CN110030846A - Three media heat exchangers - Google Patents
Three media heat exchangers Download PDFInfo
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- CN110030846A CN110030846A CN201910283485.2A CN201910283485A CN110030846A CN 110030846 A CN110030846 A CN 110030846A CN 201910283485 A CN201910283485 A CN 201910283485A CN 110030846 A CN110030846 A CN 110030846A
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- tube
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- medium
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- heat exchange
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0461—Combination of different types of heat exchanger, e.g. radiator combined with tube-and-shell heat exchanger; Arrangement of conduits for heat exchange between at least two media and for heat exchange between at least one medium and the large body of fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05383—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0202—Header boxes having their inner space divided by partitions
- F28F9/0204—Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
- F28F9/0214—Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only longitudinal partitions
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明涉及换热领域,提供了一种三介质换热器。该换热器包括两个集流管以及多个换热管,多个换热管沿集流管的高度方向依次设置,相邻两个换热管之间具有间隙以形成第三介质通道;其中一个集流管内设有沿其高度方向延伸的第一竖隔板,以将集流管的内部空间分隔成第一管程和第二管程;另一个集流管内设有沿其高度方向延伸的第二竖隔板,以将集流管的内部空间分隔成第三管程和第四管程;每个换热管包括上扁管以及贴覆在上扁管底面的下扁管;上扁管的两端分别与第一管程和第三管程连通、以形成第一介质通道;下扁管的两端分别与第二管程和第四管程连通、以形成第二介质通道。本发明结构简单、便于制造,能够实现三种介质中任意两种介质的直接换热。
The invention relates to the field of heat exchange and provides a three-medium heat exchanger. The heat exchanger includes two header tubes and a plurality of heat exchange tubes, the plurality of heat exchange tubes are arranged in sequence along the height direction of the header tubes, and a gap is formed between two adjacent heat exchange tubes to form a third medium channel; One of the headers is provided with a first vertical partition extending along its height direction to separate the inner space of the header into a first tube pass and a second tube pass; the other header is provided with a first vertical partition along its height direction The extended second vertical partition plate is used to separate the inner space of the header into a third tube pass and a fourth tube pass; each heat exchange tube includes an upper flat tube and a lower flat tube attached to the bottom surface of the upper flat tube; The two ends of the upper flat tube are respectively communicated with the first tube pass and the third tube pass to form the first medium channel; the two ends of the lower flat tube are respectively communicated with the second tube pass and the fourth tube pass to form the second medium aisle. The present invention is simple in structure and easy to manufacture, and can realize direct heat exchange of any two media among the three media.
Description
技术领域technical field
本发明涉及换热技术领域,尤其涉及一种三介质换热器。The invention relates to the technical field of heat exchange, in particular to a three-medium heat exchanger.
背景技术Background technique
换热器被广泛应用于石油化工、能源、冶金、制冷、核能等工业领域。近年来,随着工业技术的发展,越来越多的场合需要多种介质参与换热,如双热源热泵、空调排风热回收系统、用于数据中心冷却的热管热泵复合空调等。Heat exchangers are widely used in petrochemical, energy, metallurgy, refrigeration, nuclear energy and other industrial fields. In recent years, with the development of industrial technology, more and more occasions require a variety of media to participate in heat exchange, such as dual heat source heat pump, air conditioning exhaust heat recovery system, heat pipe heat pump composite air conditioner for data center cooling, etc.
现有的三介质换热器通常为套管式结构,其主要包括第一介质进口管、第一介质出口管、第二介质进口管、第二介质出口管、内管以及套设在内管外侧的外管,内管的两端分别与第一介质进口管和第一介质出口管连通,外管与内管之间的流道与所述第二介质进口管和第二介质出口管连通。由于内管被第二介质包围,因此流经内管的第一介质无法与外管外部的流体直接进行换热,因此这种换热器只能实现第一介质与第二介质、第二介质与外管外部流体之间的直接换热,而无法实现第一介质与外管外部流体的直接高效换热,进而导致传热效率低、适用范围窄。Existing three-medium heat exchangers are usually of a tubular structure, which mainly includes a first medium inlet pipe, a first medium outlet pipe, a second medium inlet pipe, a second medium outlet pipe, an inner pipe, and a sleeved inner pipe. The outer pipe on the outside, the two ends of the inner pipe are respectively connected with the first medium inlet pipe and the first medium outlet pipe, and the flow channel between the outer pipe and the inner pipe is communicated with the second medium inlet pipe and the second medium outlet pipe . Since the inner tube is surrounded by the second medium, the first medium flowing through the inner tube cannot directly exchange heat with the fluid outside the outer tube, so this heat exchanger can only realize the first medium and the second medium and the second medium. Direct heat exchange with the external fluid of the outer tube cannot achieve direct and efficient heat exchange between the first medium and the external fluid of the outer tube, resulting in low heat transfer efficiency and narrow application range.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种结构简单、易于加工、适用范围广的三介质换热器,实现三种介质中任意两种介质的直接换热。The purpose of the present invention is to provide a three-medium heat exchanger with simple structure, easy processing and wide application range, which can realize direct heat exchange of any two media among the three media.
为实现上述目的,本发明提供了一种三介质换热器,该换热器包括两个集流管以及设置在两个所述集流管之间的多个换热管,多个所述换热管沿所述集流管的高度方向依次设置,相邻两个换热管之间具有间隙以形成第三介质通道;其中一个所述集流管内设有沿其高度方向延伸的第一竖隔板,所述第一竖隔板将所述集流管的内部空间分隔成第一管程和第二管程;另一个所述集流管内设有沿其高度方向延伸的第二竖隔板,所述第二竖隔板将所述集流管的内部空间分隔成第三管程和第四管程;每个所述换热管包括上扁管以及贴覆在所述上扁管底面的下扁管;所述上扁管的两端分别与所述第一管程和所述第三管程连通、以形成第一介质通道;所述下扁管的两端分别与所述第二管程和所述第四管程连通、以形成第二介质通道;所述集流管上设有与所述第一介质通道连通的第一介质进、出口以及与所述第二介质通道连通的第二介质进、出口。In order to achieve the above object, the present invention provides a three-medium heat exchanger, the heat exchanger includes two headers and a plurality of heat exchange tubes arranged between the two headers. The heat exchange tubes are arranged in sequence along the height direction of the headers, and there is a gap between two adjacent heat exchange tubes to form a third medium channel; one of the headers is provided with a first extension extending along its height direction. A vertical partition, the first vertical partition divides the inner space of the header into a first tube side and a second tube side; another header pipe is provided with a second vertical wall extending along its height direction baffle, the second vertical baffle divides the inner space of the header into a third tube pass and a fourth tube pass; each of the heat exchange tubes includes an upper flat tube and a flat tube attached to the upper flat tube. The lower flat tube on the bottom surface of the tube; the two ends of the upper flat tube are respectively communicated with the first tube pass and the third tube pass to form a first medium channel; the two ends of the lower flat tube are respectively connected with the The second pipe side and the fourth pipe side are communicated to form a second medium channel; the header is provided with a first medium inlet and an outlet that communicate with the first medium channel and are connected to the second medium channel. The second medium inlet and outlet communicated with the medium channel.
其中,所述第二管程、所述第一管程、所述第三管程和所述第四管程沿所述换热管的长度方向依次设置。Wherein, the second tube pass, the first tube pass, the third tube pass and the fourth tube pass are arranged in sequence along the length direction of the heat exchange tube.
其中,所述第二管程、所述第一管程、所述第四管程和所述第三管程沿所述换热管的长度方向依次设置。Wherein, the second tube pass, the first tube pass, the fourth tube pass and the third tube pass are arranged in sequence along the length direction of the heat exchange tube.
其中,所述第三介质通道内设有翅片。Wherein, the third medium channel is provided with fins.
其中,所述翅片的纵向截面形状呈锯齿形。Wherein, the longitudinal cross-sectional shape of the fins is zigzag.
其中,所述集流管为椭圆柱,所述椭圆柱的长轴与所述上扁管和所述下扁管的宽度方向平行,且所述上扁管的宽度和所述下扁管的宽度均小于所述椭圆柱的长轴长度。Wherein, the header is an elliptical column, the long axis of the elliptical column is parallel to the width direction of the upper flat tube and the lower flat tube, and the width of the upper flat tube is the same as the width of the lower flat tube. The widths are all smaller than the length of the major axis of the elliptical cylinder.
其中,同一个所述换热管的所述上扁管与所述下扁管一体成型或焊接在一起。Wherein, the upper flat tube and the lower flat tube of the same heat exchange tube are integrally formed or welded together.
其中,所述第一管程内设有N个第一横隔板,N个所述第一横隔板沿所述第一管程的高度方向依次设置、以将所述第一管程由上至下分隔成N+1个第一子管程;所述第三管程内设有N-1个第三横隔板,N-1个所述第三横隔板沿所述第三管程的高度方向依次设置、以将所述第三管程由上至下分隔成N个第三子管程;相邻两个所述第一子管程通过与其连通的所述上扁管与对应的所述第三子管程连通;其中,N≥1;所述第一介质进口与位于所述第一管程最下方的所述第一子管程连通,所述第一介质出口与位于所述第一管程最上方的所述第一子管程连通。Wherein, N first transverse baffles are arranged in the first tube pass, and N first transverse baffles are arranged in sequence along the height direction of the first tube pass, so as to separate the first tube pass from It is divided into N+1 first sub-tube passes from top to bottom; N-1 third transverse baffles are arranged in the third tube pass, and N-1 third transverse baffles are arranged along the third The height directions of the tube passes are arranged in sequence to divide the third tube pass into N third sub-tube passes from top to bottom; the adjacent two first sub-tube passes pass through the upper flat tube that communicates with them. communicates with the corresponding third sub-pipe; wherein, N≥1; the first medium inlet is in communication with the first sub-pipe located at the bottom of the first pipe, and the first medium outlet communicates with the first sub-pipe-pass located at the top of the first pipe-pass.
其中,所述第二管程内设有M个第二横隔板,M个所述第二横隔板沿所述第二管程的高度方向依次设置、以将所述第二管程由上至下分隔成M+1个第二子管程;所述第四管程内设有M-1个第四横隔板,M-1个所述第四横隔板沿所述第四管程的高度方向依次设置、以将所述第四管程由上至下分隔成M个第四子管程;相邻两个所述第二子管程通过与其连通的所述下扁管与对应的所述第四子管程连通;其中,M≥1;所述第二介质进口与位于所述第二管程最上方的所述第二子管程连通,所述第二介质出口与位于所述第二管程最下方的所述第二子管程连通。Wherein, M second diaphragms are arranged in the second pipe pass, and M second transverse diaphragms are arranged in sequence along the height direction of the second pipe pass, so as to separate the second pipe pass from It is divided into M+1 second sub-pipe passes from top to bottom; M-1 fourth transverse baffles are arranged in the fourth pipe pass, and M-1 fourth transverse baffles are arranged along the fourth pipe pass. The height directions of the tube passes are arranged in sequence to divide the fourth tube pass into M fourth sub-tube passes from top to bottom; the adjacent two second sub-tube passes pass through the lower flat tubes communicated with them. communicates with the corresponding fourth sub-pipe; wherein, M≥1; the second medium inlet is in communication with the second sub-pipe located at the top of the second pipe, and the second medium outlet It communicates with the second sub-tube-pass located at the bottom of the second tube-pass.
本发明结构简单,采用现有成熟的微通道换热器加工技术即可加工,便于制造安装。本发明通过采用上扁管和下扁管相互紧贴的换热管,并使相邻两个换热管之间保持间隙形成第三介质通道,就可实现第一介质、第二介质和第三介质两两之间的直接换热,也就是说,同一个换热管中流经其上扁管的第一介质和流经其下扁管的第二介质之间可直接换热,与此同时,流经相邻两个换热管之间的第三介质又会直接与相邻上扁管内的第一介质和相邻下扁管内的第二介质直接换热。另外,本发明通过利用第一竖隔板将其中一个集流管分隔成第一管程和第二管程,利用第二竖隔板将另一个集流管分隔成第三管程和第四管程,就能在不增加集流管的情况下实现第一介质和第二介质独立流动换热。The invention has a simple structure, can be processed by using the existing mature processing technology of micro-channel heat exchanger, and is convenient for manufacture and installation. In the present invention, the first medium, the second medium and the Direct heat exchange between two mediums, that is, direct heat exchange between the first medium flowing through the upper flat tube and the second medium flowing through the lower flat tube in the same heat exchange tube. At the same time, the third medium flowing between two adjacent heat exchange tubes will directly exchange heat with the first medium in the adjacent upper flat tubes and the second medium in the adjacent lower flat tubes. In addition, the present invention divides one of the headers into the first tube pass and the second tube pass by using the first vertical partition plate, and divides the other header tube into the third tube pass and the fourth tube pass using the second vertical partition plate. The tube side can realize the independent flow and heat exchange of the first medium and the second medium without adding a header.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是本发明实施例中的一种三介质换热器的立体图;1 is a perspective view of a three-medium heat exchanger in an embodiment of the present invention;
图2是图1的纵向剖视图;Fig. 2 is the longitudinal sectional view of Fig. 1;
图3是本发明实施例中的一种三介质换热器的正视图;3 is a front view of a three-medium heat exchanger in an embodiment of the present invention;
图4是本发明实施例中的一种三介质换热器的俯视图;4 is a top view of a three-medium heat exchanger in an embodiment of the present invention;
图5是图4在A-A处的剖视图;Figure 5 is a cross-sectional view of Figure 4 at A-A;
图6是图4在B-B处的剖视图;Figure 6 is a cross-sectional view of Figure 4 at B-B;
图7是图4在C处的放大图;Figure 7 is an enlarged view of Figure 4 at C;
图8是本发明实施例中换热管的剖视图;8 is a cross-sectional view of a heat exchange tube in an embodiment of the present invention;
图9是本发明实施例中另一种换热管的剖视图。FIG. 9 is a cross-sectional view of another heat exchange tube in an embodiment of the present invention.
附图标记:Reference number:
1-1、上扁管;1-2、下扁管;2、第三介质通道;3、集流管;1-1, the upper flat tube; 1-2, the lower flat tube; 2, the third medium channel; 3, the collector;
4、第一竖隔板;5、第二竖隔板;6、第一管程;4. The first vertical partition; 5. The second vertical partition; 6. The first pipe pass;
6-1、第一横隔板;6-2、第一子管程;7、第二管程;6-1, the first diaphragm; 6-2, the first sub-pipe; 7, the second pipe;
7-1、第二横隔板;7-2、第二子管程;8、第三管程;7-1, the second diaphragm; 7-2, the second sub-pipe; 8, the third pipe;
9、第四管程;10、第一介质进口;11、第一介质出口;9. The fourth tube pass; 10. The first medium inlet; 11. The first medium outlet;
12、第二介质进口;13、第二介质出口;14、翅片。12. The second medium inlet; 13. The second medium outlet; 14. The fins.
具体实施方式Detailed ways
为使发明的目的、技术方案和优点更加清楚,下面将结合发明中的附图,对发明中的技术方案进行清楚地描述,显然,所描述的实施例是发明一部分实施例,而不是全部的实施例。基于发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于发明保护的范围。In order to make the purpose, technical solutions and advantages of the invention clearer, the technical solutions in the invention will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the invention, not all of them. Example. Based on the embodiments in the invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the invention.
在本发明的描述中,除非另有说明,术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, unless otherwise specified, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only for the purpose of It is convenient to describe the present invention and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
需要说明的是,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在发明中的具体含义。It should be noted that, unless otherwise expressly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or it can be connected through The intermediary is indirectly connected. For those of ordinary skill in the art, the specific meanings of the above terms in the invention can be understood in specific situations.
结合图1至图6所示,本实施例提供了一种三介质换热器,该换热器包括两个集流管3以及设置在两个集流管3之间的多个换热管,多个换热管沿集流管3的高度方向依次设置,相邻两个换热管之间具有间隙以形成第三介质通道2;其中一个集流管3内设有沿其高度方向延伸的第一竖隔板4,第一竖隔板4将集流管3的内部空间分隔成第一管程6和第二管程7;另一个集流管3内设有沿其高度方向延伸的第二竖隔板5,第二竖隔板5将集流管3的内部空间分隔成第三管程8和第四管程9;每个换热管包括上扁管1-1以及贴覆在上扁管1-1底面的下扁管1-2;上扁管1-1的两端分别与第一管程6和第三管程8连通、以形成第一介质通道;下扁管1-2的两端分别与第二管程7和第四管程9连通、以形成第二介质通道;集流管3上设有与第一介质通道连通的第一介质进、出口以及与第二介质通道连通的第二介质进、出口。例如,第一介质进口10和第二介质进口12设置在具有第一管程6和第二管程7的集流管3上,且第一介质进口10与第一管程6连通,第二介质进口12与第二管程7连通;第一介质出口11和第二介质出口13设置在具有第三管程8和第四管程9的集流管3上,且第一介质出口11与第三管程8连通,第二介质出口13与第四管程9连通。With reference to FIGS. 1 to 6 , this embodiment provides a three-medium heat exchanger, which includes two headers 3 and a plurality of heat exchange tubes disposed between the two headers 3 , a plurality of heat exchange tubes are arranged in sequence along the height direction of the header 3, and there is a gap between two adjacent heat exchange tubes to form a third medium channel 2; one of the headers 3 is provided with an extension along its height direction. The first vertical partition plate 4, the first vertical partition plate 4 divides the inner space of the header 3 into a first tube pass 6 and a second tube pass 7; another header 3 is provided with extending along its height direction The second vertical partition plate 5, the second vertical partition plate 5 divides the inner space of the header 3 into a third tube pass 8 and a fourth tube pass 9; each heat exchange tube includes an upper flat tube 1-1 and a The lower flat tube 1-2 covering the bottom surface of the upper flat tube 1-1; the two ends of the upper flat tube 1-1 are respectively communicated with the first tube pass 6 and the third tube pass 8 to form a first medium channel; The two ends of the pipes 1-2 are respectively connected with the second pipe side 7 and the fourth pipe side 9 to form a second medium channel; the header 3 is provided with a first medium inlet and an outlet that communicate with the first medium channel and The second medium inlet and outlet communicated with the second medium channel. For example, the first medium inlet 10 and the second medium inlet 12 are provided on the header 3 having the first pipe side 6 and the second pipe side 7, and the first medium inlet 10 is communicated with the first pipe side 6, and the second pipe side The medium inlet 12 is communicated with the second pipe side 7; the first medium outlet 11 and the second medium outlet 13 are arranged on the header 3 with the third pipe side 8 and the fourth pipe side 9, and the first medium outlet 11 is connected to The third tube pass 8 is communicated with, and the second medium outlet 13 is communicated with the fourth tube pass 9 .
由此,第一介质通过第一介质进口10流入第一管程6后,便会通过上扁管1-1不断流入第三管程8,直至从第一介质出口11流出。同时,第二介质通过第二介质进口12流入第二管程7后,则会通过下扁管1-2不断流入第四管程9,直至从第二介质出口13流出。由于属于同一个换热管的上扁管1-1和下扁管1-2相互紧贴,因此在上述过程中,对于同一个换热管来说流经其上扁管1-1的第一介质与流经其下扁管1-2的第二介质可直接换热。与此同时,由于相邻两个换热管之间具有第三介质通道2,也就是说,相邻两个换热管中位于上方的换热管的下扁管1-2与位于下方的换热管的上扁管1-1之间具有间隙,因此流经相邻两个换热管之间的第三介质又能直接与相邻上扁管1-1内的第一介质和相邻下扁管1-2内的第二介质直接换热。其中,第一介质优选为液体或气液两相介质;第二介质优选为液体或气液两相介质;第三介质优选为气体或气体与喷淋液的混合介质。Therefore, after the first medium flows into the first tube pass 6 through the first medium inlet 10 , it will continue to flow into the third tube pass 8 through the upper flat tube 1 - 1 until it flows out from the first medium outlet 11 . At the same time, after the second medium flows into the second tube pass 7 through the second medium inlet 12 , it will continue to flow into the fourth tube pass 9 through the lower flat tube 1 - 2 until it flows out from the second medium outlet 13 . Since the upper flat tube 1-1 and the lower flat tube 1-2 belonging to the same heat exchange tube are in close contact with each other, in the above process, for the same heat exchange tube, the first flat tube 1-1 flowing through the upper flat tube 1-1 A medium can directly exchange heat with the second medium flowing through the lower flat tubes 1-2. At the same time, since there is a third medium channel 2 between two adjacent heat exchange tubes, that is to say, the lower flat tube 1-2 of the upper heat exchange tube among the adjacent two heat exchange tubes is different from the lower flat tube 1-2 of the lower heat exchange tube. There is a gap between the upper flat tubes 1-1 of the heat exchange tubes, so the third medium flowing between two adjacent heat exchange tubes can directly interact with the first medium and the phase in the adjacent upper flat tubes 1-1. The second medium in the adjacent lower flat tube 1-2 directly exchanges heat. Wherein, the first medium is preferably a liquid or gas-liquid two-phase medium; the second medium is preferably a liquid or gas-liquid two-phase medium; the third medium is preferably a gas or a mixed medium of gas and spray liquid.
可见,该换热器结构简单,采用现有成熟的微通道换热器加工技术即可加工,便于制造安装。该换热器通过采用上扁管1-1和下扁管1-2相互紧贴的换热管,并使相邻两个换热管之间保持间隙形成第三介质通道2,就可实现第一介质、第二介质和第三介质两两之间直接换热,也就是说,同一个换热管中流经其上扁管1-1的第一介质和流经其下扁管1-2的第二介质之间可直接换热,与此同时,流经相邻两个换热管之间的第三介质又能直接与相邻上扁管1-1内的第一介质和相邻下扁管1-2内的第二介质直接换热。另外,本发明通过利用第一竖隔板将其中一个集流管分隔成第一管程和第二管程,利用第二竖隔板将另一个集流管分隔成第三管程和第四管程,就能在不增加集流管的情况下实现第一介质和第二介质独立流动换热。It can be seen that the heat exchanger has a simple structure, can be processed by using the existing mature processing technology of micro-channel heat exchanger, and is convenient for manufacture and installation. The heat exchanger can be realized by adopting heat exchange tubes in which the upper flat tube 1-1 and the lower flat tube 1-2 are in close contact with each other and maintaining a gap between the two adjacent heat exchange tubes to form a third medium channel 2. There is direct heat exchange between the first medium, the second medium and the third medium, that is, the first medium flowing through the upper flat tube 1-1 and the first medium flowing through the lower flat tube 1-1 in the same heat exchange tube Heat can be directly exchanged between the second mediums of The second medium in the adjacent lower flat tube 1-2 directly exchanges heat. In addition, the present invention divides one of the headers into the first tube pass and the second tube pass by using the first vertical partition plate, and divides the other header tube into the third tube pass and the fourth tube pass using the second vertical partition plate. The tube side can realize the independent flow and heat exchange of the first medium and the second medium without adding a header.
优选地,第二管程7、第一管程6、第三管程8和第四管程9沿换热管的长度方向依次设置,也就是说,第一管程6位于第二管程7的右侧,第三管程8位于第四管程9的左侧,也就是说,如图8所示,上扁管1-1的长度小于下扁管1-2的长度。当然,如图9所示,上扁管1-1长度与下扁管1-2的长度也可以相同,例如当第二管程7、第一管程6、第四管程9和第三管程8沿换热管的长度方向依次设置时,也就是说,当第一管程6位于第二管程7的右侧,第三管程8位于第四管程9的右侧时,上扁管1-1长度等于下扁管1-2的长度。Preferably, the second tube pass 7 , the first tube pass 6 , the third tube pass 8 and the fourth tube pass 9 are arranged in sequence along the length direction of the heat exchange tubes, that is, the first tube pass 6 is located in the second tube pass On the right side of 7, the third tube pass 8 is located on the left side of the fourth tube pass 9, that is, as shown in FIG. 8, the length of the upper flat tube 1-1 is smaller than the length of the lower flat tube 1-2. Of course, as shown in FIG. 9 , the length of the upper flat tube 1-1 and the length of the lower flat tube 1-2 can also be the same. When the tube passes 8 are arranged in sequence along the length direction of the heat exchange tubes, that is, when the first tube pass 6 is located on the right side of the second tube pass 7 and the third tube pass 8 is located on the right side of the fourth tube pass 9, The length of the upper flat tube 1-1 is equal to the length of the lower flat tube 1-2.
优选地,第三介质通道2内设有翅片14。这样设置的好处在于,既可以提高第三介质与第一介质和第二介质之间的换热效率,又能支撑相邻两个换热管、增强换热器整体的结构稳定性。Preferably, fins 14 are provided in the third medium channel 2 . The advantage of this arrangement is that it can not only improve the heat exchange efficiency between the third medium and the first medium and the second medium, but also support two adjacent heat exchange tubes and enhance the overall structural stability of the heat exchanger.
进一步地,翅片14的纵向截面形状呈锯齿形,也就是说,翅片14由多个W形(M形)翅片依次连接而成,W形(M形)翅片的顶端与位于其上方的下扁管1-2连接,W形(M形)翅片的底端与位于其下方的上扁管1-1连接。Further, the longitudinal cross-sectional shape of the fins 14 is zigzag, that is to say, the fins 14 are formed by connecting a plurality of W-shaped (M-shaped) fins in sequence, and the top ends of the W-shaped (M-shaped) fins are connected with the fins located thereon. The upper lower flat tube 1-2 is connected, and the bottom end of the W-shaped (M-shaped) fin is connected with the upper flat tube 1-1 located below it.
优选地,如图7所示,集流管3为椭圆柱,椭圆柱的长轴与上扁管1-1和下扁管1-2的宽度方向平行,且上扁管1-1的宽度W和下扁管1-2的宽度均小于椭圆柱的长轴长度D。进一步地,集流管3包括管体和两个封盖,管体的顶端和底端均为敞口,两个封盖分别盖设在管体的顶端和底端上。Preferably, as shown in FIG. 7 , the header 3 is an elliptical column, the long axis of the elliptical column is parallel to the width direction of the upper flat tube 1-1 and the lower flat tube 1-2, and the width of the upper flat tube 1-1 is The widths of W and the lower flat tube 1-2 are both smaller than the length D of the major axis of the elliptical cylinder. Further, the header 3 includes a pipe body and two covers, the top and bottom ends of the pipe body are both open, and the two covers are respectively covered on the top and bottom ends of the pipe body.
优选地,同一个换热管的上扁管1-1与下扁管1-2一体成型,也就是说,换热管为双排孔扁管。当然,同一个换热管的上扁管1-1与下扁管1-2也可直接焊接在一起。Preferably, the upper flat tube 1-1 and the lower flat tube 1-2 of the same heat exchange tube are integrally formed, that is, the heat exchange tube is a double-row hole flat tube. Of course, the upper flat tube 1-1 and the lower flat tube 1-2 of the same heat exchange tube can also be directly welded together.
优选地,第一管程6内设有N个第一横隔板6-1,N个第一横隔板6-1沿第一管程6的高度方向依次设置、以将第一管程6由上至下分隔成N+1个第一子管程6-2;第三管程8内设有N-1个第三横隔板,N-1个第三横隔板沿第三管程8的高度方向依次设置、以将第三管程8由上至下分隔成N个第三子管程;相邻两个第一子管程6-2通过与其连通的上扁管1-1与对应的第三子管程连通;其中,N≥1;第一介质进口10与位于第一管程6最下方的第一子管程6-2连通,第一介质出口11与位于第一管程6最上方的第一子管程6-2连通。Preferably, the first tube pass 6 is provided with N first transverse baffles 6-1, and the N first transverse baffles 6-1 are arranged in sequence along the height direction of the first tube pass 6, so as to separate the first tube pass 6 is divided into N+1 first sub-pipe passes 6-2 from top to bottom; N-1 third diaphragms are arranged in the third pipe pass 8, and N-1 third diaphragms are arranged along the third The height directions of the tube passes 8 are set in order to divide the third tube pass 8 into N third sub-tube passes from top to bottom; the adjacent two first sub-tube passes 6-2 pass through the upper flat tube 1 that communicates with them. -1 is communicated with the corresponding third sub-tube pass; wherein, N≥1; the first medium inlet 10 is communicated with the first sub-tube pass 6-2 located at the bottom of the first tube pass 6, and the first medium outlet 11 is connected with the first sub-tube pass 6-2 at the bottom The uppermost first sub-tube 6-2 of the first tube 6 communicates with each other.
进一步地,第二管程7内设有M个第二横隔板7-1,M个第二横隔板7-1沿第二管程7的高度方向依次设置、以将第二管程7由上至下分隔成M+1个第二子管程7-2;第四管程9内设有M-1个第四横隔板,M-1个第四横隔板沿第四管程9的高度方向依次设置、以将第四管程9由上至下分隔成M个第四子管程;相邻两个第二子管程7-2通过与其连通的下扁管1-2与对应的第四子管程连通;其中,M≥1;第二介质进口12与位于第二管程7最上方的第二子管程7-2连通,第二介质出口13与位于第二管程7最下方的第二子管程7-2连通。Further, M second diaphragms 7-1 are arranged in the second pipe pass 7, and M second transverse diaphragms 7-1 are arranged in sequence along the height direction of the second pipe pass 7, so that the second pipe pass 7 is divided into M+1 second sub-pipe passes 7-2 from top to bottom; M-1 fourth diaphragms are arranged in the fourth pipe pass 9, and M-1 fourth diaphragms are arranged along the fourth The height directions of the tube passes 9 are set in order to divide the fourth tube pass 9 into M fourth sub-tube passes from top to bottom; the adjacent two second sub-tube passes 7-2 pass through the lower flat tube 1 that communicates with them. -2 communicates with the corresponding fourth sub-pipe; wherein, M≥1; the second medium inlet 12 is in communication with the second sub-pipe 7-2 located at the top of the second pipe 7, and the second medium outlet 13 is in communication with The second sub-tube-pass 7-2 at the bottom of the second tube-pass 7 communicates with each other.
下面以N=M=1为例,对本实施例中的三介质换热器的结构和原理进行说明:其中,第一介质进口10、第一介质出口11、第二介质进口12和第二介质出口13均设置在同一个集流器上,且第一介质进口10与位于第一横隔板6-1下方的第一子管程6-2连通,第一介质出口11与位于第一横隔板6-1上方的第一子管程6-2连通,第二介质进口12与位于第二横隔板7-1上方的第二子管程7-2连通,第二介质出口13与位于第二横隔板7-1下方的第二子管程7-2连通。The structure and principle of the three-medium heat exchanger in this embodiment will be described below by taking N=M=1 as an example: wherein, the first medium inlet 10 , the first medium outlet 11 , the second medium inlet 12 and the second medium The outlets 13 are all arranged on the same collector, and the first medium inlet 10 communicates with the first sub-pipe 6-2 located below the first diaphragm 6-1, and the first medium outlet 11 is connected to the first transverse diaphragm 6-1. The first sub-pipe pass 6-2 above the partition plate 6-1 is communicated with, the second medium inlet 12 is communicated with the second sub-pipe pass 7-2 located above the second diaphragm 7-1, and the second medium outlet 13 is connected to The second sub-tube pass 7-2 located below the second diaphragm 7-1 communicates with each other.
使用时:当将第一介质通过第一介质进口10不断送入位于第一横隔板6-1下方的第一子管程6-2后,第一介质则会依次流经与该第一子管程6-2连通的上扁管1-1、第三管程8、与位于第一横隔板6-1上方的第一子管程6-2连通的上扁管1-1以及位于第一横隔板6-1上方的第一子管程6-2,并最终从第一介质出口11排出。与此同时,当将第二介质通过第二介质进口12不断送入位于第二横隔板7-1上方的第二子管程7-2后,第二介质则会依次流经与该第二子管程7-2连通的下扁管1-2、第四管程9、与位于第二横隔板7-1下方的第二子管程7-2连通的下扁管1-2以及位于第二横隔板7-1下方的第二子管程7-2,并最终从第二介质出口13排出。在上述过程中,同一个换热管中流经其上扁管1-1的第一介质和流经其下扁管1-2的第二介质通过导热、对流的方式直接换热,与此同时,流经相邻两个换热管之间的第三介质又会同时与相邻上扁管1-1内的第一介质和相邻下扁管1-2内的第二介质直接换热。In use: when the first medium is continuously fed into the first sub-tube 6-2 under the first diaphragm 6-1 through the first medium inlet 10, the first medium will flow through the first sub-tube 6-2 in turn. The upper flat tube 1-1 communicated with the sub-tube pass 6-2, the third tube pass 8, the upper flat tube 1-1 communicated with the first sub-tube pass 6-2 located above the first diaphragm 6-1, and The first sub-tube 6-2 located above the first diaphragm 6-1 is finally discharged from the first medium outlet 11. At the same time, when the second medium is continuously fed into the second sub-tube 7-2 located above the second diaphragm 7-1 through the second medium inlet 12, the second medium will flow through the The lower flat tube 1-2 communicated with the two sub-tube passes 7-2, the fourth tube pass 9, and the lower flat tube 1-2 communicated with the second sub-tube pass 7-2 located below the second diaphragm 7-1 and the second sub-tube pass 7-2 located below the second diaphragm 7-1, and finally discharged from the second medium outlet 13. In the above process, the first medium flowing through the upper flat tube 1-1 and the second medium flowing through the lower flat tube 1-2 in the same heat exchange tube directly exchange heat by means of heat conduction and convection. , the third medium flowing between two adjacent heat exchange tubes will directly exchange heat with the first medium in the adjacent upper flat tube 1-1 and the second medium in the adjacent lower flat tube 1-2 at the same time .
最后应说明的是:以上实施例仅用以说明发明的技术方案,而非对其限制;尽管参照前述实施例对发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the invention, but not to limit them; although the invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the invention.
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| CN119239241A (en) * | 2024-10-10 | 2025-01-03 | 浙江吉利控股集团有限公司 | Automobile air conditioner cooling and heating dual-purpose integrated core, automobile air conditioner and vehicle |
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Application publication date: 20190719 |