CN110026665A - A kind of digital multifunctional power supply based on plasma arc technology - Google Patents

A kind of digital multifunctional power supply based on plasma arc technology Download PDF

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Publication number
CN110026665A
CN110026665A CN201910377323.5A CN201910377323A CN110026665A CN 110026665 A CN110026665 A CN 110026665A CN 201910377323 A CN201910377323 A CN 201910377323A CN 110026665 A CN110026665 A CN 110026665A
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CN
China
Prior art keywords
welding
plasma
gun
arc
power supply
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Pending
Application number
CN201910377323.5A
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Chinese (zh)
Inventor
王成刚
刘永平
于天武
郭邢东
刘威
付雕
马锋
王威宁
刘瑞
杨廷奇
黄彦天
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUZHONG YELLOW RIVER ELECTRIC WELDING MACHINE CO Ltd
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WUZHONG YELLOW RIVER ELECTRIC WELDING MACHINE CO Ltd
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Filing date
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Application filed by WUZHONG YELLOW RIVER ELECTRIC WELDING MACHINE CO Ltd filed Critical WUZHONG YELLOW RIVER ELECTRIC WELDING MACHINE CO Ltd
Priority to CN201910377323.5A priority Critical patent/CN110026665A/en
Publication of CN110026665A publication Critical patent/CN110026665A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00Welding or cutting by means of a plasma
    • B23K10/02Plasma welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/10Other electric circuits therefor; Protective circuits; Remote controls
    • B23K9/1006Power supply

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Plasma Technology (AREA)

Abstract

A kind of digital multifunctional power supply based on plasma arc technology, including plasma arc welding (PAW) power supply, plasma arc welding (PAW) power supply is made of rack and the partition being set to inside it, partition is divided into upper partition and lower partition, the plasma arc welding (PAW) power source internal is divided into power-supply control unit, welding output control assembly, display operation component, structure of the invention is firm, rationally utilizes space;By the way that workpiece is arranged between plasma gun and argon-arc welding gun, change the electric arc of argon arc welding and Plasma Welding by switching, in the welding process, under the action of plasma arc and argon arc, welding wire is heated and is melted, and is formed metal drop and is entered molten metal pool on workpiece, greatly improve welding penetration and speed of welding, splashing is also controlled, and is controlled by master control borad and is realized power supply control, has the characteristics that high-efficient, loss is low, applied widely.

Description

A kind of digital multifunctional power supply based on plasma arc technology
Technical field:
The present invention relates to plasma arc technology field, in particular to a kind of digital multifunctional based on plasma arc technology Power supply.
Background technique:
With development of the manufacturing industry in technology and scale, cutting material dosage is gradually increased, to cut quality and efficiency Higher requirements are also raised, and plasma arc cutting, gouge occupy more next as a kind of modern cutting technology in cutting field More important position.
In machining, it can simply be divided into cold working and heat treatment, the capital equipment of cold working is lathe, and lathe is just Be by metal rough piece production and processing at components mechanical equipment, by processing method or processing object can be divided into lathe, drilling machine, Boring machine, grinding machine, gear cutting machine, thread cutting machine, spline making and finishing machine, milling machine, planer, slotting machine, broaching machine, the special process Lathe, sawing machine and dividing machine etc..
With this used time, heat treatment is to be placed on metal material in certain medium heat, keep the temperature, is cooling, by changing material The metallurgical structure on surface or inside is expected, to control a kind of metal heat processing technique of its performance, wherein welding is exactly very Important heat treatment mode, wherein plasma arc welding (PAW) is the welding method using plasma arc as heat source.Gas is added by electric arc Heat generates dissociation, is compressed when passing through water-cooled nozzle at a high speed, energization density and the degree of dissociation, and plasma arc is formed.It Stability, calorific value and temperature be all higher than general electric arc, thus there is biggish penetration power and speed of welding.Form plasma The gas of arc and the protective gas around it generally use argon.According to the material properties of various workpiece, also have using helium or argon helium, argon The mixed gas such as hydrogen.
Wherein the performance of the source of welding current determines welding quality and efficiency, is that the core for realizing that PLASMA ARC WELDING is cut is set Standby, existing contravariant Plasma Welding power supply is still controlled using analog circuit, cause the pulse characteristic of plasma arc without Method is effectively adjusted, and welding quality and efficiency are largely affected, and is welded when being easy that welding wire is made to heat and melt molten Deep and speed of welding does not reach requirement, and be easy to cause splashing yet.For this purpose, it is proposed that a kind of number based on plasma arc technology Change multifunctional power.
Summary of the invention:
In consideration of it, it is necessary to design a kind of digital multifunctional based on plasma arc technology that can overcome problem above Power supply.
A kind of digital multifunctional power supply based on plasma arc technology, including plasma arc welding (PAW) power supply, plasma arc welding (PAW) Power supply is made of rack and the partition being set to inside it, and partition is divided into upper partition and lower partition, the plasma arc welding (PAW) Power source internal is divided into power-supply control unit, welding output control assembly, display operation component;
The power-supply control unit includes master control borad, the source of welding current connecting with master control borad, is mounted on master control borad and welding Main transformer between power supply and be set to the plasma gun interface of rack side, argon-arc welding gun interface, intake interface, into Water interface and return water interface;
The welding output control assembly includes radio-frequency generator, cutter, major loop electrode, striking switch, striking electricity Resistance, frequency-variable controller and striking controller;Welding output control assembly is set to plasma gun and argon-arc welding gun and described Between master control borad;
The display operation component includes programmable logic controller (PLC) and the electronics that is connected with programmable logic controller (PLC) Touch screen, input-output equipment.
Preferential, the source of welding current is ac-dc dual power supply, and master control borad connects PLC controller, the PLC controller connection Blower, assembling is in being equipped with hot grid window on the bottom of rack, frame side wall.
Preferential, plasma gun interface connects PLC controller with argon-arc welding gun interface, plasma gun interface and it is equal from Sub- welding gun connection, plasma gun are equipped with plasma gun tungsten electrode, and plasma gun front end is equipped with plasma gun nozzle, etc. Ion torch nozzle launches plasma jet, is set as plasma arc center in the middle part of plasma jet.
Preferential, argon-arc welding gun interface is connect with argon-arc welding gun, and argon-arc welding gun is equipped with welding wire, the weldering of argon-arc welding gun front end Welding wire is stretched out in rifle nozzle, welding wire front center is set as welding wire center.
Preferential, plasma gun, argon-arc welding gun are set up in respectively in the welding gun support of welding platform two sides, welding platform Upper fixed workpiece, the workpiece being placed between plasma arc center and welding wire center is heated to become molten metal.
Preferential, plasma gun connects water inlet interface equipped with water inlet pipe, outlet pipe and snorkel, water inlet pipe, out Water pipe connects return water interface, and snorkel connects intake interface;The storage tank includes water tank and air accumulator, and the intake interface is logical Piping is connected to air accumulator, and the water inlet interface connects water tank by pipeline with return water interface;Wherein, work gas in air accumulator Argon gas can be used in body.
Preferential, master control borad one end is separately connected workpiece and striking switch, striking switch connection striking loop electrode, striking Loop electrode connects major loop electrode, and major loop electrode connects plasma gun nozzle, and major loop electrode is also connected with striking control Device, striking controller connect cutter, installation striking resistance on the circuit between cutter and striking controller;Cutter one End connects plasma welding circuit, the welding wire of the argon arc welding circuit connection argon-arc welding gun for connecting argon arc welding circuit, the other end.
Preferential, cutter welds the plasma gun tungsten electrode of circuit connection plasma gun by ion, and ion welds circuit On be connected with radio-frequency generator, radio-frequency generator connects frequency-variable controller.
Preferential, electronic touch screen is mounted on the upper surface of upper partition, and input-output equipment is arranged on frame side wall, The programmable logic controller (PLC) is connect with PLC controller.
Structure of the invention is firm, rationally utilizes space;By the way that workpiece is arranged between plasma gun and argon-arc welding gun, lead to The electric arc that switching changes argon arc welding and Plasma Welding is crossed, in the welding process, under the action of plasma arc and argon arc, welding wire It heats and melts, form metal drop and enter molten metal pool on workpiece, greatly improve welding penetration and speed of welding, fly It splashes and is also controlled, controlled by master control borad and realize power supply control, equally, be also applied for plasma arc cutting, gouge operation, had Efficient feature high, loss is low, applied widely.
Detailed description of the invention:
Attached drawing 1 is the schematic structural view of the invention of a width better embodiment;
Attached drawing 2 is the welding gun schematic diagram of the present invention of a width better embodiment;
Attached drawing 3 is the circuit diagram of the present invention of a width better embodiment.
In figure: plasma arc welding (PAW) power supply 1, rack 2, partition 3, master control borad 4, radio-frequency generator 5, cutter 6, PLC control Device 7, major loop electrode 8, striking switch 9, striking resistance 10, electronic touch screen 11, programmable logic controller (PLC) 12, input and output Equipment 13, frequency-variable controller 14, striking controller 15, heat dissipating grid window 16, main transformer 17, storage tank 18, blower 19, plasma Welding gun interface 20, argon-arc welding gun interface 21, intake interface 22, water inlet interface 23, return water interface 24, plasma gun 25, striking Loop electrode 26, plasma gun tungsten electrode 27, plasma gun nozzle 28, plasma jet 29, plasma arc center 30, argon arc welding Rifle 31, torch nozzle 32, welding wire 33, welding wire center 34, welding platform 35, welding gun support 36, workpiece 37, molten metal 38.
Specific embodiment:
As illustrated in the accompanying drawings from 1 to 3, a kind of digital multifunctional power supply based on plasma arc technology, including plasma arc welding (PAW) electricity Source 1, plasma arc welding (PAW) power supply 1 is by rack 2 and is set to its internal partition 3 and forms, partition 3 divide for upper partition and lower layer every Plate, partition 3 will be divided into multilayer chamber and be used for component installation inside plasma arc welding (PAW) power supply 1 rationally utilize space;
It is divided into power-supply control unit, welding output control assembly, display operation group inside the plasma arc welding (PAW) power supply 1 Part;Wherein, power-supply control unit includes master control borad 4, PLC controller 7, main transformer 17, storage tank 18, blower 19, plasma welding Rifle interface 20, argon-arc welding gun interface 21, intake interface 22, water inlet interface 23 and return water interface 24;
Specifically, the 4 connecting welding power supply of master control borad, the source of welding current is ac-dc dual power supply, the master control borad 4 with Main transformer 17 is connected between the source of welding current, for the adjusting of source of welding current output voltage, the master control borad 4 connects PLC control Device 7 processed, PLC controller 7 is for the connection and control and regulation to 1 internal components of plasma arc welding (PAW) power supply;The PLC controller 7 Connect blower 19, blower 19 is installed on the bottom of rack 2, hot grid window 16 is equipped on 2 side wall of rack, blower 19 will be external After cold air blasts in plasma arc welding (PAW) power supply 1, interior hot-air is discharged by hot grid window 16, is conducive to plasma arc welding (PAW) power supply It is radiated inside 1, cool down operation.
Be also equipped on 2 side wall of rack plasma gun interface 20, argon-arc welding gun interface 21, intake interface 22, into Water interface 23 and return water interface 24, the plasma gun interface 20 and argon-arc welding gun interface 21 connect PLC controller 7, wherein Plasma gun interface 20 is used for the connection of plasma gun 25, and plasma gun 25 is equipped with plasma gun tungsten electrode 27, etc. 25 front end of ion welding gun is equipped with plasma gun nozzle 28, and plasma gun nozzle 28 launches plasma jet 29, plasma jet 29 middle parts are set as plasma arc center 30;
The argon-arc welding gun interface 21 is equipped with welding wire 33, argon-arc welding gun for connecting argon-arc welding gun 31, argon-arc welding gun 31 Welding wire 33 is stretched out in the torch nozzle 32 of 31 front ends, 33 front center of welding wire is set as welding wire center 34;
When being subjected to, the plasma gun 25, argon-arc welding gun 31 are set up in 35 two sides of welding platform respectively Welding gun support 36 on, workpiece 37 is fixed in welding platform 35, the work being placed between plasma arc center 30 and welding wire center 34 Part 37 is heated to become molten metal 38.
The plasma gun 25 connects water inlet interface 23 equipped with water inlet pipe, outlet pipe and snorkel, water inlet pipe, out Water pipe connects return water interface 24, and snorkel connects intake interface 22;The storage tank 18 includes water tank and air accumulator, the air inlet Interface 22 is connected to air accumulator by pipeline, and the water inlet interface 23 connects water tank by pipeline with return water interface 24;Wherein, it stores up Argon gas can be used in working gas in gas tank.
Welding output control assembly includes radio-frequency generator 5, cutter 6, major loop electrode 8, striking switch 9, striking electricity Resistance 10, frequency-variable controller 14 and striking controller 15, the welding output control assembly are set to plasma gun 25 and argon arc Between welding gun 31 and the master control borad 4, for the power supply of welding output to be adjusted;
Described 4 one end of master control borad is separately connected workpiece 37 and striking switch 9, and striking switch 9 connects striking loop electrode 26, Striking loop electrode 26 connects major loop electrode 8, and major loop electrode 8 connects plasma gun nozzle 28, and major loop electrode 8 also connects Striking controller 15 is connect, striking controller 15 connects cutter 6, installs on the circuit between cutter 6 and striking controller 15 With striking resistance 10;
Described 6 one end of cutter connects plasma welding circuit, the argon arc welding electricity for connecting argon arc welding circuit, the other end The welding wire 33 of road connection argon-arc welding gun 31;
It is described to power or disconnect to the argon-arc welding gun 31 of argon-arc welding gun interface 21;In the electric arc control for carrying out argon arc welding, Argon arc welding mode is cut in circuit by cutter 6, and cutter 6 is closed connection argon arc welding circuit to side, and argon-arc welding gun 31 connects weldering Power supply is connect, circuit is directly set up with workpiece 37, main circuit current is formed, keeps electric arc.
The cutter 6 welds the plasma gun tungsten electrode 27 of circuit connection plasma gun 25, ion weldering electricity by ion Road is connected with radio-frequency generator 5, and radio-frequency generator 5 connects frequency-variable controller 14;
In the electric arc control for carrying out Plasma Welding, Plasma Welding mode, striking switch are cut in circuit by cutter 6 9 are closed to the other side, and plasma gun 25 connects the source of welding current, and circuit is directly set up with workpiece 37, form main circuit current, Keep electric arc.
Display operation component includes electronic touch screen 11, programmable logic controller (PLC) 12 and input-output equipment 13, described Electronic touch screen 11 is mounted on the upper surface of upper partition, and electronic touch screen 11 connects programmable logic controller (PLC) 12, may be programmed Logic controller 12 is connected with input-output equipment 13, and input-output equipment 13 is arranged on 2 side wall of rack, and described may be programmed is patrolled It collects controller 12 to connect with PLC controller 7, for showing and operating.
In the welding process, under the action of plasma arc and argon arc, welding wire 33 heat simultaneously melt, formed metal drop into Enter 38 molten bath of molten metal on workpiece 37.In the plasma arc and argon arc complex welding method, plasma arc is cathode, argon Arc is anode, and electric current generates electromagnetic forces by the interaction of two electrodes, and electromagnetic force draws plasma arc in front of welding pool It is mobile, and plasma arc trails welding gun axis during high-speed welding, and this adds increased the rigidity of plasma arc and stabilizations Property, and then welding penetration and speed of welding are greatly improved, splashing is also controlled.
In the present invention, PLC controller 7 controls welder, and operator sets welding parameter, big flow plasma Arc-welding machine can very well complete the welding of welded workpiece 37.
In embodiments of the present invention, it is preferred that inner left wall of the rack 2 close to top is provided with master control borad 4;It is described Radio-frequency generator 5, cutter 6, PLC controller 7, major loop electrode 8, striking switch 9, striking resistance 10, electronic touch screen 11, The upper surface of upper partition is arranged in programmable logic controller (PLC) 12 and striking controller 15;The frequency-variable controller 14 and storage tank 18 are arranged in the upper surface of lower partition;2 bottom of rack is equipped with main transformer 17 and blower 19,2 side wall of rack On input-output equipment 13, heat dissipating grid window 16, plasma gun interface 20, argon-arc welding gun interface 21, intake interface are installed 22, water inlet interface 23 and return water interface 24;In the present invention, the above-mentioned component of the plasma arc welding (PAW) power supply 1 includes but not office It is limited to above-mentioned mounting means.
Preferably, in embodiments of the present invention, plasma arc cutting, gouge equipment replacement plasma gun can also be used 25, plasma arc cutting, gouge operation are realized under the power supply of plasma arc welding (PAW) power supply 1 in argon-arc welding gun 31.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (9)

1. a kind of digital multifunctional power supply based on plasma arc technology, including plasma arc welding (PAW) power supply (1), plasma arc welding (PAW) Power supply (1) is made of rack (2) and the partition (3) being set to inside it, and partition (3) is divided into upper partition and lower partition, It is characterized in that, power-supply control unit, welding output control assembly, display operation is divided into inside the plasma arc welding (PAW) power supply (1) Component;
The power-supply control unit include master control borad (4), the source of welding current being connect with master control borad (4), be mounted on master control borad (4) and Main transformer (17) between the source of welding current and plasma gun interface (20), the argon-arc welding gun for being set to rack (2) side Interface (21), intake interface (22), water inlet interface (23) and return water interface (24);
The welding output control assembly includes radio-frequency generator (5), cutter (6), major loop electrode (8), striking switch (9), striking resistance (10), frequency-variable controller (14) and striking controller (15);Welding output control assembly is set to plasma Between welding gun (25) and argon-arc welding gun (31) and the master control borad (4);
The display operation component includes programmable logic controller (PLC) (12) and is connected with programmable logic controller (PLC) (12) Electronic touch screen (11), input-output equipment (13).
2. the digital multifunctional power supply based on plasma arc technology as described in claim 1, which is characterized in that the source of welding current For ac-dc dual power supply, master control borad (4) connects PLC controller (7), and the PLC controller (7) connects blower (19), blower (19) it is installed on the bottom of rack (2), hot grid window (16) is installed on rack (2) side wall.
3. the digital multifunctional power supply based on plasma arc technology as claimed in claim 2, which is characterized in that plasma welding Rifle interface (20) and argon-arc welding gun interface (21) connection PLC controller (7), plasma gun interface (20) and plasma gun (25) it connects, plasma gun (25) is equipped with plasma gun tungsten electrode (27), and plasma gun (25) front end is equipped with plasma Torch nozzle (28), plasma gun nozzle (28) are launched plasma jet (29), are set as plasma in the middle part of plasma jet (29) Arc center (30).
4. the digital multifunctional power supply based on plasma arc technology as claimed in claim 3, which is characterized in that argon-arc welding gun Interface (21) is connect with argon-arc welding gun (31), and argon-arc welding gun (31) is equipped with welding wire (33), the welding gun of argon-arc welding gun (31) front end Welding wire (33) are stretched out in nozzle (32), welding wire (33) front center is set as welding wire center (34).
5. the digital multifunctional power supply based on plasma arc technology as claimed in claim 4, which is characterized in that plasma welding Rifle (25), argon-arc welding gun (31) are set up in respectively in the welding gun support (36) of welding platform (35) two sides, in welding platform (35) Fixed workpiece (37), the workpiece (37) being placed between plasma arc center (30) and welding wire center (34) is heated to become molten metal (38)。
6. the digital multifunctional power supply based on plasma arc technology as claimed in claim 5, which is characterized in that plasma welding Rifle (25) connects water inlet interface (23) equipped with water inlet pipe, outlet pipe and snorkel, water inlet pipe, and outlet pipe connects return water interface (24), snorkel connection intake interface (22);The storage tank (18) includes water tank and air accumulator, and the intake interface (22) is logical Piping is connected to air accumulator, and the water inlet interface (23) connects water tank by pipeline with return water interface (24);Wherein, air accumulator Argon gas can be used in middle working gas.
7. the digital multifunctional power supply based on plasma arc technology as claimed in claim 6, which is characterized in that master control borad (4) one end is separately connected workpiece (37) and striking switch (9), and striking switchs (9) connection striking loop electrode (26), striking circuit Electrode (26) connects major loop electrode (8), and major loop electrode (8) connects plasma gun nozzle (28), and major loop electrode (8) is also It connects striking controller (15), striking controller (15) connects cutter (6), between cutter (6) and striking controller (15) Circuit on installation use striking resistance (10);Cutter (6) one end connects plasma welding for connecting argon arc welding circuit, the other end Circuit, the welding wire (33) of the argon arc welding circuit connection argon-arc welding gun (31).
8. the digital multifunctional power supply based on plasma arc technology as claimed in claim 7, which is characterized in that cutter (6) by the plasma gun tungsten electrode (27) of ion weldering circuit connection plasma gun (25), ion welds and is connected with height on circuit Frequency generator (5), radio-frequency generator (5) connect frequency-variable controller (14).
9. the digital multifunctional power supply based on plasma arc technology as claimed in claim 8, which is characterized in that electronic touch Screen (11) is mounted on the upper surface of upper partition, and input-output equipment (13) is arranged on rack (2) side wall, and described may be programmed is patrolled Controller (12) are collected to connect with PLC controller (7).
CN201910377323.5A 2019-05-07 2019-05-07 A kind of digital multifunctional power supply based on plasma arc technology Pending CN110026665A (en)

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