CN110018073A - A kind of On-line Estimation method for elastic actuator elastomer rigidity of connecting - Google Patents

A kind of On-line Estimation method for elastic actuator elastomer rigidity of connecting Download PDF

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CN110018073A
CN110018073A CN201910277291.1A CN201910277291A CN110018073A CN 110018073 A CN110018073 A CN 110018073A CN 201910277291 A CN201910277291 A CN 201910277291A CN 110018073 A CN110018073 A CN 110018073A
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friction
moment
elastomer
speed reducer
rigidity
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向馗
陈海波
庞牧野
唐必伟
周利锋
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Wuxi Intelligent Power Robot Co Ltd
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Wuxi Intelligent Power Robot Co Ltd
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/40Investigating hardness or rebound hardness
    • G01N3/50Investigating hardness or rebound hardness by measuring rolling friction, e.g. by rocking pendulum

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Abstract

A kind of On-line Estimation method for elastic actuator elastomer rigidity of connecting, including elastic actuator (SEA) of connecting come into operation before to moment of friction model parameter offline identification method and after coming into operation to elastomer rigidity On-line Estimation method.Before SEA comes into operation, when unloaded stable operation, the torque of motor output is completely used for overcoming harmonic speed reducer moment of friction;Accurate loading moment is calculated by galvanometer, as the estimation to moment of friction;It is assumed that the moment of friction of harmonic speed reducer and Coulomb friction, viscous friction, revolving speed square and it is related with absolute angle, and provide corresponding polynomial function;The unknown parameter of polynomial function is estimated by system identifying method, establishes the model of harmonic speed reducer moment of friction.After SEA comes into operation, output loading torque is accurately estimated by electric current, deducts the moment of friction of harmonic speed reducer, obtains the true torque that SEA elastomer is subject to, and with Kalman filter, corrects elastomer rigidity.

Description

A kind of On-line Estimation method for elastic actuator elastomer rigidity of connecting
Technical field
The invention belongs to elastic Actuator technique field of connecting, be related to a kind of elastic actuator elastomer rigidity of connecting Line estimation method more particularly to a kind of the online of elastic actuator elastomer rigidity of connecting for considering harmonic speed reducer moment of friction Estimation method.
Background technique
Elastic actuator (Serial Elastic Actuator, SEA) of connecting introduces bullet in traditional rigid actuator Property body, have many advantages, such as low noise power control and anti-shock loading, joint of robot flexibility and environmental suitability can be enhanced. SEA adapts to load variation complicated state often using elastomer deformation as the basis of power control, converts position control for Torque Control System greatly improves power and controls precision.However this power prosecutor formula excessively relies on accurate mechanical modeling and bullet to elastomer The stability of property body rigidity.The rigidity of elastomer (such as long-term reuses, high temperature, high is born because of extreme load or environmental factor Carry etc.) change, the torque estimated can have very big error.
Carnegie Mellon University Steven Ford proposes the rigidity of the torque correction elastomer using current estimation, still This method does not account for the frictional force of system, so that the torque of current estimation is very inaccurate, it is difficult to it is rigid to reach calibration elastomer The purpose of degree.
In the case where load variation is very complicated, current estimation torque deviation is very big.Moreover, indefinite in system friction In the case where, it is difficult accurately to estimate torque.Service type joint of robot mostly uses harmonic speed reducer, and friction model is complicated, makes electricity Stream estimation torque is more difficult.Gandhi proposes the frictional behavior identification and compensation method of harmonic speed reducer, including harmonic wave subtracts Frictional force relevant to speed and position in fast device.Tutle proposes that the frictional behavior of harmonic speed reducer during operation is divided into Coulomb friction, viscous friction, friction relevant to position and resonance friction, and friction model is described with cubic polynomial.
The rigidity of SEA elastomer is because of extreme load or environmental factor (such as long-term reuse, high temperature, high load) hair Changing, there is an urgent need to can be realized the method for the elastic actuator elastomer rigidity of On-line Estimation series connection.However as previously mentioned, by Current estimation torque is very inaccurate, harmonic speed reducer moment of friction on-line measurement is very complicated when in the presence of frictional force is disregarded etc. Technical problem, the prior art cannot still provide the On-line Estimation method for elastic actuator elastomer rigidity of connecting.
Summary of the invention
In order to solve the problems in the existing technology, for the rigidity of SEA elastomer because extreme load or environment because When element (such as a long time reuse, high temperature, high load) changes, disregards frictional force current estimation torque it is very inaccurate, The problems such as moment of friction on-line measurement of harmonic speed reducer is very complicated, the present invention provide a kind of elastic actuator (Serial of series connection Elastic Actuator, SEA) elastomer rigidity On-line Estimation method.This method includes two stages: SEA comes into operation Before to moment of friction model parameter offline identification method;SEA come into operation after to elastomer rigidity On-line Estimation method.
The characteristics of this method: before SEA comes into operation, when unloaded stable operation, the torque of motor output is completely used for overcoming Harmonic speed reducer moment of friction.Accurate loading moment is calculated by galvanometer, as the estimation to moment of friction.It is assumed that harmonic wave subtracts The moment of friction of fast device and Coulomb friction, viscous friction, revolving speed square and it is related with absolute angle, and provide corresponding more Item formula function.The unknown parameter of polynomial function is estimated by system identifying method, establishes the mould of harmonic speed reducer moment of friction Type.After SEA comes into operation, output loading torque is accurately estimated by electric current, therefrom deducts the moment of friction of harmonic speed reducer, it can Elastomer rigidity can be corrected with Kalman filter by obtaining the true torque that SEA elastomer is subject to.Reach in very fast fortune In the case that dynamic, load changes greatly, the accurate purpose for estimating actuator output torque.
Method of the invention is achieved by the following technical programs:
A kind of On-line Estimation method for elastic actuator elastomer rigidity of connecting, which is characterized in that this method includes following Step:
(1) before elastic actuator of connecting comes into operation, harmonic speed reducer moment of friction model is established, to moment of friction Model parameter carries out off-line identification;
(2) after elastic actuator of connecting comes into operation, consider the harmonic speed reducer moment of friction that step (1) obtains, On-line Estimation is carried out to elastomer rigidity.
Technical solution of the present invention is described in detail below.
(1) to moment of friction model parameter off-line identification before SEA comes into operation
Before SEA comes into operation, need to recognize the moment of friction model parameter of its harmonic speed reducer, parameter is extremely Less include constant term (Coulomb friction), the first order (viscous friction) of angular speed, angle trigonometric function item coefficient, according to essence Degree requirement may also need the quadratic term even high-order term of angular speed.Such as harmonic speed reducer moment of friction Wherein a, b, c, d are parameter to be identified,For harmonic speed reducer output end revolving speed, θ is that harmonic speed reducer is defeated Outlet absolute angular position.In view of the complexity of harmonic speed reducer moment of friction, only in angular speed section appropriateInterior identified parameters.
Identification experiment is T in zero loadl=0 or TlIt is carried out under conditions of capable of accurately measuring, makes angular accelerationIt is zero, that is, turns SpeedSize and Orientation is constant, to eliminate the torque loss of rotary inertiaInfluence, electric current is all used to overcome friction at this time Power, by current of electric ImCalculate moment of friction Tf.The process of identification is as follows.
With certain revolving speed gradient, each revolving speed within the scope of 0 to maximum (top) speedUnder constant a period of time, and when taking this section Moment of friction of the average value of interior moment of friction as the revolving speed, draws moment of friction and rotation speed relation figure, due to friction Torque and absolute angular position θ meet trigonometric function relationship, so being averaged latter csin θ is 0.Curve rubs in low-speed stage Wiping torque can reduce with the increase moment of friction of revolving speed, and at the high speed stage, moment of friction increases with revolving speed and increased, and increase The trend added becomes slowly, substantially parabolically.Within the scope of the identical parabola of high speed periodical trend, one section of revolving speed area is taken BetweenQuadratic fit is carried out to moment of friction on the section, fitting parameter a, b, d is obtained and falls into a trap as controller Calculate the parameter of moment of friction.
Due to moment of friction component csin θ relevant to Angle Position and revolving speedIt is unrelated, in order to reduce accidental error, takeIn N number of revolving speedUnder each revolving speed after a period of stabilisation, the relationship of moment of friction Yu Angle Position θ is obtained Figure, passes through Sine-Fitting and removes magnitude shift amount, obtain sinusoidal magnitude value ci, it is averagedObtain moment of friction The identification result of model parameter.
(2) to elastomer rigidity On-line Estimation after SEA comes into operation
Set the initial stiffness k of SEA elastomer0, it is very accurate not need.Setting initial variance P, process noise Q, measurement are made an uproar Sound R.
In SEA operation, synchronous detection harmonic speed reducer exports revolving speedOutput angle θ, elastomer deformation θs, motor electricity Flow Im
Work as angular speed?In range, angular accelerationAnd elastomer deformation change rateLess than certain When value, by current of electric ImCalculate the friction torque T of harmonic speed reducerf, the calculated torque of electric current is subtracted out moment of friction, obtains To corresponding loading moment T at this timel.Into Kalman filtering process:
Under normal circumstances, ktThat is the On-line Estimation result of elastomer rigidity.Work as angular speedDo not existRange Interior or angular accelerationOr elastomer deformation change rateWhen greater than certain value, terminate Kalman filtering iteration, with karr The rigidity k of graceful filtering final outputtAs newest elastomer rigidity.
By above method, can with on-line calibration elastomer rigidity, effectively reduce because extreme load or environment because Torque evaluated error caused by element changes enhances the stability, control precision and the adaptability to complexity variation of system
Detailed description of the invention
Fig. 1 is elastomer rigidity On-line Estimation method flow diagram of the invention.
Fig. 2 is elastic actuator configurations schematic diagram of connecting.
Fig. 3 is moment of friction and rotation speed relation figure.
Fig. 4 is moment of friction and Angle Position relational graph.
Fig. 5 is current estimation M curve figure.
Appended drawing reference: 1- motor driver, 2- motor, 3- harmonic speed reducer, 4- input angle encoder, 5- elastomer, 6- output angle encoder, 7- dynamic force moment sensor, 8- single-chip microcontroller, 9- host computer.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing.
Elastomer rigidity On-line Estimation method flow of the invention is as shown in Figure 1.
The elastic actuator configurations of series connection of the present invention are as shown in Fig. 2, be driven by motor device 1, motor 2, harmonic reduction Device 3, input angle encoder 4, elastomer 5, output angle encoder 6, dynamic force moment sensor 7, single-chip microcontroller 8, host computer 9.
Single-chip microcontroller 8 be used as system master controller, to motor driver 1 send voltage signal with control motor 2 revolving speed and Torque.
Single-chip microcontroller 8 acquires the pulse signal of input angle encoder 4 and output angle encoder 6, resolves as angle, θ1With θ2, thus obtain the deformation quantity θ of elastomers21, retarder output end absolute angular position θ=θ1, the output end revolving speed of retarder It is obtained by Angle Position derivationThe deformation quantity change rate of elastomerBy the deformation quantity θ of elastomersTime derivation is obtained. Single-chip microcontroller 8 acquires the analog voltage signal that dynamic torque sensor 7 exports, and is converted to corresponding moment values, as output end True value, be used for moment of friction identification of Model Parameters.
Host computer 9 acquires current of electric I by motor driver 1m, and by electric current ImLow-pass filtering is to reduce high-frequency noise Interference.Host computer 9 receives the relevant data of angle and torque sensor data that single-chip microcontroller 8 uploads, and carries out to data corresponding Processing.
Before SEA comes into operation, need to carry out parameter identification to the moment of friction model of harmonic speed reducer.Identification is completed Afterwards, the parameter for needing to recognize by 7 Duis of dynamic torque sensor carries out Accuracy Verification.Specific identification process and result are as follows:
Recognize parameter relevant to revolving speed: with certain revolving speed gradient, each invariablenes turning speed within the scope of 0.2~2.5rad/s For a period of time, and moment of friction of the average value of moment of friction in this time as the revolving speed is taken, obtains friction shown in Fig. 3 Torque and rotation speed relation figure.Find out in low-speed stage ω < 0.4rad/s from Fig. 3 curve as the increase moment of friction of revolving speed subtracts Small, in ω > 0.4rad/s, moment of friction increases with revolving speed and is increased, and increased trend becomes slowly, substantially parabolically.It takes The consistent parabola section of variation tendencyIn the range to moment of friction with secondary letter Number carries out least square fitting, obtains fitting parameter a=0.236, b=0.766, d=- 0.204, and rub as calculating in single-chip microcontroller 8 Wipe the program parameter of torque.
It recognizes parameter relevant to angle: in the previous step in determining revolving speed section [0.8,2.2] rad/s, taking N= 5 tachometer values { 1,1.2,1.4,1.6,1.8 } under each revolving speed after a period of stabilisation obtain 5 and are similar to Fig. 4 friction The relational graph of torque and Angle Position θ carries out least square fitting with SIN function and obtains parameter ci={0.118,0.110, }, 0.109,0.112,0.113 it is averagedUsing parameter c as calculating moment of friction in controller Parameter.
Verify the accuracy of identified parameters: when single-chip microcontroller 8 controls motor driver 1, motor 2 is with revolving speedIn 1rad/s and Neighbouring range of speeds rotation, applies the load end of SEA and changes more slow torque, and the torque T of application is passed by dynamic torque Sensor measures, and measures real-time Angle Position θ, current of electric ImWith the revolving speed of retarderWith step in summary of the invention (2) according to reality Parameter a, b, c, the d for testing identification calculate theoretical torque Tl, the true torque T of dynamic torque sensor 7 is compared, is obtained shown in Fig. 5 Current estimation M curve figure, it can be seen that calculated ideal torque and true torque meet fine, therefore demonstrate The accuracy of identified parameters.
After harmonic speed reducer moment of friction model parameter is recognized and is arranged, commencement of commercial operation state is made it into, is transported During row, 8 real-time monitoring of single-chip microcontroller and calculating current Im, harmonic speed reducer angular speed is calculated by angular encoderAngle AccelerationElastomer deformation θs, retarder absolute angle θ.
Work as angular speedPositioned at section [0.8,2.2] rad/s of above-mentioned identification, angular accelerationDeformation change rateWhen (deformation change rate setting limit), into Kalman filtering on-line calibration program, with angular speedAngle Position θ Calculate the moment of friction T of harmonic speed reducerf, T is subtracted out in motor output torquefAfterwards, the loading moment T exportedl, Kalman Filtering is with TlElastomer rigidity k is updated, it is anti-as torque ring to calculate output end moment for updated rigidity combination Hooke's law Feedback.
Work as angular speedNot in section [0.8, the 2.2] rad/s or angular acceleration of above-mentioned identificationOr deformation becomes RateWhen do not enter Kalman filtering on-line calibration program, i.e., do not update the estimated value to elastomer rigidity, directly It connects using Hooke's law and calculates output end moment as torque ring feedback.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Within the technical scope of the present disclosure, any changes or substitutions that can be easily thought of by anyone skilled in the art, It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of claims Subject to enclosing.

Claims (7)

1. a kind of On-line Estimation method for elastic actuator elastomer rigidity of connecting, which is characterized in that this method includes following step It is rapid:
(1) before elastic actuator of connecting comes into operation, harmonic speed reducer moment of friction model is established, to moment of friction model Parameter carries out off-line identification;
(2) after elastic actuator of connecting comes into operation, the harmonic speed reducer moment of friction that step (1) obtains is considered, to bullet Property body rigidity carry out On-line Estimation.
2. On-line Estimation method according to claim 1, which is characterized in that step establishes moment of friction model in (1) Method is: the moment of friction of harmonic speed reducer is described as a polynomial function, including at least constant term, angular speed it is primary The trigonometric function item of item and angle.
3. On-line Estimation method according to claim 2, which is characterized in that description moment of friction is multinomial in step (1) Formula function further includes the quadratic term, cubic term and high-order term of angular speed.
4. On-line Estimation method according to claim 1, which is characterized in that step establishes moment of friction model in (1) Method is: the moment of friction of harmonic speed reducer is expressed asWherein, a, b, c, d are to be identified Parameter, θ andRespectively harmonic speed reducer output end angle and angular speed;Measure θ andAnd its corresponding moment of friction Tf, pass through System identifying method estimates the value of a, b, c, d, obtains moment of friction model.
5. On-line Estimation method according to claim 4, which is characterized in that keep revolving speed in step (1)It is constant, it is believed that Angular acceleration is 0, and the moment of inertia of entire actuator is 0, and current of electric consumption is completely used for overcoming the friction of harmonic speed reducer Torque;It detects current of electric and estimates moment of friction Tf, synchronous to detect harmonic speed reducer output end angle, θ and angular speedRealization pair The identification of moment of friction model parameter a, b, c, d.
6. On-line Estimation method according to claim 1, which is characterized in that carried out in step (2) to elastomer rigidity The method of line estimation is: when connecting elastic actuator operation, synchronous detection harmonic speed reducer exports revolving speedOutput angle θ, Elastomer deformation θs, current of electric Im
Work as angular speed?In range, angular accelerationAnd elastomer deformation change rateWhen less than setting value, by Current of electric ImCalculate the friction torque T of harmonic speed reducerf, will be according to the calculated friction torque T of electric currentfDeduction step (1) Moment of friction out obtains corresponding loading moment T at this timel, into Kalman filtering process, obtain the online of elastomer rigidity Estimated result;
Work as angular speedDo not existIn range, angular accelerationOr elastomer deformation change rateWhen being greater than the set value, Terminate Kalman filtering iteration, using the rigidity of Kalman filtering final output as newest elastomer rigidity.
7. On-line Estimation method according to claim 6, which is characterized in that the Kalman filtering process is as follows:
(a) elastomer rigidity is predicted
(b) variance is predicted
(c) kalman gain is calculated:
(d) elastomer rigidity k is updatedt:
(e) variance P is updatedt:
(f) current time updated rigidity ktWith variance PtInitial stiffness k as Kalman filtering iteration next timet-1The side and Poor Pt-1, repeat (a)~(e) the step of.
CN201910277291.1A 2019-04-02 2019-04-08 A kind of On-line Estimation method for elastic actuator elastomer rigidity of connecting Withdrawn CN110018073A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112014217A (en) * 2020-09-08 2020-12-01 湖南省力宇燃气动力有限公司 Elastomer stiffness determination method
CN112847365A (en) * 2021-01-07 2021-05-28 西安电子科技大学 Torque estimation method
CN114964593A (en) * 2022-06-21 2022-08-30 郑州安杰莱智能科技有限公司 Current torque conversion method and device and rehabilitation robot

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112014217A (en) * 2020-09-08 2020-12-01 湖南省力宇燃气动力有限公司 Elastomer stiffness determination method
CN112847365A (en) * 2021-01-07 2021-05-28 西安电子科技大学 Torque estimation method
CN112847365B (en) * 2021-01-07 2022-08-02 西安电子科技大学 Torque estimation method
CN114964593A (en) * 2022-06-21 2022-08-30 郑州安杰莱智能科技有限公司 Current torque conversion method and device and rehabilitation robot

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