CN110027062B - Full-automatic door plank hot-pressing gluing machine - Google Patents
Full-automatic door plank hot-pressing gluing machine Download PDFInfo
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- CN110027062B CN110027062B CN201910396450.XA CN201910396450A CN110027062B CN 110027062 B CN110027062 B CN 110027062B CN 201910396450 A CN201910396450 A CN 201910396450A CN 110027062 B CN110027062 B CN 110027062B
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- hot pressing
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 22
- 238000007731 hot pressing Methods 0.000 title claims description 105
- 238000003756 stirring Methods 0.000 claims abstract description 130
- 238000007599 discharging Methods 0.000 claims abstract description 51
- 230000001360 synchronised effect Effects 0.000 claims abstract description 17
- 238000007790 scraping Methods 0.000 claims description 58
- 230000007704 transition Effects 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 36
- 238000005096 rolling process Methods 0.000 claims description 13
- 230000002457 bidirectional effect Effects 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 2
- 230000008676 import Effects 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 4
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 9
- 230000003068 static effect Effects 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 5
- 238000013459 approach Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 240000004282 Grewia occidentalis Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
- B27D1/083—Presses specially designed for making the manufacture of shaped plywood articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D3/00—Veneer presses; Press plates; Plywood presses
- B27D3/02—Veneer presses; Press plates; Plywood presses with a plurality of press plates, i.e. multi- platen hot presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a full-automatic door plank hot-press gluing machine, which comprises a main machine, a feeding and discharging conveying line and a control device, wherein a stirring device is arranged above the feeding and discharging conveying line and comprises a stirring chassis, stirring sliding rails, stirring sliding tables, an adjusting bracket, a synchronous belt, stirring motors, stirring moving frames, stirring rods and stirring moving motors, the stirring sliding rails are fixed on the stirring chassis, the stirring motors drive the stirring sliding tables to move left and right, the stirring moving motors are fixed on the stirring sliding tables, the stirring rods are connected to the stirring sliding tables through the stirring moving frames, the stirring moving motors drive the stirring rods to slide back and forth, and the stirring rods can stretch into the main machine to move an unpressed door plank fed by the feeding conveying line to a designated position of a hot-press plate under the driving of the stirring moving motors. After adopting above-mentioned structure, have structural design reasonable, job stabilization, use safe and reliable, range of application is wide, veneer quality is good, advantages such as degree of automation is high.
Description
Technical Field
The invention relates to the technical field of hot-press gluing, in particular to a full-automatic door plate hot-press gluing machine which can adapt to mass production of different types of door plates.
Background
At present, the multilayer hot press and the automatic multilayer hot press are derived from European and American countries, are firstly applied to furniture manufacturing industry, are imported to China, and are improved and applied to high-end door industry. Therefore, the automatic multi-layer hot press used by domestic enterprises is not a professional manufacturing device for the industry.
Because the gap between the door industry and the furniture manufacturing industry is large in manufacturing process and operation flow, the door plate hot-press gluing machine modified by utilizing the existing hot-press gluing equipment has the following problems: firstly, the processing machine can only be used for processing a common door plate with a flat surface, but can not be used for processing a high-grade door plate with an anti-prizing cover edge and a high-grade primary and secondary door with an anti-prizing cover edge, and has the advantages of single processing variety, poor universality, low use efficiency and serious influence on production; secondly, the periphery of the host is open, so that the energy waste is serious; thirdly, the position design of the oil cylinder is unreasonable, and the service life is reduced due to the inversion of the oil cylinder; fourthly, the movable underframe is not provided with a balancing device, if the operation is incorrect, the whole workbench is out of level, and serious operation accidents are caused; fifthly, the heightening block can shift during operation, so that the heating plate is horizontally inclined, a pressed product has serious quality problems, equipment is seriously damaged, and serious safety accidents can be caused; and sixthly, glue in the gluing production process is stuck on the hot pressing plate, and because of the number of layers, the cleaning of the glue is very inconvenient, and when a door blank is pushed out, scratches are easily generated on the lower surface of the door and the upper plane of the hot pressing plate, so that the product quality is affected. The hot press gluing equipment for the door panels is to be further modified. For this reason, many manufacturers and knowledgeable individuals develop and develop them, but no ideal product has been developed so far.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide the full-automatic door plank hot-press gluing machine which has the advantages of reasonable structural design, convenient operation and use, stable working operation, safe and reliable use, wide application range, good gluing quality, high production efficiency and high automation degree.
The invention provides a technical scheme for solving the technical problems, which comprises a main machine, a feeding conveying line, a discharging conveying line and a control device, wherein the main machine is arranged on a base in a semi-sinking mode, the feeding conveying line and the discharging conveying line are correspondingly arranged at an inlet and an outlet of the main machine, the control device comprises a discharging support, a discharging conveying belt and a discharging motor, the discharging conveying belt is arranged on the discharging support, the discharging motor drives the discharging conveying belt to rotate, a bulge part and an upper plane are arranged on a hot pressing plate of the main machine, a stirring device is arranged above the discharging conveying line, the stirring device comprises a stirring underframe, a stirring sliding rail, a stirring sliding table, an adjusting support, a synchronous belt, a stirring motor, a stirring moving frame, a stirring rod and a stirring moving motor, the stirring sliding rail is fixed on the stirring underframe, the adjusting support is fixed at the tail part of the stirring underframe, the stirring motor is fixed on a stirring motor fixing plate of the main machine, the synchronous belt is arranged between the adjusting support and the stirring motor, the stirring sliding table is arranged on the stirring sliding rail and is fixed on the synchronous belt, the stirring sliding table is driven by the stirring motor to move left and right by the synchronous belt, the stirring sliding table is arranged above the motor, the stirring sliding table is fixed on the stirring motor and the stirring motor is arranged on the stirring plate and is arranged at the position of the hot pressing plate and is not fixed on the main machine, and can move to the feeding plate by the stirring motor.
The main machine comprises a platform frame, a main machine base, upright posts fixed at four corners of the main machine base, a main oil cylinder, an upper balance frame, a connecting rod and a movable underframe, wherein the platform frame and the main machine base are fixed on a base, the upper balance frame is fixedly connected with the movable underframe through the connecting rod and can be arranged on the upright posts at four corners of the main machine base in an up-down sliding manner, the main oil cylinder is correspondingly fixed on the front side and the rear side of the bottom of the main machine base, a piston rod of the main oil cylinder is correspondingly connected on the upper balance frame, a plurality of layers of hot pressing plates capable of moving up and down relative to the upright posts are stacked between the upper balance frame and the movable underframe through a heightening block quick-dismantling reversing device, a flange group is correspondingly arranged on the front side and the rear side of the hot pressing plate, a bearing plate is arranged on the hot pressing plate on the uppermost layer, hot pressing plate inserting and lifting devices are arranged on the upright posts on the front side and the rear side corresponding to an inlet and an outlet of the main machine, and the hot pressing plate inserting and lifting devices can support the hot pressing plate with an unpressed door plate.
The invention creates a further scheme, the quick-dismantling reversing device of the heightening block comprises the heightening block, a movable bolt, a heightening block fixing plate and a positioning pin, wherein the heightening block fixing plate and the positioning pin are correspondingly fixed on a hot pressing plate, the heightening block is longitudinally arranged between a flange group and the heightening block fixing plate and is tightly attached to the positioning pin, and the movable bolt correspondingly passes through insertion holes on the heightening block fixing plate and the heightening block; when the height between the adjacent hot pressing plates needs to be adjusted, the movable bolt is pulled out, the block is transversely placed, and then the movable bolt is inserted.
The invention creates a further scheme that the hot pressing plate inserting and lifting device comprises an inserting and lifting oil cylinder or an air cylinder and an inserting and lifting rod, wherein the inserting and lifting oil cylinder is correspondingly fixed on the upright post, the inserting and lifting rod is fixedly connected to the inserting and lifting oil cylinder, and the inserting and lifting rod can be inserted and supported under the control of the inserting and lifting oil cylinder and the main oil cylinder under the hot pressing plate with the non-pressed door plate, so that a window with a fixed interval is formed between the hot pressing plates corresponding to the inlet and the outlet of the host machine.
The invention creates a further scheme that the left and right sides of the upper balancing frame are correspondingly provided with upper balancing frame pulleys in rolling fit with the upright posts at four corners, and the left and right sides, the front and the back sides of each hot pressing plate are correspondingly provided with hot pressing plate pulleys in rolling fit with the upright posts at four corners.
The invention creates a further scheme that the left side and the right side of the movable underframe are correspondingly provided with rotatable longitudinal balance shafts, the front side and the rear side of the movable underframe are correspondingly provided with rotatable transverse balance shafts, the upright posts at four corners are correspondingly provided with bidirectional racks, and the transmission gears at the two ends of the transverse balance shafts and the longitudinal balance shafts are meshed with the corresponding bidirectional racks on the upright posts at four corners.
According to the invention, a further scheme is created, a discharging transition roller is fixed between the left upright posts, and a glue containing disc fixed with the upright posts is arranged below the discharging transition roller.
The invention creates a further scheme, the feeding conveying line comprises a feeding bracket, a feeding sliding rail and a feeding rack which are correspondingly arranged on the feeding bracket, a feeding sliding table which is slidably arranged on the feeding sliding rail, a feeding upper frame which is fixed on the feeding sliding table, a feeding motor which is arranged on the feeding upper frame, a feeding conveying belt which is arranged on the feeding upper frame, a rotating motor which drives the feeding conveying belt to rotate, and a transition wheel which is arranged on the feeding bracket and is used for rolling and supporting the feeding upper frame, wherein a driving gear on the feeding motor is meshed with the feeding rack to drive the feeding upper frame to slide left and right on the feeding sliding rail, and the rotating motor on the feeding upper frame is used for driving the left and right movement of the feeding conveying belt to convey an unpressed door plate from the feeding conveying belt to a hot pressing plate and simultaneously pushing the pressed door plate out and conveying line.
The invention creates a further proposal, the head of the feeding upper frame is provided with a scraping and pushing device, the scraping and pushing device comprises a scraping knife bracket, a transition roller, a transition pulley, a scraping knife fixing plate, a scraping knife mounting plate, a scraping knife positioning block, a reset spring and a scraping knife, the scraping knife bracket is fixed on the feeding upper frame, the transition roller is rotatably arranged at the front part of the scraping knife bracket, the transition pulley is rotatably arranged at the bottom of the scraping knife bracket and is in rolling contact with the hot-pressing plate, one end of the reset spring is fixed on the scraping knife bracket through the scraping knife positioning block, the other end of the reset spring is fixedly connected on the scraping knife fixing plate, the scraping knife is fixed on the scraping knife fixing plate through the scraping knife mounting plate, the scraping knife is tightly attached to the upper plane of the hot-pressing plate through the flexible movement of the reset spring when the feeding upper frame is driven to advance by the motor, meanwhile, the scraping knife is inserted into the lower plane of the post-pressing door plate and the transition roller, the post-pressing door plate is enabled to be in continuous pressing with the transition roller, the post-pressing door plate is enabled to be in slight contact with the post-pressing transition roller, the post-pressing door plate is enabled to be in rolling contact with the post-pressing mode, and the post-pressing roller is enabled to be separated from the post-pressing roller and the post-pressing roller is enabled to be carried to be in high contact with the post-pressing mode, and the discharging plate is enabled to be lifted to be separated from the post-pressing plate surface and is enabled to be carried on the top plate surface.
According to the invention, a further scheme is created, and heat preservation doors fixed with the upright posts are correspondingly arranged around the host above the platform frame; the movable underframe is characterized in that steam drums are fixed on the front side and the rear side of the movable underframe, one end of each steam drum is communicated with the hot pressing plate through a high-temperature hose, and the other end of each steam drum is communicated with an external heating source through a high-temperature hose penetrating through a metal drag chain to form a heating loop.
After adopting above-mentioned structure, have following advantage compared with prior art: firstly, owing to install the kickoff above ejection of compact conveying line, can be with the not-pressed door plant that the feeding transfer chain sent into accurate positioning on the corresponding processing position of hot pressboard through the kickoff on the kickoff, can guarantee that the door plant of surface smoothness, take the door plant of pick-proof lid limit surface unevenness, take pick-proof lid limit surface unevenness's primary and secondary door plant and exempt from the processing of painting door plant all can go to the line. And secondly, the heat insulation and preservation are carried out on the periphery of the host, so that the environment protection and energy conservation are achieved, and the overall sense and the aesthetic degree of the equipment are greatly improved. Thirdly, manufacturing the whole frame: the main frame is welded and subjected to metal processing, the stand columns are used as main materials, rail surfaces, mounting holes and the like are subjected to metal processing by a processing center, bolts are used for fixing the stand columns and the main frame, four stand columns are connected and supported by a plurality of transverse square tubes and longitudinal square tubes, and the whole frame has good stability. And fourthly, the base of the main oil cylinder is fixed on the main engine base, the upper part is tied with the upright post through the cross beam, the bearing capacity is totally on the main engine base, the piston rod is connected with the upper balance frame, the upper balance frame is supported on the guide surface of the upright post through the upper balance frame pulley in the up-down motion, the up-down motion is stable in operation, and the oil seal of the main oil cylinder is made of high-quality materials such as high-temperature-resistant oil seal and the like, so that the service life is long. And fifthly, 2 balance shafts are arranged on the movable underframe longitudinally and transversely, and 4 corners of each hot pressing plate are respectively provided with a transmission gear which is meshed with a bidirectional rack on the upright post, so that the movable underframe is flexible, free, stable and reliable in the up-and-down movement process. And the quick-dismantling reversing device for the spacer block is manufactured through careful design, can be quickly dismantled and reversed and can be fixed, and the unbalance phenomenon of the movable underframe and the hot pressing plate caused by shifting and falling and uneven heights can be avoided. Seventhly, the inserting and lifting rod of the hot-pressing plate inserting and lifting device is reliably inserted below the hot-pressing plate with the non-pressed door plate placed under the action of the pushing force of the inserting and lifting oil cylinder, so that the hot-pressing plate inserting and lifting device is simple in structure, stable and reliable in work and long in service life. And the scraping and pushing device is carefully designed, has the function of scraping the glue adhered on the hot pressing plate automatically while having the function of automatic feeding, and can automatically discharge at the same time, and the surface of the scraping and pushing device can be effectively prevented from being scratched in the automatic feeding and discharging processes.
Drawings
Fig. 1 is a schematic diagram of the whole machine perspective structure created by the invention.
Fig. 2 is a schematic diagram of the main structure of the whole machine.
Fig. 3 is a schematic top view of the whole machine of the present invention.
Fig. 4 is a schematic perspective view of a discharge conveyor line according to the present invention.
Fig. 5 is a schematic view of a three-dimensional structure of the present invention when the discharge conveyor line is in an operating state.
Fig. 6 is a schematic perspective view of a host computer according to the present invention.
FIG. 7 is a schematic diagram of a local mating structure of a host according to the present invention.
Fig. 8 is an enlarged schematic view of the structure of the portion a of fig. 7 created by the present invention.
Fig. 9 is an enlarged schematic view of the structure of the portion B of fig. 7 according to the present invention.
Fig. 10 is a schematic perspective view of a feed conveyor line according to the present invention.
Fig. 11 is a schematic perspective view of the feed conveyor line according to the present invention in an operative state.
Fig. 12 is a schematic diagram of a matching structure during scraping and pushing of the present invention.
Fig. 13 is a schematic view of the structure of the invention for combining different kinds of door panels with the hot pressing plate.
Wherein 1 base, 2 discharge conveyor line, 201 discharge bracket, 202 discharge conveyor belt, 203 discharge motor, 3 stirring device, 301 stirring chassis, 302 stirring slide rail, 303 stirring slide table, 304 adjustment bracket, 305 synchronous belt, 306 stirring moving motor, 307 stirring moving frame, 308 stirring rod, 309 stirring motor, 310 stirring motor fixing plate, 4-press rear door plate, 5 host machine, 501 upright post, 502 platform frame, 503 upper balancing frame, 504 upper balancing frame pulley, 505 bearing plate, 506 hot pressing plate pulley, 507 discharge transition roller, 508 glue containing disc, 509 flange group, 510 lifting block, 511 movable bolt, 512 lifting block fixing plate, 513 high temperature hose, 514 master cylinder, 515 master base, 516 hot pressing plate, 517 connecting rod, 518 movable chassis, 519 bidirectional rack, 520 longitudinal balance shaft, 521 transverse balance shaft, 522 locating pin, 523 protruding part, 524 metal drag chain, 525 steam drum, 6 thermal insulation door, 7 plug-in lifting device, 71 plug-in lifting rod, 72 plug-in lifting cylinder, 8 non-pressed door plate, 9 feed conveying line, 901 feed bracket, 902 feed sliding rail, 903 feed sliding table, 904 feed upper frame, 905 feed conveying belt, 906 rotating motor, 907 transition roller, 908 doctor locating block, 909 doctor fixing plate, 910 reset spring, 911 doctor mounting plate, 912 doctor bracket, 913 doctor, 914 feed rack, 915 transition pulley, 916 transition pulley, 917 in and out motor, C1 pick-proof sub door, C11 sub door pick-proof cover edge, C2 pick-proof female door, C21 female door pick-proof cover edge, C3 common door plate.
Detailed Description
The invention discloses a specific implementation scheme of a full-automatic door plate hot-press gluing machine, which is shown in fig. 1 to 13, and comprises a main machine 5, a feeding conveying line 9, a discharging conveying line 2 and a control device 10, wherein the main machine 5 is arranged on a base 1 in a semi-sinking mode, the feeding conveying line 9 and the discharging conveying line 2 are correspondingly arranged at the inlet and the outlet of the main machine 5, the discharging conveying line 2 comprises a discharging support 201, a discharging conveying belt 202 and a discharging motor 203 for driving the discharging conveying belt 202 to rotate, a boss 523 and an upper plane are arranged on a hot-pressing plate 516 of the main machine 5, a material stirring device 3 is arranged above the discharging conveying line 2, the material stirring device 3 comprises a material stirring chassis 301, a material stirring sliding rail 302, a material stirring sliding table 303, an adjusting support 304, a synchronous belt 305, a material stirring motor 309, a material stirring moving frame 307, a material stirring rod 308 and a material stirring moving motor 306, wherein the material stirring sliding rail 302 is fixed on the material stirring chassis 301, the synchronous belt 305 is fixed on the material stirring chassis 301, the tail of the material stirring chassis 301, the synchronous belt 304 is fixed on the material stirring chassis 304, the synchronous belt 305 is fixed on the material stirring motor 304, the synchronous belt 307 is driven by the synchronous belt 307, the material stirring device is arranged on the synchronous belt 307, the material stirring device is fixed on the material stirring rail 307, the material stirring device is arranged on the material stirring rail 307, and the material stirring device is fixed on the material stirring rail 303, the material stirring rod 308 can extend into the host 5 under the drive of the material stirring motor 309 and the material stirring moving motor 306 to move the unpressed door plate 8 of the feeding conveyor line 9 on the hot press plate 516 to a specified position of the hot press plate 516.
In order to ensure the stability of the structure and the reliability of the operation, the host 5 includes a platform frame 502, a main frame 515, upright posts 501 fixed at four corners of the main frame 515, a main cylinder 514, an upper balance frame 503, a connecting rod 517, and a movable bottom frame 518, wherein the platform frame 502 and the main frame 515 are fixed on the base 1, the upper balance frame 503 is fixedly connected with the movable bottom frame 518 through the connecting rod 517 and is slidably disposed on the upright posts 501 at four corners of the main frame 515, the main cylinder 514 is correspondingly fixed at front and rear sides of the bottom of the main frame 515, piston rods of the main cylinder 514 are correspondingly connected to the upper balance frame 503, a plurality of hot-pressing plates 516 capable of moving up and down relative to the upright posts 501 are stacked between the upper balance frame 503 and the movable bottom frame 518 through a block quick-dismantling reversing device, a flange group 509 is correspondingly disposed at front and rear sides of the hot-pressing plates 516, a pressure bearing plate 505 is disposed on the uppermost hot-pressing plate 516, and inserting devices 7 are disposed on the upright posts 501 at front and rear sides corresponding to the inlet and outlet of the host 5, and the inserting devices 7 can support the hot-pressing plates 516 on which the unpressed door plates 8 have been placed.
In order to enable the lifting block 510 to realize quick, stable and reliable reversing, the lifting block quick-dismantling reversing device comprises a lifting block 510, a movable bolt 511, a lifting block fixing plate 512 and a positioning pin 522, wherein the lifting block fixing plate 512 and the positioning pin 522 are correspondingly fixed on a hot pressing plate 516, the lifting block 510 is longitudinally arranged between a flange group 509 and the lifting block fixing plate 512 and is closely attached to the positioning pin 522, and the movable bolt 511 correspondingly penetrates through insertion holes on the lifting block fixing plate 512 and the lifting block 510; when the height between the adjacent hot pressing plates 516 needs to be adjusted, the movable bolt 511 is pulled out, the block 510 is transversely placed, and then the movable bolt 511 is inserted.
In order to obtain the hot-pressing window with a fixed space, the inserting and lifting device 7 comprises an inserting and lifting oil cylinder 72 or an air cylinder and an inserting and lifting rod 71, wherein the inserting and lifting oil cylinder 72 is correspondingly fixed on the upright post 501, the inserting and lifting rod 71 is fixedly connected to the inserting and lifting oil cylinder 72, and the inserting and lifting rod 71 can be inserted and supported under the control of the inserting and lifting oil cylinder 72 and a main oil cylinder 514 to enable the lower part of the hot-pressing plate 516 with the non-pressed door plate 8 to be placed, so that the window with the fixed space is formed between the hot-pressing plate 516 corresponding to the inlet and the outlet of the host 5.
In order to ensure good balance effect, the left and right sides of the upper balance frame 503 are correspondingly provided with upper balance frame pulleys 504 in rolling fit with the upright posts 501 at four corners, and the left and right sides and front and rear sides of each hot pressing plate 516 are correspondingly provided with hot pressing plate pulleys 506 in rolling fit with the upright posts 501 at four corners. The left and right sides of the movable chassis 518 are correspondingly provided with rotatable longitudinal balance shafts 520, the front and rear sides of the movable chassis 518 are correspondingly provided with rotatable transverse balance shafts 521, the four-corner upright posts 501 are correspondingly provided with bidirectional racks 519, and the transmission gears at the two ends of the transverse balance shafts 521 and the longitudinal balance shafts 520 are meshed with the corresponding bidirectional racks 519 on the four-corner upright posts 501.
In order to ensure reliable feeding, the feeding conveying line 9 comprises a feeding bracket 901, a feeding sliding rail 902 and a feeding sliding rail 914 which are correspondingly arranged on the feeding bracket 901, a feeding sliding table 903 which is slidably arranged on the feeding sliding rail 902, a feeding upper frame 904 which is fixed on the feeding sliding table 903, a feeding and discharging motor 917 which is arranged on the feeding upper frame 904, a feeding conveying belt 905 which is arranged on the feeding upper frame 904, a rotating motor 906 which drives the feeding conveying belt 905 to rotate, a transition wheel 916 which is arranged on the feeding bracket 901 and is used for rolling and supporting the feeding upper frame 904, a driving gear on the feeding and discharging motor 917 is meshed with the feeding sliding rail 914 to drive the feeding upper frame 904 to slide left and right on the feeding sliding rail 902, and the rotation of the rotating motor 906 drives the feeding conveying belt 905 to move the unpressed door plate 8 from the feeding conveying belt 905 to the hot pressing plate 516 and simultaneously push out and convey the pressed door plate 4 to the discharging conveying line 2.
In order to ensure the continuity of scraping the glue on the hot pressing plate and feeding and discharging, the head of the feeding upper frame 904 is provided with a scraping and pushing device, the scraping and pushing device comprises a scraping knife bracket 912, a transition roller 907, a transition pulley 915, a scraping knife fixing plate 909, a scraping knife mounting plate 911, a scraping knife positioning block 908, a reset spring 910 and a scraping knife 913, the scraping knife bracket 912 is fixed on the feeding upper frame 904, the transition roller 907 is rotatably arranged at the front part of the scraping knife bracket 912, the transition pulley 915 is rotatably arranged at the bottom of the scraping knife bracket 912 and is in rolling contact with the hot pressing plate 516, one end of the reset spring 910 is fixed on the scraping knife bracket 912 through the scraping knife positioning block 908, the other end is fixedly connected on the scraping knife fixing plate 909, the doctor blade 913 is fixed on the doctor blade fixing plate 909 through the doctor blade mounting plate 911, when the feeding upper frame 904 is driven to advance by the in-out motor 917, the doctor blade 913 is tightly attached to the upper plane of the hot pressing plate 516 through the flexible movement of the return spring 910 to perform the doctor operation, meanwhile, the doctor blade 913 is inserted into the lower plane of the pressed door plate 4 and causes the feeding upper frame 904 to move, the pressed door plate 4 is attached to the transition roller 907, and when the feeding upper frame 904 continues to move, the pressed door plate 4 is slightly blocked by the discharging transition roller 507 mounted on the upright post 501 and is lifted to be moved onto the discharging transition roller 507 under the interaction of the transition roller 907 and the doctor blade 913, so that the pressed door plate 4 is separated from the upper surface of the hot pressing plate 516 and is sent to the discharging conveyor 202 of the discharging conveyor line 2. A discharge transition roller 507 is fixed between the left upright posts 501, and a glue containing disc 508 fixed with the upright posts 501 is arranged below the discharge transition roller 507.
In order to achieve environmental protection and energy saving, heat preservation doors 6 fixed with the upright posts 501 are correspondingly arranged around the main machine above the platform frame 502; the front and rear sides of the movable chassis 518 are fixed with steam drums 525, one end of each steam drum 525 is communicated with the hot pressing plate 516 through a high-temperature hose 513, and the other end of each steam drum 525 is communicated with an external heating source through a high-temperature hose 513 penetrating through a metal drag chain 524 to form a heating loop. Because the steam drum 525 is lifted synchronously along with the movable underframe 518, the high-temperature hose 513 in the metal drag chain 524 can only move up and down along the fixed track of the metal drag chain 524, so that the service life of the high-temperature hose 513 with air inlet and outlet can be ensured, the length of the high-temperature hose 513 connected with the hot pressing plate 516 can be shortened, the compactness of the whole structure can be improved, and a better heat preservation effect can be achieved. In order to facilitate better feeding and discharging and external assembly line, the upper plane of the discharging conveyor line 2 forms a certain fall with the lower plane of the doctor blade 913 on the feeding conveyor line 9, the upper plane of the hot pressing plate 516 in the window with fixed interval and the lower plane of the stirring rod 308,
the invention creates the working process as follows, taking the processing of the non-pressed door plate 8 as the anti-prying sub-door C1 and the anti-prying cover edge C11 as an example, when the equipment is in the initial state: namely, in the open state of the hot pressing window, a fixed interval is kept between the upper hot pressing plate 516 and the lower hot pressing plate 516, the distance space is also a hot pressing area, the inserting and lifting rod 71 extends out and is positioned below the uppermost hot pressing plate 516 and the bearing plate 505 and in the lifting state, the main oil cylinder 514 is in the static state, the feeding conveying line 9 is in the static state, the discharging conveying line 2 is in the static state, and the material stirring rod 308 on the material stirring device 3 is in the state of being separated from the hot pressing area.
The first step: the external assembly line conveys the anti-prying sub-doors C1 on two sides to the feeding conveyor 905 of the feeding assembly line 9, the in-out motor 917 is started to rotate, the driving gear of the in-out motor 917 is meshed with the feeding rack 914 to drive the feeding upper frame 904 to approach the hot-pressing area, after the feeding upper frame reaches the designated position, the rotating motor 906 rapidly rotates to drive the feeding conveyor 905 and the anti-prying sub-doors C1 on two sides on the feeding upper frame 905 to feed forward, and meanwhile, the in-out motor 917 rotates to drive the feeding upper frame 904 to place the anti-prying sub-doors C1 on two sides at the designated position on the hot-pressing plate 516 and then rapidly returns to the initial state.
And a second step of: the stirring motor 309 and the stirring moving motor 306 on the stirring device 3 cooperatively rotate to drive the stirring sliding table 303 and the stirring moving frame 307 thereon, and the stirring rod 308 rapidly approaches the middle position of the anti-prying sub-door C1 positioned at two sides in the hot pressing area, after the stirring sliding table reaches, the stirring rod 308 drives the anti-prying sub-door C1 positioned at the left side to move towards the designated position direction through the rotation of the stirring moving motor 306, so that the convex part of the sub-door anti-prying cover edge C11 positioned at the left anti-prying sub-door C1 is matched with the convex part on the hot pressing plate 516, the plane of the anti-prying sub-door C1 is ensured to be flatly placed on the upper plane of the hot pressing plate 516, after the stirring sliding table 308 rapidly approaches the anti-prying sub-door C1 positioned at the right side and moves the anti-prying sub-door C1 towards the designated position direction positioned at the right side, and after all the anti-prying sub-door C1 positioned at the left and right sides of the stirring rod 308 are moved to the designated position, the stirring motor 309 and the stirring moving motor 306 cooperatively rotates to return the stirring rod 308 to the initial state, so that the stirring rod 308 is separated from the hot pressing area.
And a third step of: the master cylinder 514 is started and stops operating after being lifted to a certain distance, so that the bearing plate 505 and the uppermost hot pressing plate 516 above the inserting and lifting rod 71 are separated from the inserting and lifting rod 71 by a certain distance, and the inserting and lifting cylinder 72 withdraws the extending inserting and lifting rod 71 into the matching hole of the upright post 501 of the host machine 5 through hydraulic control.
Fourth step: after the lifting rod 71 is retracted in place, the main oil cylinder 514 is started and lifted to a certain distance, and then stops running, wherein the distance is the thickness of one hot pressing plate 516, the thickness and the safety distance of the heightening block, the lifting rod 71 is quickly stretched out of the matching hole of the upright post 501 to the lower part of the second hot pressing plate 516 through hydraulic control by the lifting oil cylinder 72, after the lifting rod 71 is stretched out in place, the main oil cylinder 514 is started and lowered to a certain distance and stops running, at the moment, the lifting rod 71 lifts the second hot pressing plate 516, the first hot pressing plate 516 and the prying-resistant sub-door C1 placed in hot pressing and the bearing plate 505 above the first hot pressing plate 516, and the hot pressing window is reopened.
Fifth step: the second, third and fourth steps are repeated until all the pick-proof sub-doors C1 above all the hot pressing plates 516 are fully filled, at this time, all the hot pressing plates 516 and the C1 above are all located at the upper part of the main machine, the inserting and lifting rod 71 is located at a retreating state, after the hot pressing gluing time is completed, the main cylinder 514 is started to descend to an initial state, the hot pressing window is opened, the inserting and lifting rod 71 extends out and is located below the uppermost hot pressing plate 516 and the bearing plate 505 and is located in a lifting state, the main cylinder 514 is in a static state, the feeding conveying line 9 is in a static state, the discharging conveying line 2 is in a static state, and the stirring rod 308 on the stirring device 3 is located in a state of being separated from a hot pressing area.
Sixth step: the external assembly line conveys the two non-pressed pick-proof sub-doors C1 to the conveying belt 905 of the feeding assembly line 9, the in-out motor 917 is started to rotate, the feeding upper frame 904 and the non-pressed pick-proof sub-doors C1 on the two sides of the feeding upper frame are driven by the feeding rack 914 to approach to a hot-pressing area, then the feeding upper frame 904 and a scraping pushing device on the feeding upper frame are driven by the in-out motor 917 to move forwards, when the scraping pushing device on the feeding upper frame 904 moves forwards, the scraping knife 913 performs scraping operation through the flexible movement of the reset spring 910 and clings to the upper plane of the hot-pressing plate 516, meanwhile, the scraping knife 913 is inserted into the lower plane of the pressed pick-proof sub-door C1, the feeding upper frame 904 moves the pressed pick-proof sub-door C1 to be attached to the transition roller 907, the pressed pick-proof sub-door C1 is enabled to be lifted to the upper side of the discharging transition roller 507 after being slightly blocked by the discharging transition roller 507 under the interaction of the feeding upper frame 914 and the scraping knife 913, the pressed pick-proof sub-door C1 is enabled to be separated from the upper surface of the hot-pressing plate 516, the scraping knife is enabled to walk on the discharging transition roller 507 and to move to the upper side, the conveying belt 202 on the discharging transition roller 2, and meanwhile, the conveying belt 202 on the hot-pressing plate is enabled to move to be separated from the conveying belt 202 and the designated position, and the hot-pressing door C1 is placed on the position and is located at the position where the hot-pressing door is not matched with the hot-pressing door C and is located on the designated on the hot-pressing position and located.
The second, third and fourth steps are repeated until the anti-pry sub-door C1 which is hot-pressed and finished above the hot pressing plate 516 on the full-automatic door plate hot-pressing gluing machine is completely discharged and refilled. Thereby achieving the automatic circulation hot-press gluing of the door plate.
The foregoing is a specific embodiment of the present invention and is not intended to limit the invention in any way, but rather to make simple modifications, equivalent variations or modifications without departing from the technical solution of the invention, all falling within the scope of the invention.
Claims (7)
1. The utility model provides a full-automatic door plant hot pressing gluing machine, including host computer (5) of semi-submerged formula installation on base (1), corresponding installation is in the import of host computer (5) and export feeding transfer chain (9) and ejection of compact transfer chain (2), controlling means (10), ejection of compact transfer chain (2) are including ejection of compact support (201), install ejection of compact conveyer belt (202) on ejection of compact support (201) and drive ejection of compact conveyer belt (202) pivoted ejection of compact motor (203), be equipped with bellying (523) and upper plane on hot pressboard (516) of host computer (5), characterized by: a stirring device (3) is arranged above the discharging conveying line (2), the stirring device (3) comprises a stirring underframe (301) fixed above a discharging support (201), a stirring sliding rail (302), a stirring sliding table (303), an adjusting support (304), a synchronous belt (305), a stirring motor (309), a stirring moving frame (307), a stirring rod (308) and a stirring moving motor (306), the stirring sliding rail (302) is fixed on the stirring underframe (301), the adjusting support (304) is fixed at the tail part of the stirring underframe (301), the stirring motor (309) is fixed on a stirring motor fixing plate (310) of a host computer (5), a synchronous belt (305) is arranged between the adjusting support (304) and the stirring motor (309), the stirring sliding table (303) is arranged on the stirring sliding rail (302) and is fixed on the synchronous belt (305), the stirring sliding table (303) is driven to move left and right by the stirring moving motor (309) through the synchronous belt (305), the stirring moving frame (307) is arranged on the stirring sliding table (303), the stirring motor (307) is fixed on the stirring motor (306), the stirring sliding table (306) is fixed on the conveying frame (308) and is fixed on the discharging support (308), the material stirring moving motor (306) drives the material stirring rod (308) to slide forwards and backwards through the material stirring moving frame (307), and the material stirring rod (308) can extend into the host machine (5) under the driving of the material stirring motor (309) and the material stirring moving motor (306) to move the non-pressed door plate (8) of the feeding conveying line (9) on the hot pressing plate (516) to the appointed position of the hot pressing plate (516); the main machine (5) comprises a platform frame (502), a main machine seat (515), upright posts (501) fixed at four corners of the main machine seat (515), a main oil cylinder (514), an upper balance frame (503), a connecting rod (517) and a movable underframe (518), wherein the platform frame (502) and the main machine seat (515) are fixed on the base (1), the upper balance frame (503) and the movable underframe (518) are fixedly connected into a whole through the connecting rod (517) and are arranged on the upright posts (501) at four corners of the main machine seat (515) in a sliding manner up and down, the main oil cylinder (514) is correspondingly fixed on the front side and the rear side of the bottom of the main machine seat (515), piston rods of the main oil cylinder (514) are correspondingly connected on the upper balance frame (503), a plurality of layers of hot pressing plates (516) which can move up and down relative to the upright posts (501) are stacked through cushion blocks, the front side and the rear side of the hot pressing plates (516) are correspondingly provided with baffle groups (509), the uppermost hot pressing plates (516) are provided with bearing plates (505), the front and rear sides (501) of the main machine seat (5) and the corresponding outlets (5) are correspondingly provided with hot pressing plates (7) which can not be lifted, and the door plates (516) are placed on the front sides (7) of the corresponding inlets (7) of the main machine seat (515) are provided; the quick-dismantling reversing device for the heightening block comprises the heightening block (510), a movable bolt (511), a heightening block fixing plate (512) and a positioning pin (522), wherein the heightening block fixing plate (512) and the positioning pin (522) are correspondingly fixed on a hot pressing plate (516), the heightening block (510) is longitudinally arranged between a flange group (509) and the heightening block fixing plate (512) and is tightly attached to the positioning pin (522), and the movable bolt (511) correspondingly penetrates through insertion holes on the heightening block fixing plate (512) and the heightening block (510); when the height between the adjacent hot pressing plates (516) is required to be adjusted, only the movable bolt (511) is required to be pulled out, the block (510) is transversely placed, and then the movable bolt (511) is required to be inserted; the inserting and lifting device (7) comprises an inserting and lifting oil cylinder (72) or an air cylinder and an inserting and lifting rod (71), wherein the inserting and lifting oil cylinder (72) is correspondingly fixed on the upright post (501), the inserting and lifting rod (71) is fixedly connected to the inserting and lifting oil cylinder (72), and the inserting and lifting rod (71) can be inserted and supported under the control of the inserting and lifting oil cylinder (72) and a main oil cylinder (514) under the hot-pressing plate (516) with the non-pressed door plate (8) placed, so that a window with a fixed interval is formed between the hot-pressing plate (516) corresponding to the inlet and the outlet of the host machine (5).
2. The fully automatic door panel hot press gluing machine according to claim 1, characterized in that: the left and right sides of the upper balancing frame (503) are correspondingly provided with upper balancing frame pulleys (504) which are in rolling fit with the upright posts (501) at four corners, and the left and right sides, the front and the back sides of each hot pressing plate (516) are correspondingly provided with hot pressing plate pulleys (506) which are in rolling fit with the upright posts (501) at four corners.
3. The fully automatic door panel hot press gluing machine according to claim 1, characterized in that: the left side and the right side of the movable underframe (518) are correspondingly provided with rotatable longitudinal balance shafts (520), the front side and the rear side of the movable underframe (518) are correspondingly provided with rotatable transverse balance shafts (521), the upright posts (501) at four corners are correspondingly provided with bidirectional racks (519), and transmission gears at the two ends of the transverse balance shafts (521) and the longitudinal balance shafts (520) are meshed with the corresponding bidirectional racks (519) on the upright posts (501) at four corners.
4. The fully automatic door panel hot press gluing machine according to claim 1, characterized in that: a discharging transition roller (507) is fixed between the left upright posts (501), and a glue containing disc (508) fixed with the upright posts (501) is arranged below the discharging transition roller (507).
5. The fully automatic door panel hot press gluing machine according to claim 4, wherein: the feeding conveying line (9) comprises a feeding support (901), a feeding sliding rail (902) and a feeding sliding rack (914) which are correspondingly arranged on the feeding support (901), a feeding sliding table (903) which is slidably arranged on the feeding sliding rail (902), a feeding upper frame (904) which is fixed on the feeding sliding table (903), a feeding and discharging motor (917) which is arranged on the feeding upper frame (904), a feeding conveying belt (905) which is arranged on the feeding upper frame (904) and a rotating motor (906) which drives the feeding conveying belt (905) to rotate, a transition wheel (916) which is arranged on the feeding support (901) and is in rolling support with the feeding upper frame (904), a driving gear on the feeding and discharging motor (917) is meshed with the feeding sliding rack (914) to drive the feeding upper frame (904) to slide left and right on the feeding sliding rail (902), and the left and right movement of the feeding conveying belt (905) is driven by the rotation of the rotating motor (906) on the feeding upper frame (904) to convey an unpressed door plate (8) from the feeding conveying belt (905) to a hot pressing plate (516) and simultaneously push out the door plate (4) and then to discharge the material (2).
6. The fully automatic door panel hot press gluing machine according to claim 5, wherein: the head of the feeding upper frame (904) is provided with a scraping and pushing device, the scraping and pushing device comprises a scraping knife bracket (912), a transition roller (907), a transition pulley (915), a scraping knife fixing plate (909), a scraping knife mounting plate (911), a scraping knife locating block (908), a reset spring (910) and a scraping knife (913), the scraping knife bracket (912) is fixed on the feeding upper frame (904), the transition roller (907) is rotatably arranged at the front part of the scraping knife bracket (912), the transition pulley (915) is rotatably arranged at the bottom of the scraping knife bracket (912) and is in rolling contact with a hot pressing plate (516), one end of the reset spring (910) is fixed on the scraping knife bracket (912) through the scraping knife locating block (908), the other end of the reset spring (910) is fixedly connected on the scraping knife fixing plate (913), when the feeding upper frame (904) is driven by an in-out motor (917) to advance, the scraping knife (913) is pressed against the feeding upper frame (4) through the reset spring (516) in a flexible way, and is pressed against the feeding upper frame (4) by the flexible scraping knife plate (913) at the same time, the feeding upper frame (904) is continuously moved, after the pressed door plate (4) is slightly blocked by a discharging transition roller (507) arranged on the upright post (501), the door plate is lifted and moved to the position above the discharging transition roller (507) under the interaction of the transition roller (907) and a doctor blade (913), so that the pressed door plate (4) is separated from the upper surface of a hot pressing plate (516) and is sent to a discharging conveying belt (202) of a discharging conveying line (2).
7. The fully automatic door panel hot press gluing machine according to claim 1, characterized in that: a heat preservation door (6) fixed with the upright post (501) is correspondingly arranged around the host above the platform frame (502); and steam drums (525) are fixed on the front side and the rear side of the movable underframe (518), one end of each steam drum (525) is communicated with the hot pressing plate (516) through a high-temperature hose (513), and the other end of each steam drum (525) is communicated with an external heating source through a high-temperature hose (513) penetrating through a metal drag chain (524) to form a heating loop.
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| CN201910396450.XA CN110027062B (en) | 2019-05-14 | 2019-05-14 | Full-automatic door plank hot-pressing gluing machine |
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| CN201910396450.XA CN110027062B (en) | 2019-05-14 | 2019-05-14 | Full-automatic door plank hot-pressing gluing machine |
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| CN110027062B true CN110027062B (en) | 2024-01-05 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110480763B (en) * | 2019-07-31 | 2021-05-14 | 嘉兴宝龙新材料股份有限公司 | Bonding and laminating equipment for plywood production and processing |
| CN110802708B (en) * | 2019-12-23 | 2021-11-02 | 湖南福森竹木科技有限公司 | Antiseized plank hot press unit |
| CN112811136A (en) * | 2020-12-23 | 2021-05-18 | 安徽省天昊保温材料有限公司 | Feeding device for processing fireproof heat-insulation board |
| CN112776380A (en) * | 2020-12-23 | 2021-05-11 | 安徽省天昊保温材料有限公司 | Bidirectional pressing device for processing fireproof heat-insulation board |
| CN112776448B (en) * | 2021-01-04 | 2023-11-03 | 贵港领航木业有限公司 | Full-automatic hot pressing laminating equipment of plywood |
| CN113954187B (en) * | 2021-11-09 | 2024-06-18 | 江西南丰振宇实业集团有限公司 | Synchronous driving type multi-layer ecological plate drawing device |
| CN115401753B (en) * | 2022-08-31 | 2023-10-10 | 吕子元 | Multilayer door plant veneer machine and door plant veneer unit |
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Effective date of registration: 20231205 Address after: Room 3 from the west of Building 2, No. 166 Lantian Road, Xicheng Street, Yongkang City, Jinhua City, Zhejiang Province, 321300 Applicant after: Yongkang Dashan Machinery Co.,Ltd. Address before: 321300 No.1, building 28, Lane 3, Nanyuan Road, Jiangnan street, Yongkang City, Jinhua City, Zhejiang Province Applicant before: Lv Ziyuan |
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