material, and it is dense that high temperature, flue dust are protruded into when avoiding sampling It spends high flue and receives damage, improve the service life of device.
Further, dehumidifier use water filtration membrane dehumidifier or silica gel dehumidifier, can depth removal flue gas in remnants Moisture improves the precision of measurement numerical value.
Further, the ultra-fine filter membrane in accurate filter, can further remove moisture removal and particulate matter.
Further, detection instrument can carry out type selecting according to actual needs, can be used alone or in combination, meet various Test needs.
Further, each equipment and pipeline inner wall are passivation layer in device, test object can be prevented to be adsorbed, and improve and survey Accuracy of measurement.
The method disclosed by the invention for carrying out high-temperature high dust flue gas sampling using above-mentioned high-temperature high dust flue gas sampling system, leads to Reasonable operating procedure is crossed, the sampling and measurement of high-temperature high dust flue gas particle are instructed, safe collects flue gas, obtains accurate Measurement result, the device are easy to operate, practical.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention.
In figure: 1 is dust cover, and 2 be sampling head, and 3 be the cooling tube that exchanges heat, and 4 be cooling medium entrance, and 5 go out for cooling medium Mouthful, 6 be cyclone separator, and 6-1 is upstream cyclone, and 6-2 is downstream cyclonic separator, and 7 be dust compartment, and 8 be cooler, 9 be dehumidifier, and 10 be accurate filter, and 11 be detection instrument, and 12 be flowmeter, and 13 be aspiration pump.
Specific embodiment
The invention will be described in further detail with reference to the accompanying drawing, and content is explanation of the invention rather than limits It is fixed:
It is a kind of high-temperature high dust flue gas sampling system of the invention such as Fig. 1, including passes through the sequentially connected sampling head of pipeline 2, cyclone separator 6, cooler 8, dehumidifier 9, accurate filter 10, detection instrument 11 and aspiration pump 13;Sampling head 2 and whirlwind Heat exchange cooling tube 3 is arranged on pipeline between separator 6, heat exchange cooling tube 3 is equipped with cooling medium entrance 4 and cooling medium Outlet 5, cooling medium entrance 4 and cooling medium outlet 5 are respectively provided at the both ends of heat exchange cooling tube 3, and 4 He of cooling medium entrance Cooling medium outlet 5 is separated by 180 ° of settings in heat exchange 3 circumferential direction of cooling tube, in the cooling medium and pipeline in the cooling tube 3 that exchanges heat Flue gas flow direction on the contrary, cooling medium by cooling medium entrance 4 and cooling medium outlet 5 circulation to the cigarette in pipeline Gas is cooled down.Dust cover 1 is removably connected on sampling head 2.Dust cover 1 and sampling head 2 use Wear-resistant, high-temperature resistant material, Including types such as high temperature alloy, high molecular synthetic materials, such as: 06Cr25Ni20 stainless steel, refractory ceramics.Dehumidifier 9 can be with Using water filtration membrane dehumidifier or silica gel dehumidifier.Ultra-fine filter membrane is equipped in accurate filter 10, type includes ultra-fine quartz fibre Filter membrane, ultra-fine fibre glass filter membrane etc..Sampling head 2, cyclone separator 6, cooler 8, dehumidifier 9, accurate filter 10 and pipe The inner wall on road is the passivation layer by Passivation Treatment.Detecting instrument 11 can be detected using sulfur dioxide detector, nitrogen oxides One or more combinations of instrument, organic matter detector, heavy metal detector, carbonmonoxide detector, paramagnetic oxygen conten analyser It uses, is selected and connected according to actual needs.Cooler 8 can use aerial cooler or water cooler.
Cyclone separator 6 preferably uses the upstream cyclone 6-1 and downstream cyclonic separator 6-2 of two-stage series connection, The incising control of upstream cyclone 6-1 is greater than downstream cyclonic separator 6-2.6 lower part of cyclone separator is connected with dust compartment 7, the pipeline detected between instrument 11 and aspiration pump 13 is equipped with flowmeter 12.
It is further explained below with reference to several functions of the embodiment to high-temperature high dust flue gas sampling system:
Embodiment 1
The acquisition and detection of conventional fume sample, dust cover 1 is fixed on sampling head 2, and sampling head 2 is back to flue gas stream To being placed in high-temperature high dust flue gas, start aspiration pump 13, cooling medium is not passed through in the cooling tube 3 that exchanges heat, flue gas is by whirlwind point From device 6, cooler 8, enter detection instrument 11 after dehumidifier 9, accurate filter 10 and detected.
Embodiment 2
Circulating fluidized bed boiler original nitrogen oxides detection, 800 DEG C -1100 DEG C of smoke temperature, dust contained flue gas concentration 50g/m3 with On, dust cover 1 is fixed on sampling head 2, sampling head 2 is placed in high-temperature high dust flue gas back to flue gas flow direction, starts aspiration pump 13, cold fluid (cooling medium) enters heat exchange cooling tube 3 by cooling medium entrance 4, and the adjustment cold flow scale of construction will be into whirlwind point 110 DEG C are down to from 6 flue-gas temperature of device, smoke temperature is down to by the flue gas by the pre- dedusting of two stage cyclone separator 6 by cooler 8 20 DEG C, residual moisture is removed by dehumidifier 9, then by 10 depth dedusting of accurate filter, examine into nitrogen oxides detector Survey the original nitrous oxides concentration of flue gas.
Embodiment 3
Aerosol sample acquires in high-temperature high dust flue gas, and the sampling head 2 after removing dust cover 1, face flue gas flow direction is placed in In high-temperature high dust flue gas, starting aspiration pump 13 is adjusted to the constant speed speed of evacuation, and cold fluid enters heat exchange by cooling medium entrance 4 Cooling tube 3, the adjustment cold flow scale of construction will enter 6 flue-gas temperature of cyclone separator and be down to 110 DEG C, and flue gas passes through two stage cyclone separator 6 particulate matters enter dust compartment 7, and flue gas removes residual moisture by cooler 8, then by dehumidifier 9, using accurate filter 10 depth dedustings, 12 sampling volume of recording flowmeter collect two dust compartments, 7 endoparticle object sample.
Embodiment 4
Carbonomonoxide concentration and measurement of oxygen content instruct firing optimization in high-temperature flue gas, 350 DEG C of smoke temperature or more before economizer, Dust cover 1 is fixed on sampling head 2, sampling head 2 is placed in high-temperature high dust flue gas back to flue gas flow direction, start aspiration pump 13, Cold fluid enters heat exchange cooling tube 3 by cooling medium entrance 4, and the adjustment cold flow scale of construction will enter 6 flue-gas temperature of cyclone separator 110 DEG C are down to, smoke temperature is down to 20 DEG C, passes through dehumidifying by the flue gas by the pre- dedusting of two stage cyclone separator 6 by cooler 8 Device 9 removes residual moisture, then by 10 depth dedusting of accurate filter, detects carbonomonoxide concentration into carbonmonoxide detector And oxygen content, according to test data adjustment burning institute's required airflow.
Embodiment 5
350 DEG C of boiler smoke temperature or more high-temperature high dust flue gases, the heavy metals sample acquisition testing such as mercury in flue gas before economizer, will Dust cover 1 is fixed on sampling head 2, and sampling head 2 is placed in high-temperature high dust flue gas back to flue gas flow direction, starts aspiration pump 13, cold Fluid enters heat exchange cooling tube 3 by cooling medium entrance 4, and the adjustment cold flow scale of construction will enter 6 flue-gas temperature of cyclone separator and drop To 180 DEG C, the flue gas by the pre- dedusting of two stage cyclone separator 6 removes residual moisture by dehumidifier 9 by cooler 8, then By 10 depth dedusting of accurate filter, contain into gaseous states heavy metals such as heavy metal gas pollutant detector test gas mercuries Amount.
Above-mentioned specific embodiment is done to spirit of that invention for example, only listing the original nitrogen of circulating fluidized bed boiler Aoxidize analyte detection, the acquisition of high-temperature high dust flue gas particles sample, in high-temperature flue gas carbonomonoxide concentration and measurement of oxygen content and The embodiment of gaseous state heavy metal analysis in high-temperature high dust flue gas, but as known to those skilled in the art, the present disclosure applies equally to height Used in temperature, Gao Chen, the solid particulate matter acquisition of high temperature and the ranges such as high dirt and room temperature and gas detecting system, and can root Suitable cooling medium is selected according to actual needs and uses the material met the requirements, to improve the operational reliability and standard of system True property.It used dust cover 1 although this paper is more, sampling head 2, heat exchange cooling tube 3, cyclone separator 6, dust compartment 7, cooled down The terms such as device 8, dehumidifier 9, accurate filter 10, but a possibility that be not precluded using other terms.Only using these terms Merely for convenience describes and explains essence of the invention, and being construed as any additional limitation is all and this hair What bright spirit was disagreed.
The above, the only part in embodiment of the present invention, concrete operations can be altered according to field condition, must It is understood that those skilled in the art can be designed various other improvement and embodiment, but in relation to the figure and claim institute The change of the relevant apparatus position and its part stated should belong in protection scope of the present invention.

Claims (10)

1. a kind of high-temperature high dust flue gas sampling system, which is characterized in that including passing through the sequentially connected sampling head of pipeline (2), rotation Wind separator (6), cooler (8), dehumidifier (9), accurate filter (10), detection instrument (11) and aspiration pump (13);Sampling Heat exchange cooling tube (3) is arranged on pipeline between head (2) and cyclone separator (6), heat exchange cooling tube (3) is equipped with cooling be situated between Matter entrance (4) and cooling medium outlet (5), cooling medium pass through cooling medium entrance (4) and cooling medium outlet (5) circulation pair Flue gas in pipeline is cooled down;Dust cover (1) is removably connected on sampling head (2).
2. high-temperature high dust flue gas sampling system according to claim 1, which is characterized in that cooling medium entrance (4) and cold But media outlet (5) is respectively provided at the both ends of heat exchange cooling tube (3), and cooling medium entrance (4) and cooling medium outlet (5) exist It is separated by 180 ° of settings in heat exchange cooling tube (3) circumferential direction, the flowing of the flue gas in cooling medium and pipeline in heat exchange cooling tube (3) It is contrary.
3. high-temperature high dust flue gas sampling system according to claim 1, which is characterized in that cyclone separator (6) includes two The concatenated upstream cyclone (6-1) of grade and downstream cyclonic separator (6-2), the cutting grain of upstream cyclone (6-1) Diameter is greater than downstream cyclonic separator (6-2).
4. high-temperature high dust flue gas sampling system according to claim 1, which is characterized in that cyclone separator (6) lower part connects It is connected to dust compartment (7), the pipeline detected between instrument (11) and aspiration pump (13) is equipped with flowmeter (12).
5. high-temperature high dust flue gas sampling system according to claim 1, which is characterized in that dust cover (1) and sampling head (2) Using Wear-resistant, high-temperature resistant material.
6. high-temperature high dust flue gas sampling system according to claim 1, which is characterized in that dehumidifier (9) removes for water filtration membrane Wet device or silica gel dehumidifier.
7. high-temperature high dust flue gas sampling system according to claim 1, which is characterized in that be equipped in accurate filter (10) Ultra-fine filter membrane.
8. high-temperature high dust flue gas sampling system according to claim 1, which is characterized in that detection instrument (11) is titanium dioxide Sulfur determination apparatus, nitrogen oxides detector, organic matter detector, heavy metal detector, carbonmonoxide detector and paramagnetic oxygen content Analyzer it is one or more.
9. high-temperature high dust flue gas sampling system according to claim 1, which is characterized in that sampling head (2), cyclone separator (6), the inner wall of cooler (8), dehumidifier (9), accurate filter (10) and pipeline is passivation layer.
10. carrying out high-temperature high dust flue gas sampling using high-temperature high dust flue gas sampling system described in claim 1~9 any one Method characterized by comprising
Dust cover (1) is fixedly mounted on sampling head (2), sampling head (2) is placed in high-temperature high dust flue gas and back to flue gas stream To starting aspiration pump (13), cooling medium is followed by cooling medium entrance (4)-heat exchange cooling tube (3)-cooling medium outlet (5) Ring makes flue-gas temperature be down to predetermined temperature, is further dropped by cyclone separator (6) treated flue gas by cooler (8) Low temperature removes residual moisture by dehumidifier (9), then by after accurate filter (10) depth dedusting, into detection instrument (11), the sampling and measurement of high-temperature high dust flue gas are completed.
CN201910449779.8A 2019-05-28 2019-05-28 A kind of high-temperature high dust flue gas sampling system and method Pending CN110044666A (en)

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CN110542600A (en) * 2019-09-24 2019-12-06 张家铜 High-temperature and high-dust flue gas sampling system
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CN111308024A (en) * 2020-04-10 2020-06-19 华能国际电力股份有限公司 System and method for gridding measurement of gaseous components in flue gas
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