CN110041064A - Low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value and preparation method thereof - Google Patents

Low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value and preparation method thereof Download PDF

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CN110041064A
CN110041064A CN201910307825.0A CN201910307825A CN110041064A CN 110041064 A CN110041064 A CN 110041064A CN 201910307825 A CN201910307825 A CN 201910307825A CN 110041064 A CN110041064 A CN 110041064A
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base
impedance value
magnetic bead
additive
low temperature
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邹文轩
邹家昊
邹家轩
刘润生
曹淑松
曹卜文
程倩雯
赵远东
左冬阳
杜亚男
杜欣洁
邹金彪
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Linyi Chenghe Information Technology Co Ltd
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    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
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    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/34Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
    • H01F1/36Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites in the form of particles
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    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
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Abstract

Low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value and preparation method thereof, formula include base-material and additive, wherein base-material, in mass ratio, Fe2O355.0~70.0%, NiO 5.0~15.0%, ZnO 15~25.0%, CuO 3~8%;Additive, in terms of base-material gross mass, Bi2O31.0~3.0%, Co3O40.1~1.0%, MoO30.05~0.3%, MnO20.1-0.3%;La2O30.1-0.5%.The powder is mixed by base-material, is dried, pre-burning, and additive is then added, and base-material and additive are mixed dries pulverizing.Magnetic bead powder similar with other of powder production is compared, and under same design circle number and manufacturing conditions, impedance value is higher than other powders by 20%.

Description

The low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value and its preparation Method
Technical field
The present invention relates to ferrite powder, the ferrite powder and the preparation that make universal Stacked magnetic bead are referred in particular to Method.
Background technique
With the production of laminated chip inductor/magnetic bead maturation with it is perfect, market sale price is lower and lower, 2008, The magnetic bead selling price of single only 1608 sizes is 0.03 yuan/, and present selling price only had 0.008 yuan/, than 2008 Selling price reduces by 73.3%;Although the raising of qualification rate is carried out in mature production technology stabilized zone, the amplitude of price reduction is much big Improving bring cost in qualification rate reduces space, and production cost pressure is high, is badly in need of researching and developing a powder, in device detection frequency Impedance value is relatively high under 100MHz, to reduce the design circle number of magnetic bead, to reduce silver-colored consumption, reduces material cost;Design circle Several reductions improve production efficiency, to reduce the electricity charge and cost of labor.
Summary of the invention
The object of the present invention is to provide a kind of low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value and Preparation method, the magnetic bead of ferrite powder preparation, design circle number is small, and the consumption of material-silver is small in electrode, reduces material Cost improves production efficiency.
To achieve the above object, technical solution provided by the invention is that a kind of Stacked magnetic bead high impedance value low temperature is total Soft ferromagnetic powder is burnt, formula includes base-material and additive, wherein base-material, in mass ratio, Fe2O355.0~70.0%, NiO 5.0~15.0%, ZnO 15~25.0%, CuO 3~8%;Additive, in terms of base-material gross mass, Bi2O31.0~ 3.0%, Co3O40.1~1.0%, MoO30.05~0.3%, MnO20.1-0.3%;La2O30.1-0.5%.
The present invention also provides the Stacked magnetic bead preparation method of low temperature co-fired soft ferromagnetic powder, step packets It includes: 1) accurately being weighed according to the proportion of base-material each component;2) it is gone according to base-material dry powder and the weight ratio 1:1.3 of deionized water addition Ionized water is stirred to form base-material slurry, and D50=0.8-1.2 microns of granularity requirements, D90 is less than 2.0 microns;It 3) will preparation Base-material slurry drying, water content≤0.6% after drying;4) base-material pre-burning, by the base-material pre-burning after drying, calcined temperature 800 DEG C -900 DEG C, keep the temperature 2-5 hours;5) in terms of base-material quality, according to additive mass ratio, additive each component is weighed;6) will Base-material is mixed with additive after pre-burning, and deionized water is added according to the weight ratio of dry powder after mixing and deionized water 1:1.3 and stirs Mixing is mixed, D50=0.8-1.2 microns of granularity requirements, D90 is less than 2.0 microns;7) finished product drying: water content after drying≤ 0.6%;8) it pulverizes and sieves to obtain finished product.
The drying temperature 200-250 degree of the step 3) and step 7).
Step 2) and step 6) mixing and ball milling, material: ball: water ratio=3:1:1.3,250 revs/min of rotational speed of ball-mill, ball milling Mode rotates forward 30 minutes, then inverts 30 minutes.
Step 8) pulverizes and sieves mesh number as 40-80 mesh.
Ferrite powder prepared by the present invention improves the electromagnetic performance of powder by adding suitable additive: magnetic permeability μ ' =100/200/300 (1MHz, 500mV).Quality factor: Q is in 80 or more (1MHz, 500mV).Sintering temperature: 900 degree of heat preservations. Rush of current: after 5A rush of current, magnetic conductivity change rate is less than 15%.Direct current biasing: testing under 3A electric current, magnetic conductivity change rate Less than 90%.Impedance value under powder magnet ring 40MHZ: when magnetic conductivity 100, impedance value minimum 2800;When magnetic conductivity 150, impedance value Minimum 2000;When magnetic conductivity 200, impedance value minimum 2000;When magnetic conductivity 250, impedance value minimum 1500;When magnetic conductivity 300, resistance Anti- value minimum 1500.Magnetic bead powder similar with other of powder production is compared, under same design circle number and manufacturing conditions, Impedance value is higher than other powders by 20%.
Detailed description of the invention
Fig. 1, SH1/SH2/SH3 magnetic conductivity -- frequency curve.
Fig. 2, SH1/SH2/SH3 quality factor -- frequency curve.
Fig. 3, SH1/SH2/SH3 impedance Z -- frequency curve.
Fig. 4, SH4/SH5 magnetic conductivity -- frequency curve.
Fig. 5, SH4/SH5 quality factor -- frequency curve.
Fig. 6, SL4/SL5/SL6 impedance Z -- frequency curve.
Fig. 7, SH1/SH2/SH3/SH4/SH5 magnetic conductivity-rush of current curve.
Fig. 8, SH1/SH2/SH3/SH4/SH5 magnetic conductivity-tributary offset change curve
Fig. 9, SH1 electromicroscopic photograph, crystal grain are 3 microns maximum.
Figure 10, SH2 electromicroscopic photograph, crystal grain are 5 microns maximum.
Figure 11, SH3 electromicroscopic photograph, crystal grain are 2 microns maximum.
Figure 12, SH4 electromicroscopic photograph, crystal grain are 5 microns maximum.
Figure 13, SH5 electromicroscopic photograph, crystal grain are 5 microns maximum.
Specific embodiment
The present invention relates to chemical reagent purity requirement: di-iron trioxide Fe2O3>=99.2%, D50≤15.0 are micro- Rice, nickel protoxide NiO >=75%, D50≤10.0 micron, copper oxide CuO >=70%, D50≤20.0 micron, zinc oxide ZnO >= 97.7%, D50≤1.0 micron, bismuth oxide Bi2O3>=99%, D50≤5.0 micron, cobaltosic oxide >=95%, D50≤ 10.0 microns, molybdenum oxide >=99%, D50≤3.0 micron;Manganese dioxide >=70%, D50≤10.0 micron;Lanthanum sesquioxide >= 99%, D50≤5.0 micron.
The low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value of the invention, formula include base-material and Additive, wherein base-material, in mass ratio, Fe2O3(di-iron trioxide) 55.0~70.0%, NiO (nickel oxide) 5.0~ 15.0%, ZnO (zinc oxide) 15~25.0%, CuO3~8%;Additive, in terms of base-material gross mass, Bi2O3(bismuth oxide) 1.0~3.0%, Co3O4(cobaltosic oxide) 0.1~1.0%;MoO3(molybdenum oxide) 0.05~0.3%;MnO2(manganese dioxide) 0.1-0.3%;La2O3(lanthanum sesquioxide) 0.1-0.5%.
The preparation method of the low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value of the invention, step It include: 1) accurately to be weighed according to the proportion of base-material each component;2) deionized water is added in the base-material dry powder prepared to be stirred Base-material slurry is formed, D50=0.8-1.2 microns of granularity requirements, D90 is less than 2.0 microns;3) the base-material slurry filters pressing of preparation is dried It is dry, moisture content≤0.6% after drying;4) base-material pre-burning 800 DEG C -900 DEG C of calcined temperature, protects the base-material pre-burning after drying It is 2-5 hours warm;5) in terms of base-material quality, according to additive mass ratio, additive each component is weighed;6) by base-material after pre-burning with add After adding agent to mix, deionized water is added and is stirred, D50=0.8-1.2 microns of granularity requirements, D90 is less than 2.0 microns;7) it dries It is dry, water content≤0.6% after drying;8) it pulverizes and sieves to obtain finished product.
Step 2) and step 6) mixing and ball milling, material: ball: water ratio=3:1:1.3,250 revs/min of rotational speed of ball-mill, ball milling Mode rotates forward 30 minutes, then inverts 30 minutes.Step 8) pulverizes and sieves mesh number as 40-80 mesh.The baking of step 3) and step 7) Dry temperature 200-250 degree.
Carry out the technical solution that the present invention will be described in detail below by way of specific embodiment.
Table one: each group distribution ratio of embodiment 1 to embodiment 5
Table one is embodiment 1 to the base-material each component of embodiment 5 and the specific formula of additive each component, according to embodiment 1 prepares powder to the formula of embodiment 5, since the process of preparing of embodiment 1 to embodiment 5 is identical, thus, it is only required to press The ingredient of each embodiment is weighed according to the proportion of table one, is then prepared by identical processing step.
It is specific the preparation method is as follows:
1) according to the base-material each component formula of each embodiment of table one, base-material is weighed, weighs electronic scale precision ± 1 gram;Match Material total weight is 200g;
2) base-material is ground: ingredient being put into planetary mills ball grinder and is ground 4 hours, expect: ball: water ratio=3:1:1.3 is ground Granularity D50=0.8-1.2 microns after mill, D90 is less than 2.0 microns;250 revs/min of revolving speed of grinding, lapping mode rotate forward 30 points Then clock inverts 30 minutes;Mill is made using zirconia ball to be situated between, and using the good advantage of the wearability of zirconia ball, is reduced in formula The incorporation of other impurities;
3) base-material is dried: the satisfactory slurry of granularity is put into stainless steel disc, is dried in evaporating moisture content in drying box, 200-250 DEG C of drying temperature selection, the time 5 hours, water content≤0.6% after drying;
4) base-material pulverizes and sieves: base-material crosses 40 meshes using electronic broken crusher machine after drying, and the purpose is to improve production Efficiency;
5) base-material pre-burning crushes: smashed base-material powder being put into corundum-mullite sagger and carries out pre-burning;Pre-burning is selected Na Bore batch-type furnace, 900 degree of temperature heat preservations, 5 hours progress synthesis in solid state cross 40 meshes using electronic broken crusher machine after synthesis;
6) finished product ingredient: weighing 100 grams of the base-material after pre-burning pulverizes and sieves, according to the corresponding additive group of each embodiment Part and ratio carry out weighing addition, electronic scale precision: ± 0.01 gram;
7) finished product is ground: base-material and additive are put into planetary mills ball grinder, deionized water is added and forms finished product slurry, into It row wet ball-milling 6 hours, 250 revs/min of revolving speed, rotates forward 30 minutes, then inverts 30 minutes;Material: ball: water ratio=3:1:1.3, D50=0.8-1.2 microns;Mill is made using zirconia ball to be situated between, and using the good advantage of the wearability of zirconia ball, reduces its in formula The doping of his impurity;
8) finished product slurry is dried: the satisfactory slurry of granularity being put into stainless steel disc, in evaporating moisture content in drying box Drying;200 DEG C~250 DEG C of drying temperature selection, drying time 5 hours, water content≤0.6% after drying;
9) it crushes: the finished product block after drying being crossed into 40 meshes using electronic broken crusher machine, obtains finished product powder.In order to Performance difference is avoided between batch, in multiple batches of processing, uniform packing is sold again after multiple batches of finished product powder is mixed.
In above-mentioned steps 5) base-material pre-burning crush in, calcined temperature is can control in actual production at 800 DEG C -900 DEG C Between, soaking time was controlled at 2-5 hours.
In step 5) base-material pre-burning crushing and step 9), grinding and sieving crosses grit number general control in 40 mesh.
In the above embodiments, addition bismuth oxide promotes ferrite crystal grains growth, improves magnet as sintering aid Consistency;Cobaltosic oxide is added, impedance value frequency characteristic is changed, improves impedance value under 40MHz, improves quality factor (Q Value);Molybdenum oxide is added, as fine grain agent, improves the sintered crystallization shape of ferrite powder after addition, makes the consistency of crystal grain And uniformity is obviously improved.Manganese dioxide is added, and low 535 degree of fusing point using its, can reduce ferrite sintered temperature, With sintering aid bismuth oxide compound action, it can improve and burn bring abnormal grain growth problem since simple bismuth oxide helps.Three oxygen Change two lanthanums, as material common in microwave ceramic material, we inhibit crystal grain raw using the characteristic of its fusing point high (2315 degree) It is long, improve the uniformity and consistency of ferrite sintered crystallization, improves device reliability.
Using the magnetic bead for the ferrite powder production that the present invention makes, 800 DEG C -900 DEG C of powder calcined temperature, finished product is burnt Junction temperature is 900 DEG C, is realized low temperature co-fired.
Experiment is tested for the property to the ferrite powder that above-described embodiment is prepared.
Magnet ring is examined in production first: 10g dry powder is taken, 3%PVA is added and is granulated, mould specification Φ 20mm × Φ 10mm;Molding Size: outer diameter × internal diameter × thickness=Φ 20mm × Φ 10mm × 3mm;Blank density: 4.0mm ± 0.1g/cm3;Automatic tabletting Molding machine molding, briquetting pressure 10MPa;It examines magnet ring sintering temperature: 900 ± 10 DEG C, keeping the temperature 5 hours, the inspection of import ETH firing ring It surveys, has subtracted heat preservation offset.
Table two, test method and test item.
The detection magnet ring of production is tested for the property according to the test method of table two and test item.Test data such as table Three.
Table three examines magnet ring test data
By above data and each diagram it is found that electromagnetic performance parameter is all satisfied purpose electromagnetic performance requirement.And by number in table According to it is found that the ratio by each ingredient of material of main part adjusts, the impedance value improved under powder magnet ring 40MHz is (corresponding to improve Use impedance value of the powder production magnetic bead at 100MHz), design circle number is reduced, production efficiency is improved, reduces cost;Pass through The application of the addition of additive, especially molybdenum oxide and lanthana reaches grain refinement effect, improves magnetic bead reliability.

Claims (5)

1. a kind of low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value, formula includes base-material and addition Agent, wherein base-material, in mass ratio, Fe2O355.0~70.0%, NiO5.0~15.0%, ZnO15~25.0%, CuO3~ 8%;Additive, in terms of base-material gross mass, Bi2O31.0~3.0%, Co3O40.1~1.0%, MoO30.05~0.3%, MnO20.1-0.3%;La2O30.1-0.5%.
2. the preparation side of the low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value according to claim 1 Method, step include: 1) accurately to weigh according to the proportion of base-material each component;2) deionized water is added in the base-material dry powder prepared It is stirred to form base-material slurry, D50=0.8-1.2 microns of granularity requirements, D90 is less than 2.0 microns;3) base-material of preparation is starched Material drying, water content≤0.6% after drying;4) base-material pre-burning: by the base-material pre-burning after drying, 800 DEG C -900 of calcined temperature DEG C, keep the temperature 2-5 hours;5) in terms of base-material quality, according to additive mass ratio, additive each component is weighed;6) by base after pre-burning After material is mixed with additive, deionized water is added and is stirred, D50=0.8-1.2 microns of granularity requirements, D90 is micro- less than 2.0 Rice;7) finished product drying: water content≤0.6% after drying;8) it pulverizes and sieves to obtain finished product.
3. the preparation side of the low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value according to claim 2 Method, it is characterised in that the drying temperature 200-250 degree of the step 3) and step 7).
4. the preparation side of the low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value according to claim 2 Method, it is characterised in that step 2) and step 6) mixing and ball milling, material: ball: water ratio=3:1:1.3,250 revs/min of rotational speed of ball-mill, Ball milling method rotates forward 30 minutes, then inverts 30 minutes.
5. the preparation side of the low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value according to claim 2 Method, it is characterised in that step 8) pulverizes and sieves mesh number as 40-80 mesh.
CN201910307825.0A 2019-04-17 2019-04-17 Low temperature co-fired soft ferromagnetic powder of Stacked magnetic bead high impedance value and preparation method thereof Pending CN110041064A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113078429A (en) * 2021-03-12 2021-07-06 电子科技大学 Quasi-planar composite substrate microstrip circulator

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