CN110042360A - Intelligent continuous coating device - Google Patents
Intelligent continuous coating device Download PDFInfo
- Publication number
- CN110042360A CN110042360A CN201910424961.8A CN201910424961A CN110042360A CN 110042360 A CN110042360 A CN 110042360A CN 201910424961 A CN201910424961 A CN 201910424961A CN 110042360 A CN110042360 A CN 110042360A
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- sheet metal
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- vacuum
- discharge chamber
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- 239000011248 coating agent Substances 0.000 title claims abstract description 29
- 238000000576 coating method Methods 0.000 title claims abstract description 29
- 238000004804 winding Methods 0.000 claims abstract description 200
- 239000002184 metal Substances 0.000 claims abstract description 153
- 229910052751 metal Inorganic materials 0.000 claims abstract description 153
- 108091006146 Channels Proteins 0.000 claims abstract description 87
- 238000007747 plating Methods 0.000 claims abstract description 39
- 108090000862 Ion Channels Proteins 0.000 claims abstract description 31
- 102000004310 Ion Channels Human genes 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000009504 vacuum film coating Methods 0.000 claims abstract description 15
- 238000001771 vacuum deposition Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 70
- 239000010959 steel Substances 0.000 claims description 70
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 8
- 238000011017 operating method Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000007888 film coating Substances 0.000 claims 1
- 238000009501 film coating Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010970 precious metal Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
- C23C14/325—Electric arc evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/562—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physical Vapour Deposition (AREA)
Abstract
The present invention relates to a kind of intelligent continuous coating devices, for sheet metal plated film, it include multi sphere ion source, vacuum coating channel and the vacuum film coating mechanism with temperature control, the transmission mechanism for controlling multi sphere ion source respectively by MCU, plating the vacuum of membrane channels, the vacuum film coating mechanism with temperature control and input and output material, the plating membrane channels and unreels module and winding module passes through gate sealed connection.The present invention provides a kind of intelligent continuous coating equipment, metal coiled material ion film plating can be carried out incessantly, it is easy to operate, can serialization scale of mass production, quality is stable, high-efficient.
Description
Technical field
The present invention relates to a kind of intelligent continuous coating devices, are used for sheet metal plated film.
Background technique
It, can be in metal base table to increase the wear-resistant of metal base, corrosion resistance and the beauty for improving metal surface
Plate one layer of wear-resistant, corrosion resistant precious metal film, such as titanium, cobalt, gold, or the carbide or nitrogen of one layer of precious metal of plating in face
Compound.Such as:
Utility model patent number 2012201418919 discloses a kind of continuous coating equipment, includes multi sphere ion source, vacuum holding
It sets, the vacuum film coating mechanism of inlet duct and temperature control device, by the discharge chamber and vacuum for having the feed space of feed inlet, having discharge port
Coating chamber constitutes the sealing space of pressure resistance, and the vacuum film coating chamber both ends are tightly connected with feed space, discharge chamber respectively, described
Vacuum film coating mechanism be located at vacuum film coating chamber, wherein the feed space be equipped with unreeling shaft, unreeling shaft be equipped with braking machine
Structure；The discharge chamber is equipped with Scroll, and Scroll is driven by a motor；Jockey pulley is equipped in the vacuum coating room.The reality
Can carry out metal base ion film plating incessantly with novel continuous coating equipment, and it is easy to operate, process is easy, yield
Greatly, high-efficient, achieve the effect that energy saving.
But above-mentioned technology is designed for horizontal or vertical equipment, is not suitable for serialization large-scale production.
Summary of the invention
It is an object of that present invention to provide a kind of intelligent continuous coating devices.
It is a further object of the present invention to provide a kind of operating methods of above equipment.
The object of the invention is realized by following proposal: a kind of intelligence continuous coating device is used for sheet metal plated film, includes
Multi sphere ion source, vacuum coating channel and the vacuum film coating mechanism with temperature control control multi sphere ion source by MCU respectively, plated film leads to
The transmission mechanism of the vacuum in road, the vacuum film coating mechanism with temperature control and input and output material, the plating membrane channels and unreel module and
Module is wound to be tightly connected by gate, wherein
The plating membrane channels are constituted door frame and are led to by two vertical passages, the horizontal channel being connected to two vertical passages tops
Road, feed inlet be located at one of vertical passage lower part, unreels module by unreeling gate with two or more of longitudinal arrangement
It is tightly connected；Discharge port is located at another vertical passage lower part, passes through winding gate with two or more winding modules of longitudinal arrangement
It is tightly connected, unreels module, winding module and plating membrane channels, vacuum is vented to by vacuum plant, each equal into and out of material mouth
Equipped with transfer bar mechanism；
The transmission mechanism includes chain conveyor, unreels nip rolls, winding nip rolls, drives sheet metal from module is unreeled through doorframe
Shape channel is located in horizontal channel to module, the chain conveyor is wound, and the nip rolls that unreels is located at and unreels module
The top of the vertical passage of connection, the winding nip rolls are located at the top of the vertical passage connecting with winding module, and one section reserved
Sheet metal interlude taken in chain delivery, by unreel nip rolls and winding nip rolls clamp, stretch two ends of reserved sheet metal
Enter in vertical passage, the transmission speed and rotation direction for controlling chain conveyor by MCU, unreeling nip rolls, winding nip rolls make described
Sheet metal transmission speed matched with the charging rate that unreels module and the discharging speed for winding module；
The module that unreels has feed space, the feed space connect vacuum plant, in the feed space be equipped with pre- mandrel and
Unreeling shaft, sheet metal to be plated are involved in unreeling shaft from pre- mandrel under vacuum conditions；
Butt-weld device, it is identical as the quantity for unreeling module, it is located at and each unreel module and corresponding unreel between gate
In butt-joint channel, reserved sheet metal end is pushed into butt-weld device by corresponding push rod, makes to unreel the thin steel to be plated in module
Plate end and reserved sheet metal end be after butt-joint is connect in butt-weld device, sheet metal to be plated through open unreel gate by
Transmission mechanism is brought into plating membrane channels, after completing plated film, is wound by winding module；
The winding module has discharge chamber, which connects vacuum plant, and Scroll is equipped in the discharge chamber, complete
At the sheet metal of plated film by the Vacuum discharge room winding of corresponding guiding push rod push-in；
Cutting mechanism, it is identical as the winding quantity of module, it is located between each winding module and corresponding winding gate
Cut in channel, winding circle number reach be dimensioned after cut by cutting mechanism, close the corresponding winding gate；Complete plated film
Sheet metal cut end and step back under MCU control to vertical passage, by transmission mechanism and another push rod by plated film sheet metal
It cuts end and drives and enter in the discharge chamber of next winding module.
Since the present invention is continuous coating equipment, metal base ion film plating can be carried out incessantly, therefore operate letter
List, yield are big, high-efficient, energy saving.
On the basis of above scheme, the feed space and discharge chamber are round, ellipse or rectangle, the charging
The feed inlet of room is located at pre- mandrel side, and discharge port is located at unreeling shaft side, and unreeling shaft is mounted on not less than round, ellipse, rectangle
The location mid-shaft of feed space；The discharge port of the discharge chamber is located at Scroll side, and Scroll is mounted on not less than round, oval
Shape, rectangle discharge chamber location mid-shaft；The feed inlet of feed space and the discharge port of discharge chamber, it is closed by hermatic door, facilitate operation.
On the basis of above scheme, the pre- mandrel side outer end of the feed space connects vacuum plant, and water is arranged in feed inlet
As butt-joint channel, butt-joint conveyer belt is located in horizontal butt-joint channel in flat channel, butt-weld device and is unreeled gate and is located at level
Butt-joint channel interlude, make reserved sheet metal end pushed by push rod level into butt-weld device unreeled with unreeling shaft it is to be plated
The butt-joint of sheet metal end connection.
On the basis of above scheme, the discharge chamber connects vacuum plant, is arranged between discharge chamber and discharge port horizontal logical
Road as cutting channel, cut conveyer belt be located at it is horizontal cut in channel, cutting means and winding gate are located at horizontal sanction
Interlude is cut through, pushes the sheet metal end of plated film into cutting channel by push rod level.
On the basis of above scheme, the unreeling shaft side outer end of the feed space connects braking mechanism, other side setting
Feed inlet；The Scroll side outer end of the discharge chamber and motor axis connection, the other side are provided with discharge port, are received by being located at
The motor of spool drives metal base winding, does not set in feed space and drives electronic, the synchronism of the rotation without worrying two axis, knot
Structure is simpler, and performance is more stable.
For the yield and efficiency of further expansion equipment of the present invention, the length in vacuum coating channel can also be extended,
On the basis of above scheme, the vacuum coating channel is made of the transmission section sealed connection of several vacuum, and every 1~6m is
One vacuum transmits section.
Vacuum plant, inlet duct, charge valve and temperature control device are set on the vacuum transmission section, controlled by MCU
System operation.
The shell in the vacuum coating channel is made of steel plate splicing, netted reinforcing rib is equipped on the steel plate, for preventing
Only equipment vacuum state run when collapse, wrinkle it is flat.
In the upper end of the vacuum transmission section, several multi sphere ion sources are uniformly installed.
The present invention also provides a kind of operating procedure of continuous coating equipment described in one kind, including it is the preproduction phase, continuous
It unreels and continuously winds, wherein
The preproduction phase: unreel module one, two to N it is corresponding it is all unreel gate with winding module one, two to N it is corresponding
All winding closing gates, plated film channel vent to vacuum, plate membrane channels in one section of reserved sheet metal by unreeling nip rolls and receipts
Entrainment roller clamps, and the end of reserved sheet metal is located at and is unreeled in longitudinal plating membrane channels of module connection, and front end is located at and receives
It rolls up in longitudinal plating membrane channels of module connection；
Described continuously unreels, in the steps below:
(1) it respectively unreels the sheet metal in module and bubble, blowing preparation is exhausted, comprising:
(11) it unreels the sheet metal in module one and bubble, blowing preparation is exhausted；
(111) feed space one for unreeling module one is opened, is put into the pre- mandrel one that volume has sheet metal one, and will be before sheet metal one
End is fixed on unreeling shaft one；
(112) feed space one is closed, the vacuum plant one for unreeling module one starts, until vacuum in feed space one, sheet metal one is certainly
Pre- mandrel a roll enters unreeling shaft and pre-tightens together；
(12) it unreels the sheet metal in module two and bubble, blowing preparation is exhausted；
(121) feed space two for unreeling module two is opened, is put into the pre- mandrel two that volume has sheet metal two, and will be before sheet metal two
End is fixed on unreeling shaft two；
(122) feed space two is closed, the vacuum plant two for unreeling module two starts, until vacuum in feed space two, the sheet metal two
Unreeling shaft two is involved in from pre- mandrel two and is pre-tightened；
To bubble is exhausted in the sheet metal N unreeled in module N, blowing prepares, step is the same as (11) and (12)；
(2) it opens and unreels gate one, vacuum plant one continues working, and keeps vacuum in feed space one and plating membrane channels；
(3) butt-joint in butt-weld device one is connected as one one front end of sheet metal with reserved sheet metal end, at steel plate to be plated
One, comprising:
(31) chain conveyor, unreel nip rolls and winding nip rolls reversing falls back reserved sheet metal, until reserve sheet metal
End is more than to unreel to stop at push rod one, is advisable more than distance no more than the promotion length for unreeling push rod one；
(32) it unreels push rod one and stretches out and reserved sheet metal end push-in is unreeled into channel one be placed on butt-joint conveyer belt one；
(33) butt-joint conveyer belt one, chain conveyor, unreel nip rolls and winding nip rolls reversing falls back reserved sheet metal, up to
Reserved sheet metal end reaches to stop at butt-weld device one；
(34) unreeling shaft one rotates, and one front end of sheet metal is made to advance along butt-joint conveyer belt one, up to one front end of sheet metal and reserves
Sheet metal end connect at butt-weld device one stopping；
(35) butt-weld device one is welded as a whole one front end of sheet metal and reserved sheet metal end to form steel plate one to be plated；
(4) chain conveyor, unreel nip rolls and winding nip rolls rotating forward make steel plate one to be plated plating membrane channels in complete plated film, and
Winding；
(5) when the end of steel plate one to be plated reaches longitudinal plating membrane channels, chain conveyor unreels nip rolls and winding nip rolls reversing and makes
The end of steel plate one to be plated is fallen back, until the end of steel plate one to be plated is more than to unreel to stop at push rod two, is no more than with distance and is put
The promotion length of volume push rod two is advisable, and makes the end of steel plate one to be plated with two front end of sheet metal in feed space two at butt-welding machine two
Connect, forms steel plate two to be plated；Meanwhile the gate one that unreels of feed space one is closed, and is opened feed space one, has been loaded onto sheet metal and existed
New pre- mandrel repeats step (11) and unreels exhaust bubble to the sheet metal of new clothes；
(6) step (5) are repeated to after forming steel plate N to be plated, plated film, winding, until steel plate N-terminal to be plated reaches longitudinal plating membrane channels
When, return step (2)；
(7) it is recycled in step (2) to (6).
On the basis of the above, described continuous winding includes that winding prepares, winds, cutting, in which:
(1) winding prepares: each winding module vacuum pumping, comprising:
(11) the winding gate one for winding module one is closed, and the Scroll of discharge chamber one installs, and closes discharge chamber one, winding
Vacuum plant one is opened, and vacuum in discharge chamber one is kept；
(12) the winding gate two for winding module two is closed, and the Scroll two of discharge chamber two installs, and closes discharge chamber two, is received
It rolls up vacuum plant two to open, keeps vacuum in discharge chamber two；Extremely
(13) the winding gate N for winding module N is closed, and the Scroll N of discharge chamber N is installed, and closes discharge chamber N, and winding is true
Empty device N is opened, and keeps vacuum in discharge chamber N；
(2) it winds, cut, comprising:
(21) the winding gate one for winding module one is opened, and winding vacuum plant one continues working, and keeps discharge chamber one cut
Channel one is connected to plating membrane channels and vacuum；
(22) chain conveyor F, unreel nip rolls D and winding nip rolls E rotating forward make reserved sheet metal front end advance to be more than winding
Stop at one winding of module, is advisable with the push rod length more than length no more than winding push rod one, will be reserved by winding push rod one
The cut channel one in sheet metal front end in the conveyer belt that cuts push in the discharge chamber one of winding module one, until reserved
Sheet metal front end fixes on Scroll one, keeps Scroll one and cuts conveyer belt synchronous rotation, is treated by multi sphere ion source
Steel plate coating operation in the vacuum film coating mechanism with temperature control is plated, continuously predetermined amount is arrived in winding to plated film steel plate one, completes to limit
When length, plated film steel plate is cut by guillotine one and closes winding gate one, discharge chamber one is opened and takes out plated film roll of steel plate, change
New Scroll one closes discharge chamber one, and the exhaust of vacuum plant one is up to vacuum in discharge chamber one；
(23) stay in the plated film steel plate cut in channel one cut end with chain conveyor F, unreel nip rolls D and winding nip rolls E
Reversion, is stepped back after cutting channel one to disengaging, chain conveyor F, is unreeled nip rolls D and winding nip rolls E rotating forward, is driven plated film steel plate
Cut end before along longitudinal direction plated film channel advance to be more than winding two winding of module at stop, be more than length no more than winding push away
The push rod length of bar two is advisable；
(24) the winding gate two for winding module two is opened, and winding vacuum plant two continues working, and keeps discharge chamber two to cut logical
Road two is connected to plating membrane channels and vacuum；Cutting in the cut channel two in end for plated film steel plate is cut into biography by winding push rod two
It send band to push in discharge chamber two, fixes the end that cuts of plated film steel plate on Scroll two, keep Scroll two and cut biography
It send band two to rotate synchronously, plated film steel plate is continuously wound to predetermined amount, is cut by guillotine two and simultaneously closes off winding gate
Two, open discharge chamber two and take out plated film steel plate, change new Scroll two, close discharge chamber two, the exhaust of vacuum plant two until
Vacuum in discharge chamber two；
(25) after completing winding to winding module N, winding module one is returned；
Step (21) to (25) circulation, it is continuous to wind.
The present invention provides a kind of intelligent continuous coating equipments, can carry out metal coiled material ion film plating incessantly,
It is easy to operate, can serialization scale of mass production, quality is stable, high-efficient.
Detailed description of the invention
Fig. 1 is the schematic diagram of front view structure of the present invention；
Fig. 2 is MCU control structure block diagram of the present invention；
Figure label explanation:
A1 --- unreel module one；
A1 --- feed space one；
A11 --- pre- mandrel one；A12 --- unreeling shaft one；A13 --- sheet metal one；
A14 --- vacuum plant one；A15 --- unreel gate one；
A16 --- butt-weld device one；A17 unreels push rod one；
A18 --- butt-joint channel one；A19 --- butt-joint conveyer belt one；
A2 --- unreel module two；
A2 --- feed space two；
A21 --- pre- mandrel two；A22 --- unreeling shaft two；A23 --- sheet metal two；
A24 --- vacuum plant two；A25 --- unreel gate two；
A26 --- butt-weld device two；A27 --- unreel push rod two；
A28 --- butt-joint channel two；A29 --- butt-joint conveyer belt one；
B1 --- winding module one；
B1 --- discharge chamber one；
B11 --- Scroll one；B12 --- winding vacuum plant one；
B13 --- guillotine one；B14 --- winding gate one；
B15 --- cut conveyer belt one；B16 --- cut channel one；
B17 --- winding push rod one；
B2 --- winding module two；
B2 --- discharge chamber two；
B21 --- Scroll two；B22 --- winding vacuum plant two；
B23 --- guillotine two；B24 --- winding gate two；
B25 --- cut conveyer belt two；B26 --- cut channel two；
B27 --- winding push rod two；
C --- plating membrane channels；
C1 --- horizontal channel；C2 --- charging vertical passage；C3 --- rewinding vertical passage；
C1 --- reserved sheet metal；
C11 --- sheet metal to be coated；
C12 --- plated film sheet metal；
D --- unreel nip rolls；E --- winding nip rolls；F --- chain conveyor；
G --- multi sphere ion source；H --- the vacuum film coating mechanism with temperature control.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is the schematic diagram of front view structure of the present invention and Fig. 2 is MCU control structure block diagram of the present invention.
A kind of intelligent continuous coating device of the present embodiment, for using multiple arc vacuum ionic plating film, packet on stainless steel
Containing the multi sphere ion source in existing filming equipment, vacuum coating channel and with the vacuum film coating mechanism of temperature control, feature is: MCU points
It Kong Zhi not multi sphere ion source G, the vacuum of plated film channel C, the vacuum film coating mechanism H with temperature control and the driver for transmitting steel plate
Structure, the plated film channel C and unreel module and winding module pass through gate sealed connection, wherein
What the plated film channel C was connected to by charging vertical passage C2, rewinding vertical passage C3 and with two vertical passage top
Horizontal channel C1 constitutes door frame channel, feed inlet is located at and unreels module one with two of longitudinal arrangement, two A1, A2 are connect into
Expect below vertical passage C2；It is longitudinally logical that discharge port is located at the rewinding connecting with two winding modules one, two B1, B2 of longitudinal arrangement
Below road C3, the sealing for unreeling module one, two A1, A2, winding module one, two B1, B2 and plated film channel C and constituting pressure resistance
Space is vented to vacuum by vacuum plant, is equipped with push rod machine in the corresponding vertical passage entrance of each retractable volume module
Structure；
The transmission mechanism include chain conveyor F, unreel nip rolls D, winding nip rolls E, drive sheet metal from unreel module to
Module is wound, the chain conveyor F is located in horizontal channel, and the nip rolls D that unreels is located at and unreels module one, two
The top of the charging vertical passage C2 of A1, A2 connection, the winding nip rolls E is located to be connect with winding module one, two B1, B2
At the top of rewinding vertical passage C3, one section of reserved sheet metal c1 interlude is on chain conveyor F, by unreeling nip rolls D and winding
Nip rolls E is clamped, and is stretched outside two ends of reserved sheet metal c1 in vertical passage, by MCU control chain conveyor F, unreels nip rolls
D, the transmission speed and direction of travel for winding nip rolls E make the sheet metal transmission speed and charging rate and rolling speed
Match；
As shown in Figure 1, unreeling one A1 of module has one a1 of feed space, the one a1 connection vacuum plant of feed space, one a14, described
Pre- one a11 of mandrel and one a12 of unreeling shaft is equipped in one a1 of feed space, one a13 of sheet metal is under vacuum conditions from pre- one a11 of mandrel
It is involved in one a12 of unreeling shaft, to exclude the bubble on one surface a13 of sheet metal；
One a16 of butt-weld device, is located at that unreel one A1 of module and the corresponding butt-joint for unreeling feed space between one a16 of gate logical
On one a18 of road, one a18 mouthfuls of butt-joint channel, which is correspondingly provided with, unreels one a17 of push rod, and butt-joint conveyer belt is equipped in one a18 of butt-joint channel
One a19；The reserved end sheet metal c1 can be unreeled at one a17 of push rod push-in, one a16 of butt-weld device by corresponding, make to unreel module
One front end a13 of sheet metal in one A1 and the reserved end sheet metal c1 be after butt-joint connect in one a16 of butt-weld device, formation to
Unreel gate one a15 of the plating sheet metal c11 through opening brings plated film channel C by transmission mechanism, after completing plated film, by winding module
Winding.
Unreeling two A2 of module has two a2 of feed space, the two a2 connection vacuum plant of feed space, two a24, in the feed space
Pre- two a21 of mandrel and two a22 of unreeling shaft is equipped in two a2, two a23 of sheet metal is involved in from pre- two a21 of mandrel under vacuum conditions to be put
Two a22 of spool, to exclude the bubble on two surface a23 of sheet metal；
Two a26 of butt-weld device, is located at that unreel two A2 of module and the corresponding butt-joint for unreeling feed space between two a26 of gate logical
On two a28 of road, two mouthfuls of butt-joint channel is corresponding to unreel two a27 of push rod, is equipped with two a29 of butt-joint conveyer belt in two a28 of butt-joint channel；
Feed space one, two a1, a2 structures are identical, and section is ellipse, and the feed inlet of the feed space one, two a1, a2 is located at
Pre- mandrel one, two sides a11, a21, discharge port are located at unreeling shaft one, two or two sides a12, a22, one, two a1, a2 of feed space into
Material mouth is closed by hermatic door, facilitates operation.
The pre- mandrel one, the connection of two outer ends a11, a21 unreel vacuum plant one, two a14, a24, and water is arranged in discharge port
Flat channel, butt-joint conveyer belt one, two a19, a29 are located at horizontal butt-joint channel one, in two a18, a28, butt-weld device one, two
A16, a26 and unreel gate one, two a15, a25 are located at corresponding horizontal butt-joint channel one, two a18, a28 interludes.Horizontal
Butt-joint channel one, two a18, a28, which are designed, can guarantee butt-joint quality.
Winding one B1 of module has one b1 of discharge chamber, which winds one b12 of vacuum plant, goes out in described
Expect to be equipped with one b11 of Scroll in one b1 of room, the sheet metal for completing plated film by corresponding there is guiding to make by reserved sheet metal c1
One b17 of winding push rod is pushed into one b1 of Vacuum discharge room winding；
Cutting mechanism one is one b13 of a guillotine, is located between winding one B1 of module and corresponding one b14 of winding gate
Cut on one b16 of channel, cut to be equipped in one b16 of channel and cut one b15 of conveyer belt, winding circle number reaches be dimensioned after by cutting out
It cuts one b13 of machine to cut, closes corresponding one b14 of winding gate；
The end that cuts of plated film sheet metal c12 is stepped back under MCU control to rewinding vertical passage C3, is pushed away by transmission mechanism and winding
Two b27 of bar, which drives, enters winding two B2 of module.
Winding two B2 of module has two b2 of discharge chamber, which winds two b22 of vacuum plant, goes out in described
Expect to be equipped with two b21 of Scroll in two b2 of room, the sheet metal for completing plated film is true by corresponding guiding push rod winding two b27 of push rod push-in
Empty two b2 of discharge chamber winding；
Cutting mechanism two is two b23 of guillotine, the sanction being located between winding one B1 of module and corresponding winding two b24 of gate
Cut through on two b26, cut to be equipped in two b26 of channel and cut two b25 of conveyer belt, winding circle number reaches be dimensioned after by cutting
Two b23 of machine is cut, and closes corresponding two b24 of winding gate；Complete plated film sheet metal cut end MCU control under step back to
In rewinding vertical passage C3, the end that cuts of sheet metal is driven into winding module one by transmission mechanism and winding one b17 of push rod
B1。
Discharge chamber one, two sections b1, b2 are circle, and Scroll one, two b11, b21 are mounted on not less than axle position in circle
It sets, the discharge port of discharge chamber one, two b1, b2 can be closed by hermatic door, facilitates operation.
Since the present invention can carry out metal base ion film plating incessantly, it is easy to operate, yield is big, it is high-efficient,
Energy conservation, coating quality uniform, controllable.
Braking mechanism can be connected in the unreeling shaft side outer end of the feed space, feed inlet is arranged in pre- mandrel side；It is described
The Scroll side outer end of discharge chamber motor axis connection, the other side can be provided with discharge port, can be by being located at Scroll
Motor drive the winding of plated film sheet metal, which is controlled by MCU, and without the synchronism worrying winding with unreeling, structure is simpler
Single, performance is more stable.
For the yield and efficiency of further expansion equipment of the present invention, the length in vacuum coating channel can also be extended,
On the basis of above scheme, the vacuum coating channel is made of the transmission section sealed connection of several vacuum, and every 1~6m is
One vacuum transmits section, any combination.
Vacuum plant, inlet duct, charge valve and temperature control device are set on the vacuum transmission section, controlled by MCU
System operation.
The shell in the vacuum coating channel is made of steel plate splicing, netted reinforcing rib is equipped on the steel plate, for preventing
Only equipment vacuum state run when collapse, wrinkle it is flat.
In the upper end of the vacuum transmission section, several multi sphere ion sources are uniformly installed.
The operating procedure of the present embodiment, including the preproduction phase, continuously unreel and continuously wind, wherein
The preproduction phase: unreel module one, two A1, A2 it is corresponding it is all unreel gate one, two a15, a25 and winding module
One, the corresponding all winding gates one of two B1, B2, two b14, b24 are closed, and plated film channel C is vented to vacuum, in plated film channel C
One section of reserved sheet metal c1 is clamped by unreeling nip rolls D and winding nip rolls E, and it is longitudinal that the end of reserved sheet metal c1 is located at charging
In channel C 2, the front end of reserved sheet metal c1 is located in rewinding vertical passage C3；
Described continuously unreels, in the steps below:
(1) module one is unreeled, bubble is exhausted in the sheet metal in two A1, A2, blowing prepares, comprising:
(11) it unreels the sheet metal in one A1 of module and bubble, blowing preparation is exhausted；
(111) one a1 of feed space for unreeling one A1 of module is opened, is put into one a11 of pre- mandrel that volume has one a13 of sheet metal, and will be thin
The front end of one a13 of steel plate is fixed on one a12 of unreeling shaft；
(112) one a1 of feed space is closed, one a14 of the vacuum plant starting of one A1 of module is unreeled, until vacuum in one a1 of feed space, thin
One a13 of steel plate is involved in one a12 of unreeling shaft from pre- one a11 of mandrel and pre-tightens；
(12) it unreels the sheet metal in two A2 of module and bubble, blowing preparation is exhausted；
(121) two a2 of feed space for unreeling two A2 of module is opened, is put into two a21 of pre- mandrel that volume has two a23 of sheet metal, and will be thin
The front end of two a23 of steel plate is fixed on two a22 of unreeling shaft；
(122) two a2 of feed space is closed, two a24 of the vacuum plant starting of two A2 of module is unreeled, until vacuum in two a2 of feed space, it should
Two a23 of sheet metal is involved in two a22 of unreeling shaft from pre- two a21 of mandrel and pre-tightens；
(2) it opens and unreels one a15 of gate, one a14 of vacuum plant is continued working, and keeps true in one a1 of feed space and plated film channel C
It is empty；
(3) butt-joint in one a16 of butt-weld device is connected as one one front end a13 of sheet metal with the reserved end sheet metal c1, at
One c11 of steel plate to be plated, comprising:
(31) chain conveyor F, unreel nip rolls D and winding nip rolls E reversing falls back reserved sheet metal c1, until reserve it is thin
The end steel plate c1 is more than to unreel to stop at one a17 of push rod, is advisable with distance no more than the promotion length for unreeling one a17 of push rod；
(32) it unreels one a17 of push rod stretching and the channel a18 that unreels of the reserved end sheet metal c1 push-in level is placed in butt-joint
On conveyer belt a19；
(33) one a19 of butt-joint conveyer belt, chain conveyor F, unreel nip rolls D and winding nip rolls E reversing make reserved sheet metal c1
It falls back, stops at one a16 of butt-weld device until the reserved end sheet metal c1 reaches；
(34) one a12 of unreeling shaft is rotated, and one front end a13 of sheet metal is made to advance along one a19 of butt-joint conveyer belt, until sheet metal one
The front end a13 and the reserved end sheet metal c1 connect stopping at one a16 of butt-weld device；
(35) one a16 of butt-weld device one front end a13 of sheet metal is welded as a whole with the reserved end sheet metal c1 to be formed it is to be plated
Film steel plate c11；
(4) chain conveyor F, unreel nip rolls D and winding nip rolls E rotating forward make steel plate c11 to be coated is completed in plated film channel C plate
Film, and wind；
(5) when the end of one c11 of steel plate to be coated reaches charging vertical passage C2, nip rolls D and winding chain conveyor F, are unreeled
Nip rolls E reversing falls back the end of steel plate c11 to be coated, until the end of steel plate c11 to be coated is more than to unreel at two a27 of push rod
Stop, being advisable with distance no more than the promotion length for unreeling two a27 of push rod, makes end and the feed space two of steel plate c11 to be coated
Two front end a23 of sheet metal connects at two a26 of butt-welding machine in a2, forms new steel plate to be coated；Meanwhile feed space one a1 is put
One a15 of shutter door is closed, and opens one a1 of feed space, has been loaded onto sheet metal in new pre- mandrel one, has been repeated step (11) to new clothes
Sheet metal unreels exhaust bubble；
(6) step (4) are repeated to after forming steel plate Ncn1 to be plated, plated film, winding；
On the basis of the above, the continuous winding includes the following steps:
(1) winding prepares: each winding module vacuum pumping, comprising:
(11) winding one b14 of gate is closed, and the Scroll b11 of one b1 of discharge chamber is installed, and closes one b1 of discharge chamber, and winding is true
Empty one b12 of device is opened, and keeps vacuum in one b1 of discharge chamber；
(12) winding two b24 of gate is closed, and two b21 of Scroll of two b2 of discharge chamber is installed, and closes one b2 of discharge chamber, winding
Two b22 of vacuum plant is opened, and keeps vacuum in two b2 of discharge chamber；
(2) it winds, cut, comprising:
(21) winding one b14 of gate is opened, and winding one b12 of vacuum plant is continued working, and holding cuts one b16 of channel and plated film is logical
Road rewinding vertical passage C3 connection and vacuum；
(22) chain conveyor F, unreel nip rolls D and winding nip rolls E rotating forward make the reserved front end sheet metal c1 advance to be more than receive
It rolls up and stops at one B1 winding of module, be advisable with the push rod length more than length no more than winding one b17 of push rod, by winding push rod one
The conveyer belt b15 that cuts in reserved cut one b16 of channel in the front end sheet metal c1 is pushed to going out for winding one B1 of module by b17
Expect in one b1 of room, until the reserved front end sheet metal c1 fixes on one b11 of Scroll, keeps one b11 of Scroll and cut biography
Band b15 is sent to rotate synchronously, multi sphere ion source and the vacuum film coating mechanism operation with temperature control carry out plated film to one c11 of steel plate to be plated
Predetermined amount is arrived in continuous winding afterwards, when completing limit length, cuts plated film steel plate by one b13 of guillotine and closes winding gate one
b14；
(23) it opens one b1 of discharge chamber and takes out plated film roll of steel plate, change new Scroll one, close one b1 of discharge chamber, vacuum plant
One b12 exhaust is up to vacuum in one b1 of discharge chamber；
(24) plated film sheet metal is cut after end steps back to disengaging under MCU control and cut one b16 of channel, chain conveyor F, is put
Entrainment roller D and winding nip rolls E rotate forward, make plated film steel plate cut end advance to be more than winding two B2 winding of module at stop, with
Push rod length more than length no more than winding two b27 of push rod is advisable, and winding two b24 of gate is opened, and two b22 of vacuum plant continues
Work keeps two b2 of discharge chamber to be connected to simultaneously vacuum with plating membrane channels rewinding vertical passage C3；By two b27 of winding push rod by coating steel
The end that cuts of plate is pushed in two b2 of discharge chamber of winding two B2 of module by cutting cut conveyer belt b25 in two b26 of channel, plating
The end that cuts of film steel plate fixes on two b21 of Scroll, keeps two b21 of Scroll and cuts two b25 of conveyer belt synchronous rotation, right
Plated film steel plate is continuously wound to predetermined amount, is cut by two b23 of guillotine and is simultaneously closed off winding two b14 of gate, open discharging
Two b2 of room takes out plated film steel plate, changes new Scroll two, closes two b2 of discharge chamber, vacuum plant two (b22) exhaust is until go out
Expect room two (b2) interior vacuum；
(25) step (21) to (23) are repeated continuously to wind.
Intelligence continuous coating equipment provided in this embodiment, can carry out metal coiled material ion film plating incessantly, operate
Simply, can serialization scale of mass production, quality is stable, high-efficient.
Claims (10)
1. a kind of intelligence continuous coating device, is used for sheet metal plated film, includes multi sphere ion source, vacuum coating channel and with temperature
The vacuum film coating mechanism of control, it is characterised in that: control multi sphere ion source, the vacuum for plating membrane channels respectively by MCU, with the true of temperature control
The transmission mechanism of empty film-coating mechanism and input and output material, the plating membrane channels and unreel module and winding module pass through gate sealing
Connection, wherein
The plating membrane channels are constituted door frame and are led to by two vertical passages, the horizontal channel being connected to two vertical passages tops
Road, feed inlet be located at one of vertical passage lower part, unreels module by unreeling gate with two or more of longitudinal arrangement
It is tightly connected；Discharge port is located at another vertical passage lower part, passes through winding gate with two or more winding modules of longitudinal arrangement
It is tightly connected, unreels module, winding module and plating membrane channels, vacuum is vented to by vacuum plant, each equal into and out of material mouth
Equipped with transfer bar mechanism；
The transmission mechanism includes chain conveyor, unreels nip rolls, winding nip rolls, drives sheet metal from module is unreeled through doorframe
Shape channel is located in horizontal channel to module, the chain conveyor is wound, and the nip rolls that unreels is located at and unreels module
The top of the vertical passage of connection, the winding nip rolls are located at the top of the vertical passage connecting with winding module, and one section reserved
Sheet metal interlude taken in chain delivery, by unreel nip rolls and winding nip rolls clamp, stretch two ends of reserved sheet metal
Enter in vertical passage, the transmission speed and rotation direction for controlling chain conveyor by MCU, unreeling nip rolls, winding nip rolls make described
Sheet metal transmission speed matched with the charging rate that unreels module and the discharging speed for winding module；
The module that unreels has feed space, the feed space connect vacuum plant, in the feed space be equipped with pre- mandrel and
Unreeling shaft, sheet metal to be plated are involved in unreeling shaft from pre- mandrel under vacuum conditions；
Butt-weld device, it is identical as the quantity for unreeling module, it is located at and each unreel module and corresponding unreel between gate
In butt-joint channel, reserved sheet metal end is pushed into butt-weld device by corresponding push rod, makes to unreel the thin steel to be plated in module
Plate end and reserved sheet metal end be after butt-joint is connect in butt-weld device, sheet metal to be plated through open unreel gate by
Transmission mechanism is brought into plating membrane channels, after completing plated film, is wound by winding module；
The winding module has discharge chamber, which connects vacuum plant, and Scroll is equipped in the discharge chamber, complete
At the sheet metal of plated film by the Vacuum discharge room winding of corresponding guiding push rod push-in；
Cutting mechanism, it is identical as the winding quantity of module, it is located between each winding module and corresponding winding gate
Cut in channel, winding circle number reach be dimensioned after cut by cutting mechanism, close the corresponding winding gate；Complete plated film
Sheet metal cut end and step back under MCU control to vertical passage, by transmission mechanism and another push rod by plated film sheet metal
It cuts end and drives and enter in the discharge chamber of next winding module.
2. continuous coating equipment according to claim 1, it is characterised in that: the feed space and discharge chamber is circle
Shape, ellipse or rectangle, the feed inlet of the feed space are located at pre- mandrel side, and discharge port is located at unreeling shaft side, unreeling shaft peace
Mounted in the location mid-shaft not less than round, ellipse, rectangle feed space；The discharge port of the discharge chamber is located at Scroll side,
Scroll is mounted on not less than round, ellipse, rectangle discharge chamber location mid-shaft；The discharging of the feed inlet and discharge chamber of feed space
Mouthful, it is closed by hermatic door.
3. continuous coating equipment according to claim 1 or 2, it is characterised in that: the pre- mandrel side of the feed space
Outer end connects vacuum plant, and horizontal channel is arranged in feed inlet, and butt-joint conveyer belt is located in horizontal butt-joint channel, butt-weld device and
Unreel gate and be located at horizontal butt-joint channel interlude, make reserved sheet metal end by push rod level push into butt-weld device with
The butt-joint connection in sheet metal end to be plated that unreeling shaft unreels.
4. continuous coating equipment according to claim 1 or 2, it is characterised in that: the discharge chamber connects vacuum holding
Set, horizontal channel be set between discharge chamber and discharge port, cut conveyer belt be located at it is horizontal cut in channel, cutting means and winding
Gate be located at it is horizontal cut channel interlude, push the sheet metal end of plated film into cutting channel by push rod level.
5. continuous coating equipment according to claim 1, it is characterised in that: the vacuum coating channel is by several
Vacuum transmits section and is tightly connected composition, and every 1~6m is that a vacuum transmits section.
6. continuous coating equipment according to claim 5, it is characterised in that: be arranged on the vacuum transmission section
Vacuum plant, inlet duct, charge valve and temperature control device.
7. continuous coating equipment according to claim 1 or 5, it is characterised in that: outside the vacuum coating channel
Shell is made of steel plate splicing, is equipped with netted reinforcing rib on the steel plate.
8. a kind of continuous coating equipment according to claim 5, it is characterised in that: in the vacuum transmission section
Upper end is uniformly equipped with several multi sphere ion sources.
9. according to claim 1 to 8 a kind of described in any item operating procedures of continuous coating equipment, it is characterised in that:
Including the preproduction phase, continuously unreels and continuously winds, wherein
The preproduction phase: unreel module one, two to N it is corresponding it is all unreel gate with winding module one, two to N it is corresponding
All winding closing gates, plated film channel vent to vacuum, plate membrane channels in one section of reserved sheet metal by unreeling nip rolls and receipts
Entrainment roller clamps, and the end of reserved sheet metal is located at and is unreeled in longitudinal plating membrane channels of module connection, and front end is located at and receives
It rolls up in longitudinal plating membrane channels of module connection；
Described continuously unreels, in the steps below:
(1) it respectively unreels the sheet metal in module and bubble, blowing preparation is exhausted, comprising:
(11) it unreels the sheet metal in module one and bubble, blowing preparation is exhausted；
(111) feed space one for unreeling module one is opened, is put into the pre- mandrel one that volume has sheet metal one, and will be before sheet metal one
End is fixed on unreeling shaft one；
(112) feed space one is closed, the vacuum plant one for unreeling module one starts, until vacuum in feed space one, sheet metal one is certainly
Pre- mandrel a roll enters unreeling shaft and pre-tightens together；
(12) it unreels the sheet metal in module two and bubble, blowing preparation is exhausted；
(121) feed space two for unreeling module two is opened, is put into the pre- mandrel two that volume has sheet metal two, and will be before sheet metal two
End is fixed on unreeling shaft two；
(122) feed space two is closed, the vacuum plant two for unreeling module two starts, until vacuum in feed space two, the sheet metal two
Unreeling shaft two is involved in from pre- mandrel two and is pre-tightened；
To bubble is exhausted in the sheet metal N unreeled in module N, blowing prepares, step is the same as (11) and (12)；
(2) it opens and unreels gate one, vacuum plant one continues working, and keeps vacuum in feed space one and plating membrane channels；
(3) butt-joint in butt-weld device one is connected as one one front end of sheet metal with reserved sheet metal end, forms steel to be plated
Plate one, comprising:
(31) chain conveyor, unreel nip rolls and winding nip rolls reversing falls back reserved sheet metal, until reserve sheet metal
End is more than to unreel to stop at push rod one, and the promotion length for unreeling push rod one is no more than more than distance；
(32) it unreels push rod one and stretches out and reserved sheet metal end push-in is unreeled into channel one be placed on butt-joint conveyer belt one；
(33) butt-joint conveyer belt one, chain conveyor, unreel nip rolls and winding nip rolls reversing falls back reserved sheet metal, up to
Reserved sheet metal end reaches to stop at butt-weld device one；
(34) unreeling shaft one rotates, and one front end of sheet metal is made to advance along butt-joint conveyer belt one, up to one front end of sheet metal and reserves
Sheet metal end connect at butt-weld device one stopping；
(35) butt-weld device one is welded as a whole one front end of sheet metal and reserved sheet metal end to form steel plate one to be plated；
(4) chain conveyor, unreel nip rolls and winding nip rolls rotating forward make steel plate one to be plated plating membrane channels in complete plated film, and
Winding；
(5) when the end of steel plate one to be plated reaches longitudinal plating membrane channels, chain conveyor unreels nip rolls and winding nip rolls reversing and makes
The end of steel plate one to be plated is fallen back, until the end of steel plate one to be plated is more than to unreel to stop at push rod two, is no more than with distance and is put
The promotion length of volume push rod two is advisable, and makes the end of steel plate one to be plated with two front end of sheet metal in feed space two at butt-welding machine two
Connect, forms steel plate two to be plated；Meanwhile the gate one that unreels of feed space one is closed, and is opened feed space one, has been loaded onto sheet metal and existed
New pre- mandrel repeats step (11) and unreels exhaust bubble to the sheet metal of new clothes；
(6) step (5) are repeated to after forming steel plate N to be plated, plated film, winding, until steel plate N-terminal to be plated reaches longitudinal plating membrane channels
When, return step (2)；
(7) it is recycled in step (2) to (6).
10. a kind of operating procedure of continuous coating equipment according to claim 9, it is characterised in that: described is continuous
Winding includes that winding prepares, winds, cuts, in which:
(1) winding prepares: each winding module places Scroll, vacuum pumping, comprising:
(11) the winding gate one for winding module one is closed, and the Scroll of discharge chamber one installs, and closes discharge chamber one, winding
Vacuum plant one is opened, and vacuum in discharge chamber one is kept；
(12) the winding gate two for winding module two is closed, and the Scroll two of discharge chamber two installs, and closes discharge chamber two, is received
It rolls up vacuum plant two to open, keeps vacuum in discharge chamber two；Extremely
(13) the winding gate N for winding module N is closed, and the Scroll N of discharge chamber N is installed, and closes discharge chamber N, and winding is true
Empty device N is opened, and keeps vacuum in discharge chamber N；
It is (2) described to wind, cut, comprising:
(21) the winding gate one for winding module one is opened, and winding vacuum plant one continues working, and keeps discharge chamber one cut
Channel one is connected to plating membrane channels and vacuum；
(22) chain conveyor F, unreel nip rolls D and winding nip rolls E rotating forward make reserved sheet metal front end advance to be more than winding
Stop at one winding of module, is advisable with the push rod length more than length no more than winding push rod one, will be reserved by winding push rod one
The cut channel one in sheet metal front end in the conveyer belt that cuts push in the discharge chamber one of winding module one, until reserved
Sheet metal front end fixes on Scroll one, keeps Scroll one and cuts conveyer belt synchronous rotation, is treated by multi sphere ion source
Steel plate coating operation in the vacuum film coating mechanism with temperature control is plated, continuously predetermined amount is arrived in winding to plated film steel plate one, completes to limit
When length, plated film steel plate is cut by guillotine one and closes winding gate one, discharge chamber one is opened and takes out plated film roll of steel plate, change
New Scroll one closes discharge chamber one, and the exhaust of vacuum plant one is up to vacuum in discharge chamber one；
(23) stay in the plated film steel plate cut in channel one cut end with chain conveyor F, unreel nip rolls D and winding nip rolls E
Reversion, is stepped back after cutting channel one to disengaging, chain conveyor F, is unreeled nip rolls D and winding nip rolls E rotating forward, is driven plated film steel plate
Cut end before along longitudinal direction plated film channel advance to be more than winding two winding of module at stop, be more than length no more than winding push away
The push rod length of bar two is advisable；
(24) the winding gate two for winding module two is opened, and winding vacuum plant two continues working, and keeps discharge chamber two cut
Channel two is connected to plating membrane channels and vacuum；Plated film steel plate is cut into cutting in the cut channel two in end by winding push rod two
Conveyer belt pushes in discharge chamber two, fixes the end that cuts of plated film steel plate on Scroll two, keeps Scroll two and cut
Conveyer belt two rotates synchronously, and continuously winds plated film steel plate to predetermined amount, is cut by guillotine two and simultaneously close off winding lock
Door two opens discharge chamber two and takes out plated film steel plate, change new Scroll two, closes discharge chamber two, and vacuum plant two is vented directly
Vacuum in discharge chamber two；
(25) after completing winding to winding module N, winding module one is returned；
Step (21) to (25) circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910424961.8A CN110042360A (en) | 2019-05-21 | 2019-05-21 | Intelligent continuous coating device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910424961.8A CN110042360A (en) | 2019-05-21 | 2019-05-21 | Intelligent continuous coating device |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5951835A (en) * | 1996-03-18 | 1999-09-14 | Matsushita Electric Industrial Co., Ltd. | Continuous vacuum processing apparatus |
| CN202558929U (en) * | 2012-04-06 | 2012-11-28 | 上海千达不锈钢有限公司 | Continuous film coating device |
| CN210193991U (en) * | 2019-05-21 | 2020-03-27 | 应净球 | Intelligent continuous coating equipment |
-
2019
- 2019-05-21 CN CN201910424961.8A patent/CN110042360A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5951835A (en) * | 1996-03-18 | 1999-09-14 | Matsushita Electric Industrial Co., Ltd. | Continuous vacuum processing apparatus |
| CN202558929U (en) * | 2012-04-06 | 2012-11-28 | 上海千达不锈钢有限公司 | Continuous film coating device |
| CN210193991U (en) * | 2019-05-21 | 2020-03-27 | 应净球 | Intelligent continuous coating equipment |
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