CN110042728A - A kind of asphalt foaming apparatus and its working method - Google Patents

A kind of asphalt foaming apparatus and its working method Download PDF

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Publication number
CN110042728A
CN110042728A CN201811490710.1A CN201811490710A CN110042728A CN 110042728 A CN110042728 A CN 110042728A CN 201811490710 A CN201811490710 A CN 201811490710A CN 110042728 A CN110042728 A CN 110042728A
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foaming
asphalt
module
pump
communicated
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王端宜
于泳潭
郭秀林
梁遐意
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South China University of Technology SCUT
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South China University of Technology SCUT
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1059Controlling the operations; Devices solely for supplying or proportioning the ingredients
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1059Controlling the operations; Devices solely for supplying or proportioning the ingredients
    • E01C19/1068Supplying or proportioning the ingredients
    • E01C19/1077Supplying or proportioning the ingredients the liquid ingredients

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)

Abstract

本发明涉及道路工程设备技术领域,公开了一种沥青发泡装置,包括沥青罐、沥青泵、集中式发泡模块、分布式发泡模块、截止阀和操作台;所述沥青罐的第一接口与沥青泵的进料端连通,所述沥青泵的出料端与集中式发泡模块的进料端连通,所述集中式发泡模块的出料端与分布式发泡模块的进料端连通,所述分布式发泡模块的出料端与沥青罐的第二接口连通,所述分布式发泡模块的出料端与沥青罐的第二接口之间的管路上安装有截止阀;所述沥青罐、沥青泵、集中式发泡模块、分布式发泡模块和截止阀均与操作台连接。本发明的另一目的在于提供一种沥青发泡装置的工作方法。其有益效果在于:具有二阶段发泡功能,可制备出发泡效果优异的泡沫沥青。

The invention relates to the technical field of road engineering equipment, and discloses an asphalt foaming device, comprising an asphalt tank, an asphalt pump, a centralized foaming module, a distributed foaming module, a stop valve and an operation table; The interface is communicated with the feed end of the asphalt pump, the discharge end of the asphalt pump is communicated with the feed end of the centralized foaming module, and the discharge end of the centralized foam module is connected with the feed of the distributed foaming module The discharge end of the distributed foaming module is communicated with the second interface of the asphalt tank, and a stop valve is installed on the pipeline between the discharge end of the distributed foaming module and the second interface of the asphalt tank ; The asphalt tank, asphalt pump, centralized foaming module, distributed foaming module and shut-off valve are all connected with the operating table. Another object of the present invention is to provide a working method of an asphalt foaming device. The beneficial effect is that it has the function of two-stage foaming, and can prepare foamed asphalt with excellent foaming effect.

Description

一种沥青发泡装置及其工作方法A kind of asphalt foaming device and its working method

技术领域technical field

本发明涉及道路工程设备技术领域,具体涉及一种沥青发泡装置及其工作方法。The invention relates to the technical field of road engineering equipment, in particular to an asphalt foaming device and a working method thereof.

背景技术Background technique

沥青路面使用一定年限后会产生各种类型及不同程度的病害,在交通与环境共同作用下路面材料逐渐老化,道路整体强度降低,损坏现象逐渐增多,路面病害的发展将严重影响道路的正常使用。传统道路维修常用方案有直接加铺和翻挖重建两种。然而这两种维修工艺均有较大的自身缺陷:在原路面上直接加铺新的结构层并没有将原路面的病害消除掉,只是暂时掩盖,并且将抬升路面标高,使路面结构更加复杂,给后续运营中的养护维修工作带来不便;翻挖重建的维修方式将在施工过程产生大量废料,废料的堆放储存也会占用大量的土地资源,造成资源浪费与环境危害。After a certain number of years of use, asphalt pavement will produce various types and degrees of disease. Under the combined action of traffic and the environment, the pavement material will gradually age, the overall strength of the road will decrease, and the damage will gradually increase. The development of road surface diseases will seriously affect the normal use of the road. . There are two common schemes for traditional road maintenance: direct overpaving and excavation and reconstruction. However, both of these two maintenance techniques have their own defects: directly adding a new structural layer on the original pavement does not eliminate the disease of the original pavement, but only temporarily covers it up, and will raise the elevation of the pavement, making the pavement structure more complex. It will bring inconvenience to the maintenance and repair work in the follow-up operation; the maintenance method of excavation and reconstruction will generate a lot of waste during the construction process, and the stacking and storage of the waste will also occupy a lot of land resources, causing waste of resources and environmental hazards.

常规的养护维修方法不仅致使大量翻挖、铣刨的沥青混合料被废弃,而且使得新石料和沥青资源过度开采,是一种极大的资源浪费,间接导致森林植被减少、水土流失,严重破坏生态环境。此外,减少碳排放已经成为全球共识,各行各业都在鼓励使用新技术新材料以达到节能减排的目标。在公路建设领域重点提到了以沥青路面材料再生利用为代表的交通建设材料循环利用技术应用。在以上背景下,我国需要大力发展绿色低碳的沥青路面养护维修新技术,而泡沫沥青冷再生技术就是这些绿色新技术的富有生命力的典型代表之一。泡沫沥青冷再生技术能充分利用旧有材料,降低能耗,大幅减少二氧化碳排放,提高路面使用性能,缩短施工周期。随着越来越多早期修建 的沥青路面进入大中修期,产生了大量废旧沥青混合料。泡沫沥青冷再生技术对泡沫沥青的发泡效果要求很高,沥青的发泡效果直接关乎泡沫沥青冷再生混合料的品质。Conventional maintenance and repair methods not only lead to the abandonment of a large number of excavated and milled asphalt mixtures, but also lead to over-exploitation of new stone and asphalt resources, which is a huge waste of resources, and indirectly leads to the reduction of forest vegetation, soil erosion, and serious damage. ecosystem. In addition, reducing carbon emissions has become a global consensus, and all walks of life are encouraging the use of new technologies and materials to achieve the goal of energy conservation and emission reduction. In the field of highway construction, the application of the recycling technology of transportation construction materials represented by the recycling of asphalt pavement materials is mentioned. Under the above background, my country needs to vigorously develop new technologies for green and low-carbon asphalt pavement maintenance and repair, and the foamed asphalt cold recycling technology is one of the typical representatives of these green new technologies. Foamed asphalt cold recycling technology can make full use of old materials, reduce energy consumption, greatly reduce carbon dioxide emissions, improve pavement performance, and shorten construction periods. As more and more asphalt pavements built in the early stage enter the period of major and medium repair, a large amount of waste asphalt mixture is produced. The foamed asphalt cold recycling technology has high requirements on the foaming effect of the foamed asphalt, and the foaming effect of the asphalt is directly related to the quality of the foamed asphalt cold recycling mixture.

已有的研究表明,泡沫沥青良好的发泡效果(较长的半衰期和较大的膨胀比)可进一步提高泡沫沥青混合料拌合均匀性,能提升泡沫沥青冷再生混合料的路用性能和耐久性。因此,改进泡沫沥青发泡装置是提高沥青的发泡效果的途径之一。Existing studies have shown that the good foaming effect of foamed asphalt (longer half-life and larger expansion ratio) can further improve the mixing uniformity of foamed asphalt mixture, and can improve the road performance and road performance of foamed asphalt cold recycled mixture. Durability. Therefore, improving the foamed asphalt foaming device is one of the ways to improve the foaming effect of asphalt.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了克服以上现有技术存在的不足,提供了一种发泡效果优异、具有两阶段发泡功能的沥青发泡装置;本发明的另一目的在于提供一种沥青发泡装置的工作方法。The purpose of the present invention is to provide an asphalt foaming device with excellent foaming effect and two-stage foaming function in order to overcome the above deficiencies in the prior art; another purpose of the present invention is to provide an asphalt foaming device working method.

本发明的目的通过以下的技术方案实现:The object of the present invention is achieved through the following technical solutions:

一种沥青发泡装置,包括沥青罐、沥青泵、集中式发泡模块、分布式发泡模块、截止阀和操作台;所述沥青罐的第一接口与沥青泵的进料端连通,所述沥青泵的出料端与集中式发泡模块的进料端连通,所述集中式发泡模块的出料端与分布式发泡模块的进料端连通,所述分布式发泡模块的出料端与沥青罐的第二接口连通,所述分布式发泡模块的出料端与沥青罐的第二接口之间的管路上安装有截止阀;所述沥青罐、沥青泵、集中式发泡模块、分布式发泡模块和截止阀均与操作台连接。An asphalt foaming device includes an asphalt tank, an asphalt pump, a centralized foaming module, a distributed foaming module, a stop valve and an operation table; the first interface of the asphalt tank is communicated with the feeding end of the asphalt pump, so the The discharging end of the asphalt pump is communicated with the feeding end of the centralized foaming module, the discharging end of the centralized foaming module is communicated with the feeding end of the distributed foaming module, and the The discharge end is communicated with the second interface of the asphalt tank, and a stop valve is installed on the pipeline between the discharge end of the distributed foaming module and the second interface of the asphalt tank; the asphalt tank, the asphalt pump, the centralized The foaming module, the distributed foaming module and the shut-off valve are all connected to the operating table.

进一步地,所述集中式发泡模块包括第一发泡仓、第一水泵、第一温度控制组件和两端封闭的螺旋管道;所述第一发泡仓的进料端与沥青泵的出料端连通,所述第一发泡仓的出料端与分布式发泡模块的进料端连通,所述螺旋管道设置于第一发泡仓中,且第一发泡仓的进料端通过螺旋管道的外壁与第一发泡仓的出料端连通,所述第一发泡仓具有第一进水口,所述第一水泵 与第一进水口连通,所述第一温度控制组件安装于第一发泡仓中;所述第一温度控制组件和第一水泵均与操作台连接,螺旋管道的直径选为1-5cm,总长度选为5-10米。Further, the centralized foaming module includes a first foaming bin, a first water pump, a first temperature control assembly and a spiral pipeline with closed ends; the feeding end of the first foaming bin is connected to the outlet of the asphalt pump. The material end is connected, the discharge end of the first foaming bin is connected with the feeding end of the distributed foaming module, the spiral pipe is arranged in the first foaming bin, and the feeding end of the first foaming bin is connected The outer wall of the spiral pipe communicates with the discharge end of the first foaming chamber, the first foaming chamber has a first water inlet, the first water pump is communicated with the first water inlet, and the first temperature control assembly is installed in the first foaming bin; the first temperature control component and the first water pump are both connected to the operating table, the diameter of the spiral pipeline is selected as 1-5cm, and the total length is selected as 5-10 meters.

进一步地,所述第一进水口的数量为两个,两个所述第一进水口靠近第一发泡仓的进料端安装,且两个所述第一进水口沿第一发泡仓的中轴线对称设置。Further, the number of the first water inlets is two, the two first water inlets are installed near the feeding end of the first foaming chamber, and the two first water inlets are along the first foaming chamber. The central axis of the set is symmetrical.

进一步地,所述第一温度控制组件包括第一温度传感器和第一加热器;所述第一温度传感器设置于第一发泡仓中,所述第一加热器安装于第一发泡仓的内壁;所述第一温度传感器和第一加热器均与操作台连接。Further, the first temperature control assembly includes a first temperature sensor and a first heater; the first temperature sensor is arranged in the first foaming chamber, and the first heater is installed in the first foaming chamber. The inner wall; the first temperature sensor and the first heater are both connected with the operating table.

进一步地,所述分布式发泡模块包括气泵、第二水泵、第二温度控制组件、第二发泡仓和多个第二发泡组件;所述第二发泡仓中安装有多个依次串联的第二发泡组件,且相邻的第二发泡组件之间相互连通,多个所述第二发泡组件的进气端均与气泵连通,多个所述第二发泡组件的进水端均与第二水泵连通,靠近第二发泡仓进料端的第二发泡组件与集中式发泡模块的出料端连通,靠近第二发泡仓出料端的第二发泡组件与沥青罐的第二接口连通,所述第二发泡仓出料端与沥青罐的第二接口之间的管路上安装有截止阀,所述第二发泡仓中安装有第二温度控制组件;所述第二温度控制组件、气泵和第二水泵均与操作台连接。Further, the distributed foaming module includes an air pump, a second water pump, a second temperature control assembly, a second foaming chamber and a plurality of second foaming assemblies; The second foaming assemblies are connected in series, and the adjacent second foaming assemblies are communicated with each other, the air inlet ends of the plurality of second foaming assemblies are all communicated with the air pump, and the plurality of second foaming assemblies are connected to each other. The water inlet end is connected with the second water pump, the second foaming component near the feeding end of the second foaming bin is connected with the discharging end of the centralized foaming module, and the second foaming component near the discharging end of the second foaming bin is connected Connected with the second interface of the asphalt tank, a shut-off valve is installed on the pipeline between the discharge end of the second foaming bin and the second interface of the asphalt tank, and a second temperature control is installed in the second foaming bin assembly; the second temperature control assembly, the air pump and the second water pump are all connected with the operating table.

进一步地,所述第二发泡组件包括发泡腔、气动阀和喷嘴;所述发泡腔具有进气口和第二进水口,所述发泡腔的进气口与气泵连通,所述发泡腔的第二进水口与第二水泵连通,所述发泡腔的底部安装有喷嘴,且喷嘴与发泡腔的腔体连通,所述气动阀安装于喷嘴,所述气动阀与操作台连接;多个发泡腔依次串联,且相邻的两个发泡腔之间相互连通,靠近第二发泡仓进料端的发泡腔与集中式发泡模块的出料端连通,靠近第二发泡仓出料端的发泡腔与沥青罐的第二接口连通。Further, the second foaming component includes a foaming cavity, a pneumatic valve and a nozzle; the foaming cavity has an air inlet and a second water inlet, the air inlet of the foaming cavity is communicated with an air pump, and the The second water inlet of the foaming cavity is communicated with the second water pump, a nozzle is installed at the bottom of the foaming cavity, and the nozzle is communicated with the cavity of the foaming cavity, the pneumatic valve is installed on the nozzle, and the pneumatic valve is connected to the operation A plurality of foaming cavities are connected in series in sequence, and two adjacent foaming cavities are connected to each other, and the foaming cavity close to the feed end of the second foaming bin is connected to the discharge end of the centralized foaming module, close to the The foaming cavity at the discharge end of the second foaming bin is communicated with the second interface of the asphalt tank.

进一步地,所述第二温度控制组件包括第二温度传感器和第二加热器; 所述第二温度传感器设置于第二发泡仓中,所述第二加热器安装于第二发泡仓的内壁;所述第二温度传感器和第二加热器均与操作台连接。Further, the second temperature control assembly includes a second temperature sensor and a second heater; the second temperature sensor is arranged in the second foaming chamber, and the second heater is installed in the second foaming chamber. The inner wall; the second temperature sensor and the second heater are both connected with the operating table.

进一步地,所述沥青罐的内部安装有第三温度控制组件,第三温度控制组件包括第三温度传感器和第三加热器,第三温度传感器设置于沥青罐中,第三加热器安装于沥青罐的内壁,所述第三传感器和第三加热器与操作台连接。Further, a third temperature control assembly is installed inside the asphalt tank, the third temperature control assembly includes a third temperature sensor and a third heater, the third temperature sensor is arranged in the asphalt tank, and the third heater is installed on the asphalt. The inner wall of the tank, the third sensor and the third heater are connected to the console.

进一步地,所述操作台包括总开关、急停键、沥青循环控制面板、温度控制面板、气泵控制面板、水泵控制面板和发泡控制面板;所述急停键、沥青循环控制面板、温度控制面板、气泵控制面板、水泵控制面板和发泡控制面板均与总开关连接;所述沥青泵和截止阀均与沥青循环控制面板连接,所述沥青罐、集中式发泡模块和分布式发泡模块均与温度控制面板连接,所述集中式发泡模块和分布式发泡模块均与气泵控制面板连接,所述集中式发泡模块和分布式发泡模块均与水泵控制面板连接,所述集中式发泡模块和分布式发泡模块均与发泡控制面板连接。Further, the operation console includes a master switch, an emergency stop button, an asphalt circulation control panel, a temperature control panel, an air pump control panel, a water pump control panel and a foaming control panel; the emergency stop button, the asphalt circulation control panel, the temperature control panel The panel, the air pump control panel, the water pump control panel and the foaming control panel are all connected with the master switch; the asphalt pump and the shut-off valve are all connected with the asphalt circulation control panel, the asphalt tank, the centralized foaming module and the distributed foaming The modules are all connected to the temperature control panel, the centralized foaming module and the distributed foaming module are connected to the air pump control panel, the centralized foaming module and the distributed foaming module are both connected to the water pump control panel, the Both the centralized foaming module and the distributed foaming module are connected to the foaming control panel.

一种沥青发泡装置的工作方法,包括如下步骤:A working method of an asphalt foaming device, comprising the following steps:

将沥青加入沥青罐中,开启沥青罐、第一温度控制组件、第二温度组件、第三温度控制组件和截止阀,进行设定温度调节,使沥青罐和整个循环回路的温度达到设定值;Add the asphalt into the asphalt tank, open the asphalt tank, the first temperature control component, the second temperature component, the third temperature control component and the shut-off valve, and adjust the set temperature to make the temperature of the asphalt tank and the entire circulation loop reach the set value ;

确认整个循环回路温度稳定,设定第一水泵、第二水泵和气压泵的压力值;Confirm that the temperature of the entire circulation loop is stable, and set the pressure values of the first water pump, the second water pump and the air pressure pump;

关闭第一水泵、第二水泵、气泵和截止阀,开启发泡腔的喷嘴,进行沥青喷洒试验,以标定沥青在管路中的流量,从而计算出沥青实际的流量;Turn off the first water pump, the second water pump, the air pump and the shut-off valve, open the nozzle of the foaming chamber, and conduct the asphalt spray test to calibrate the flow rate of the asphalt in the pipeline, so as to calculate the actual flow rate of the asphalt;

打开第一水泵、第二水泵和气泵,根据沥青的实际流量,设定不同的用水量,从而测定沥青的发泡效果;Turn on the first water pump, the second water pump and the air pump, and set different water consumption according to the actual flow of asphalt, so as to measure the foaming effect of asphalt;

当温度、喷射时间、用水量,水压、气压均满足发泡条件后,打开第一水泵、第二水泵和气泵,开启发泡腔的喷嘴,进行发泡工作。When the temperature, injection time, water consumption, water pressure and air pressure all meet the foaming conditions, turn on the first water pump, the second water pump and the air pump, open the nozzle of the foaming chamber, and start the foaming work.

本发明相对于现有技术具有如下的优点:Compared with the prior art, the present invention has the following advantages:

1、本发明的两阶段发泡功能的泡沫沥青功能装置发泡原理为:集中式+分布式二阶段发泡模式,具有二次发泡的功能和效果。将第一阶段集中式发泡模块所产生的泡沫沥青导入分布式发泡模块,能够进一步提升沥青的发泡效果,提高泡沫沥青与集料的拌合均匀性,制备的泡沫沥青混合料路用性能更为优异,耐久性强。1. The foaming principle of the foamed asphalt functional device with two-stage foaming function of the present invention is: centralized + distributed two-stage foaming mode, which has the function and effect of secondary foaming. The foamed asphalt produced by the first-stage centralized foaming module is introduced into the distributed foaming module, which can further improve the foaming effect of the asphalt, improve the mixing uniformity of the foamed asphalt and the aggregate, and the prepared foamed asphalt mixture for road use. The performance is more excellent and the durability is strong.

2、本发明的第一发泡仓中设有两端封闭的螺旋管道,沥青沿着螺旋管道的外壁螺旋流动,且第一发泡仓具有相对称的两个第一进水口,能够增大热沥青和发泡水的接触面积,有效地提高了热沥青和发泡水的混合效果。2. The first foaming bin of the present invention is provided with a spiral pipeline with closed ends, the asphalt flows spirally along the outer wall of the spiral pipeline, and the first foaming bin has two relatively symmetrical first water inlets, which can increase The contact area of hot asphalt and foaming water effectively improves the mixing effect of hot asphalt and foaming water.

3、本发明的第二发泡仓中设有多个发泡腔,发泡腔依次串联且相互连通,在第二发泡仓中,经过第一阶段发泡的发泡沥青被分流成若干个支流,每个支流会通过一个独立的沥青发泡腔,进行第二阶段再次发泡,泡沫沥青、冷水、高压空气在发泡腔里发生剧烈的二次反应,最后以更加优异发泡效果的泡沫沥青形态喷射进入搅拌锅。3. The second foaming chamber of the present invention is provided with a plurality of foaming cavities, and the foaming chambers are connected in series and connected to each other. In the second foaming chamber, the foamed asphalt that has been foamed in the first stage is divided into several Each tributary will pass through an independent asphalt foaming cavity for the second-stage re-foaming. The foamed asphalt, cold water, and high-pressure air undergo a violent secondary reaction in the foaming cavity, and finally the foaming effect is more excellent. The foamed asphalt form is sprayed into the mixing pot.

4、本发明能够安装于国产的水稳拌合站上,与水稳拌合站的控制系统深度集成,使水稳拌合站具备生产泡沫沥青冷再生混合料的功能,进行泡沫沥青混合料厂拌生产。既有效降低了泡沫沥青混合料的生产成本,又打破了泡沫沥青混合料生产设备的垄断,推动了泡沫沥青冷再生技术的应用。4. The present invention can be installed on a domestically produced water-stabilized mixing station, and is deeply integrated with the control system of the water-stabilized mixing station, so that the water-stabilized mixing station has the function of producing the foamed asphalt cold recycled mixture, and is capable of producing the foamed asphalt mixture. Factory mix production. It not only effectively reduces the production cost of foamed asphalt mixture, but also breaks the monopoly of foamed asphalt mixture production equipment, and promotes the application of foamed asphalt cold recycling technology.

5、本发明是模块化泡沫沥青系统,发泡模块结构简单,易制作和安装,且操作性强,易于推广。5. The present invention is a modular foamed asphalt system, the foaming module has a simple structure, is easy to manufacture and install, has strong operability, and is easy to popularize.

附图说明Description of drawings

图1是本发明的沥青发泡装置的结构示意图;Fig. 1 is the structural representation of the asphalt foaming device of the present invention;

图2是本发中集中式发泡模块与分布式发泡模块连接的结构示意图;Fig. 2 is the structural representation that the centralized foaming module and the distributed foaming module are connected in the present invention;

图3是本发明中集中式发泡模块的结构示意图;Fig. 3 is the structural representation of the centralized foaming module in the present invention;

图4是本发明中分布式发泡模块的结构示意图;Fig. 4 is the structural representation of distributed foaming module in the present invention;

图5是本发明中第二发泡组件的结构示意图;Fig. 5 is the structural representation of the second foaming component in the present invention;

图6是本发明中操作台的结构示意图;Fig. 6 is the structural representation of the console in the present invention;

图中,1、沥青罐;2、沥青泵;3、操作台;4、截止阀;5、第一接口;6、第二接口;7、第一发泡仓;8、第一水泵;9、螺旋管道;10、第一进水口;11、第一温度传感器;12、第一加热器;13、气泵;14、第二水泵;15、第二发泡仓;16、发泡腔;17、气动阀;18、喷嘴;19、第二温度传感器;20、第二加热器;21、第三温度传感器;22、总开关;23、急停键;24、沥青循环控制面板;25、温度控制面板;26、气泵控制面板;27、水泵控制面板;28、发泡控制面板;29、水压表;30、气压表;31、第二进水口;32、进气口;33、第三加热器。In the figure, 1. Asphalt tank; 2. Asphalt pump; 3. Operating table; 4. Globe valve; 5. First interface; 6. Second interface; 7. First foaming bin; 8. First water pump; 9 10, the first water inlet; 11, the first temperature sensor; 12, the first heater; 13, the air pump; 14, the second water pump; 15, the second foaming chamber; 16, the foaming cavity; 17 , pneumatic valve; 18, nozzle; 19, second temperature sensor; 20, second heater; 21, third temperature sensor; 22, master switch; 23, emergency stop key; 24, asphalt circulation control panel; 25, temperature control panel; 26, air pump control panel; 27, water pump control panel; 28, foaming control panel; 29, water pressure gauge; 30, air pressure gauge; 31, second water inlet; 32, air inlet; 33, third heater.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.

如图1-图5所示的沥青发泡装置,包括沥青罐1、沥青泵2、集中式发泡模块、分布式发泡模块、截止阀4和操作台3;所述沥青罐1的第一接口5与沥青泵2的进料端连通,所述沥青泵2的出料端与集中式发泡模块的进料端连通,所述集中式发泡模块的出料端与分布式发泡模块的进料端连通,所述分布式发泡模块的出料端与沥青罐1的第二接口6连通,所述分布式发泡模块的出料端与沥青罐1的第二接口6之间的管路上安装有截止阀4;所述沥青罐1、沥青泵2、集中式发泡模块、分布式发泡模块和截止阀4均与操作台3连接。沥青罐1、沥青泵2、集中式发泡模块和分布式发泡模块组成了一条沥青循环回路,沥青罐1中的沥青进入集中式发泡模块中进行第一阶段发泡,然后产生的泡沫沥青进入分布式发泡模块中进行第二阶段发泡。沥青泵2可选为螺杆泵或齿轮泵,泵的流量50~300升/分钟,截止阀4为电磁阀,当沥青在管路中循环时,截止阀4开启;当分布式发泡模块喷出泡沫沥青时,截止阀4关闭。本发明中沥青发泡装置采用两阶段发泡模式,进一步提高沥青的发泡效果,提高泡沫沥青与集料的搅拌均匀性,制备的泡沫沥青混合料路用性能更加优异,耐久性更强。The asphalt foaming device shown in Figures 1-5 includes an asphalt tank 1, an asphalt pump 2, a centralized foaming module, a distributed foaming module, a stop valve 4 and an operating table 3; the first part of the asphalt tank 1 A port 5 is connected to the feed end of the asphalt pump 2, the discharge end of the asphalt pump 2 is communicated with the feed end of the centralized foaming module, and the discharge end of the centralized foaming module is connected to the distributed foaming The feed end of the module is connected, the discharge end of the distributed foaming module is communicated with the second interface 6 of the asphalt tank 1, and the discharge end of the distributed foaming module is connected to the second interface 6 of the asphalt tank 1. A cut-off valve 4 is installed on the pipeline between the two; the asphalt tank 1 , the asphalt pump 2 , the centralized foaming module, the distributed foaming module and the cut-off valve 4 are all connected to the operating table 3 . Asphalt tank 1, asphalt pump 2, centralized foaming module and distributed foaming module form an asphalt circulation loop. The asphalt in asphalt tank 1 enters the centralized foaming module for the first stage foaming, and then the foam is generated. The bitumen enters the distributed foaming module for the second stage foaming. The asphalt pump 2 can be selected as a screw pump or a gear pump, the flow rate of the pump is 50-300 liters/min, and the shut-off valve 4 is a solenoid valve. When the asphalt is circulated in the pipeline, the shut-off valve 4 is opened; when the distributed foaming module sprays When the foamed asphalt is produced, the shut-off valve 4 is closed. The asphalt foaming device in the present invention adopts a two-stage foaming mode, which further improves the foaming effect of the asphalt, improves the mixing uniformity of the foamed asphalt and the aggregate, and the prepared foamed asphalt mixture has better road performance and stronger durability.

所述操作台3包括总开关22、急停键23、沥青循环控制面板24、温度控制面板25、气泵控制面板26、水泵控制面板27和发泡控制面板28;急停键23、沥青循环控制面板24、温度控制面板25、气泵控制面板26、水泵控制面板27和发泡控制面板28均与总开关22连接;操作台3的内部还包括单片机,操作台3中的各控制面板均与单片机连接,本装置中的沥青泵2、截止阀4、第一水泵8、第一温度传感器11、第一加热器12、气泵13、第二水泵14、气动阀17、第二温度传感器19、第二加热器20、第三温度传感器21和第三加热器33均与单片机连接,本发明中的控制电路可采用现有电路实现。本装置与外界电源连接,通过开启总开关22为本装置连接外界电源,当发生紧急状况时,通过急停键23切断电源。沥青循环控制面板24可控制沥青泵2和截止阀4的开闭;温度控制面板25可控制第一加热器12、第二加热器20和第三加热器33的温度;通过气泵控制面板26可控器气泵13的开闭和流量;通过水泵控制面板27可控制第一水泵8和第二水泵14的开闭和流量;通过发泡控制面板28可控制喷嘴18的开闭。The console 3 includes a master switch 22, an emergency stop key 23, an asphalt circulation control panel 24, a temperature control panel 25, an air pump control panel 26, a water pump control panel 27 and a foaming control panel 28; an emergency stop key 23, an asphalt circulation control panel The panel 24, the temperature control panel 25, the air pump control panel 26, the water pump control panel 27 and the foaming control panel 28 are all connected with the main switch 22; the interior of the console 3 also includes a single-chip microcomputer, and each control panel in the console 3 is connected to the single-chip microcomputer. connection, the asphalt pump 2, the shut-off valve 4, the first water pump 8, the first temperature sensor 11, the first heater 12, the air pump 13, the second water pump 14, the pneumatic valve 17, the second temperature sensor 19, the first The second heater 20 , the third temperature sensor 21 and the third heater 33 are all connected to the single-chip microcomputer, and the control circuit in the present invention can be realized by using the existing circuit. The device is connected to the external power supply, and the main switch 22 is turned on to connect the external power supply to the device. When an emergency occurs, the power supply is cut off through the emergency stop key 23 . The asphalt circulation control panel 24 can control the opening and closing of the asphalt pump 2 and the shut-off valve 4; the temperature control panel 25 can control the temperature of the first heater 12, the second heater 20 and the third heater 33; The opening and closing and flow rate of the controller air pump 13; the opening and closing and flow rate of the first water pump 8 and the second water pump 14 can be controlled through the water pump control panel 27; the opening and closing of the nozzle 18 can be controlled through the foaming control panel 28.

所述集中式发泡模块包括第一发泡仓7、第一水泵8、第一温度控制组件和两端封闭的螺旋管道9;所述第一发泡仓7的进料端与沥青泵2的出料端连通,所述第一发泡仓7的出料端与分布式发泡模块的进料端连通,所述螺旋管道9设置于第一发泡仓7中,且第一发泡仓7的进料端通过螺旋管道9的外壁与第一发泡仓7的出料端连通,所述第一发泡仓7具有第一进水口10,所述第一水泵8与第一进水口10连通,所述第一温度控制组件安装于第一发泡仓7中;第一水泵8与操作台3中的水泵控制面板27连接。其中,第一水泵8为柱塞泵,压力为5-10mpa;第一发泡仓7为封闭发泡仓,无需加气,沥青在第一发泡仓7中沿着螺旋管道9的外壁螺旋流动,与水分充分接触,进行第一阶段的发泡,螺旋管道9的直径2cm,总长度5米,螺旋管道9在第一发泡仓7中起均匀搅拌的作用。The centralized foaming module includes a first foaming bin 7, a first water pump 8, a first temperature control assembly and a spiral pipeline 9 closed at both ends; the feed end of the first foaming bin 7 and the asphalt pump 2 The discharge end of the first foaming bin 7 is communicated with the feeding end of the distributed foaming module, the spiral pipe 9 is arranged in the first foaming bin 7, and the first foaming The feeding end of the bin 7 is communicated with the discharging end of the first foaming bin 7 through the outer wall of the spiral pipe 9. The first foaming bin 7 has a first water inlet 10, and the first water pump 8 is connected to the first foaming bin 7. The water port 10 is in communication, and the first temperature control assembly is installed in the first foaming chamber 7 ; the first water pump 8 is connected to the water pump control panel 27 in the operating table 3 . Among them, the first water pump 8 is a plunger pump, and the pressure is 5-10mpa; the first foaming chamber 7 is a closed foaming chamber, which does not need to be filled with air, and the asphalt spirals along the outer wall of the spiral pipe 9 in the first foaming chamber 7 Flow, fully contact with moisture, and carry out the first stage of foaming. The diameter of the spiral pipe 9 is 2 cm and the total length is 5 meters. The spiral pipe 9 plays the role of uniform stirring in the first foaming chamber 7.

所述第一进水口10的数量为两个,两个所述第一进水口10靠近第一发 泡仓7的进料端安装,且两个所述第一进水口10沿第一发泡仓7的中轴线对称设置。第一进水口10相对设置于靠近第一发泡仓7的进料端,使进入第一发泡仓7的水均匀分布于第一发泡仓7中,并与第一发泡仓7中的沥青均匀接触。The number of the first water inlets 10 is two, the two first water inlets 10 are installed near the feeding end of the first foaming bin 7, and the two first water inlets 10 are along the first foaming The central axis of the bin 7 is arranged symmetrically. The first water inlet 10 is relatively arranged near the feeding end of the first foaming chamber 7, so that the water entering the first foaming chamber 7 is evenly distributed in the first foaming chamber 7, and is in harmony with the first foaming chamber 7. uniform contact with the asphalt.

所述第一温度控制组件包括第一温度传感器11和第一加热器12;所述第一温度传感器11设置于第一发泡仓7中,所述第一加热器12安装于第一发泡仓7的内壁;所述第一温度传感器11和第一加热器12均与操作台3的温度控制面板25连接。第一温度传感器11探测第一发泡仓7内的温度,并将温度数据反馈至单片机,第一加热器12可选用电加热片,其用于第一发泡仓7的升温。The first temperature control assembly includes a first temperature sensor 11 and a first heater 12; the first temperature sensor 11 is arranged in the first foaming chamber 7, and the first heater 12 is installed in the first foaming chamber 7 The inner wall of the bin 7; the first temperature sensor 11 and the first heater 12 are both connected to the temperature control panel 25 of the console 3. The first temperature sensor 11 detects the temperature in the first foaming chamber 7 and feeds back the temperature data to the single-chip microcomputer. The first heater 12 can be an electric heating plate, which is used for heating the first foaming chamber 7 .

所述分布式发泡模块包括气泵13、第二水泵14、第二温度控制组件、第二发泡仓15和8个第二发泡组件;所述第二发泡仓15中安装有8个依次串联的第二发泡组件,且相邻的第二发泡组件之间相互连通,多个所述第二发泡组件的进气端均与气泵13连通,多个所述第二发泡组件的进水端均与第二水泵14连通,靠近第二发泡仓15进料端的第二发泡组件与第一发泡仓7的出料端连通,靠近第二发泡仓15出料端的第二发泡组件与沥青罐1的第二接口6连通,所述第二发泡仓15出料端与沥青罐1的第二接口6之间的管路上安装有截止阀4,所述第二发泡仓15中安装有第二温度控制组件;气泵13与操作台3的气泵控制面板26连接,第二水泵14与操作台3的水泵控制面板27连接。其中,第二水泵14选为柱塞泵,压力5-10mpa。所述的气泵13为容积型空气压缩机,压力1-5mpa。The distributed foaming module includes an air pump 13, a second water pump 14, a second temperature control component, a second foaming chamber 15 and 8 second foaming components; the second foaming chamber 15 is provided with 8 second foaming components. The second foaming components are connected in series in sequence, and the adjacent second foaming components are communicated with each other. The water inlet end of the component is connected with the second water pump 14, the second foaming component near the feed end of the second foaming chamber 15 is connected with the discharging end of the first foaming chamber 7, and the material is discharged near the second foaming chamber 15. The second foaming component at the end is communicated with the second interface 6 of the asphalt tank 1, and a shut-off valve 4 is installed on the pipeline between the discharge end of the second foaming bin 15 and the second interface 6 of the asphalt tank 1. A second temperature control assembly is installed in the second foaming chamber 15 ; the air pump 13 is connected to the air pump control panel 26 of the console 3 , and the second water pump 14 is connected to the water pump control panel 27 of the console 3 . Among them, the second water pump 14 is selected as a plunger pump with a pressure of 5-10mpa. The air pump 13 is a volumetric air compressor with a pressure of 1-5mpa.

所述第二发泡组件包括发泡腔16、气动阀17和喷嘴18;所述发泡腔16具有进气口32和第二进水口31,所述发泡腔16的进气口32与气泵13连通,所述发泡腔16的第二进水口31与第二水泵14连通,所述发泡腔16的底部安装有喷嘴18,且喷嘴18与发泡腔16的腔体连通,所述气动阀17安装于喷嘴18,所述气动阀17与操作台3的发泡控制面板28的连接;8个发泡腔16 依次串联,且相邻的两个发泡腔16之间相互连通,靠近第二发泡仓15进料端的发泡腔16与第一发泡仓7的出料端连通,靠近第二发泡仓15出料端的发泡腔16与沥青罐1的第二接口6连通。按照管路中沥青的循环方向,第一个发泡腔16与第一发泡仓7的出料端连通,第八个发泡腔16与沥青罐1的第二接口连通;第一发泡仓7中流出的泡沫沥青依次流入8个串联且连通的发泡腔16中,并在发泡腔16中二次发泡,经喷嘴18依次喷出。8个发泡腔16的第二进水口31统一进水,进气口32统一进气。气动阀17用于开闭喷嘴18,当沥青在管道循环时,气动阀17封闭喷嘴18;当沥青发泡时,气动阀17打开喷嘴18,使泡沫沥青喷出。The second foaming component includes a foaming chamber 16, a pneumatic valve 17 and a nozzle 18; the foaming chamber 16 has an air inlet 32 and a second water inlet 31, and the air inlet 32 of the foaming chamber 16 is connected to the air inlet 32. The air pump 13 is connected, the second water inlet 31 of the foaming chamber 16 is connected to the second water pump 14, the bottom of the foaming chamber 16 is installed with the nozzle 18, and the nozzle 18 is communicated with the cavity of the foaming chamber 16, so The pneumatic valve 17 is installed on the nozzle 18, and the pneumatic valve 17 is connected to the foaming control panel 28 of the console 3; the eight foaming cavities 16 are connected in series, and the two adjacent foaming cavities 16 are connected to each other. , the foaming cavity 16 close to the feed end of the second foaming bin 15 is communicated with the discharge end of the first foaming bin 7 , and the foaming cavity 16 near the discharge end of the second foaming bin 15 is connected with the second interface of the asphalt tank 1 6 Connected. According to the circulation direction of asphalt in the pipeline, the first foaming cavity 16 is communicated with the discharge end of the first foaming bin 7, and the eighth foaming cavity 16 is communicated with the second interface of the asphalt tank 1; The foamed bitumen flowing out of the bin 7 flows into the eight foaming cavities 16 connected in series and communicated in sequence, and is foamed for a second time in the foaming cavities 16 , and sprayed out through the nozzles 18 in sequence. The second water inlets 31 of the eight foaming cavities 16 are uniformly fed with water, and the air inlets 32 are uniformly fed. The pneumatic valve 17 is used to open and close the nozzle 18. When the asphalt circulates in the pipeline, the pneumatic valve 17 closes the nozzle 18; when the asphalt foams, the pneumatic valve 17 opens the nozzle 18 to spray the foamed asphalt.

所述第二温度控制组件包括第二温度传感器19和第二加热器20;所述第二温度传感器19设置于第二发泡仓15中,所述第二加热器20安装于第二发泡仓15的内壁;所述第二温度传感器19和第二加热器20均与操作台3的温度控制面板25连接,第二温度传感器19将第二发泡仓15内的温度数据传输给单片机,温度控制面板25对第一加热器12和第二加热器20的温度进行设定。The second temperature control assembly includes a second temperature sensor 19 and a second heater 20; the second temperature sensor 19 is installed in the second foaming chamber 15, and the second heater 20 is installed in the second foaming chamber 15. The inner wall of the warehouse 15; the second temperature sensor 19 and the second heater 20 are connected with the temperature control panel 25 of the console 3, and the second temperature sensor 19 transmits the temperature data in the second foaming warehouse 15 to the single-chip microcomputer, The temperature control panel 25 sets the temperatures of the first heater 12 and the second heater 20 .

所述沥青罐1的内部安装有第三温度控制组件,第三温度控制组件包括第三温度传感器21和第三加热器33,第三温度传感器21设置于沥青罐1中,第三加热器33安装于沥青罐1的内壁,第三加热器33用于将沥青罐中的沥青融化;第三温度传感器21用于探测沥青罐1中沥青的温度,并将温度数据反馈给操作台3中的单片机。A third temperature control assembly is installed inside the asphalt tank 1, the third temperature control assembly includes a third temperature sensor 21 and a third heater 33, the third temperature sensor 21 is arranged in the asphalt tank 1, and the third heater 33 Installed on the inner wall of the asphalt tank 1 , the third heater 33 is used to melt the asphalt in the asphalt tank; the third temperature sensor 21 is used to detect the temperature of the asphalt in the asphalt tank 1 single chip microcomputer.

一种沥青发泡装置的工作方法,包括如下步骤:A working method of an asphalt foaming device, comprising the following steps:

将沥青加入沥青罐1中,开启沥青罐1,通过温度控制面板25开启第一加热器12、第一温度传感器11、第二加热器20、第二温度传感器19、第三加热器33和第三温度传感器21,通过温度控制面板25进行设定温度调节,使沥青罐和整个循环回路的温度达到设定值;Add asphalt into the asphalt tank 1, turn on the asphalt tank 1, turn on the first heater 12, the first temperature sensor 11, the second heater 20, the second temperature sensor 19, the third heater 33 and the first heater 12 through the temperature control panel 25. Three temperature sensors 21, through the temperature control panel 25 to adjust the set temperature, so that the temperature of the asphalt tank and the entire circulation loop reaches the set value;

通过沥青循环控制面板24通过开启沥青泵2和截止阀4,使沥青在循环 管路中循环起来,确认整个循环回路温度稳定后,通过水泵控制面板27和气泵控制面板26控制第一水泵8、第二水泵14和气泵13的压力,通过观察水压表29和气压表30,确保水压力和气压达设定值;By opening the asphalt pump 2 and the shut-off valve 4 through the asphalt circulation control panel 24, the asphalt is circulated in the circulation pipeline. After confirming that the temperature of the entire circulation loop is stable, the first water pump 8, 8 and 10 are controlled through the water pump control panel 27 and the air pump control panel 26. The pressure of the second water pump 14 and the air pump 13, by observing the water pressure gauge 29 and the air pressure gauge 30, to ensure that the water pressure and air pressure reach the set value;

通过水泵控制面板27关闭第一水泵8和第二水泵14,通过气泵控制面板26关闭气泵13,通过发泡控制面板28开启发泡腔16的喷嘴18,通过沥青循环控制面板24关闭截止阀4,随后进行沥青喷洒试验,以标定沥青在管路中流量,根据沥青从喷嘴中的流出情况,计算出沥青在管路中实际的流量;The first water pump 8 and the second water pump 14 are closed through the water pump control panel 27 , the air pump 13 is closed through the air pump control panel 26 , the nozzle 18 of the foaming chamber 16 is opened through the foaming control panel 28 , and the shut-off valve 4 is closed through the asphalt circulation control panel 24 , and then conduct an asphalt spray test to calibrate the asphalt flow in the pipeline, and calculate the actual asphalt flow in the pipeline according to the outflow of asphalt from the nozzle;

通过水泵控制面板27开启第一水泵8和第二水泵14,通过气泵控制面板26开启气泵13,通过发泡控制面板28开启发泡腔16的喷嘴18,通过水泵控制面板27设定不同的用水量,根据用水量的变化,测定沥青的发泡效果,从而确定最佳用水量;Turn on the first water pump 8 and the second water pump 14 through the water pump control panel 27, turn on the air pump 13 through the air pump control panel 26, turn on the nozzle 18 of the foaming chamber 16 through the foaming control panel 28, and set different water usage through the water pump control panel 27. According to the change of water consumption, measure the foaming effect of asphalt, so as to determine the optimal water consumption;

根据上述操作确定好温度、喷射时间、用水量,水压、气压后,将上述设定值通过操作台3设定好,通过水泵控制面板27开启第一水泵8和第二水泵14,通过气泵控制面板26开启气泵13,通过发泡控制面板28开启发泡腔16的喷嘴18,进行发泡工作。After the temperature, injection time, water consumption, water pressure and air pressure are determined according to the above operations, the above set values are set through the console 3, the first water pump 8 and the second water pump 14 are turned on through the water pump control panel 27, and the air pump The control panel 26 turns on the air pump 13, and the nozzle 18 of the foaming cavity 16 is turned on through the foaming control panel 28 to perform foaming work.

本发明能够安装于国产的水稳拌合站上,与水稳拌合站的控制系统深度集成,使水稳拌合站具备生产泡沫沥青冷再生混合料的功能,进行泡沫沥青混合料厂拌生产。既有效降低了泡沫沥青混合料的生产成本,又打破了泡沫沥青混合料生产设备的垄断,推动了泡沫沥青冷再生技术的应用。The invention can be installed on a domestically produced water-stabilized mixing station, and is deeply integrated with the control system of the water-stabilized mixing station, so that the water-stabilized mixing station has the function of producing the foamed asphalt cold recycled mixture, and the foamed asphalt mixture can be mixed in the factory. Production. It not only effectively reduces the production cost of foamed asphalt mixture, but also breaks the monopoly of foamed asphalt mixture production equipment, and promotes the application of foamed asphalt cold recycling technology.

上述具体实施方式为本发明的优选实施例,并不能对本发明进行限定,其他的任何未背离本发明的技术方案而所做的改变或其它等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned specific embodiments are the preferred embodiments of the present invention, and do not limit the present invention. Any other changes or other equivalent replacement methods that do not deviate from the technical solutions of the present invention are included in the protection scope of the present invention. within.

Claims (10)

1.一种沥青发泡装置,其特征在于:包括沥青罐、沥青泵、集中式发泡模块、分布式发泡模块、截止阀和操作台;所述沥青罐的第一接口与沥青泵的进料端连通,所述沥青泵的出料端与集中式发泡模块的进料端连通,所述集中式发泡模块的出料端与分布式发泡模块的进料端连通,所述分布式发泡模块的出料端与沥青罐的第二接口连通,所述分布式发泡模块的出料端与沥青罐的第二接口之间的管路上安装有截止阀;所述沥青罐、沥青泵、集中式发泡模块、分布式发泡模块和截止阀均与操作台连接。1. An asphalt foaming device, characterized in that: comprising an asphalt tank, an asphalt pump, a centralized foaming module, a distributed foaming module, a shut-off valve and a console; the first interface of the asphalt tank and the asphalt pump The feed end is communicated, the discharge end of the asphalt pump is communicated with the feed end of the centralized foaming module, the discharge end of the centralized foam module is communicated with the feed end of the distributed foaming module, the The discharge end of the distributed foaming module is communicated with the second interface of the asphalt tank, and a stop valve is installed on the pipeline between the discharge end of the distributed foaming module and the second interface of the asphalt tank; the asphalt tank , asphalt pump, centralized foaming module, distributed foaming module and shut-off valve are all connected to the operating table. 2.根据权利要求1所述的沥青发泡装置,其特征在于:所述集中式发泡模块包括第一发泡仓、第一水泵、第一温度控制组件和两端封闭的螺旋管道;所述第一发泡仓的进料端与沥青泵的出料端连通,所述第一发泡仓的出料端与分布式发泡模块的进料端连通,所述螺旋管道设置于第一发泡仓中,且第一发泡仓的进料端通过螺旋管道的外壁与第一发泡仓的出料端连通,所述第一发泡仓具有第一进水口,所述第一水泵与第一进水口连通,所述第一温度控制组件安装于第一发泡仓中;所述第一温度控制组件和第一水泵均与操作台连接。2 . The asphalt foaming device according to claim 1 , wherein the centralized foaming module comprises a first foaming bin, a first water pump, a first temperature control component and a helical pipe with closed ends; 3 . The feed end of the first foaming bin is communicated with the discharge end of the asphalt pump, the discharge end of the first foam bin is communicated with the feed end of the distributed foaming module, and the spiral pipeline is arranged on the first In the foaming chamber, the feeding end of the first foaming chamber is communicated with the discharging end of the first foaming chamber through the outer wall of the spiral pipe, the first foaming chamber has a first water inlet, and the first water pump Connected with the first water inlet, the first temperature control assembly is installed in the first foaming bin; the first temperature control assembly and the first water pump are both connected to the operating table. 3.根据权利要求2所述的沥青发泡装置,其特征在于:所述第一进水口的数量为两个,两个所述第一进水口靠近第一发泡仓的进料端安装,且两个所述第一进水口沿第一发泡仓的中轴线对称设置。3. The asphalt foaming device according to claim 2, wherein the number of the first water inlets is two, and the two first water inlets are installed close to the feed end of the first foaming bin, And the two first water inlets are symmetrically arranged along the central axis of the first foaming bin. 4.根据权利要求2所述的沥青发泡装置,其特征在于:所述第一温度控制组件包括第一温度传感器和第一加热器;所述第一温度传感器设置于第一发泡仓中,所述第一加热器安装于第一发泡仓的内壁;所述第一温度传感器和第一加热器均与操作台连接。4. The asphalt foaming device according to claim 2, wherein the first temperature control component comprises a first temperature sensor and a first heater; the first temperature sensor is arranged in the first foaming bin , the first heater is installed on the inner wall of the first foaming chamber; the first temperature sensor and the first heater are both connected to the operating table. 5.根据权利要求1所述的沥青发泡装置,其特征在于:所述分布式发泡模块包括气泵、第二水泵、第二温度控制组件、第二发泡仓和多个第二发泡组件;所述第二发泡仓中安装有多个依次串联的第二发泡组件,且相邻的第二发泡组件之间相互连通,多个所述第二发泡组件的进气端均与气泵连通,多个所述第二发泡组件的进水端均与第二水泵连通,靠近第二发泡仓进料端的第二发泡组件与集中式发泡模块的出料端连通,靠近第二发泡仓出料端的第二发泡组件与沥青罐的第二接口连通,所述第二发泡仓出料端与沥青罐的第二接口之间的管路上安装有截止阀,所述第二发泡仓中安装有第二温度控制组件;所述第二温度控制组件、气泵和第二水泵均与操作台连接。5. The asphalt foaming device according to claim 1, wherein the distributed foaming module comprises an air pump, a second water pump, a second temperature control component, a second foaming bin and a plurality of second foaming components; a plurality of second foaming components connected in series are installed in the second foaming bin, and the adjacent second foaming components are communicated with each other, and the air inlet ends of the plurality of second foaming components They are all communicated with the air pump, the water inlet ends of the second foaming components are all communicated with the second water pump, and the second foaming components close to the feeding end of the second foaming bin are communicated with the discharging end of the centralized foaming module. , the second foaming component close to the discharge end of the second foaming bin is communicated with the second interface of the asphalt tank, and a stop valve is installed on the pipeline between the discharge end of the second foaming bin and the second interface of the asphalt tank , a second temperature control assembly is installed in the second foaming chamber; the second temperature control assembly, the air pump and the second water pump are all connected with the operating table. 6.根据权利要求5所述的沥青发泡装置,其特征在于:所述第二发泡组件包括发泡腔、气动阀和喷嘴;所述发泡腔具有进气口和第二进水口,所述发泡腔的进气口与气泵连通,所述发泡腔的第二进水口与第二水泵连通,所述发泡腔的底部安装有喷嘴,且喷嘴与发泡腔的腔体连通,所述气动阀安装于喷嘴,所述气动阀与操作台连接;多个发泡腔依次串联,且相邻的两个发泡腔之间相互连通,靠近第二发泡仓进料端的发泡腔与集中式发泡模块的出料端连通,靠近第二发泡仓出料端的发泡腔与沥青罐的第二接口连通。6. The asphalt foaming device according to claim 5, wherein the second foaming component comprises a foaming cavity, a pneumatic valve and a nozzle; the foaming cavity has an air inlet and a second water inlet, The air inlet of the foaming cavity is communicated with the air pump, the second water inlet of the foaming cavity is communicated with the second water pump, the bottom of the foaming cavity is installed with a nozzle, and the nozzle is communicated with the cavity of the foaming cavity , the pneumatic valve is installed on the nozzle, and the pneumatic valve is connected to the operating table; a plurality of foaming cavities are connected in series in sequence, and two adjacent foaming cavities are connected with each other, and the foaming chamber near the feeding end of the second foaming bin is connected to each other. The foam cavity is communicated with the discharge end of the centralized foaming module, and the foam cavity close to the discharge end of the second foaming bin is communicated with the second interface of the asphalt tank. 7.根据权利要求5所述的沥青发泡装置,其特征在于:所述第二温度控制组件包括第二温度传感器和第二加热器;所述第二温度传感器设置于第二发泡仓中,所述第二加热器安装于第二发泡仓的内壁;所述第二温度传感器和第二加热器均与操作台连接。7. The asphalt foaming device according to claim 5, characterized in that: the second temperature control assembly comprises a second temperature sensor and a second heater; the second temperature sensor is arranged in the second foaming bin , the second heater is installed on the inner wall of the second foaming chamber; the second temperature sensor and the second heater are both connected to the operating table. 8.根据权利要求1所述的沥青发泡装置,其特征在于:所述沥青罐的内部安装有第三温度控制组件,第三温度控制组件包括第三温度传感器和第三加热器,第三温度传感器设置于沥青罐中,第三加热器安装于沥青罐的内壁,所述第三传感器和第三加热器与操作台连接。8 . The asphalt foaming device according to claim 1 , wherein a third temperature control assembly is installed inside the asphalt tank, and the third temperature control assembly comprises a third temperature sensor and a third heater, and the third temperature control assembly includes a third temperature sensor and a third heater. The temperature sensor is arranged in the asphalt tank, the third heater is installed on the inner wall of the asphalt tank, and the third sensor and the third heater are connected to the operating table. 9.根据权利要求1所述的沥青发泡装置,其特征在于:所述操作台包括总开关、急停键、沥青循环控制面板、温度控制面板、气泵控制面板、水泵控制面板和发泡控制面板;所述急停键、沥青循环控制面板、温度控制面板、气泵控制面板、水泵控制面板和发泡控制面板均与总开关连接;所述沥青泵和截止阀均与沥青循环控制面板连接,所述沥青罐、集中式发泡模块和分布式发泡模块均与温度控制面板连接,所述集中式发泡模块和分布式发泡模块均与气泵控制面板连接,所述集中式发泡模块和分布式发泡模块均与水泵控制面板连接,所述集中式发泡模块和分布式发泡模块均与发泡控制面板连接。9 . The asphalt foaming device according to claim 1 , wherein the operating console comprises a master switch, an emergency stop button, an asphalt circulation control panel, a temperature control panel, an air pump control panel, a water pump control panel and a foaming control panel. 10 . panel; the emergency stop button, asphalt circulation control panel, temperature control panel, air pump control panel, water pump control panel and foaming control panel are all connected with the master switch; the asphalt pump and the shut-off valve are all connected with the asphalt circulation control panel, The asphalt tank, the centralized foaming module and the distributed foaming module are all connected to the temperature control panel, the centralized foaming module and the distributed foaming module are all connected to the air pump control panel, and the centralized foaming module is connected to the air pump control panel. Both the centralized foaming module and the distributed foaming module are connected to the water pump control panel, and both the centralized foaming module and the distributed foaming module are connected to the foaming control panel. 10.一种基于权利要求1-9中任一项所述的沥青发泡装置的工作方法,其特征在于,包括如下步骤:10. A working method based on the asphalt foaming device according to any one of claims 1-9, characterized in that, comprising the steps of: 将沥青加入沥青罐中,开启沥青罐、第一温度控制组件、第二温度组件、第三温度控制组件和截止阀,进行设定温度调节,使沥青罐和整个循环回路的温度达到设定值;Add the asphalt into the asphalt tank, open the asphalt tank, the first temperature control component, the second temperature component, the third temperature control component and the shut-off valve, and adjust the set temperature to make the temperature of the asphalt tank and the entire circulation loop reach the set value ; 确认整个循环回路温度稳定,设定第一水泵、第二水泵和气压泵的压力值;Confirm that the temperature of the entire circulation loop is stable, and set the pressure values of the first water pump, the second water pump and the air pressure pump; 关闭第一水泵、第二水泵、气泵和截止阀,开启发泡腔的喷嘴,进行沥青喷洒试验,以标定沥青在管路中的流量,从而计算出沥青实际的流量;Turn off the first water pump, the second water pump, the air pump and the shut-off valve, open the nozzle of the foaming chamber, and conduct the asphalt spray test to calibrate the flow rate of the asphalt in the pipeline, so as to calculate the actual flow rate of the asphalt; 打开第一水泵、第二水泵和气泵,根据沥青的实际流量,设定不同的用水量,从而测定沥青的发泡效果;Turn on the first water pump, the second water pump and the air pump, and set different water consumption according to the actual flow of asphalt, so as to measure the foaming effect of asphalt; 当温度、喷射时间、用水量,水压、气压均满足发泡条件后,打开第一水泵、第二水泵和气泵,开启发泡腔的喷嘴,进行发泡工作。When the temperature, injection time, water consumption, water pressure and air pressure all meet the foaming conditions, turn on the first water pump, the second water pump and the air pump, open the nozzle of the foaming chamber, and start the foaming work.
CN201811490710.1A 2018-12-07 2018-12-07 A kind of asphalt foaming apparatus and its working method Pending CN110042728A (en)

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