CN110032144B - Cutting bed projection material receiving system and method capable of delaying and synchronously cutting layout - Google Patents

Cutting bed projection material receiving system and method capable of delaying and synchronously cutting layout Download PDF

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Publication number
CN110032144B
CN110032144B CN201910353895.XA CN201910353895A CN110032144B CN 110032144 B CN110032144 B CN 110032144B CN 201910353895 A CN201910353895 A CN 201910353895A CN 110032144 B CN110032144 B CN 110032144B
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cutting
file
projection
material receiving
layout
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CN110032144A (en
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罗俊杰
林世杰
甘田
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Bullmer Electromechanical Technology Co Ltd
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Bullmer Electromechanical Technology Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/4097Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32153Exchange data between user, cad, caq, nc, capp

Abstract

The invention provides a cutting bed projection material receiving system and method capable of synchronously cutting layouts in a delayed mode, and belongs to the technical field of numerical control cutting beds. The problem that cutting pieces on an existing material receiving platform and a projection layout are possibly inconsistent and accordingly accurate material receiving cannot be achieved is solved. This receipts material system includes: the signal switch sends a trigger signal to the cutting bed when the signal switch is started; otherwise, not sending a trigger signal; the cutting bed receives and stores a first cutting file corresponding to the cloth on the current material receiving platform, and sends the first cutting file to the projection device after receiving the trigger signal; otherwise, not sending the first clipping file; the projection device is used for projecting a cutting layout formed by digital-to-analog conversion of the first cutting file to the cloth positioned on the material receiving table in an illumination mode after receiving the first cutting file; otherwise, if the first cutting file is not received, the projection of the current cutting layout is kept not to be switched. The material receiving system has the advantages that the cut pieces on the material receiving table and the projection layout are always kept synchronous and consistent.

Description

Cutting bed projection material receiving system and method capable of delaying and synchronously cutting layout
Technical Field
The invention belongs to the technical field of numerical control cutting beds, and relates to a cutting bed projection material receiving system and method capable of synchronously cutting layouts in a delayed mode.
Background
Cutting is a major process for making a garment, and refers to the process of dividing the fabric into different geometric shapes required for sewing the garment, such as a collar, sleeves … …. These cut pieces of fabric are referred to by the clothing industry as cut pieces. With the increase of labor costs, more and more enterprises use a numerically controlled cutting machine, instead of a manual work, to perform cutting work, the so-called numerically controlled cutting machine, which is a numerically controlled processing equipment with a two-dimensional movable cutter, to cut a fabric according to the geometric shapes of cut pieces expressed by coordinates stored in a computer, and files storing the shape data of these geometric cut pieces are called cutting files, and are generally generated by CAD software.
The cloth used for making the cut pieces is coiled raw material, the coiled cloth is cut into rectangle, and the plurality of layers are overlapped and laid on the workbench, and the process is called laying cloth. The habit in the industry refers to the laid cloth as 'one-bed cloth', and refers to the one-time cutting as cutting one-bed. The required cut pieces are often irregular in shape, which results in scrap, and therefore the cloth is not fully utilized. In order to improve the utilization rate of the cloth, clothing enterprises can lay the cloth longer (generally about 8 meters), so that a plurality of sets of cut pieces of the clothes can be cut from each layer of the cloth. Some of the clothes are large-sized clothes, some of the clothes are small-sized clothes, cut pieces of the clothes with different sizes are mixed together, and the clothes with the same size can be different in batches, so that the cutting file not only comprises the geometric cutting shape of each cut piece, but also comprises information such as the size, the batch, the cloth material and the like corresponding to each cut piece. After cutting, classified material collection is carried out according to size, batch and the like through a material collecting system.
The former material receiving mostly adopts manual work to receive material according to personal experience, but along with the diversified development of clothes styles, the types and shapes of cut pieces are more diversified, and the shapes of a plurality of different cut pieces are very similar, so that the naked eyes are difficult to distinguish according to experience, and different batches of cut pieces with the same shapes still exist on the same cloth, so that the cut pieces cannot be classified and collected according to the shape difference. Therefore, a projection system is introduced afterwards, which projects the information recorded in the cutting file onto the corresponding cut piece on the material receiving table in an illumination manner, the illumination is presented on the cut piece, that is, the cutting layout, which contains the geometric shape and the size, batch and other information of the corresponding cut piece, the optical geometric shape is completely overlapped with the cutting track of the corresponding cut piece, and the content of the size, batch and other information recording the relevant information of the cut piece is also displayed in the geometric shape area, so that the material receiving personnel can conveniently classify, group and collect the cut pieces according to the geometric shape and the recorded information.
The patent discloses a Chinese patent with publication number CN109352724A, entitled method and system for realizing sub-packaging of cut pieces by a cutting bed, which comprises a control terminal and projection equipment, wherein a cutting file is stored in the control terminal, the projection equipment is arranged above a workbench of the cutting bed and connected with the control terminal, and the control terminal controls the projection equipment; the method comprises the following steps: s1, grouping all cut pieces shape data in the cutting file, so that each cut piece shape data contains grouping information; s2, the control terminal reads the grouping identification to obtain the grouping information in the grouping identification; s3, traversing all cut piece shape data in the cut file in sequence, and comparing whether the grouping information of each cut piece shape data is matched with the grouping information of the grouping identification; and S4, if the cut pieces are matched, the projection device irradiates the cut pieces corresponding to the shape data of each cut piece with light, and all the illuminated cut pieces are collected to obtain all the cut pieces of the group, so that sub-packaging is realized. The technical scheme also automatically cuts the layout in real time and synchronously through the projection system to collect all cut pieces in groups, but still has some problems: when the material collecting personnel do not collect the cut pieces on the current material collecting platform in time, a new batch of cloth is cut on the side of the cutting bed (namely, the cutting layout is different from the cutting layout of the cloth on the current material collecting platform), the projection system can automatically update and project the new cutting layout onto the material collecting platform, so that the cut pieces on the material collecting platform are inconsistent with the projected cutting layout, and the material collecting personnel cannot prepare for classified collection of the remaining current cut pieces which are not collected in time.
Disclosure of Invention
The invention aims to solve the technical problems and provides a cutting bed projection material receiving system and a cutting bed projection material receiving method capable of synchronously cutting a layout in a delayed manner.
The purpose of the invention can be realized by the following technical scheme: the utility model provides a but cutting bed projection material collecting system of domain is tailor in step in time delay which characterized in that includes:
the signal switch sends a trigger signal to the cutting bed when the signal switch is started; otherwise, not sending a trigger signal;
the cutting bed receives and stores a first cutting file corresponding to the cloth on the current material receiving platform, and sends the first cutting file to the projection device after receiving the trigger signal; otherwise, not sending the first clipping file;
the projection device is used for performing digital-to-analog conversion on the first cutting file and projecting the first cutting file on the cloth positioned on the material receiving table to form a cutting layout in an illumination mode after receiving the first cutting file; otherwise, if the first cutting file is not received, the projection of the current cutting layout is kept not to be switched.
In the cutting bed projection receiving system capable of synchronously cutting the layout in a delayed manner, the cutting bed comprises a cutting bed control system, the cutting bed control system comprises a first storage unit and a second storage unit, the first storage unit is used for storing a cutting file corresponding to the current cutting bed cutting cloth and defining the cutting file as a second cutting file, the cutting bed control system assigns the second cutting file in the first storage unit to the second storage unit after cutting the current cloth to form the first cutting file, and then receives the next cutting file corresponding to the cloth to be cut and stores the next cutting file in the first storage unit to form a new second cutting file.
In the cutting bed projection material receiving system capable of synchronously cutting the layout in a delayed manner, the cutting bed performs cutting by executing the second cutting file in the first storage unit through the cutting bed control system.
In the cutting bed projection receiving system capable of synchronously cutting the layout in a delayed manner, the first cutting file and the second cutting file respectively comprise a plurality of pieces of cutting information, and each piece of cutting information comprises the type name, the geometric shape, the size information, the batch information and the material quality of the corresponding cutting piece; the cutting layout is a light ray track which is displayed on the material receiving platform in a one-to-one correspondence manner by the cutting piece information in a light projection manner.
In the cutting bed projection material receiving system capable of synchronously cutting the layout in a delayed manner, the signal switch is a touch key or a pressure sensor switch and is arranged on the material receiving platform.
A cutting bed projection material receiving method capable of synchronously cutting a layout in a delayed manner is characterized by comprising the following steps:
s1, providing a signal switch, wherein the signal switch is used for sending a trigger signal to the cutting bed when the signal switch is started; otherwise, not sending a trigger signal;
s2, providing a cutting bed for receiving and storing a first cutting file corresponding to the cloth on the current material receiving platform, and sending the first cutting file to the projection device after receiving the trigger signal; otherwise, not sending the first clipping file;
s3, providing a projection device, and after receiving the first clipping file, performing digital-to-analog conversion on the first clipping file, and projecting a clipping layout formed by the first clipping file in an illumination mode onto a cloth positioned on a material receiving table; otherwise, if the first cutting file is not received, the projection of the current cutting layout is kept not to be switched.
In a cutting bed projection material receiving method capable of delaying and synchronously cutting a layout, the cutting bed in the step S2 includes a cutting bed control system, the cutting bed control system includes a first storage unit and a second storage unit, the first storage unit is used for storing a cutting file corresponding to a current cutting bed cutting cloth and defining the cutting file as a second cutting file, after cutting the current cloth, the cutting bed control system assigns the second cutting file in the first storage unit to the second storage unit to form the first cutting file, and then receives a cutting file corresponding to a next cloth to be cut and stores the second cutting file in the first storage unit to form a new second cutting file.
In the cutting bed projection material receiving method capable of cutting the layout in a delayed and synchronous manner, the cutting bed performs cutting by executing a second cutting file in a first storage unit through a cutting bed control system.
In the cutting bed projection receiving method capable of synchronously cutting the layout in a delayed manner, the first cutting file and the second cutting file respectively comprise a plurality of pieces of cutting information, and each piece of cutting information comprises the type name, the geometric shape, the size information, the batch information and the material quality of the corresponding cutting piece; the cutting layout is a light ray track which is displayed on the material receiving platform in a one-to-one correspondence manner by the cutting piece information in a light projection manner.
In the cutting bed projection material receiving method capable of synchronously cutting the layout in a delayed manner, the signal switch is a touch key or a pressure sensor switch and is arranged on the material receiving platform.
Compared with the prior art, the material receiving system and the method have the following advantages:
1. a signal switch is added, the cutting pieces on the material receiving table and the projected cutting layout can be kept synchronous and consistent all the time by operating the signal switch, so that the material receiving personnel can accurately collect the cutting pieces, and meanwhile, the material receiving personnel only need to trigger the signal switch, so that the operation is more convenient and faster, and the system applicability is stronger;
2. the cutting bed control system is internally provided with a first storage unit and a second storage unit which are respectively used for storing a second cutting file and a first cutting file, the cutting bed always executes the second cutting file when cutting cloth, the projection device always performs projection cutting according to the first cutting file when performing projection cutting layout, the second cutting file always corresponds to the cloth to be cut currently on the cutting bed, and the first cutting file always corresponds to the cloth to be collected currently on the material receiving table, so that the butt joint problem between two different systems of cutting bed cutting and projection of the projection device is well solved, the accuracy of cutting and projection can be ensured, and the application range of the cutting bed and the projection material receiving system is wider; and simultaneously more optional functions are added to the user.
Drawings
FIG. 1 is a schematic block diagram of a projection receiving system of a cutting bed.
FIG. 2 is a flow chart of a projection material receiving method of the cutting bed.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Example one
As shown in fig. 1, the cutting bed projection material receiving system capable of synchronously cutting layout in a delayed manner includes: a signal switch, a cutting bed and a projection device. The signal switch is a touch key or other sensor devices, such as a pressure sensor switch, etc., as long as a trigger signal can be given, and the signal switch is installed on the material receiving platform, which is a touch key in this embodiment. The projection device is a projector apparatus, which is prior art and will not be described in detail. The cutting file is usually generated by CAD software, is manufactured and generated by a plate making link before cloth paving, is conveyed to a cloth paving machine along with a system to pave cloth according to requirements, is cut on a cutting bed, and is projected on a projection device to a convenient material receiving person above a material receiving table through a generated cutting layout to perform classified collection on each cut piece. The cutting file comprises a plurality of pieces of cutting piece information, and each piece of cutting piece information comprises a type name, a geometric shape, size information, batch information, cloth material and the like corresponding to the cutting piece; that is, the content of the description panels can be loaded into the cutting file and then transmitted in each system for each system to use. The cutting layout is a light ray track which is displayed on the material receiving table in a one-to-one correspondence mode through the cut piece information in a light projection mode, and the optical fiber track comprises geometric figures of the outer contour of the cut piece, size information, batch information, cloth material and the like displayed through characters or codes.
The cutting bed comprises a cutting bed control system which is used for cutting the cloth according to cutting information in the cutting file, such as the geometric shape of the cutting piece. The cutting bed control system comprises a first storage unit and a second storage unit, wherein the first storage unit is used for storing a cutting file corresponding to the current cutting bed cutting cloth and defining the cutting file as a second cutting file, after the cutting of the current cloth is finished, the cutting bed control system assigns the second cutting file in the first storage unit to the second storage unit to form the first cutting file, and then receives the cutting file corresponding to the next cloth to be cut and stores the cutting file in the first storage unit to form a new second cutting file. Specifically, after the front cloth is laid, the cloth laying machine sends the cutting file to the cutting bed, the cutting bed stores the cutting file in the first storage unit to define the cutting file as a second cutting file, and after the laid cloth reaches the cutting bed, the cutting bed control system automatically executes the second cutting file in the first storage unit to cut the cloth, so that the cloth and the cutting file are in a correct corresponding relation, and accurate cutting is guaranteed. And after cutting, the cutting bed control system assigns the second cutting file in the first storage unit to the second storage unit and defines the cutting file at the moment as a first cutting file, the first cutting file is transmitted to the projection device in a waiting mode, and only after the current cloth is completely cut, the second cutting file in the first storage unit is assigned to the second storage unit to form the first cutting file. And only after the signal switch is triggered, the signal switch sends a trigger signal to the cutting bed, the first cutting file in the second storage unit in the cutting bed is sent to the projection device, and otherwise, the first cutting file stays in the second storage unit and is not sent to the projection device. For example, after the current cloth is cut by the cutting bed, the second cutting file in the first storage unit is assigned to the second storage unit to form the first cutting file so as to cover the cutting file corresponding to the previous cloth, the first cutting file corresponds to the current cloth at the moment, the current cloth is conveyed to the material receiving platform, but the cutting piece of the previous cloth on the material receiving platform is not completely received, and at the moment, as long as the material receiving personnel does not trigger the signal switch, the projection device of the material receiving platform always forms the cutting layout corresponding to the previous cloth, and the material receiving personnel can continue to receive the material. After the current cloth moves away from the cutting bed toward the material receiving platform, the cutting bed receives the next cloth and the cutting file corresponding to the next cloth and stores the cutting file in the first storage unit to form a new second cutting file, and after the next cloth is in place, the cutting bed can directly execute the new second cutting file in the first storage unit to cut without being interrupted by the condition of receiving the material at the back. After the material collecting personnel finishes collecting the last cloth, the material collecting personnel trigger the signal switch along with the current cloth entering the material collecting platform, the first cutting file corresponding to the current cloth in the second storage unit is sent to the projection device, and the projection device projects the cutting layout corresponding to the current cloth onto the material collecting platform, so that the material collecting personnel can collect the material. The cloth cutting pieces on the material receiving table and the cutting layout projected by the projection device are ensured to be synchronous and consistent through sequential circulation operation, and the accuracy of material receiving is improved. Meanwhile, due to the arrangement of the first storage unit and the second storage unit, a cutting file to be executed by the cutting bed and a cutting file to be projected by the projection device are independently separated, so that the problem of butt joint between two different systems of cutting by the cutting bed and projection by the projection device is well solved, the accuracy of cutting and projection can be ensured, and the application range of the cutting bed and the projection receiving system is wider; and simultaneously more optional functions are added to the user. Meanwhile, the cutting work of the cutting bed is not influenced by the follow-up material receiving progress to be interrupted, so that the working efficiency of the cutting bed is improved.
Example two
As shown in fig. 2, the cutting bed projection receiving method capable of synchronously cutting layout in a delayed manner includes the following steps:
s1, providing a signal switch, wherein the signal switch is used for sending a trigger signal to the cutting bed when the signal switch is started; otherwise, not sending a trigger signal;
s2, providing a cutting bed for receiving and storing a first cutting file corresponding to the cloth on the current material receiving platform, and sending the first cutting file to the projection device after receiving the trigger signal; otherwise, not sending the first clipping file;
s3, providing a projection device, and after receiving the first clipping file, performing digital-to-analog conversion on the first clipping file, and projecting a clipping layout formed by the first clipping file in an illumination mode onto a cloth positioned on a material receiving table; otherwise, if the first cutting file is not received, the projection of the current cutting layout is kept not to be switched.
The cutting bed in step S2 includes a cutting bed control system, where the cutting bed control system includes a first storage unit and a second storage unit, the first storage unit is used to store a cutting file corresponding to the current cutting bed and define the cutting file as a second cutting file, after the cutting bed control system finishes cutting the current fabric, the second cutting file in the first storage unit is assigned to the second storage unit to form a first cutting file, and then the cutting bed control system receives a cutting file corresponding to the next fabric to be cut and stores the cutting file in the first storage unit to form a new second cutting file.
Specifically, the cutting bed performs cutting by executing the second cutting file in the first storage unit through the cutting bed control system. The first cutting file and the second cutting file respectively comprise a plurality of cut piece information, and each cut piece information comprises a type name, a geometric shape, size information, batch information and a fabric material corresponding to the cut piece; the cutting layout is a light ray track which is displayed on the material receiving table in a one-to-one correspondence manner by the cut piece information in a light projection manner. The signal switch is a touch key or a pressure sensor switch and is arranged on the material receiving platform.
The working principle is the same as that of the first embodiment, and is not described herein again.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (8)

1. The utility model provides a but cutting bed projection material collecting system of domain is tailor in step in time delay which characterized in that includes:
the signal switch sends a trigger signal to the cutting bed when the signal switch is started; otherwise, not sending a trigger signal;
the cutting bed receives and stores a first cutting file corresponding to the cloth on the current material receiving platform, and sends the first cutting file to the projection device after receiving the trigger signal; otherwise, not sending the first clipping file;
the projection device is used for performing digital-to-analog conversion on the first cutting file and projecting the first cutting file on the cloth positioned on the material receiving table to form a cutting layout in an illumination mode after receiving the first cutting file; otherwise, if the first cutting file is not received, the projection of the current cutting layout is kept not to be switched;
the cutting bed comprises a cutting bed control system, the cutting bed control system comprises a first storage unit and a second storage unit, the first storage unit is used for storing a cutting file corresponding to the current cutting bed cutting cloth and defining the cutting file as a second cutting file, the cutting bed control system assigns the second cutting file in the first storage unit to the second storage unit after the current cloth is cut to form the first cutting file, and then receives the cutting file corresponding to the next cloth to be cut and stores the cutting file in the first storage unit to form a new second cutting file.
2. The cutting bed projection material receiving system capable of synchronously cutting layouts in a delayed manner according to claim 1, wherein the cutting bed performs cutting by executing the second cutting file in the first storage unit through the cutting bed control system.
3. The cutting bed projection receiving system capable of synchronously cutting the layout in a delayed manner according to claim 1 or 2, wherein the first cutting file and the second cutting file respectively comprise a plurality of pieces of cutting information, and each piece of cutting information comprises a type name, a geometric shape, size information, batch information and a fabric material corresponding to the cutting piece; the cutting layout is a light ray track which is displayed on the material receiving platform in a one-to-one correspondence manner by the cutting piece information in a light projection manner.
4. The projection material receiving system of the cutting bed capable of synchronously cutting the layout in a delayed manner as claimed in claim 3, wherein the signal switch is a touch key or a pressure sensor switch and is installed on the material receiving platform.
5. A cutting bed projection material receiving method capable of synchronously cutting a layout in a delayed manner is characterized by comprising the following steps:
s1, providing a signal switch, wherein the signal switch is used for sending a trigger signal to the cutting bed when the signal switch is started; otherwise, not sending a trigger signal;
s2, providing a cutting bed for receiving and storing a first cutting file corresponding to the cloth on the current material receiving platform, and sending the first cutting file to the projection device after receiving the trigger signal; otherwise, not sending the first clipping file;
s3, providing a projection device, and after receiving the first clipping file, performing digital-to-analog conversion on the first clipping file, and projecting a clipping layout formed by the first clipping file in an illumination mode onto a cloth positioned on a material receiving table; otherwise, if the first cutting file is not received, the projection of the current cutting layout is kept not to be switched;
the cutting bed in step S2 includes a cutting bed control system, where the cutting bed control system includes a first storage unit and a second storage unit, the first storage unit is configured to store a cutting file corresponding to a fabric to be cut by the cutting bed and define the cutting file as a second cutting file, and the cutting bed control system assigns the second cutting file in the first storage unit to the second storage unit after finishing cutting the fabric to form the first cutting file, and then receives a cutting file corresponding to a next fabric to be cut and stores the cutting file in the first storage unit to form a new second cutting file.
6. The cutting bed projection receiving method capable of synchronously cutting layout in a delayed manner according to claim 5, wherein the cutting bed performs cutting by executing the second cutting file in the first storage unit through a cutting bed control system.
7. The projection receiving method of the cutting bed capable of synchronously cutting the layout in a delayed manner according to claim 5 or 6, wherein the first cutting file and the second cutting file respectively comprise a plurality of pieces of cutting information, and each piece of cutting information comprises a type name, a geometric shape, size information, batch information and a material of a fabric corresponding to the cutting piece; the cutting layout is a light ray track which is displayed on the material receiving platform in a one-to-one correspondence manner by the cutting piece information in a light projection manner.
8. The projection material receiving method of the cutting bed capable of synchronously cutting the layout in a delayed manner as claimed in claim 7, wherein the signal switch is a touch key or a pressure sensor switch and is installed on the material receiving platform.
CN201910353895.XA 2019-04-29 2019-04-29 Cutting bed projection material receiving system and method capable of delaying and synchronously cutting layout Active CN110032144B (en)

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