CN110017270A - A kind of piston reciprocation sealing of three packing seals of setting and its plunger reciprocating pump - Google Patents
A kind of piston reciprocation sealing of three packing seals of setting and its plunger reciprocating pump Download PDFInfo
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- CN110017270A CN110017270A CN201811374088.8A CN201811374088A CN110017270A CN 110017270 A CN110017270 A CN 110017270A CN 201811374088 A CN201811374088 A CN 201811374088A CN 110017270 A CN110017270 A CN 110017270A
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- Prior art keywords
- plunger
- cylinder
- filler
- pump
- liquid
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/02—Packing the free space between cylinders and pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/14—Pistons, piston-rods or piston-rod connections
- F04B53/143—Sealing provided on the piston
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Details Of Reciprocating Pumps (AREA)
- Reciprocating Pumps (AREA)
Abstract
A kind of piston reciprocation sealing of three packing seals of setting and its plunger reciprocating pump, the pressurized delivered for being forced into mesohigh such as 7.0~25.0MPa especially suitable for such as high-temperature oil-coal slurry of direct hydrogenation liquefaction of coal device of slurries containing solid particle, 2 packing seal centralized arrangements are stuffing-box rear end (far from pumping cylinder end), and 1 high pressure filling sealing arrangement is in the pressure bearing and seal cavity that sealed letter front end cavity, plunger bushing rear end cavity are constituted and most of being arranged in the cavity of plunger bushing rear end;With 1 traditional high pressure filling sealing arrangement in the pressure bearing and seal cavity that sealed letter front end cavity, plunger bushing rear end cavity are constituted and compared with major part is arranged in the intracorporal scheme of sealed letter front end chamber, sealed letter, plunger bushing overall length can shorten, the span of 2 fillers of lie farthest away it is bigger, conducive to preventing plunger center of gravity from losing support, conducive to enhancing plunger reciprocating pump overall stability, and manufacture, assembly, maintenance it is more convenient.
Description
Technical field
Piston reciprocation sealing and its plunger reciprocating pump the present invention relates to a kind of three packing seals of setting, especially suitable for
Such as high-temperature oil-coal slurry of direct hydrogenation liquefaction of coal device of slurries containing solid particle is forced into mesohigh such as 7.0~25.0MPa
Pressurized delivered, 2 packing seal centralized arrangements stuffing-box rear end (far from pumping cylinder end), 1 high pressure filling sealing arrangement in
In the pressure bearing and seal cavity that sealed letter front end cavity, plunger bushing rear end cavity are constituted and major part is arranged in the chamber of plunger bushing rear end
In vivo;The pressure bearing and seal constituted with 1 traditional high pressure filling sealing arrangement in sealed letter front end cavity, plunger bushing rear end cavity
In cavity and it is most of be arranged in the sealed letter front end intracorporal scheme of chamber and compare, sealed letter, plunger bushing overall length can contract
The span of short, lie farthest away 2 fillers is bigger, conducive to preventing plunger center of gravity from losing support, conducive to enhancing plunger reciprocating pump
Overall stability, and manufacture, assembly, maintenance it is more convenient.
Background technique
Cylinder-and-piston type reciprocating pump of the present invention, fluid end include sucking, the pumping cylinder of discharge liquid material and cooperation piston reciprocation fortune
Dynamic plunger packing letter component, plunger packing letter component may include plunger packing letter cylinder or and plunger bushing.
Cylinder-and-piston type reciprocating pump of the present invention contains solid for conveying commonly used in conveying high-temp liquid or cryogenic liquid
The slurries of particle or and liquid material containing corrosive component or and containing firing property component liquid material or with poisonous component liquid material or contain radioactivity
Component liquid material, the mesohigh difference room temperature coal slurry pump used such as direct hydrogenation liquefaction of coal device, mesohigh difference medium temperature coal slurry pump, middle height
Pressure difference high-temperature coal pulp pump, mesohigh difference high temperature rinse oil pump, and the normal discharge pressure of the cylinder-and-piston type reciprocating pump is usually mesohigh
(pressure is 2.0~25.0MPa).
Pumping target liquid material of the present invention or the main liquid of pumping cylinder refer to the process stream of cylinder-and-piston type reciprocating pump conveying, are
Main body different from injecting liquid pumps material, the coal conveyed such as the cylinder-and-piston type reciprocating pump of conveying coal.
The cylinder-and-piston type reciprocating pump of conveying liquid containing stereoplasm of the present invention, typical case are that the plunger type of conveying coal is reciprocal
Pump, working method using insulating liquid or isolation injection liquid, the working method of insulating liquid can be primary injection be used for a long time or
Person is interrupted injection intermittent discharge or is continuously injected into continuous discharge, and the isolation injection liquid of discharge can eventually enter into the pump chamber of the pump housing
In with pumping target liquid material be discharged pump chamber, to prevent nuisance, (low temperature liquid material, high-temp liquid, solid slurry, corrosivity are fired
Property or the components such as toxic or radioactivity) enter sealed packing (airtight and watertight padding) position of plunger, or prevent high-temperature medium (low temperature
Medium) enter the thermal deformation (cold deformation) that contact plunger generation is transfinited in plunger housing, or prevent solid particle from entering plunger
Sealed packing (airtight and watertight padding) position and aggravate the abrasion of packing, or prevent corrosive media from entering in plunger housing and contact
Plunger generates corrosion, either prevents harmful constituent medium from entering in plunger housing and is leaked into environment or contact human body.This hair
The working method of bright insulating liquid is usually interruption injection intermittent discharge or is continuously injected into continuous discharge.
Insulating liquid working method of the present invention can be that be continuously injected into i.e. all strokes of the working method continuously discharged complete
The working method of flushing, such as the work of the existing technology rinsed entirely in all strokes of conveying particle slurry setting injection liquid
Make scheme, flushing liquor pressure is always than being such as higher by 2~5bar there are the pressure of the pumping cylinder of particle slurry is high, in main pump sucking
Granule material slurry stroke was discharged in all periods of particle slurry stroke, all to the high pressure sealing letter front end of main pump plunger piston seal box
Injection insulating liquid is added in (close to pumping cylinder side filler), and effect is:
1. particle slurry is avoided to enter in sealed letter note plunger, sealed letter is destroyed;
2. being lubricated to being slidingly sealed for plunger;
3. being cooled down to sealed letter.
The working method that above-mentioned all strokes of insulating liquid rinse entirely, (the i.e. pumping cylinder imbibition stroke in plunger backhaul stroke
In), the injection liquid of addition can effectively play above-mentioned isolation, flushing, lubrication, cooling effect, therefore be necessary injection step
Suddenly;But in plunger advancement stroke (i.e. in pumping cylinder drain stroke), the injection liquid of addition does not have above-mentioned isolation, flushing, profit
Sliding, cooling useful effect, therefore be unnecessary injection step, as a result cause injection flow quantity huge.Above-mentioned insulating liquid institute
There is the working method that stroke rinses entirely, in general, the fluid-pump flow prepared generally takes 8~10% main pump flows, pressure is used
Add orifice plate to be controlled in flushing pipeline, if flushing dose is less than 6%, pump seal is caused to fail.Most of particle shurry pumps
With no restrictions to flushing dose, as chemical industry water-coal-slurry medium washes liquid water flow requires 8~10% main pump flows, Power Plant Ash coal slurry Jie
Matter flushing liquor water flow is with no restrictions.The flushing device of such prior art is simple, but its flushing dose is big, be 8~
10% main pump flow, therefore certain techniques for requiring limitation injection oil wash amount can not be suitable for.
Insulating liquid working method of the present invention can be the working method of interruption injection intermittent discharge, to reduce injection
Flow quantity generallys use the scheme of the simultaneous implantation injection oil of main pump plunger backhaul, sucks in the reciprocating pump pumping cylinder
When slurry, the movement of injection fuel feed pump plunger, which seals main pump plunger packing, is added injection oil, when slurry is discharged in main pump, injects oil pump column
Plug movement sucking injection oil, does not seal main pump plunger packing and injection oil is added, injection liquid measure can be reduced to≤3% main pump stream
Amount, when which is applied to the coal pump of direct hydrogenation liquefaction of coal device, it is possible to reduce inject oily dosage, reduce oily coal
The bring device load increment because of increase injection oil of the other parts of stock pump load, reduction direct hydrogenation liquefaction of coal device
(the 5~7% of device normal process load) have the effect of huge reduction investment, reduce energy consumption, improve oil yield.
The cylinder-and-piston type reciprocating pump of the present invention for making plunger packing letter isolation working media using injection liquid, in order to reduce note
Enter the dosage of liquid, the usually used working method with main pump plunger backhaul simultaneous implantation injection insulating liquid, correspondingly configuration injection
Oil system (including simultaneous implantation pump), needs to infuse in plunger packing letter component i.e. plunger packing letter cylinder or with being arranged on plunger bushing
Enter oily interface, injection oil flushing plunger and the runner or runner cavity configuration that flow into pump chamber.
The cylinder-and-piston type reciprocating pump of the present invention for making plunger packing letter isolation working media using injection liquid, use and main pump
Plunger backhaul simultaneous implantation injects the working method of insulating liquid, and when being applied to three-plunger reciprocating Pumpp, three plunger sealings of main pump are matched
A three plunger flushing pumps are covered, each flushing pump plunger cylinder uses an axis, flushing pump to one plunger sealing of shurry pump, two pumps
180 ° of one plunger plunger crankshaft crank phase difference corresponding with reciprocating pump.
The cylinder-and-piston type reciprocating pump of conveying coal of the present invention, is commonly referred to as the conveying oil coal using isolation injection liquid
The cylinder-and-piston type reciprocating pump of slurry belongs to isolated reciprocating pump on structural nature;When continuous or regular discontinuously input injection liquid
When, the injection liquid reciprocating pump that the main pump power end driving of main driving machine (such as main motor) driving can be used is (as reciprocal in measured
Pump) conveying injection liquid, with the harmony and consistency of safety action.
The complete pump group of the cylinder-and-piston type reciprocating pump of normal work of the present invention includes at least driving end (power end), fluid power
End, driving end may include connected prime mover (can be motor, variable-frequency motor, diesel engine, hydraulic motor, steam engine etc.), connection
Axis device and its shield, speed changer, gear-box, crankshaft, connecting rod, crosshead, pull rod, as needed, fluid end may include column
Fill in work package (including plunger, stuffing-box, plunger housing), pumping cylinder, feed liquor check valve, drain check valve, catheter.
It is a principal object of the present invention to propose to improve structure, therefore, major technique of the invention to plunger packing letter component
Scheme be propose plunger packing letter or with the structure of plunger bushing, assembling scheme, and illustrate operation scheme and operating effect.
A kind of structural information for the separate pump belonging to cylinder-and-piston type reciprocating pump is shown in document A01: 1. publication title: " coal liquid
Change technology ", page 118 to page 120;2. retrieval is encoded with books: ISBN coding: 7-5020-2335-6;3. Chinese depository library
CIP data core word (2003) the 063071st;4. chief editor: Shu Geping;5. publishing house: Coal Industry Press;Document introduction
Keep the working principle and schematic diagram of the separate pump at insulating liquid interface.
A kind of structural information for the separate pump belonging to cylinder-and-piston type reciprocating pump is shown in document A02: 1. publication title: " coal is straight
Connect liquefaction process and engineering " (in February, 2015 publication time), page 232 to page 233;2. retrieval is encoded with books: ISBN coding:
9-78703-04308-23;3. writing: Wu Xiuzhang, Shu Geping, Li Kejian, Xie Shunmin;4. publishing house: Science Press;This article
It offers and describes a kind of coal cylinder-and-piston type reciprocating pump, oil, injection (are isolated using simultaneous implantation injection oil in the sealed letter of plunger
Oil), flushing oil, Seal Oil working method, stuffing box be the double stuffing boxes of metal throttle+special PTFE insertion ring, inject
Oil injects high pressure filling by synchronously driven spindle nose syringe pump, is cooled down and is lubricated using Seal Oil at the filler of end, rushed
Washing oil injects between low pressure filler and high pressure filling, plays lubrication and take away may be by high pressure filling bring solid particle
Effect.The plunger packing letter component of the pump group uses 3 fillers, and 2 packing seal centralized arrangements are in stuffing-box outer end (far from pump
Cylinder end) 1 packing seal simultaneously is arranged in stuffing-box inner end (close to pumping cylinder end);This plunger packing filler assembly (stuffing-box
And/or plunger bushing) need to be arranged temperature transition section to radiate to atmospheric environment or in the position arrangement heat exchange close to pumping cylinder side
Collet or heat exchange duct, therefore the overall length of filler assembly (stuffing-box and/or plunger bushing) is usually longer.The type plunger packing
Letter sealing structure, it is close when being applied to big flow (i.e. plunger forms length), mesohigh (for example pressure is 2.0~25.0MPa) operating condition
Packing, the overall length of plunger bushing are longer, while supporting the span of 2 fillers of the lie farthest away of plunger shorter, reduce column
Fill in reciprocating pump overall stability, and manufacture, assemble, maintenance difficulty it is larger.
A kind of plunger reciprocating pump of Chinese patent ZL 201520443034.8 and its be that the applying date is 06 month 2015 25
System, the plunger reciprocating pump include the pump housing, catheter, inlet valve (containing valve ball and valve seat), outlet valve (containing valve ball and valve seat), column
Plug, plunger housing, stuffing box, filler, steam insulation collet.The piston reciprocation pumping system is in addition to containing above-mentioned plunger reciprocating pump, also
Including driving, Seal Oil, steam insulation, cooling water, lubricating oil and frequency-changing control system, it is configured with injection pump, is entered, outlet stool
With supervisor, enters, exports surge tank and safety valve.A kind of plunger reciprocating pump of Chinese patent ZL 201520443034.8 and its system,
Three fillers i.e. first of the filler, second set gradually from inside to outside in stuffing box (stuffing-box) containing the axis along plunger
Filler and third road filler, max architecture feature is: proposing a kind of plunger work package (including plunger, stuffing-box, plunger
Housing) rinse-system new construction, in stuffing box body, position machined between first of filler and second filler
The outer circle of one section of band internal thread slot, the i.e. slot of internal screw thread form, tapped slot and plunger is formed a filler
Chamber is rinsed, oil-in and flushing oil export is rinsed and is connected to filler flushing chamber, preferably filler can be rinsed in this way, moistened
Sliding, cooling and isolation.In existing other rinse-system design schemes, all without designing a band internal thread bushing,
But the minim gap that the outer diameter of stuffing box internal diameter and plunger is formed realizes flushing.The plunger packing letter component of the pump group makes
With 3 fillers, 2 packing seal centralized arrangements are arranged in and fill out in stuffing-box outer end (far from pumping cylinder end) 1 packing seal simultaneously
Expect letter inner end (close to pumping cylinder end);This plunger packing filler assembly (stuffing-box and/or plunger bushing) needs to be arranged temperature transition section
To radiate to atmospheric environment or to arrange heat exchange jacket or heat exchange duct, therefore filler assembly at the position close to pumping cylinder side
The overall length of (stuffing-box and/or plunger bushing) is usually longer.The type plunger packing letter sealing structure is applied to big flow (i.e. column
Stopper growth), mesohigh (such as pressure be 2.0~25.0MPa) operating condition when, sealed letter, the overall length of plunger bushing are longer, together
When support plunger lie farthest away 2 fillers span it is shorter, reduce the overall stability of plunger reciprocating pump, and make
Make, assemble, maintenance difficulty it is larger.
The applying date is a kind of cylinder-and-piston type reciprocating pump of Chinese patent application 201811205520.0 in October 10 in 2018, a kind of
Cylinder-and-piston type reciprocating pump, the pressurized delivered of the high-temperature oil-coal slurry suitable for direct hydrogenation liquefaction of coal device, fluid end include sucking, row
The plunger of the pumping cylinder of coal slurry and reciprocating motion out retains the structure of injection liquid U-shaped flow path in conventional pumping cylinder, uses separator
Increase the preposition runner of injection liquid contact pumping cylinder wall;The path that injection oil stream crosses pumping cylinder inner wall extends, and makes injection oil in pumping cylinder
There are path or flow paths in N shape or W-shaped etc., plunger housing, plunger, plunger packing letter are (high-temp liquid, solid by nuisance
The components such as somaplasm liquid, corrosivity or firing property or toxic or radioactivity) pollution or the probability of leakage pollution environment be greatly reduced;Note
The heat transfer area of cooling pump casing wall, heat absorption capacity can be dramatically increased by entering the preposition runner of oil, and high temperature coal slurry contacts pumping cylinder inner wall area
Fall sharply its heat for passing to pumping cylinder wall, plunger end that can fall sharply;The pump can transport the higher liquid material of temperature, significantly improve plunger end
Operational safety, expand reciprocating pump application range.The plunger packing letter component of the pump group uses 3 fillers, 2 packing seals
Centralized arrangement is arranged in stuffing-box inner end in stuffing-box outer end (far from pumping cylinder end) 1 packing seal simultaneously (close to pumping cylinder end);
This plunger packing filler assembly (stuffing-box and/or plunger bushing) need to be arranged temperature transition section so as to atmospheric environment heat dissipation or
Person arranges heat exchange jacket or heat exchange duct at the position close to pumping cylinder side, therefore filler assembly (stuffing-box and/or plunger bushing) is total
Body length is usually longer.The type plunger packing letter sealing structure, be applied to big flow (i.e. plunger forms length), mesohigh (such as
Pressure be 2.0~25.0MPa) operating condition when, sealed letter, the overall length of plunger bushing are longer, while supporting the lie farthest away of plunger
2 fillers span it is shorter, reduce the overall stability of plunger reciprocating pump, and manufacture, assemble, maintenance difficulty it is larger.
In order to overcome above-mentioned several structures plunger packing component fault of construction, the present invention proposes that a kind of setting three is filled out
The piston reciprocation sealing of material sealing and its plunger reciprocating pump are filled especially suitable for such as direct hydrogenation liquefaction of coal of slurries containing solid particle
The pressurized delivered for being forced into mesohigh such as 7.0~25.0MPa for the high-temperature oil-coal slurry set, 2 packing seal centralized arrangements exist
Stuffing-box rear end (far from pumping cylinder end), 1 high pressure filling sealing arrangement are constituted in sealed letter front end cavity, plunger bushing rear end cavity
Pressure bearing and seal cavity in and most of be arranged in the cavity of plunger bushing rear end;With 1 traditional high pressure filling sealing arrangement
In in the pressure bearing and seal cavity that sealed letter front end cavity, plunger bushing rear end cavity are constituted and most of sealed letter front end chamber that is arranged in
Intracorporal scheme is compared, sealed letter, plunger bushing overall length can shorten, the span of 2 fillers of lie farthest away it is bigger, benefit
In preventing plunger center of gravity from losing support, conducive to the overall stability of enhancing plunger reciprocating pump, and manufactures, assembly, repairs more just
It is prompt.
The organization plan that can be realized the plunger packing letter component of target of the present invention is suitable available scheme, this hair
It is bright to propose some specific organization plans.
Similar to technical solution of the present invention, have not been reported.
Therefore, the first object of the present invention is a kind of piston reciprocation sealing that three packing seals are arranged.
The second object of the present invention is to propose a kind of piston reciprocation sealing of three packing seals of setting and its attachment.
The third object of the present invention is what the piston reciprocation for proposing to use three packing seal of setting of the invention sealed
Plunger reciprocating pump.
Summary of the invention
A kind of piston reciprocation sealing that three packing seals are set of the present invention, it is characterised in that:
A kind of component M01 for the piston reciprocation sealing ASEAL that three packing seals are set, including plunger (111), stuffing-box
(115), plunger bushing (119), fluid cylinder K10 further include the axis along plunger (111) from close fluid cylinder K10 to far from fluid cylinder K10 row
Arrange three fillers i.e. first of filler (R100), second filler (R200) and the third road filler (R300) set gradually;
The stuffing-box (115), the adjacent installation of plunger bushing (119) are assembled by holding attachment, and plunger bushing (119) leans on
Nearly fluid cylinder K10, stuffing-box (115) is far from fluid cylinder K10;
Stuffing-box (115) is known as stuffing-box front end close to the one end fluid cylinder K10, and stuffing-box (115) claims far from the one end fluid cylinder K10
For stuffing-box rear end;
Plunger bushing (119) is known as plunger bushing front end close to the one end fluid cylinder K10, and plunger bushing (119) claims far from the one end fluid cylinder K10
For plunger bushing rear end;
First of filler (R100) is arranged outside in plunger (111), and is arranged in by stuffing-box (115) front end internal cavity
In the internal cavity of plunger bushing (119) rear end, and at least most of it is arranged in the internal cavity of plunger bushing (119) rear end;
Second filler (R200) and third road filler (R300) circumferentially and are arranged in stuffing-box outside plunger
(115) in pressure bearing and seal cavity;
When normal work, plunger (111) stuffing-box (115), plunger bushing (119) inner space in back and forth transported
It is dynamic while reciprocating relative to first of filler (R100), second filler (R200) and third road filler (R300);
In course of normal operation, when the plunger of component C001 is far from the backstroke of fluid cylinder K10, fluid cylinder K10 is fed certainly
Mouth sucking liquid material;
In course of normal operation, when the plunger of component C001 is close to the forward stroke of fluid cylinder K10, fluid cylinder K10 is from discharge
Mouth discharge liquid material;
Between first of filler (R100) and fluid cylinder K10, injection liquid L01 interface (191) may be set, liquid L01 is injected
Into in the injection sap cavity of plunger and cavity composition, liquid layer is formed between plunger and injection sap cavity, then passes through possible setting
Injection liquid conducting element (N53) flow to fluid cylinder K10, finally with fluid cylinder K10 main fluid be discharged fluid cylinder K10;
Between first of filler (R100) and second filler (R200), intermediate flushing liquor W01 interface may be set
(151), intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, the shape between plunger and injection sap cavity
At liquid layer, then pass through intermediate flushing liquor discharge outlet (152) discharge stuffing-box (115);
Between second filler (R200) and third road filler (R300), sealing fluid K01 interface (251) may be set,
Sealing fluid K01 enters in the sealing sap cavity of plunger and cavity composition, forms liquid layer between plunger and sealing sap cavity, then passes through
Stuffing-box (115) are discharged in sealing fluid discharge outlet (252).
Piston reciprocation sealing of the present invention, usually, it is characterised in that:
A kind of component M01 for the piston reciprocation sealing ASEAL that three packing seals are set, including plunger (111), stuffing-box
(115), plunger bushing (119), fluid cylinder K10 further include the axis along plunger (111) from close fluid cylinder K10 to far from fluid cylinder K10 row
Arrange three fillers i.e. first of filler (R100), second filler (R200) and the third road filler (R300) set gradually;
The stuffing-box (115), the adjacent installation of plunger bushing (119) are assembled by holding attachment, and plunger bushing (119) leans on
Nearly fluid cylinder K10, stuffing-box (115) is far from fluid cylinder K10;
Stuffing-box (115) is known as stuffing-box front end close to the one end fluid cylinder K10, and stuffing-box (115) claims far from the one end fluid cylinder K10
For stuffing-box rear end;
Plunger bushing (119) is known as plunger bushing front end close to the one end fluid cylinder K10, and plunger bushing (119) claims far from the one end fluid cylinder K10
For plunger bushing rear end;
First of filler (R100), plunger (111) outside circumferentially, and be arranged in by inside stuffing-box (115) front end
In cavity and plunger bushing (119) rear end internal cavity, and at least most of it is arranged in the internal cavity of plunger bushing (119) rear end;
Second filler (R200) and third road filler (R300) circumferentially and are arranged in stuffing-box outside plunger
(115) in pressure bearing and seal cavity;
When normal work, plunger (111) stuffing-box (115), plunger bushing (119) inner space in back and forth transported
It is dynamic while reciprocating relative to first of filler (R100), second filler (R200) and third road filler (R300);
In course of normal operation, when the plunger of component C001 is far from the backstroke of fluid cylinder K10, fluid cylinder K10 is fed certainly
Mouth sucking liquid material;
In course of normal operation, when the plunger of component C001 is close to the forward stroke of fluid cylinder K10, fluid cylinder K10 is from discharge
Mouth discharge liquid material;
Between first of filler (R100) and fluid cylinder K10, setting injection liquid L01 interface (191), injection liquid L01 enters
In the injection sap cavity of plunger and cavity composition, liquid layer is formed between plunger and injection sap cavity, then passes through the injection liquid of setting
Conducting element (N53) flows to fluid cylinder K10, and fluid cylinder K10 finally is discharged with the main fluid of fluid cylinder K10;
Between first of filler (R100) and second filler (R200), intermediate flushing liquor W01 interface (151) is set,
Intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, forms liquid layer between plunger and injection sap cavity,
Then pass through intermediate flushing liquor discharge outlet (152) discharge stuffing-box (115);
Between second filler (R200) and third road filler (R300), it is arranged sealing fluid K01 interface (251), sealing
Liquid K01 enters in the sealing sap cavity of plunger and cavity composition, forms liquid layer between plunger and sealing sap cavity, then passes through sealing
Stuffing-box (115) are discharged in liquid discharge outlet (252).
Piston reciprocation sealing of the present invention, in general, the piston reciprocation sealing of three packing seals of the setting
ASEAL, structure and working method are as follows:
1. between first of filler (R100) and fluid cylinder K10, the setting injection liquid L01 on the side wall of plunger bushing (119)
Interface (191), setting injection liquid flowing hole (N531) in injection liquid conducting element (N53), injection liquid L01 enter plunger and cavity
In the injection sap cavity of composition, liquid layer is formed between plunger and injection sap cavity, liquid is then flowed to by the conducting element (N53) of setting
Finally fluid cylinder K10 is discharged with the main fluid of fluid cylinder K10 in cylinder K10;
2. being arranged on the side wall of stuffing-box (115) between first of filler (R100) and second filler (R200)
Intermediate flushing liquor W01 interface (151), intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, in plunger
Liquid layer is formed between injection sap cavity, then passes through intermediate flushing liquor discharge outlet (152) discharge stuffing-box (115);
3. being arranged on the side wall of stuffing-box (115) between second filler (R200) and third road filler (R300)
Sealing fluid flowing hole (N25) is arranged on the compressing member (N06) of second filler (R200) in sealing fluid K01 interface (251), close
Sealing liquid K01 enters in the sealing sap cavity of plunger and cavity composition, liquid layer is formed between plunger and sealing sap cavity, then by close
Stuffing-box (115) are discharged in sealing liquid discharge outlet (252).
The piston reciprocation of three packing seals of setting of the present invention seals ASEAL, and the working method of injection liquid L01 can
To be selected from following a kind:
1. injection liquid L01 use is continuously injected into, the working method of continuous draining to fluid cylinder K10, i.e., in plunger advancement stroke
During the total travel of backstroke, injection liquid L01 is continuously injected into;
2. injecting liquid L01 using the working method of interruption injection, interruption drain to fluid cylinder K10;
3. injecting the working method that liquid L01 uses plunger backhaul simultaneous implantation;
4. the working method that liquid L01 uses plunger backhaul simultaneous implantation is injected, when the plunger of component M01 is in backhaul stroke
When, fluid cylinder K10 sucks liquid material, injects the injection pump plunger action of liquid to the injection liquid before the main packing seal of the plunger of component M01
Chamber is rinsed;When the plunger of component M01 is in forward stroke, liquid material, injection liquid pump plunger action sucking note is discharged in fluid cylinder K10
Enter oil, the injection sap cavity before the main packing seal of the plunger of component M01 is not rinsed.
The component M01 of the piston reciprocation sealing ASEAL of three packing seals of setting of the present invention, flushing liquor W01's
Working method can be selected from following a kind:
1. flushing liquor W01 is using the working method being continuously injected into, continuous flushing is discharged, i.e., in plunger advancement stroke and return
During the total travel of stroke, flushing liquor W01 is continuously injected into;
2. the working method that flushing liquor W01 is rinsed using interruption injection, interruption;
3. flushing liquor W01 uses the working method of plunger backhaul simultaneous implantation;
4. flushing liquor W01 uses the working method of plunger backhaul simultaneous implantation, when the plunger of component M01 is in backhaul stroke
When, fluid cylinder K10 sucks liquid material, and the injection pump plunger action of flushing liquor W01 rushes the flushing sap cavity of the plunger of component M01
It washes;When the plunger of component M01 is in forward stroke, liquid material is discharged in fluid cylinder K10, and the plunger action of the injection pump of flushing liquor W01 is inhaled
Enter flushing oil, the flushing sap cavity of the plunger of component M01 is not rinsed.
Piston reciprocation of the present invention sealing, in general, one end of close the fluid cylinder K10 of first of filler (R100) is the
One of filler (R100) front end, one end of the separate fluid cylinder K10 of first of filler (R100) are first of filler (R100) rear end,
Between first of filler front end (R100) and fluid cylinder K10, setting injection liquid L01 interface, injection liquid L01 enters plunger and cavity
In the injection sap cavity of composition, liquid layer is formed between plunger and injection sap cavity, fluid cylinder is then flowed to by the conducting element being arranged
Finally fluid cylinder K10 is discharged with the main fluid of fluid cylinder K10 in K10;
The composition of the injection sap cavity, can be selected from a kind or several of combination of having structure:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
Piston reciprocation of the present invention sealing, in general, first of filler (R100) and second filler (R200) it
Between, intermediate flushing liquor W01 interface (151) is set, and intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses sap cavity
In, liquid layer is formed between plunger and injection sap cavity, stuffing-box (115) are then discharged by intermediate flushing liquor discharge outlet (152),
It rinses the liquid material to come in sap cavity from first of filler (R100) leakage by intermediate, come from third road filler (R300) leakage
Liquid material carries discharge stuffing-box (115);
The intermediate composition for rinsing sap cavity, can be selected from a kind or several of combination of having structure:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
Piston reciprocation of the present invention sealing, in general, second filler (R200) and third road filler (R300) it
Between, be arranged sealing fluid K01 interface (251), sealing fluid K01 enter plunger and cavity composition sealing sap cavity in, plunger with it is close
Liquid layer is formed between sealing liquid chamber, and then by sealing fluid discharge outlet (252) discharge stuffing-box (115), centre is rinsed in sap cavity
The liquid material to come from second filler (R200) leakage, the liquid material carrying discharge filler to come from third road filler (R300) leakage
Letter (115);
The composition of the sealing sap cavity, can be selected from a kind or several following of combination:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
Piston reciprocation of the present invention sealing, in general, one end of close the fluid cylinder K10 of first of filler (R100) is the
One of filler (R100) front end, one end of the separate fluid cylinder K10 of first of filler (R100) are first of filler (R100) rear end,
Between first of filler front end (R100) and fluid cylinder K10, setting injection liquid L01 interface, injection liquid L01 enters plunger and cavity
In the injection sap cavity of composition, liquid layer is formed between plunger and injection sap cavity, fluid cylinder is then flowed to by the conducting element being arranged
Finally fluid cylinder K10 is discharged with the main fluid of fluid cylinder K10 in K10;
The composition of the conducting element can be selected from following a kind:
1. baffle liner, i.e. short distance guide ring, guide collar axial length and guide collar are along the ratio between plunger axial width≤4.0;
2. flow guide sleeve is grown away from guide ring, guide collar axial length and guide collar are along the ratio between plunger axial width >=4.0.
Piston reciprocation of the present invention sealing, in general, first of filler (R100) or second filler (R200) or the
Three fillers (R300), composition can be selected from a kind or several following of combination:
1. gasket ring may be to have including 1 or 2 or multiple packing rings, packing ring front gasket ring, packing ring rear portion gasket ring
The component of elasticity;
2. including gasket ring, packing ring front gasket ring, packing ring rear portion gasket ring between 2 or multiple packing rings, packing ring,
Gasket ring may be flexible component;One group of packing seal is using the gasket ring between 1 or 2 or multiple packing rings, and distance is most
Between nearly and non-conterminous 2 gasket rings use 1 or 2 or multiple packing rings, apart from nearest and non-conterminous 2 packing rings it
Between use 1 or 2 or multiple gasket rings;
Piston reciprocation of the present invention sealing, in general, first of filler (R100) or second filler (R200) or the
Three fillers (R300) can be selected from a kind or several of combined application of llowing group of materials:
1. rubber;
2. synthetic fibers;
3. asbestos;
4. synthetic resin, including polytetrafluoroethylene (PTFE);
5. flexible filler
6. oil immersion graphite;
7. high-strength carbon fiber;
8. carbon fiber.
Piston reciprocation sealing of the present invention, in general, the group of the piston reciprocation sealing ASEAL of three packing seals of setting
Heat exchange jacket, the medium flowed in heat exchange jacket is arranged in part M01 on the cylinder of its stuffing-box (115) and/or plunger bushing (119)
1 kind or several following of combination can be selected from working method:
1. serve cool take thermal medium, be gas phase or and liquid phase;
It is gas phase or and liquid phase 2. playing the heat medium of heat temperature raising;
It is gas phase or and liquid phase 3. that plays cooling temperature control function takes thermal medium;
It is gas phase or and liquid phase 4. playing the heat medium of heated for controlling temperature.
A kind of cylinder-and-piston type reciprocating pump constituted based on reciprocation sealing of the present invention, it is characterised in that:
The matching used fluid cylinder K10 of component M01 of ASEAL is sealed with the piston reciprocation of three packing seals of the setting,
It is the pumping cylinder K10 of cylinder-and-piston type reciprocating pump APUMP.
The pump of 1 or 2 or multiple single pump chamber formulas can be used in cylinder-and-piston type reciprocating pump APUMP system of the present invention
Cylinder body.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention, the One-piece pump cylinder body that can be used have 1 or 2 or
Multiple pump chambers.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention, the pumping target liquid material of cylinder-and-piston type reciprocating pump APUMP, can
With a kind or several in following:
1. high-temp liquid;
2. low temperature liquid material;
3. high pressure liquid material;
4. high temperature and pressure liquid material;
5. high temperature and pressure material containing solid-liquid;
6. containing easily condensation component liquid material;
7. liquid material containing volatile components;
8. containing solid slurry;
9. liquid material containing etching component;
10. containing component liquid material is fired;
Liquid material containing toxic component;
Liquid material containing radioactive component.
The working method for the injection liquid that the stuffing-box or plunger bushing of cylinder-and-piston type reciprocating pump APUMP of the present invention is added,
It can a kind or several in following:
1. primary injection is used for a long time;
2. interruption injection intermittent discharge, the injection liquid of discharge is eventually entered into the pump chamber of the pump housing with pumping target liq discharge
Pump chamber;
3. being continuously injected into continuous discharge, the injection liquid of discharge is eventually entered into the pump chamber of the pump housing with pumping target liq discharge
Pump chamber.
The operating condition of cylinder-and-piston type reciprocating pump APUMP of the present invention can be with are as follows: temperature is 150~400 DEG C, entrance pressure
Power is 0.3~1.0MPa, outlet pressure is 2.0~30.0MPa, solid particle weight concentration is 0~55%, pump chamber entrance liquid material
Volume flow rate is 0.1~150m3/h。
Cylinder-and-piston type reciprocating pump APUMP of the present invention, can be direct hydrogenation liquefaction of coal reaction process or kerosene refines altogether
The coal booster of hydrogenation process, operating condition can be with are as follows: temperature is 150~350 DEG C, inlet pressure be 0.3~
1.0MPa, outlet pressure are 2.0~30.0MPa, solid particle weight concentration is 25~60%, pump chamber entrance liquid material volume flow rate
For 0.1~200m3/h。
Cylinder-and-piston type reciprocating pump APUMP of the present invention, can be direct hydrogenation liquefaction of coal reaction process or kerosene refines altogether
The coal booster of hydrogenation process, operating condition can be with are as follows: temperature is 150~350 DEG C, inlet pressure be 0.3~
1.0MPa, outlet pressure are 5.0~30.0MPa, solid particle weight concentration is 40~55%, pump chamber entrance liquid material volume flow rate
For 10~150m3/h。
Cylinder-and-piston type reciprocating pump APUMP of the present invention, can be direct hydrogenation liquefaction of coal reaction process or kerosene refines altogether
The coal booster of hydrogenation process, plunger, stuffing-box, plunger housing working fluid quantity it is usual are as follows: injection
Liquid hour volume flow is the 0.5%~5% of the volume flow of the pumping target liquid material of cylinder-and-piston type reciprocating pump APUMP.
The arrangement of cylinder-and-piston type reciprocating pump APUMP of the present invention is usual are as follows: the axis of plunger (111) is along level side
To arrangement, pumping cylinder (15) is arranged vertically, and the divider XKP used is arranged vertically, and the catheter (33) used is arranged vertically.
The driving end of cylinder-and-piston type reciprocating pump APUMP system of the present invention, prime mover can 1 kinds in following:
1. motor;
2. variable-frequency motor;
3. diesel engine;
4. hydraulic motor;
5. steam engine.
The driving end of cylinder-and-piston type reciprocating pump APUMP system of the present invention, can be used height of the speed changer by prime mover
After rotary speed movement is converted into slow-speed of revolution campaign, driving fluid end work.
Cylinder-and-piston type reciprocating pump APUMP of the present invention, in general, the axis of plunger (111) is horizontally disposed, plunger
(111) outside is equipped with plunger housing (119) and stuffing-box (115), and one end of plunger housing (119) is connect with pumping cylinder (15), column
The other end for covering (119) beyond the Great Wall is connect with stuffing-box (115), and plunger (111) can be moved along axial reciprocating.
Cylinder-and-piston type reciprocating pump APUMP of the present invention, stuffing-box (115) is interior to contain filler, the side wall of stuffing-box (115)
It is interior institute to be located at containing the injection through-hole (115-1) for the injection liquid into stuffing-box (115), injection through-hole (115-1)
It states between filler and plunger housing (119).
Cylinder-and-piston type reciprocating pump APUMP of the present invention, plunger housing (119) can be equipped with steam insulation collet
(R700), cavity is formed between steam insulation collet (R700) and plunger housing (119), steam insulation collet (R700) is equipped with
The steam inlet (701) being connect with the cavity and steam (vapor) outlet (702).
Cylinder-and-piston type reciprocating pump APUMP of the present invention, can be set on the cylinder body of pumping cylinder (15) for be passed through steam or
The aperture (801) of cooling water.
Cylinder-and-piston type reciprocating pump APUMP of the present invention can contain 1 pump chamber or 3 in the cylinder body of pumping cylinder (15)
A pump chamber or 5 pump chambers or 7 pump chambers;
Plunger (111), plunger housing (119), steam insulation collet (R700), stuffing-box (115) and two filler
It is corresponded with the pump chamber.
Cylinder-and-piston type reciprocating pump APUMP of the present invention, in general, the entrance of pumping cylinder (15) is equipped with inlet valve valve ball
(171-4) and entrance valve base (171-2), inlet valve valve ball (171-4) are arranged on entrance valve base (171-2), inlet valve
Valve ball (171-4) being capable of free movement;
The exit of pumping cylinder (15) is equipped with outlet valve valve ball (172-4) and outlet valve base (172-2), outlet valve valve ball
In outlet valve base (172-2), outlet valve valve ball (172-4) being capable of free movement for (172-4) setting.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can contain at least two pumping cylinder, pumping cylinder (15) lower part
The entrance is connected to by inlet leg (INP-X) with entrance supervisor (INP), and it is pipeloop that entrance, which is responsible for (INP),.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can contain at least two pumping cylinder, pumping cylinder (15) top
The outlet is connected to by outlet stool (OUTP-X) with outlet supervisor (OUTP), inlet leg (INP-X) and outlet branch
Managing (OUTP-X) is bend pipe.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can be equipped with for the injection through-hole to stuffing-box (115)
(115-1) injects the injection pump (IN-PUMP) of liquid, the pump of the pump chamber of injection pump (IN-PUMP) and the plunger reciprocating pump
Cylinder (15) corresponds.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can be equipped with for close to sealing oil-in (251) injection
The sealing oil system of oil sealing, the sealing oil system by fuel tank, oil pump, oil strainer, oil cooler, pressure-regulating valve, pressure gauge,
Thermometer forms closed circulation system.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention, equipped with the main pump APUMP for conveying processing medium,
Cooling water pipe can be additionally provided with below the two sides of main pump APUMP, main pump fluid end and between main pump power end and plunger (111)
Road.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can be equipped with a set of lubricating oil system, the lubricating oil system
System is by fuel tank, oil pump, oil strainer, oil cooler, pressure-control valve, pressure sensor, temperature transmitter, differential pressure pickup group
At closed circulation system, the lubricating oil system can be provided to main pump power end, injection pump power end and the gear-box used
Lubricating oil, oil strainer are arranged Magnetic filtration device element and intercept the magnetic particulate matter of tool.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention, in general, the charging equipped with cylinder-and-piston type reciprocating pump APUMP
Inlet buffer is for weakening feed pressure pulsation, and the outlet surge tank of the discharging equipped with cylinder-and-piston type reciprocating pump APUMP is for subtracting
Weak discharge pressure pulsation.
Cylinder-and-piston type reciprocating pump APUMP of the present invention and its system, part or all of component can organize integrated sled
Assembling structure.
Detailed description of the invention
Fig. 1 is a kind of column of conventional structure pumping cylinder using injection oil of direct hydrogenation liquefaction of coal device conveying coal
The structural schematic diagram of plug reciprocating pump.
Fig. 2 is the fragmentary detail view of the plunger packing letter component and associated components in Fig. 1.
The plunger packing letter component of cylinder-and-piston type reciprocating pump as shown in Figure 1 and Figure 2, according to plunger axis by close to pumping cylinder side
To far from pumping cylinder side, the sealing of 1 high pressure filling of setting, 2 low pressure packing seals, wherein close to the 1st packing seal of pumping cylinder
It is the main packing seal for belonging to high pressure filling sealing, intermediate filler sealing and outside packing seal belong to low pressure packing seal, function
It can be as follows with working method:
1. the 1st packing seal and high pressure inject liquid system
It is main packing seal close to the 1st packing seal of pumping cylinder, task is that barrier high-pressure medium makes it as far as possible should not
It is flowed to the side far from pumping cylinder, leakage, in order to prevent nuisance (the Low Temperature Liquid in the pumping target process medium from pumping cylinder
The components such as material, high-temp liquid, solid slurry, corrosivity or firing property or toxic or radioactivity) enter plunger sealed packing it is (close
Packing material) position, or prevent high-temperature medium (cryogenic media) from entering contact plunger in plunger housing and generate the thermal deformation transfinited
(cold deformation), or prevent solid particle from entering sealed packing (airtight and watertight padding) position of plunger and aggravate the abrasion of packing, or
Person prevents corrosive media from entering contact plunger in plunger housing and generates corrosion, or prevents harmful constituent medium from entering outside plunger
Environment or contact human body are leaked into set, in the front end (close to one end of pumping cylinder) of the 1st packing seal, setting injection liquid system
System, it is intracavitary in the high-pressure work of plunger assembly, the insulating liquid flowing for flowing to pump chamber is formed between plunger and plunger assembly to hinder
Only pump chamber pumping target process medium flows into plunger packing letter component, thus during pump group works normally, so that plunger packing
Letter component is effectively isolated with pumping target process medium formation, and for coal slurry pump, method is usually to be interrupted injection interruption
Discharge or be continuously injected into continuous discharge injection liquid;
Injection liquid working method is when being continuously injected into continuous discharge, and working method can be any one effective work side
Formula, common working method is:
Injecting liquid working method is when being interrupted injection intermittent discharge, and working method can be any one effective work side
Formula, common working method is:
2. the 2nd packing seal and low-pressure washing oil system
Between the 1st filler (high pressure filling) and the 2nd filler (low pressure filler), the suitable low-pressure washing of setting pressure
Chamber prevents at the leakage media flow from high pressure sealing side to the 3rd packing seal of outermost, therefore, rinses chamber operation pressure
Power is lower than seal chamber operating pressure, has a small amount of Seal Oil that can flow to by the gap between the 2nd packing seal and plunger and rinses
Chamber;
When pump group works normally, low-pressure washing oil enters through flushing oil injection hole rinses chamber maintenance operating pressure such as 1.00
~1.10MPa (G), then low-pressure washing oil through low-pressure washing oil discharge hole be discharged stuffing-box, it would be possible to it is existing come self-sealing
The crossfire Seal Oil of chamber, the crossfire injection oil for carrying out self seeding chamber take flushing cavity out of together;
3. the 3rd packing seal and low pressure seal oil system
The function of outermost packing seal is sealed plunger, prevents the medium from high pressure sealing side from leaking to external contamination
Environment, while preventing the lubricating oil from power end from invading pollution stuffing-box box plunger surface;
When pump group works normally, the sealed oily injection hole of low pressure seal oil enters seal chamber and maintains operating pressure such as 1.10
~1.20MPa (G), then stuffing-box is discharged in most sealed oil discharge holes of Seal Oil, since seal chamber operating pressure is high
In rinsing chamber operating pressure, there is a small amount of Seal Oil that can flow to by the gap between the 2nd packing seal and plunger and rinse chamber.
The cylinder-and-piston type reciprocating pump of the conventional structure pumping cylinder of oil, injection are injected in the use of Fig. 1, conveying coal shown in Fig. 2
Liquid is regularly added in stuffing-box, is entered inside pumping cylinder after plunger housing, and injection liquid flowing through for pumping cylinder of discharge belongs to U
Shape stream.
In Fig. 1, Fig. 2,7 be German-style metal lensring, and 8 be blind flange, and 9 be stud, and 10 be nut, and 12 be truss, and 13 be thermal insulation board,
14 be screw, and 15 be pump assembly (pumping cylinder), and 16 be pin, 171 be feed check valve (171-1 be valve body, 171-2 valve seat,
171-3 is valve ball guide sleeve, 171-4 valve ball), 172 be that (172-1 is valve body to discharge check valve, 172-2 valve seat, 172-3 are valve
Ball guide sleeve, 172-4 valve ball), 18 be nut, and 19 be stud, and 20 be discharge pipe, and 21 be pin, and 22 be stud, and 23 be nut,
24 be German-style metal lensring, and 25 be supporting studs, and 26 be nut, and 27 be stud, and 28 be round nut, and 29 be nut-protecting sleeve, and 30 be long spiral shell
Set, 31 be stud, and 32 be nut, and 33 be catheter, and 34 be thermal insulation board, and 35 be heat insulating washer, and 36 be briquetting, and 37 be German-style metal lensring,
38 be screwed flange, and 39 be stud, and 40 be nut, and 41 is blue for different cervical approach, and 42 be stud, and 43 be nut, and 44 be gasket, and 45 are
Bend pipe flange, 111 be plunger, and 115 be stuffing-box, and 119 be plunger housing, and 151 is rinse oil-in, and 152 is rinse oil export,
191 be the injection through-hole for injecting liquid, and 251 be sealing oil-in, and 252 be sealing oil export, and 701 be steam inlet, and 702 be steam
Outlet, R100 is first of filler, R200 is second filler, R300 is third road filler, R700 steam insulation collet.
In Fig. 2, components described below number has been marked:
1. N01 is outside gland (third gland), the exterior portion of outside gland N01 is threaded
Pairing thread segment on the inside of the outer end of external end head N01c, N01c and outside stuffing box (third stuffing box) N06 cooperates completion group
It loads and is solidly connected positioning, while being the compacting part of outside filler (third filler) N03, realize to the reasonable of the 3rd filler N03
Precompression and compression deformation, so that the 3rd filler N03 and plunger 111 are fitted close;
2. N02 is gasket ring on the outside of outside filler (third filler);
3. N03 is outside filler (third filler);
4. N04 is long away from gasket ring on the inside of outside filler (third filler);
5. N05 is static sealing ring;
6. N06 is outside stuffing box (third stuffing box) (intermediate filler i.e. the second gland);
7. N07 is gasket ring on the outside of intermediate filler (the second filler);
8. N08 is intermediate filler (the second filler);
9. N09 is gasket ring on the inside of intermediate filler (the second filler);
It is threaded compressing member 10. N10 is the compressing member of intermediate filler (the second filler)), with 115 outer end of stuffing-box
The pairing thread segment cooperation of inside completes assembling and is fastenedly connected positioning, while being the compressed part of intermediate filler (the second filler) N08
Part realizes the reasonable precompression to the 2nd filler N08 and compresses deformation, so that the 2nd filler N08 and plunger 111 are fitted close;
N51 is long away from gasket ring on the outside of main filler (the first filler);
N52 is main filler (the first filler);
N53 is fastener on the right side of main filler (the first filler), while the injection oil flow guide sleeve for being;
N531 is that the aperture arranged on guide sleeve is rinsed on the right side of main filler (the first filler), is connected with injection liquid interface 191
It is logical;
N54 is locating piece, the preload piece of the flushing guide sleeve of main filler (the first filler) front end.
Cylinder-and-piston type reciprocating pump as shown in Figure 1 can be used for the conveying of direct hydrogenation liquefaction of coal device coal, charging row
Journey, the working method of discharge stroke are as follows:
1. plunger is far from pumping cylinder, pumping cylinder in the charging stroke that pumping cylinder 15 is in pumping target liquid material (such as coal)
The liquid level of interior pumping target liquid material (such as coal) rises, and does not allow to pump target liquid material (such as oily coal under normal circumstances
Slurry) plunger housing, (isolation targeted failure) in stuffing-box are entered beyond pumping cylinder;In general, simultaneously in plunger housing and/or plunger
The injection liquid of stuffing-box injection, then enter in plunger housing and/or plunger packing letter, increase pumping cylinder memory injection liquid it is total
Amount;
2. plunger is close or enters pump in the discharging process that pumping cylinder 15 is in pumping target liquid material (such as coal)
Cylinder, the liquid level decline of the pumping target liquid material (such as coal) in pumping cylinder pass through the side opening of 33 lower part of catheter, flow into
Rise inside catheter 33 along interior column compartment 33IN-V and pumping cylinder Outlet check valves are finally discharged;Pumping cylinder Outlet check valves are discharged
Target liquid material is pumped, while injection liquid (on long terms, certain with injection liquid) may be carry, enters the pumping of pump chamber in this way
Target liquid material and injection liquid have been discharged the pump housing.
Fig. 3 show three packing seal of setting of the invention piston reciprocation sealing and its 1st kind of plunger reciprocating pump
Organization plan.
Three packing seal of setting of the invention shown in Fig. 3 piston reciprocation sealing and its plunger reciprocating pump the 1st
In kind organization plan, 2 packing seal centralized arrangements are in stuffing-box outer end (far from pumping cylinder end), 1 high pressure filling sealing arrangement
In in the pressure bearing and seal cavity being made of sealed letter A, plunger bushing B and it is most of be arranged in the cavity of plunger bushing B, with Fig. 2 institute
The 1 traditional high pressure filling sealing arrangement shown is in the pressure bearing and seal cavity being made of sealed letter A, plunger bushing B and most of
The intracorporal scheme of chamber for being arranged in sealed letter A is compared, sealed letter A, plunger bushing B overall length can shorten, lie farthest away 2
The span of road filler is bigger, conducive to preventing plunger center of gravity from losing support, conducive to the overall stability of enhancing plunger reciprocating pump, and makes
Make, assemble, repair it is more convenient.
Fig. 3 show three packing seal of setting of the invention piston reciprocation sealing and its 1st kind of plunger reciprocating pump
Organization plan can be applied to the occasion for being arbitrarily suitble to it to apply, and can be applied to the plunger packing sealing of plunger reciprocating pump,
It can apply in the system of other equipment or machinery other than plunger reciprocating pump.
1st kind of technical solution of the invention shown in Fig. 3, injection liquid working method can be any one effective work
Make mode, for interruption injection intermittent discharge or continuous discharge can be continuously injected into.
1st kind of technical solution of the invention shown in Fig. 3, function and working method are as follows:
(1) high pressure injection liquid system and the oily flow guide sleeve of injection
As shown in figure 3, the 1st packing seal of close pumping cylinder side is main packing seal, and task is resistance when working normally
Make it as far as possible should not be to side flowing, leakage far from pumping cylinder, in order to prevent the pumping target from pumping cylinder every high-pressure medium
Nuisance (low temperature liquid material, high-temp liquid, solid slurry, corrosivity or firing property or toxic or radioactivity etc. in processing medium
Component) enter sealed packing (airtight and watertight padding) position of plunger, or prevent high-temperature medium (cryogenic media) from entering plunger housing
Middle contact plunger generates the thermal deformation (cold deformation) transfinited, or prevent solid particle from entering the sealed packing of plunger (sealing is filled out
Material) position and aggravate the abrasion of packing, perhaps prevent corrosive media enter contact plunger in plunger housing generate corrosion or
It prevents harmful constituent medium from entering in plunger housing and is leaked into environment or contact human body;
As shown in figure 3, between the 1st packing seal and pumping cylinder, setting injection liquid system, setting injection liquid L01 interface
191, injection liquid L01 pass through interface 191, flow through the through-hole N531 on flow guide sleeve N53, into the injection pendular ring on flow guide sleeve N53
It is contacted in shape slot with the outer plunger surface moved back and forth, overwhelming majority injection liquid passes through the guide sleeve N53 on the right of the 1st packing seal
Gap between outer plunger surface forms oil film and flows to pumping cylinder side, lubrication, it is cooling, rinse outer plunger surface, and finally into
Enter in pumping cylinder, pumping cylinder is discharged with the main fluid in pumping cylinder, in this way, the high-pressure work in plunger assembly is intracavitary, in plunger and plunger
The insulating liquid flowing for flowing to pump chamber is formed between component (flow guide sleeve N53, plunger bushing) to prevent pump chamber from pumping target process medium
Plunger packing letter component is flowed into, thus during pump group works normally, so that plunger packing letter component and pumping target process are situated between
Matter formation is effectively isolated;
Inject liquid, usually viscosity be suitable for, the good nonhazardous component of lubricity, without particulate matter, with pumping target liquid material
Compatible liquid material;
The dosage for injecting liquid, lower than the 8.0 weight % of weight %~10.0 of main pump flow when whole injection mode, only in column
(it is not injected into injection oil when plunger advancement stroke) when getting back into journey simultaneous implantation and is lower than 0.5 weight of weight %~3.0 of main pump flow
% is measured hereinafter, maintaining the isolation of related interval plunger surface, rinsing, lubrication, cooling demand;
High pressure injects the work purpose of liquid system, is access injection oil, makes the outer plunger surface for injecting oil with moving back and forth
Contact forms annular oil film around plunger, and injects liquid and form oil by the gap between guide sleeve N53 and outer plunger surface
Film is flowed to pumping cylinder side, realizes the flowing of flow rates controlled, is guaranteeing sufficient lubrication, cooling, the premise for rinsing outer plunger surface
Under the conditions of, it can control, reduce the dosage for injecting liquid and a set of high pressure clearance seal, conducive to pumping target contact master is prevented
Packing seal improves working efficiency and the safety of whole pump group;
Therefore, the build-in components of the build-in components of plunger bushing 119 relevant to high pressure injection liquid system, stuffing-box 115,
Structure type can be any one effective structure type, can be a component or 2 each components or multiple components
Composite structure;
The composition of the injection sap cavity, can be selected from a kind or several of combination of having structure:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures;
The composition of the flow guide sleeve N53 can be selected from following a kind:
1. baffle liner, i.e. short distance guide ring, guide collar axial length and guide collar are along the ratio between plunger axial width≤4.0;
2. flow guide sleeve is grown away from guide ring, guide collar axial length and guide collar are along the ratio between plunger axial width >=4.0.
(2) the 1st packing seals (high pressure filling sealing)
As shown in figure 3, when working normally, because of pumping cylinder band press operation (such as the mesohigh article on the right side of the 1st packing seal
Part), it is that the master of plunger fills out that therefore, the working condition of the 1st packing seal, which is packing seal with pressure (or mesohigh packing seal),
Material sealing;
As shown in figure 3, main filler N52 includes 5 packing rings, left side is long away from gasket ring N51, and right side is that injection liquid is led
To set N53, guide sleeve N53 is the compacting part of main filler N52, the positioning that guide sleeve N53 is arranged by plunger outer ring simultaneously
Component N54 is supported by plunger bushing 119, is realized the reasonable precompression to main filler N52 and is compressed deformation, makes winner filler N52
It is fitted close with plunger 111;
As shown in figure 3, injection liquid L01 can use the working method of plunger backhaul simultaneous implantation, when the plunger of component M01
In backhaul stroke, pumping cylinder 15 sucks liquid material, before injecting the injection pump plunger action of liquid to the main packing seal of the plunger of component M01
Injection sap cavity injected, accordingly even when insulating liquid string crosses the 1st packing seal, the main fluid in pumping cylinder has also been isolated, and real
On border, generally goes through interface 151 and continue through operating pressure of the pressure higher than pumping cylinder charging for rinsing the flushing oil of chamber, such column
It gets back into during journey, is not injected into liquid (may entrainment pumping target liquid material) substantially and went here and there the 1st packing seal;When component M01's
For plunger in forward stroke, liquid material is discharged in pumping cylinder 15, and the operating pressure that the operating pressure of pumping cylinder 15 is higher than flushing chamber therefore can
There can be injection liquid (may entrainment pumping target liquid material) to go here and there the 1st packing seal, go here and there the injection of the 1st packing seal in order to prevent
Liquid (may carry pumping target liquid material secretly) pollution the second packing seal (low pressure packing seal), is provided with flushing liquor system;
As shown in figure 3, main packing seal is selected according to concrete application conditions, it is close to can be any one suitable filler
Envelope, such as felt seal, soft packing seal, hard packing sealing, extrusion pressing type sealing, lip packing etc., soft packing seal may make
Filler material has rubber, synthetic fibers, asbestos, synthetic resin, flexible filler, oil immersion graphite packing, carbon fiber, high intensity
Carbon fiber etc., a kind of document that recording sealing technique are: 1. publication title: " Seal Design handbook ", full volume content are especially 1
Page~11, page 85~95, page 171~186;2. retrieval is encoded with books: ISBN coding: 978-7-122-04682-6;3. China
Depository library CIP data core word (2009) the 011902nd;4. chief editor: Fu Ping, Changde function;5. publishing house: chemical industry goes out
Version society;The document describes dynamic sealing, the structure of packing seal, material and design method in detail;
1st packing seal (high pressure filling sealing) S1, structure type can be any one effective structure type, can
To be the composite structure an of component or 2 each components or multiple components;
Main packing seal S1, composition can be selected from a kind or several following of combination:
1. gasket ring may be to have including 1 or 2 or multiple packing rings, packing ring front gasket ring, packing ring rear portion gasket ring
The component of elasticity;
2. including gasket ring, packing ring front gasket ring, packing ring rear portion gasket ring between 2 or multiple packing rings, packing ring,
Gasket ring may be flexible component;One group of packing seal is using the gasket ring between 1 or 2 or multiple packing rings, and distance is most
Between nearly and non-conterminous 2 gasket rings use 1 or 2 or multiple packing rings, apart from nearest and non-conterminous 2 packing rings it
Between use 1 or 2 or multiple gasket rings;
(3) intermediate flushing liquor system and intermediate flushing chamber runner
As shown in figure 3, between the 1st filler (high pressure filling) and the 2nd filler (low pressure filler), setting pressure is suitable for
Low pressure among rinse chamber, function has two, and the first function is to rinse isolation, prevents the leakage medium from the 1st packing seal
It flows at the 2nd packing seal of outside and pollutes and destroy it, the second function is to prevent the leakage medium from the 2nd packing seal
(may contain Seal Oil, dust), which flows through the 2nd packing seal and enter the intermediate chamber that rinses, pollutes it;
As shown in figure 3, intermediate flushing liquor system is arranged, intermediate flushing liquor W01 interface 151 is set, and flushing liquor W01 is by connecing
Mouthfuls 151, into the flushing liquor annular groove on stuffing-box in contacted with the outer plunger surface of reciprocating motion, in intermediate flushed channel and column
Gap between outer surface forms oil film and flows to intermediate flushing liquor outlet, while rinsing, lubricating, cooling down and be in contact with it
Outer plunger surface, and finally discharge stuffing-box leaves the pump housing;
As shown in figure 3, discharge stuffing-box leaves the intermediate flushing liquor of the pump housing, can be recycled after the treatment processes such as filtering
It uses, can be and do not do it after single trip use and use, for example may be used as the pumping target liquid material of reciprocating pump and enter process system;
The embedding structure or component of stuffing-box 115 relevant to intermediate flushing liquor system, structure type can be arbitrarily
A kind of effective structure type can be the composite structure an of component or 2 each components or multiple components;
The operating pressure of sap cavity is rinsed in centre, can according to need determination, its usual operating pressure is lower than the operation of pumping cylinder
Pressure, secondly the intermediate operating pressure for rinsing sap cavity is generally higher than the operating pressure of pumping cylinder main feed, such plunger backhaul
Cheng Zhong is not injected into liquid (may entrainment pumping target liquid material) substantially and went here and there the 1st packing seal, the usually intermediate behaviour for rinsing sap cavity
Make the operating pressure that pressure rinses chamber lower than its outer side seal, thus will not be in the future from the leakage media flow of the 1st packing seal
It is polluted by the 2nd packing seal;
Intermediate flushing liquor, usually viscosity be suitable for, the good nonhazardous component of lubricity, the liquid material without particulate matter;
The dosage of intermediate flushing liquor, usually less than 0.1 weight of weight %~0.5 % of main pump flow are hereinafter, remain related
The flushing of section plunger surface, lubrication, cooling demand;
As shown in figure 3, flushing oil enters filler through intermediate flushing oil injection hole 151 among low pressure when pump group works normally
Chamber is rinsed among letter and maintains operating pressure such as 1.10~1.20MPa (G), and then intermediate flushing oil rinses oil discharge hole through centre
152 discharge stuffing-boxes;Due to the intermediate operating pressure rinsed when chamber operating pressure is lower than pump chamber discharge stroke, there is a small amount of high pressure injection
Enter oil can by the gap between the 1st packing seal and plunger flow to sealflush chamber, it is understood that there may be come from the 1st filler
Crossfire injection oil, the crossfire lubricating oil and other non-intermediate flushing oils that may be present from the 2nd packing seal of sealing
Liquid is together by the intermediate flushing cavity of flushing oil discharge among outlet;
The intermediate composition for rinsing sap cavity, can be selected from a kind or several following of combination:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures;
(4) second packing seals (low pressure packing seal)
The function of second packing seal is to prevent the leakage media flow from the 1st packing seal to the 3rd filler of outside
It pollutes at sealing and destroys it, while preventing the lubricating oil string from power end from crossing the 3rd packing seal intrusion the 1st filler of pollution
Sealing and plunger surface;
As shown in figure 3, the 2nd filler N08 includes 3 packing rings, left side is that the 2nd gland N06 (while being the 3rd to fill out
Expect airtight and watertight padding case), right side is gasket ring N09, the threaded external end head N10 of the exterior portion of the 2nd gland N06 with fill out
Expect that the pairing thread segment cooperation on the inside of the outer end of letter 115 completes assembling and is fastenedly connected positioning, while being the pressure of the 2nd filler N08
Tight component realizes the reasonable precompression to the 2nd filler N08 and compresses deformation, so that the 2nd filler N08 closely matches with plunger 111
It closes;
As shown in figure 3, the 2nd packing seal is selected according to concrete application conditions, it is close to can be any one suitable filler
Envelope, such as felt seal, soft packing seal, hard packing sealing, extrusion pressing type sealing, lip packing etc., soft packing seal may make
Filler material has rubber, synthetic fibers, asbestos, synthetic resin, flexible filler, oil immersion graphite packing etc., and a kind of record is close
The document of encapsulation technique is: 1. publication title: " Seal Design handbook ", full volume content are especially page 1~11, page 85~95,171
Page~186;2. retrieval is encoded with books: ISBN coding: 978-7-122-04682-6;3. Chinese depository library CIP data core
Word (2009) the 011902nd;4. chief editor: Fu Ping, Changde function;5. publishing house: Chemical Industry Press;The document is discussed in detail
Dynamic sealing, the structure of packing seal, material and design method;
2nd packing seal (low pressure packing seal) S2, structure type can be any one effective structure type, can
To be the composite structure an of component or 2 each components or multiple components;
2nd packing seal (low pressure packing seal) S2, composition can be selected from a kind or several following of combination:
1. gasket ring may be to have including 1 or 2 or multiple packing rings, packing ring front gasket ring, packing ring rear portion gasket ring
The component of elasticity;
2. including gasket ring, packing ring front gasket ring, packing ring rear portion gasket ring between 2 or multiple packing rings, packing ring,
Gasket ring may be flexible component;One group of packing seal is using the gasket ring between 1 or 2 or multiple packing rings, and distance is most
Between nearly and non-conterminous 2 gasket rings use 1 or 2 or multiple packing rings, apart from nearest and non-conterminous 2 packing rings it
Between use 1 or 2 or multiple gasket rings;
(5) seal flush liquid system and flushing chamber runner
As shown in figure 3, between the 2nd filler (low pressure filler) and the 3rd filler (low pressure filler), setting pressure is suitable for
Low pressure seal rinse chamber, function has three, and the first function is to rinse isolation, prevents the leakage medium from the 1st packing seal
The 2nd packing seal of going here and there, which leaks at the 3rd packing seal of outermost, pollutes, destroys it, and the second function is sealed plunger, is prevented
It only sealflushes intracavitary medium and environmental pollution atmosphere, personnel is leaked by the 3rd packing seal of outermost, while preventing from coming
The lubricating oil at ultromotivity end passes through the 3rd packing seal intrusion pollution stuffing-box, plunger surface;
As shown in figure 3, setting seal flush liquid system, is arranged seal flush liquid K01 interface 251, seal flush liquid K01 is logical
Cross interface 251, into the seal flush liquid annular groove on stuffing-box in contacted with the outer plunger surface of reciprocating motion, sealing rush
Gap between washing trough and outer plunger surface forms oil film and flows to seal flush liquid outlet, at the same rinse, lubricate, cool down with
Its outer plunger surface contacted, and finally discharge stuffing-box leaves the pump housing;
As shown in figure 3, discharge stuffing-box leaves the seal flush liquid K01 of the pump housing, it can be after the treatment processes such as filtering
It is recycled, can be and do not do it after single trip use and use, for example may be used as the pumping target liquid material of reciprocating pump and enter technique system
System;
The embedding structure or component of stuffing-box 115 relevant to seal flush liquid system, structure type can be arbitrarily
A kind of effective structure type can be the composite structure an of component or 2 each components or multiple components;
The operating pressure for sealflushing sap cavity, can according to need determination, usually first have to guarantee that seal flush liquid will not
It leaks out the 3rd packing seal and enters environmental pollution atmosphere, personnel, during next operating pressure for sealflushing sap cavity is generally higher than
Between rinse the operating pressure of chamber substantially (may entrainment pumping target liquid without intermediate flushing liquor in such plunger return stroke
Material) went here and there the 2nd packing seal, the operating pressure for usually sealflushing sap cavity certainly is greater than the operating pressure of external environment;
Seal flush liquid, usually viscosity be suitable for, the good nonhazardous component of lubricity, the liquid material without particulate matter;
The dosage of seal flush liquid, usually less than 0.1 weight of weight %~0.5 % of main pump flow are hereinafter, remain related
The flushing of section plunger surface, lubrication, cooling demand;
As shown in figure 3, the sealed flushing oil injection hole 251 of low pressure seal flushing oil K01, which enters, to be filled out when pump group works normally
Expect that letter seal chamber maintains operating pressure such as 1.10~1.20MPa (G), then the sealed flushing oil discharge hole of seal flushing oil
252 discharge stuffing-boxes, it is understood that there may be crossfire from the 2nd packing seal among flushing oil, that may be present come from the 3rd
The crossfire lubricating oil (may contain dust) and other non-tight flushing oil liquid of packing seal are together by outlet seal flushing oil
Cavity is sealflushed in discharge;
The composition for sealflushing sap cavity can be selected from a kind or several following of combination:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures;
(6) third packing seal (low pressure packing seal)
The function of outermost packing seal is sealed plunger outer end, prevent leakage media flow from the 2nd packing seal,
It penetrates the 3rd packing seal of outermost and leaks to external contamination ambient air and personnel, while preventing the lubrication from power end
Oil intrusion pollution stuffing-box and plunger surface;
As shown in figure 3, the 3rd filler N03 includes 3 packing rings, left side is the 3rd filler gasket ring N02, and right side is gasket ring
N04, the threaded external end head N01c of the exterior portion of the 3rd gland N01 and stuffing box N06 (and gland of the 2nd filler)
Outer end on the inside of the cooperation of pairing thread segment complete assembling and be fastenedly connected positioning, reasonable precompressed of the realization to the 3rd filler N03
Power and compression deformation, so that the 3rd filler N03 and plunger 111 are fitted close;
As shown in figure 3, the 3rd packing seal is selected according to concrete application conditions, it is close to can be any one suitable filler
Envelope, such as felt seal, soft packing seal, hard packing sealing, extrusion pressing type sealing, lip packing etc., soft packing seal may make
Filler material has rubber, synthetic fibers, asbestos, synthetic resin, flexible filler, oil immersion graphite packing etc., and a kind of record is close
The document of encapsulation technique is: 1. publication title: " Seal Design handbook ", full volume content are especially page 1~11, page 85~95,171
Page~186;2. retrieval is encoded with books: ISBN coding: 978-7-122-04682-6;3. Chinese depository library CIP data core
Word (2009) the 011902nd;4. chief editor: Fu Ping, Changde function;5. publishing house: Chemical Industry Press;The document is discussed in detail
Dynamic sealing, the structure of packing seal, material and design method;
3rd packing seal (low pressure packing seal) S3, structure type can be any one effective structure type, can
To be the composite structure an of component or 2 each components or multiple components;
3rd packing seal S3, composition can be selected from a kind or several following of combination:
1. gasket ring may be to have including 1 or 2 or multiple packing rings, packing ring front gasket ring, packing ring rear portion gasket ring
The component of elasticity;
2. including gasket ring, packing ring front gasket ring, packing ring rear portion gasket ring between 2 or multiple packing rings, packing ring,
Gasket ring may be flexible component;One group of packing seal is using the gasket ring between 1 or 2 or multiple packing rings, and distance is most
Between nearly and non-conterminous 2 gasket rings use 1 or 2 or multiple packing rings, apart from nearest and non-conterminous 2 packing rings it
Between use 1 or 2 or multiple gasket rings.
The piston reciprocation of three packing seal of setting of the invention shown in Fig. 3 seals and its 1st kind of plunger reciprocating pump
Organization plan can be used for high-temperature oil-coal slurry cylinder-and-piston type reciprocating pump, and design pressure is up to 2.0~30MPa, design temperature up to 350
DEG C, for the discharge operating pressure of coal up to 2.0~25MPa, operation temperature up to 330 DEG C, the operation temperature for injecting oil is reachable
150℃;Injection oil serves as pump cylinder cooling oil, coal isolation oil in pumping cylinder.
Fig. 4 is a kind of 2nd kind of skill of the piston reciprocation sealing and its plunger reciprocating pump that three packing seals are arranged of the present invention
The structural schematic diagram of art scheme.
The structural schematic diagram of 2nd kind of technical solution of the invention shown in Fig. 4, with the 1st kind of skill of the invention shown in Fig. 3
Art scheme the difference is that: by the steam inlet 701 of technical solution shown in Fig. 3, steam (vapor) outlet 702, steam insulation collet R700
All cancel, while shortening the length of plunger bushing 119, conducive to the dynamic stability for increasing pump group, is suitable for pumping cylinder operation temperature
Spend lower occasion.
Reciprocation sealing of the invention shown in Fig. 3, Fig. 4 can replace the reciprocal close of plunger reciprocating pump shown in FIG. 1
Envelope, to form the plunger reciprocating pump of new structural reciprocation sealing;In Fig. 3, Fig. 4, except plunger packing letter component of the invention
Technical solution component outside, function, structure phase of the function, structure for the other components not represented with component shown in Fig. 1
Same or close, the relative position between certain component may need to adjust, these belong to the technology of conventional known range.
In Fig. 1 to Fig. 4, the knot of the equivalent any suitable form of other functions is also can be used in the component or component shown
Component is replaced.
The component of plunger packing letter component and other functions of the invention, can form integral component.
The plunger packing letter component that function of the present invention can be used, it is mutual with other applicable known technologies or patented technology
Combination, constitutes applicable cylinder-and-piston type reciprocating pump.
With the matching used pumping cylinder of plunger packing letter component of the invention, the pumping cylinder of any suitable architecture can be.
The plunger packing letter component of function of the present invention can spray resistance to usually using anticorrosive, abrasion resistant materials on its surface
Abrasive coating, to extend the service life.
It realizes concrete mode of the invention, can be any one suitable mode, not by specific side shown in the accompanying drawings
The limitation of formula;Items standalone feature shown in figure can be combined with each other into a variety of suitable schemes.
Specific embodiment
The present invention described in detail below.
Pressure of the present invention, refers to absolute pressure.
Concentration of component of the present invention is weight concentration i.e. mass concentration when not specified.
Material containing solid-liquid of the present invention refers to solids-laden fluid material, such as direct hydrogenation liquefaction of coal raw material
Coal.
A kind of piston reciprocation sealing that three packing seals are arranged of the present invention and its plunger reciprocating pump, are suitable for conveying
High-temp liquid or cryogenic liquid are suitable for conveying slurries containing solid particle or and liquid material containing corrosive component or and containing firing property
Component liquid material or with poisonous component liquid material or liquid material containing radioactive component, the High Pressure Difference as direct hydrogenation liquefaction of coal device uses is normal
Warm coal slurry pump, High Pressure Difference medium temperature coal slurry pump, High Pressure Difference high-temperature coal pulp pump, High Pressure Difference high temperature rinse oil pump.
A kind of piston reciprocation sealing that three packing seals are arranged of the present invention and its plunger reciprocating pump, can be used for coal and add
The High Pressure Difference high-temperature pipe or instrument that hydrogen direct liquefaction device uses rinse oil pump, High Pressure Difference high-temperature coal pulp pump, particularly suitable for
The high pressure coal feed pump that direct hydrogenation liquefaction of coal process CTL is used, effect be will about 50wt% solid particle oily coal
Slurry enters coal slurry heating stove heating after boosting to about 10~20MPa, then enters and carries out hydrogenation reaction in reactor.
A kind of piston reciprocation sealing that three packing seals are arranged of the present invention and its plunger reciprocating pump, can install stream
Measurement element such as flowmeter, pressure measuring element such as pressure gauge etc..
A kind of piston reciprocation sealing that three packing seals are set of the present invention and its plunger reciprocating pump, in order to guarantee to pump
The stability of group dynamic balance stability and discharge flow generally selects 1 column according to the size of the total flow of the material containing solid-liquid of conveying
The pump-type such as plug, 3 plungers, 5 plungers will not usually select the pump-type such as pump-type such as 2 plungers, 4 plungers, 6 plungers of even number plunger.Cause
This, one kind material containing solid-liquid pressurization reciprocating pump of the present invention can be single plunger reciprocating pump, can be multi-plunger reciprocating pump, than
Such as select 3 plungers, 5 plungers, 7 plunger pump-type.
A kind of mounting means of material containing solid-liquid pressurization reciprocating pump of the present invention, pump cylinder or pump housing be usually be vertical
Formula arrangement, plunger rod, stuffing-box, plunger housing are usually horizontal arrangement.
A kind of piston reciprocation sealing that three packing seals are set of the present invention and its plunger reciprocating pump, driving equipment
It can be with any suitable form prime mover, such as motor, variable-frequency motor, steam turbine, usually selection motor;Due to reciprocating pump
Reciprocating frequence it is usually very low, drive system usually matches gearbox or speed changer when using motor, past to adapt to
The low reciprocating frequence requirement pumped again;In order to increase the flexibility and adjustable range of flow adjusting, variable-frequency motor can be used, at this time
Mating frequency converter is needed, in order to improve the safety of frequency conversion system, can preparing 2 sets of frequency converters simultaneously, (working method is 1 with 1
It is standby).
A kind of piston reciprocation sealing that three packing seals are set of the present invention and its plunger reciprocating pump, as needed,
Usually oil system is sealflushed in setting, and seal flushing oil injects between low pressure filler and high pressure filling, plays lubrication and take away can
High pressure filling bring solid particle can be passed through.
A kind of piston reciprocation sealing that three packing seals are set of the present invention and its plunger reciprocating pump, as needed,
Usually setting injection oil system, the injection oil largely or entirely eventually enters into pumping target liquid material is discharged the pump housing therewith;
Injection oil, usually will not bring the clean liquid material without solid of harm to the operation of process fluid, for example, be exactly with
The clean liquid material of process fluid joint processing.
A kind of piston reciprocation sealing that three packing seals are set of the present invention and its plunger reciprocating pump, as needed,
Skid structure can be formed, is easily installed, enhancing dynamic stability is conducive to.
High pressure filling sealing member material can choose any appropriate material, for example can resist pumping target liquid material group
Divide the sealing material of burn into abrasion.
(such as elastic backing ring, becket, guide sleeve etc., elastic backing ring can be dish to the auxiliary equipment of high pressure filling sealing element
Spring) material, it can choose any appropriate material, for example the sealing material of pumping target liquid material component burn into abrasion can be resisted
Material, usually steel, particularly can be the high alloy material of heat transfer coefficient.
The structure type of plunger packing letter component of the present invention can be any one suitable structure, should fully consider system
The convenience make, install, overhaul, replaced.
The mounting means of plunger packing letter component of the present invention, can be self filler letter side assemble in advance, then assembles post
Plug sleeve side can be from plunger bushing side and assemble in advance, then assemble stuffing-box side.
Plunger packing letter component of the present invention can form sub-assembly with other components.
The working method of insulating liquid can be primary injection and be used for a long time or be interrupted injection intermittent discharge or continuous note
Enter continuous discharge, the isolation injection liquid of discharge, which can eventually enter into the pump chamber of the pump housing, is discharged pump chamber with working media.
The working method of seal flush liquid can be the working method of interruption injection intermittent discharge, be usually to be continuously injected into
The working method continuously discharged.
Plunger packing letter component based on feature of present invention structure, it is possible to produce follow-on cylinder-and-piston type reciprocating pump.
The complete pump group of the cylinder-and-piston type reciprocating pump of normal work of the present invention includes at least driving end, fluid end, fluid end
Generally include plunger work package (including plunger, stuffing-box, plunger housing), below in conjunction with plunger work package (including plunger,
Stuffing-box, plunger housing) functional requirement and structure, introduce the relevant technologies that pump group of the present invention may be used for reference.
Be described below with cylinder-and-piston type reciprocating pump of the present invention and its same or similar prior art of system, these pump parts
Structure feature and have improvement experience, is non-characteristic (the plunger packing letter of cylinder-and-piston type reciprocating pump of the present invention and its system
Except component) can use for reference.
The design feature of Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB is described below and produced and used
Improvement of the journey to feed inlet concetrated pipe.Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB, the interior injection liquid row of pump chamber
Liquid is the working method of U-shaped flow path.
Chinese Shenhua Erdos coal oil branch company possesses the unique a set of commercialized 1,000,000 tons/year of coals in the world and adds
Hydrogen direct liquefaction device, the high pressure coal feed pump used is high-pressure plunger type reciprocating pump, in document A02 " the direct liquid of coal
Chemical industry skill and engineering " pages 232 to page 233 of (in February, 2015 publication time) describe it structurally and functionally, effect be by
The coal of the solid particle containing 50wt% enters coal slurry heating stove heating after boosting to about 20MPa, then enters Coal liquefaction
Hydrogenation reaction is carried out in device, is one of core equipment of coal liquification device, and manufacturer is that the crow of Germany draws card URACA pump industry public
Department.
Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB, five cylinder single-acting fixed displacements being arranged horizontally
Reciprocating plunger pump uses the reciprocating pump for having 5 imbibition exhaust chambers of 5 plungers;The lower part of imbibition exhaust chamber is equipped with ball valve
The feed check valve of form, and connect with the feed-inputing branched pipe outside the pump housing with charging concetrated pipe by charging interface;Imbibition drain
The top of chamber is equipped with the discharge check valve of ball valve form, passes through the discharge branch pipe and discharge set outside adaptor for product discharge and the pump housing
Pipe connection.
Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB, mainly by power end, fluid end (including plunger infuse
Enter oil pump, plunger rinses oil pump, import/export voltage-stablizer), the groups such as control system (including field instrument and transmitter, controller)
At;Power end includes motor (including VFD frequency converter), transmission chain (including gear reduction unit, shaft coupling).
Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB, power end are to convert the rotary motion of motor
At the reciprocating motion of crosshead and the plunger being mounted in crosshead.Power end includes crankshaft/main bearing shell, connecting rod/crosshead etc.
Component.Crankshaft five turns, and is supported by four babbit-lined metals.
Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB, fluid end include entrance drain valve module, fill out
Material and plunger etc..Outlet, entrance use ball valve, and the diameter of ball is φ 140mm.Plunger material is the special coating of 2Cr13+.Plunger
Sealed letter (stuffing-box) uses simultaneous implantation+flushing+sealing structure type, and stuffing box is metal throttle+special PTFE (poly-
Tetrafluoroethene) insertion ring double stuffing boxes.Injection oil injects high pressure filling, end filler by synchronously driven spindle nose syringe pump
Cooled down and lubricated using Seal Oil at (the outermost gland packing far from pumping cylinder), flushing oil inject low pressure filler and
Between high pressure filling, plays the role of lubricating and take away may be by high pressure filling bring solid particle.
Table 1 is the major parameter of Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB.
The major parameter of 1 Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB of table
Project | Major parameter |
Pump type | 5 plunger horizontal pump P5-96 |
Flow (normal/maximum stream flow), m3/h | 85.3/93.8 |
Suction pressure (maximum/minimum), MPa | 0.458/0.41 |
Outlet pressure (maximum/minimum), MPa | 20.11/20.04 |
Entrance and exit pressure difference (maximum/minimum), MPa | 19.63/19.58 |
Net positive suction head (NPSH) (NPSHQ), m | 44 |
Working media | Coal: 47.2wt% solid+52.8wt% liquid |
Viscosity (normal/min/max), Pa/s | 0.034/0.013/0.081 |
Medium temperature (normal/maximum), DEG C | 168.6/290 |
Pump speed (normal/maximum), r/min | 74/81 |
Plunger linear velocity (normal/maximum), m/s | 0.66/0.73 |
Stroke, mm | 270 |
Diameter of plunger, mm | 150 |
Plunger thrust, t | 41 |
Main motor parameter | 710KW, 1500r/min |
Erdos coal oil branch company, Shenhua, according to device produce in coal slurry feed pump SHFB operating experience, will be oily
The charging expansion joint branch pipe of coal slurry pumping cylinder picks out (arrangement before being transformed) and transform as from charging from the top of charging concetrated pipe to be collected
The lower part for closing pipe picks out (arrangement after transformation), to essentially eliminate coal slurry flow dead zone, essentially eliminates and inhales in operation
Inlet ball valve, valve seat uneven wear phenomenon, to extend the running life of pump and pump intake valve, improve pump safety
Property, maintenance cost is reduced, about " extraction scheme of the charging expansion joint branch pipe of pumping cylinder from charging concetrated pipe top " before transformation
The reason of leading to the sucking ball valve and the prooving of valve seat of coal charging high pressure reciprocating pump, " Inner Mongol petrochemical industry " 2013 11
Phase page 72, page 73 publication authors be Hao Yangyang article " brief talk DCL/Direct coal liquefaction feed pump suck ball valve wear reason and
Improving Measurements " give anatomy.
A kind of plunger reciprocating pump of Chinese patent ZL 201520443034.8 and its be that the applying date is 06 month 2015 25
It unites, the function including plunger work package (including plunger, stuffing-box, plunger housing) except the plunger packing letter component of record
It is required that and structure other technical information, be cylinder-and-piston type reciprocating pump of the present invention and its information that system can be used for reference or reference.
Characteristic of the invention is described below.
A kind of piston reciprocation sealing that three packing seals are set of the present invention, it is characterised in that:
A kind of component M01 for the piston reciprocation sealing ASEAL that three packing seals are set, including plunger (111), stuffing-box
(115), plunger bushing (119), fluid cylinder K10 further include the axis along plunger (111) from close fluid cylinder K10 to far from fluid cylinder K10 row
Arrange three fillers i.e. first of filler (R100), second filler (R200) and the third road filler (R300) set gradually;
The stuffing-box (115), the adjacent installation of plunger bushing (119) are assembled by holding attachment, and plunger bushing (119) leans on
Nearly fluid cylinder K10, stuffing-box (115) is far from fluid cylinder K10;
Stuffing-box (115) is known as stuffing-box front end close to the one end fluid cylinder K10, and stuffing-box (115) claims far from the one end fluid cylinder K10
For stuffing-box rear end;
Plunger bushing (119) is known as plunger bushing front end close to the one end fluid cylinder K10, and plunger bushing (119) claims far from the one end fluid cylinder K10
For plunger bushing rear end;
First of filler (R100) is arranged outside in plunger (111), and is arranged in by stuffing-box (115) front end internal cavity
In the internal cavity of plunger bushing (119) rear end, and at least most of it is arranged in the internal cavity of plunger bushing (119) rear end;
Second filler (R200) and third road filler (R300) circumferentially and are arranged in stuffing-box outside plunger
(115) in pressure bearing and seal cavity;
When normal work, plunger (111) stuffing-box (115), plunger bushing (119) inner space in back and forth transported
It is dynamic while reciprocating relative to first of filler (R100), second filler (R200) and third road filler (R300);
In course of normal operation, when the plunger of component C001 is far from the backstroke of fluid cylinder K10, fluid cylinder K10 is fed certainly
Mouth sucking liquid material;
In course of normal operation, when the plunger of component C001 is close to the forward stroke of fluid cylinder K10, fluid cylinder K10 is from discharge
Mouth discharge liquid material;
Between first of filler (R100) and fluid cylinder K10, injection liquid L01 interface (191) may be set, liquid L01 is injected
Into in the injection sap cavity of plunger and cavity composition, liquid layer is formed between plunger and injection sap cavity, then passes through possible setting
Injection liquid conducting element (N53) flow to fluid cylinder K10, finally with fluid cylinder K10 main fluid be discharged fluid cylinder K10;
Between first of filler (R100) and second filler (R200), intermediate flushing liquor W01 interface may be set
(151), intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, the shape between plunger and injection sap cavity
At liquid layer, then pass through intermediate flushing liquor discharge outlet (152) discharge stuffing-box (115);
Between second filler (R200) and third road filler (R300), sealing fluid K01 interface (251) may be set,
Sealing fluid K01 enters in the sealing sap cavity of plunger and cavity composition, forms liquid layer between plunger and sealing sap cavity, then passes through
Stuffing-box (115) are discharged in sealing fluid discharge outlet (252).
Piston reciprocation sealing of the present invention, usually, it is characterised in that:
A kind of component M01 for the piston reciprocation sealing ASEAL that three packing seals are set, including plunger (111), stuffing-box
(115), plunger bushing (119), fluid cylinder K10 further include the axis along plunger (111) from close fluid cylinder K10 to far from fluid cylinder K10 row
Arrange three fillers i.e. first of filler (R100), second filler (R200) and the third road filler (R300) set gradually;
The stuffing-box (115), the adjacent installation of plunger bushing (119) are assembled by holding attachment, and plunger bushing (119) leans on
Nearly fluid cylinder K10, stuffing-box (115) is far from fluid cylinder K10;
Stuffing-box (115) is known as stuffing-box front end close to the one end fluid cylinder K10, and stuffing-box (115) claims far from the one end fluid cylinder K10
For stuffing-box rear end;
Plunger bushing (119) is known as plunger bushing front end close to the one end fluid cylinder K10, and plunger bushing (119) claims far from the one end fluid cylinder K10
For plunger bushing rear end;
First of filler (R100), plunger (111) outside circumferentially, and be arranged in by inside stuffing-box (115) front end
In cavity and plunger bushing (119) rear end internal cavity, and at least most of it is arranged in the internal cavity of plunger bushing (119) rear end;
Second filler (R200) and third road filler (R300) circumferentially and are arranged in stuffing-box outside plunger
(115) in pressure bearing and seal cavity;
When normal work, plunger (111) stuffing-box (115), plunger bushing (119) inner space in back and forth transported
It is dynamic while reciprocating relative to first of filler (R100), second filler (R200) and third road filler (R300);
In course of normal operation, when the plunger of component C001 is far from the backstroke of fluid cylinder K10, fluid cylinder K10 is fed certainly
Mouth sucking liquid material;
In course of normal operation, when the plunger of component C001 is close to the forward stroke of fluid cylinder K10, fluid cylinder K10 is from discharge
Mouth discharge liquid material;
Between first of filler (R100) and fluid cylinder K10, setting injection liquid L01 interface (191), injection liquid L01 enters
In the injection sap cavity of plunger and cavity composition, liquid layer is formed between plunger and injection sap cavity, then passes through the injection liquid of setting
Conducting element (N53) flows to fluid cylinder K10, and fluid cylinder K10 finally is discharged with the main fluid of fluid cylinder K10;
Between first of filler (R100) and second filler (R200), intermediate flushing liquor W01 interface (151) is set,
Intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, forms liquid layer between plunger and injection sap cavity,
Then pass through intermediate flushing liquor discharge outlet (152) discharge stuffing-box (115);
Between second filler (R200) and third road filler (R300), it is arranged sealing fluid K01 interface (251), sealing
Liquid K01 enters in the sealing sap cavity of plunger and cavity composition, forms liquid layer between plunger and sealing sap cavity, then passes through sealing
Stuffing-box (115) are discharged in liquid discharge outlet (252).
Piston reciprocation sealing of the present invention, in general, the piston reciprocation sealing of three packing seals of the setting
ASEAL, structure and working method are as follows:
1. between first of filler (R100) and fluid cylinder K10, the setting injection liquid L01 on the side wall of plunger bushing (119)
Interface (191), setting injection liquid flowing hole (N531) in injection liquid conducting element (N53), injection liquid L01 enter plunger and cavity
In the injection sap cavity of composition, liquid layer is formed between plunger and injection sap cavity, liquid is then flowed to by the conducting element (N53) of setting
Finally fluid cylinder K10 is discharged with the main fluid of fluid cylinder K10 in cylinder K10;
2. being arranged on the side wall of stuffing-box (115) between first of filler (R100) and second filler (R200)
Intermediate flushing liquor W01 interface (151), intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, in plunger
Liquid layer is formed between injection sap cavity, then passes through intermediate flushing liquor discharge outlet (152) discharge stuffing-box (115);
3. being arranged on the side wall of stuffing-box (115) between second filler (R200) and third road filler (R300)
Sealing fluid flowing hole (N25) is arranged on the compressing member (N06) of second filler (R200) in sealing fluid K01 interface (251), close
Sealing liquid K01 enters in the sealing sap cavity of plunger and cavity composition, liquid layer is formed between plunger and sealing sap cavity, then by close
Stuffing-box (115) are discharged in sealing liquid discharge outlet (252).
The piston reciprocation of three packing seals of setting of the present invention seals ASEAL, and the working method of injection liquid L01 can
To be selected from following a kind:
1. injection liquid L01 use is continuously injected into, the working method of continuous draining to fluid cylinder K10, i.e., in plunger advancement stroke
During the total travel of backstroke, injection liquid L01 is continuously injected into;
2. injecting liquid L01 using the working method of interruption injection, interruption drain to fluid cylinder K10;
3. injecting the working method that liquid L01 uses plunger backhaul simultaneous implantation;
4. the working method that liquid L01 uses plunger backhaul simultaneous implantation is injected, when the plunger of component M01 is in backhaul stroke
When, fluid cylinder K10 sucks liquid material, injects the injection pump plunger action of liquid to the injection liquid before the main packing seal of the plunger of component M01
Chamber is rinsed;When the plunger of component M01 is in forward stroke, liquid material, injection liquid pump plunger action sucking note is discharged in fluid cylinder K10
Enter oil, the injection sap cavity before the main packing seal of the plunger of component M01 is not rinsed.
The component M01 of the piston reciprocation sealing ASEAL of three packing seals of setting of the present invention, flushing liquor W01's
Working method can be selected from following a kind:
1. flushing liquor W01 is using the working method being continuously injected into, continuous flushing is discharged, i.e., in plunger advancement stroke and return
During the total travel of stroke, flushing liquor W01 is continuously injected into;
2. the working method that flushing liquor W01 is rinsed using interruption injection, interruption;
3. flushing liquor W01 uses the working method of plunger backhaul simultaneous implantation;
4. flushing liquor W01 uses the working method of plunger backhaul simultaneous implantation, when the plunger of component M01 is in backhaul stroke
When, fluid cylinder K10 sucks liquid material, and the injection pump plunger action of flushing liquor W01 rushes the flushing sap cavity of the plunger of component M01
It washes;When the plunger of component M01 is in forward stroke, liquid material is discharged in fluid cylinder K10, and the plunger action of the injection pump of flushing liquor W01 is inhaled
Enter flushing oil, the flushing sap cavity of the plunger of component M01 is not rinsed.
Piston reciprocation of the present invention sealing, in general, one end of close the fluid cylinder K10 of first of filler (R100) is the
One of filler (R100) front end, one end of the separate fluid cylinder K10 of first of filler (R100) are first of filler (R100) rear end,
Between first of filler front end (R100) and fluid cylinder K10, setting injection liquid L01 interface, injection liquid L01 enters plunger and cavity
In the injection sap cavity of composition, liquid layer is formed between plunger and injection sap cavity, fluid cylinder is then flowed to by the conducting element being arranged
Finally fluid cylinder K10 is discharged with the main fluid of fluid cylinder K10 in K10;
The composition of the injection sap cavity, can be selected from a kind or several of combination of having structure:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
Piston reciprocation of the present invention sealing, in general, first of filler (R100) and second filler (R200) it
Between, intermediate flushing liquor W01 interface (151) is set, and intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses sap cavity
In, liquid layer is formed between plunger and injection sap cavity, stuffing-box (115) are then discharged by intermediate flushing liquor discharge outlet (152),
It rinses the liquid material to come in sap cavity from first of filler (R100) leakage by intermediate, come from third road filler (R300) leakage
Liquid material carries discharge stuffing-box (115);
The intermediate composition for rinsing sap cavity, can be selected from a kind or several of combination of having structure:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
Piston reciprocation of the present invention sealing, in general, second filler (R200) and third road filler (R300) it
Between, be arranged sealing fluid K01 interface (251), sealing fluid K01 enter plunger and cavity composition sealing sap cavity in, plunger with it is close
Liquid layer is formed between sealing liquid chamber, and then by sealing fluid discharge outlet (252) discharge stuffing-box (115), centre is rinsed in sap cavity
The liquid material to come from second filler (R200) leakage, the liquid material carrying discharge filler to come from third road filler (R300) leakage
Letter (115);
The composition of the sealing sap cavity, can be selected from a kind or several following of combination:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
Piston reciprocation of the present invention sealing, in general, one end of close the fluid cylinder K10 of first of filler (R100) is the
One of filler (R100) front end, one end of the separate fluid cylinder K10 of first of filler (R100) are first of filler (R100) rear end,
Between first of filler front end (R100) and fluid cylinder K10, setting injection liquid L01 interface, injection liquid L01 enters plunger and cavity
In the injection sap cavity of composition, liquid layer is formed between plunger and injection sap cavity, fluid cylinder is then flowed to by the conducting element being arranged
Finally fluid cylinder K10 is discharged with the main fluid of fluid cylinder K10 in K10;
The composition of the conducting element can be selected from following a kind:
1. baffle liner, i.e. short distance guide ring, guide collar axial length and guide collar are along the ratio between plunger axial width≤4.0;
2. flow guide sleeve is grown away from guide ring, guide collar axial length and guide collar are along the ratio between plunger axial width >=4.0.
Piston reciprocation of the present invention sealing, in general, first of filler (R100) or second filler (R200) or the
Three fillers (R300), composition can be selected from a kind or several following of combination:
1. gasket ring may be to have including 1 or 2 or multiple packing rings, packing ring front gasket ring, packing ring rear portion gasket ring
The component of elasticity;
2. including gasket ring, packing ring front gasket ring, packing ring rear portion gasket ring between 2 or multiple packing rings, packing ring,
Gasket ring may be flexible component;One group of packing seal is using the gasket ring between 1 or 2 or multiple packing rings, and distance is most
Between nearly and non-conterminous 2 gasket rings use 1 or 2 or multiple packing rings, apart from nearest and non-conterminous 2 packing rings it
Between use 1 or 2 or multiple gasket rings;
Piston reciprocation of the present invention sealing, in general, first of filler (R100) or second filler (R200) or the
Three fillers (R300) can be selected from a kind or several of combined application of llowing group of materials:
1. rubber;
2. synthetic fibers;
3. asbestos;
4. synthetic resin, including polytetrafluoroethylene (PTFE);
5. flexible filler
6. oil immersion graphite;
7. high-strength carbon fiber;
8. carbon fiber.
Piston reciprocation sealing of the present invention, in general, the group of the piston reciprocation sealing ASEAL of three packing seals of setting
Heat exchange jacket, the medium flowed in heat exchange jacket is arranged in part M01 on the cylinder of its stuffing-box (115) and/or plunger bushing (119)
1 kind or several following of combination can be selected from working method:
1. serve cool take thermal medium, be gas phase or and liquid phase;
It is gas phase or and liquid phase 2. playing the heat medium of heat temperature raising;
It is gas phase or and liquid phase 3. that plays cooling temperature control function takes thermal medium;
It is gas phase or and liquid phase 4. playing the heat medium of heated for controlling temperature.
A kind of cylinder-and-piston type reciprocating pump constituted based on reciprocation sealing of the present invention, it is characterised in that:
The matching used fluid cylinder K10 of component M01 of ASEAL is sealed with the piston reciprocation of three packing seals of the setting,
It is the pumping cylinder K10 of cylinder-and-piston type reciprocating pump APUMP.
The pump of 1 or 2 or multiple single pump chamber formulas can be used in cylinder-and-piston type reciprocating pump APUMP system of the present invention
Cylinder body.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention, the One-piece pump cylinder body that can be used have 1 or 2 or
Multiple pump chambers.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention, the pumping target liquid material of cylinder-and-piston type reciprocating pump APUMP, can
With a kind or several in following:
1. high-temp liquid;
2. low temperature liquid material;
3. high pressure liquid material;
4. high temperature and pressure liquid material;
5. high temperature and pressure material containing solid-liquid;
6. containing easily condensation component liquid material;
7. liquid material containing volatile components;
8. containing solid slurry;
9. liquid material containing etching component;
10. containing component liquid material is fired;
Liquid material containing toxic component;
Liquid material containing radioactive component.
The working method for the injection liquid that the stuffing-box or plunger bushing of cylinder-and-piston type reciprocating pump APUMP of the present invention is added,
It can a kind or several in following:
1. primary injection is used for a long time;
2. interruption injection intermittent discharge, the injection liquid of discharge is eventually entered into the pump chamber of the pump housing with pumping target liq discharge
Pump chamber;
3. being continuously injected into continuous discharge, the injection liquid of discharge is eventually entered into the pump chamber of the pump housing with pumping target liq discharge
Pump chamber.
The operating condition of cylinder-and-piston type reciprocating pump APUMP of the present invention can be with are as follows: temperature is 150~400 DEG C, entrance pressure
Power is 0.3~1.0MPa, outlet pressure is 2.0~30.0MPa, solid particle weight concentration is 0~55%, pump chamber entrance liquid material
Volume flow rate is 0.1~150m3/h。
Cylinder-and-piston type reciprocating pump APUMP of the present invention, can be direct hydrogenation liquefaction of coal reaction process or kerosene refines altogether
The coal booster of hydrogenation process, operating condition can be with are as follows: temperature is 150~350 DEG C, inlet pressure be 0.3~
1.0MPa, outlet pressure are 2.0~30.0MPa, solid particle weight concentration is 25~60%, pump chamber entrance liquid material volume flow rate
For 0.1~200m3/h。
Cylinder-and-piston type reciprocating pump APUMP of the present invention, can be direct hydrogenation liquefaction of coal reaction process or kerosene refines altogether
The coal booster of hydrogenation process, operating condition can be with are as follows: temperature is 150~350 DEG C, inlet pressure be 0.3~
1.0MPa, outlet pressure are 5.0~30.0MPa, solid particle weight concentration is 40~55%, pump chamber entrance liquid material volume flow rate
For 10~150m3/h。
Cylinder-and-piston type reciprocating pump APUMP of the present invention, can be direct hydrogenation liquefaction of coal reaction process or kerosene refines altogether
The coal booster of hydrogenation process, plunger, stuffing-box, plunger housing working fluid quantity it is usual are as follows: injection
Liquid hour volume flow is the 0.5%~5% of the volume flow of the pumping target liquid material of cylinder-and-piston type reciprocating pump APUMP.
The arrangement of cylinder-and-piston type reciprocating pump APUMP of the present invention is usual are as follows: the axis of plunger (111) is along level side
To arrangement, pumping cylinder (15) is arranged vertically, and the divider XKP used is arranged vertically, and the catheter (33) used is arranged vertically.
The driving end of cylinder-and-piston type reciprocating pump APUMP system of the present invention, prime mover can 1 kinds in following:
1. motor;
2. variable-frequency motor;
3. diesel engine;
4. hydraulic motor;
5. steam engine.
The driving end of cylinder-and-piston type reciprocating pump APUMP system of the present invention, can be used height of the speed changer by prime mover
After rotary speed movement is converted into slow-speed of revolution campaign, driving fluid end work.
Cylinder-and-piston type reciprocating pump APUMP of the present invention, in general, the axis of plunger (111) is horizontally disposed, plunger
(111) outside is equipped with plunger housing (119) and stuffing-box (115), and one end of plunger housing (119) is connect with pumping cylinder (15), column
The other end for covering (119) beyond the Great Wall is connect with stuffing-box (115), and plunger (111) can be moved along axial reciprocating.
Cylinder-and-piston type reciprocating pump APUMP of the present invention, stuffing-box (115) is interior to contain filler, the side wall of stuffing-box (115)
It is interior institute to be located at containing the injection through-hole (115-1) for the injection liquid into stuffing-box (115), injection through-hole (115-1)
It states between filler and plunger housing (119).
Cylinder-and-piston type reciprocating pump APUMP of the present invention, plunger housing (119) can be equipped with steam insulation collet
(R700), cavity is formed between steam insulation collet (R700) and plunger housing (119), steam insulation collet (R700) is equipped with
The steam inlet (701) being connect with the cavity and steam (vapor) outlet (702).
Cylinder-and-piston type reciprocating pump APUMP of the present invention, can be set on the cylinder body of pumping cylinder (15) for be passed through steam or
The aperture (801) of cooling water.
Cylinder-and-piston type reciprocating pump APUMP of the present invention can contain 1 pump chamber or 3 in the cylinder body of pumping cylinder (15)
A pump chamber or 5 pump chambers or 7 pump chambers;
Plunger (111), plunger housing (119), steam insulation collet (R700), stuffing-box (115) and two filler
It is corresponded with the pump chamber.
Cylinder-and-piston type reciprocating pump APUMP of the present invention, in general, the entrance of pumping cylinder (15) is equipped with inlet valve valve ball
(171-4) and entrance valve base (171-2), inlet valve valve ball (171-4) are arranged on entrance valve base (171-2), inlet valve
Valve ball (171-4) being capable of free movement;
The exit of pumping cylinder (15) is equipped with outlet valve valve ball (172-4) and outlet valve base (172-2), outlet valve valve ball
In outlet valve base (172-2), outlet valve valve ball (172-4) being capable of free movement for (172-4) setting.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can contain at least two pumping cylinder, pumping cylinder (15) lower part
The entrance is connected to by inlet leg (INP-X) with entrance supervisor (INP), and it is pipeloop that entrance, which is responsible for (INP),.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can contain at least two pumping cylinder, pumping cylinder (15) top
The outlet is connected to by outlet stool (OUTP-X) with outlet supervisor (OUTP), inlet leg (INP-X) and outlet branch
Managing (OUTP-X) is bend pipe.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can be equipped with for the injection through-hole to stuffing-box (115)
(115-1) injects the injection pump (IN-PUMP) of liquid, the pump of the pump chamber of injection pump (IN-PUMP) and the plunger reciprocating pump
Cylinder (15) corresponds.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can be equipped with for close to sealing oil-in (251) injection
The sealing oil system of oil sealing, the sealing oil system by fuel tank, oil pump, oil strainer, oil cooler, pressure-regulating valve, pressure gauge,
Thermometer forms closed circulation system.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention, equipped with the main pump APUMP for conveying processing medium,
Cooling water pipe can be additionally provided with below the two sides of main pump APUMP, main pump fluid end and between main pump power end and plunger (111)
Road.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention can be equipped with a set of lubricating oil system, the lubricating oil system
System is by fuel tank, oil pump, oil strainer, oil cooler, pressure-control valve, pressure sensor, temperature transmitter, differential pressure pickup group
At closed circulation system, the lubricating oil system can be provided to main pump power end, injection pump power end and the gear-box used
Lubricating oil, oil strainer are arranged Magnetic filtration device element and intercept the magnetic particulate matter of tool.
Cylinder-and-piston type reciprocating pump APUMP system of the present invention, in general, the charging equipped with cylinder-and-piston type reciprocating pump APUMP
Inlet buffer is for weakening feed pressure pulsation, and the outlet surge tank of the discharging equipped with cylinder-and-piston type reciprocating pump APUMP is for subtracting
Weak discharge pressure pulsation.
Cylinder-and-piston type reciprocating pump APUMP of the present invention and its system, part or all of component can organize integrated sled
Assembling structure.
Embodiment
Embodiment one
Erdos coal oil branch company, Shenhua coal slurry feed pump SHFB as described in table 1, using the present invention shown in Fig. 3
Plunger packing letter component technology scheme, sealed letter, plunger bushing overall length can shorten, 2 fillers (first of lie farthest away
Packing seal, third packing seal) span it is bigger, conducive to preventing plunger center of gravity from losing support, be conducive to enhancing plunger reciprocating pump
Overall stability, and manufacture, assembly, repair more convenient, the cylinder-and-piston type reciprocating pump of the coal of design, including power end,
Electrical, the measurement and control system of fluid end, auxiliary system and pump group, Each part feature and function are as follows:
(1) power end
1. power end main part
The major parts such as the power end, including base, crankshaft, connecting rod, crosshead pin, intermediate bar of three plunger coal slurry feed pumps
And rolling bearing etc., for mature, reliable structure;Specific design scheme requires the power end rigidity of structure big, protects to demonstrate,prove main pump work
It runs smoothly, usual thrust surplus allowable is larger;
2. power end configures dedicated, reliable lubricating system
Main pump power end uses force feed method, and lubricating system ensures securely and reliably to pump the pressure of output using double oil pumps
Power oil enters crosshead all the way, crosshead pin, connecting rod size bearing shell, crankshaft crank respectively rub pair;Enter the main shaft of pump all the way
The characteristics of holding, meeting main pump crankshaft double shafts, each performance parameter of lubricating system is in the monitoring state when operation, it is ensured that lubrication can
It leans on;
Power end lubricating system is furnished with cooling system, and the heat dissipation area of the cooler used is enough to ensure that the oil of lubricating oil
For temperature in tolerance zone, lubricating oil uses No. 220 gear oils of extreme pressure type.
(2) fluid end
The fluid end of three plunger coal slurry feed pumps, including 3 single cylinder type pumping cylinders and matched stuffing-box, liquid feed valve, row
Liquid valve, high pressure liquid trap, low pressure liquid trap etc., fluid power end pieces are described below:
1. pump cylinder
Using Fig. 3 or shown in Fig. 4 pumping cylinder technical solution of the present invention;
Pumping cylinder structure feature: every pump uses 3 split type pump cylinders, convenient for disassembly and assembly, seal point is few, No leakage, the pump housing
The unobstructed no silting of runner;
The pump housing has channel and the interface of logical steam, can according to need connection steam, reduces the thermal stress of pump;
2. the liquid feed valve of pumping cylinder, tapping valve
For the highly viscous medium for having particle, globe valve line is that line contacts with valve seat, opens, closes flexibly and easily,
Therefore, according to the high temperature of coal, high pressure, high viscosity medium the characteristics of, the moulder moisture globe valve cable architecture of valve, a whole set of valve packet
Include valve body, valve seat, valve ball guide sleeve, valve ball;There is valve line in two faces of valve seat, are used interchangeably and (need to reinstall after shutting down
Exchange top and bottom position), valve seat built-up welding stellite layer makees valve line, adapts to the operating condition of coal, long service life;
3. plunger work package is as follows using injection, flushing and sealing three-in-one structure, plunger sealing structure and material:
Each cavity pressure is injected the (main pump that injection rate is about 3% in the corresponding injection main pump plunger packing chamber of oil by injection pump
Oil mass), the protection chamber of injection oil shielding coal is formed, to guarantee the service life of plunger and sealing;
Main stuffing-box flushing interface is arranged in three plunger coal slurry feed pumps, and flushing oil, which enters, rinses chamber to the primary seal of primary seal
Filler is rinsed, and washes away the particle coal slurry entered once in a while, it is ensured that the high life of plunger seal;
The suitable high hardness material of plunger surface surfacing such as tungsten carbide, guarantees high surface hardness, and plunger airtight and watertight padding uses
24 ingot of the carbon fiber braiding tetrafluoro dipping of high quality, and did specially treated;Use the lubricating oil of sealing pipeline, lubrication plunger sealing
Part, it is ensured that the pump plunger service life was up to 2 years or more (16000h or more);
4. the structure and material of high pressure static seal
High pressure static seal is related to the sealing between the sealing between the pump housing and stuffing-box, feed liquor valve seat and pump housing entrance, arranges
The sealing of sealing, high pressure concetrated pipe between liquid valve seat and pump housing outlet, the sealing of output port buffer and adapter tube, high pressure static seal
Mode uses the German-style metal lensring of 0Cr18Ni9 stainless steel material, and the both ends of German-style metal lensring and combination valve seat are all made of spherical arc surface
With 15~25 ° of inclined plane sealing structures, the classical architecture O-ring that can bear 380 DEG C of high temperature 35MPa high pressures all uses high temperature high voltage resistant
Fluorubber;
5. the structure and material of high pressure dynamic sealing
High pressure dynamic sealing is related to the sealing of plunger and plunger packing, impregnates high-intensitive carbon fiber using spacer ring and specially treated
The sealing structure of 24 ingots braiding oil injecting lubricating.
6. preheating and the cooling system of stuffing-box collet
At main stuffing-box collet, steam preheating is added to reduce the temperature difference, long-time preheating operation temperature nearly 200 in starting operation
After DEG C, steam is cut off;Cooling water is injected during termination of pumping to cool down to stuffing-box;
7. the cooling system of the power end pumped, retarder
Provide that the lubricating oil temperature maximum in the power end and retarder of pump no more than 70 DEG C, configures cooler and cooling tube
Road is to reduce lubricating oil temperature, and wherein the oil temperature of lubricating oil carries out control alarm by temperature sensor;
(3) auxiliary system
1. for (normal 219 DEG C, 350 DEG C of highest) of worst hot case using the structure and material for adapting to high temperature
In a first aspect, the components such as pump housing, main stuffing box body etc. that fluid end high-temperature medium flows through, there are high-temperature operation bands
The thermal (temperature difference) stress come needs to reduce the thermal (temperature difference) stress for the safety coefficient for improving pressure containing part;For example, number is arranged in pump cylinder
Steam hole appropriate is measured, working condition lower pump body will fill steam, reduce the thermal (temperature difference) stress of pump outer surface and inner cavity;For example, to master
The heating jacket of stuffing-box should fill steam when pump just starts and be preheated;
Second aspect, the sealing of sealing, discharge outlet at the feed inlet of pumping cylinder, other fluid ends hold the close of high temperature and pressure
Envelope (such as pump cylinder and stuffing-box, plunger sealing, the O-ring sealing of stuffing-box), corresponding sealing ring, which uses, adapts to high temperature and pressure
Operate the sealing structure and material of operating condition;
The third aspect, although coal working media temperature is high (normal 219 DEG C, 350 DEG C of highest), pumping cylinder of the present invention
The heat that structure makes coal be transferred to pump cylinder is less, has heat spreading function between pump cylinder and the base of power end in addition
Truss makes the temperature of base high (will not ensure power to generation the case where causing the lubricating oil temperature of power end to exceed 70 DEG C of the upper limit
End works normally), the solution of the problem that is located by connecting of this simul relation to split type pump cylinder and main stuffing-box;
2. pumping cylinder feed surge device, discharge buffer
Coal slurry feed pump is three-throw ram pump, and because power end is crank link mechanism, plunger is to make variable motion, and flow is arteries and veins
Dynamic, outlet pressure is also pulsation;To guarantee to pump the stability of sucking pressure medium, deviate inlet pipeline especially for guarantee
Farthest one sucking turned will also stablize, and inlet pressure needs accumulation of energy deposit, and pump must configure feed surge device, discharge buffer;
Feed surge device, the cylindrical pressure vessel using both ends with end socket, design pressure 2.5MPa, residue pulsation
Max1%, design pressure pulsation≤0.1MPa, carry out acoustic pressure Pulsation analysis by 370 DEG C of design temperature;
Feed surge device, using spherical high-pressure container, design pressure 25.0MPa, residue pulsation Max2%, design pressure arteries and veins
Dynamic≤0.40MPa, carries out acoustic pressure Pulsation analysis by 370 DEG C of design temperature;
(4) electrical, the measurement and control system of pump group
Three plunger coal feed pump pump group described in example IV, is a set of mechatronics product, pump assembly
Starting, stopping, control, monitoring can be executed by matched PLC (programmable logic controller (PLC)) system, and can pass through agreement ether
Net has touch screen to be monitored protection, the hardware and software needed will by matched PLC and SIS (safety instrumented system) come
Implement.
Claims (38)
1. a kind of piston reciprocation sealing that three packing seals are arranged, it is characterised in that:
A kind of component M01 for the piston reciprocation sealing ASEAL that three packing seals are set, including plunger (111), stuffing-box
(115), plunger bushing (119), fluid cylinder K10 further include the axis along plunger (111) from close fluid cylinder K10 to far from fluid cylinder K10 row
Arrange three fillers i.e. first of filler (R100), second filler (R200) and the third road filler (R300) set gradually;
The stuffing-box (115), the adjacent installation of plunger bushing (119) are assembled by holding attachment, and plunger bushing (119) is close to liquid
Cylinder K10, stuffing-box (115) is far from fluid cylinder K10;
Stuffing-box (115) is known as stuffing-box front end close to the one end fluid cylinder K10, and stuffing-box (115) is known as filling out far from the one end fluid cylinder K10
Expect letter rear end;
Plunger bushing (119) is known as plunger bushing front end close to the one end fluid cylinder K10, and plunger bushing (119) is known as column far from the one end fluid cylinder K10
Plug sleeve rear end;
First of filler (R100) is arranged outside in plunger (111), and is arranged in by stuffing-box (115) front end internal cavity and column
In the internal cavity of plug sleeve (119) rear end, and at least most of it is arranged in the internal cavity of plunger bushing (119) rear end;
Second filler (R200) and third road filler (R300) circumferentially and are arranged in stuffing-box (115) outside plunger
In pressure bearing and seal cavity;
When normal work, plunger (111) stuffing-box (115), plunger bushing (119) inner space in move back and forth, together
When it is reciprocating relative to first of filler (R100), second filler (R200) and third road filler (R300);
In course of normal operation, when the plunger of component C001 is far from the backstroke of fluid cylinder K10, fluid cylinder K10 is inhaled from feed inlet
Enter liquid material;
In course of normal operation, when the plunger of component C001 is close to the forward stroke of fluid cylinder K10, fluid cylinder K10 is arranged from discharge gate
Liquid material out;
Between first of filler (R100) and fluid cylinder K10, injection liquid L01 interface (191) may be set, injection liquid L01 enters
In the injection sap cavity of plunger and cavity composition, liquid layer is formed between plunger and injection sap cavity, then passes through the note of possible setting
Enter liquid conducting element (N53) and flow to fluid cylinder K10, fluid cylinder K10 finally is discharged with the main fluid of fluid cylinder K10;
Between first of filler (R100) and second filler (R200), intermediate flushing liquor W01 interface (151) may be set,
Intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, forms liquid layer between plunger and injection sap cavity,
Then pass through intermediate flushing liquor discharge outlet (152) discharge stuffing-box (115);
Between second filler (R200) and third road filler (R300), sealing fluid K01 interface (251) may be set, sealed
Liquid K01 enters in the sealing sap cavity of plunger and cavity composition, forms liquid layer between plunger and sealing sap cavity, then passes through sealing
Stuffing-box (115) are discharged in liquid discharge outlet (252).
2. piston reciprocation sealing according to claim 1, it is characterised in that:
A kind of component M01 for the piston reciprocation sealing ASEAL that three packing seals are set, including plunger (111), stuffing-box
(115), plunger bushing (119), fluid cylinder K10 further include the axis along plunger (111) from close fluid cylinder K10 to far from fluid cylinder K10 row
Arrange three fillers i.e. first of filler (R100), second filler (R200) and the third road filler (R300) set gradually;
The stuffing-box (115), the adjacent installation of plunger bushing (119) are assembled by holding attachment, and plunger bushing (119) is close to liquid
Cylinder K10, stuffing-box (115) is far from fluid cylinder K10;
Stuffing-box (115) is known as stuffing-box front end close to the one end fluid cylinder K10, and stuffing-box (115) is known as filling out far from the one end fluid cylinder K10
Expect letter rear end;
Plunger bushing (119) is known as plunger bushing front end close to the one end fluid cylinder K10, and plunger bushing (119) is known as column far from the one end fluid cylinder K10
Plug sleeve rear end;
First of filler (R100), plunger (111) outside circumferentially, and be arranged in by stuffing-box (115) front end internal cavity
In the internal cavity of plunger bushing (119) rear end, and at least most of it is arranged in the internal cavity of plunger bushing (119) rear end;
Second filler (R200) and third road filler (R300) circumferentially and are arranged in stuffing-box (115) outside plunger
In pressure bearing and seal cavity;
When normal work, plunger (111) stuffing-box (115), plunger bushing (119) inner space in move back and forth, together
When it is reciprocating relative to first of filler (R100), second filler (R200) and third road filler (R300);
In course of normal operation, when the plunger of component C001 is far from the backstroke of fluid cylinder K10, fluid cylinder K10 is inhaled from feed inlet
Enter liquid material;
In course of normal operation, when the plunger of component C001 is close to the forward stroke of fluid cylinder K10, fluid cylinder K10 is arranged from discharge gate
Liquid material out;
Between first of filler (R100) and fluid cylinder K10, setting injection liquid L01 interface (191), injection liquid L01 enters plunger
In the injection sap cavity of cavity composition, liquid layer is formed between plunger and injection sap cavity, then passes through the injection liquid water conservancy diversion of setting
Part (N53) flows to fluid cylinder K10, and fluid cylinder K10 finally is discharged with the main fluid of fluid cylinder K10;
Between first of filler (R100) and second filler (R200), intermediate flushing liquor W01 interface (151) is set, it is intermediate
Flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, forms liquid layer between plunger and injection sap cavity, then
Stuffing-box (115) are discharged by intermediate flushing liquor discharge outlet (152);
Between second filler (R200) and third road filler (R300), it is arranged sealing fluid K01 interface (251), sealing fluid K01
Into in the sealing sap cavity of plunger and cavity composition, liquid layer is formed between plunger and sealing sap cavity, is then arranged by sealing fluid
Put mouth (252) discharge stuffing-box (115).
3. piston reciprocation sealing according to claim 1, it is characterised in that:
The piston reciprocation of three packing seals of the setting seals ASEAL, structure and working method are as follows:
1. between first of filler (R100) and fluid cylinder K10, the setting injection liquid L01 interface on the side wall of plunger bushing (119)
(191), setting injection liquid flowing hole (N531) in injection liquid conducting element (N53), injection liquid L01 enters plunger and cavity forms
Injection sap cavity in, plunger and injection sap cavity between form liquid layer, then by setting conducting element (N53) flow to fluid cylinder
Finally fluid cylinder K10 is discharged with the main fluid of fluid cylinder K10 in K10;
2. being arranged on the side wall of stuffing-box (115) intermediate between first of filler (R100) and second filler (R200)
Flushing liquor W01 interface (151), intermediate flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, in plunger and note
Enter and form liquid layer between sap cavity, then passes through intermediate flushing liquor discharge outlet (152) discharge stuffing-box (115);
3. sealing is arranged on the side wall of stuffing-box (115) between second filler (R200) and third road filler (R300)
Sealing fluid flowing hole (N25) is arranged on the compressing member (N06) of second filler (R200), sealing fluid in liquid K01 interface (251)
K01 enters in the sealing sap cavity of plunger and cavity composition, forms liquid layer between plunger and sealing sap cavity, then passes through sealing fluid
Stuffing-box (115) are discharged in discharge outlet (252).
4. reciprocation sealing according to claim 1, it is characterised in that:
The piston reciprocation of three packing seals of the setting seals ASEAL, and the working method of injection liquid L01 is selected from following a kind:
1. injection liquid L01 using be continuously injected into, the working method of continuous draining to fluid cylinder K10, i.e., plunger advancement stroke and returning
During the total travel of reversion journey, injection liquid L01 is continuously injected into;
2. injecting liquid L01 using the working method of interruption injection, interruption drain to fluid cylinder K10;
3. injecting the working method that liquid L01 uses plunger backhaul simultaneous implantation;
4. the working method that liquid L01 uses plunger backhaul simultaneous implantation is injected, when the plunger of component M01 is in backhaul stroke, liquid
Cylinder K10 sucks liquid material, and the injection pump plunger action for injecting liquid carries out the injection sap cavity before the main packing seal of the plunger of component M01
It rinses;When the plunger of component M01 is in forward stroke, liquid material is discharged in fluid cylinder K10, and injection liquid pump plunger action sucking injection is oily,
Injection sap cavity before the main packing seal of the plunger of component M01 is not rinsed.
5. reciprocation sealing according to claim 1, it is characterised in that:
The component M01 of the piston reciprocation sealing ASEAL of three packing seals of the setting, the working method of flushing liquor W01 are selected from
Following a kind:
1. flushing liquor W01 is using the working method being continuously injected into, continuous flushing is discharged, i.e., in plunger advancement stroke and backstroke
Total travel during, flushing liquor W01 is continuously injected into;
2. the working method that flushing liquor W01 is rinsed using interruption injection, interruption;
3. flushing liquor W01 uses the working method of plunger backhaul simultaneous implantation;
4. flushing liquor W01 uses the working method of plunger backhaul simultaneous implantation, when the plunger of component M01 is in backhaul stroke, liquid
Cylinder K10 sucks liquid material, and the injection pump plunger action of flushing liquor W01 is rinsed the flushing sap cavity of the plunger of component M01;Work as group
For the plunger of part M01 in forward stroke, liquid material is discharged in fluid cylinder K10, and the plunger action of the injection pump of flushing liquor W01, which sucks, rinses
Oil is not rinsed the flushing sap cavity of the plunger of component M01.
6. reciprocation sealing according to claim 1, it is characterised in that:
One end of the close fluid cylinder K10 of first of filler (R100) is first of filler (R100) front end, first of filler
(R100) one end of separate fluid cylinder K10 is first of filler (R100) rear end, in first of filler front end (R100) and fluid cylinder
Between K10, setting injection liquid L01 interface, injection liquid L01 enters in the injection sap cavity of plunger and cavity composition, in plunger and note
Enter and form liquid layer between sap cavity, fluid cylinder K10 is then flowed to by the conducting element being arranged, is finally discharged with the main fluid of fluid cylinder K10
Fluid cylinder K10;
The composition of the injection sap cavity, a kind or several of the combination selected from having structure:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
7. reciprocation sealing according to claim 1, it is characterised in that:
Between first of filler (R100) and second filler (R200), intermediate flushing liquor W01 interface (151) is set, it is intermediate
Flushing liquor W01 enters plunger and the intermediate of cavity composition rinses in sap cavity, forms liquid layer between plunger and injection sap cavity, then
Stuffing-box (115) are discharged by intermediate flushing liquor discharge outlet (152), centre is rinsed in sap cavity and is let out from first of filler (R100)
Reveal the liquid material to come, carry discharge stuffing-box (115) from the liquid material that third road filler (R300) leakage comes;
The intermediate composition for rinsing sap cavity, a kind or several of the combination selected from having structure:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
8. reciprocation sealing according to claim 1, it is characterised in that:
Between second filler (R200) and third road filler (R300), it is arranged sealing fluid K01 interface (251), sealing fluid K01
Into in the sealing sap cavity of plunger and cavity composition, liquid layer is formed between plunger and sealing sap cavity, is then arranged by sealing fluid
Put mouth (252) discharge stuffing-box (115), by it is intermediate rinse the liquid material to come in sap cavity from second filler (R200) leakage, from
The liquid material that third road filler (R300) leakage comes carries discharge stuffing-box (115);
The composition of the sealing sap cavity, selected from a kind or several following of combination:
1. 1 flushed channel;
2. 2 or multiple concatenated flushed channels;
3. the irrigating sleeve of single thread structure;
4. the irrigating sleeve of double thread or more helicitic textures.
9. reciprocation sealing according to claim 1, it is characterised in that:
One end of the close fluid cylinder K10 of first of filler (R100) is first of filler (R100) front end, first of filler
(R100) one end of separate fluid cylinder K10 is first of filler (R100) rear end, in first of filler front end (R100) and fluid cylinder
Between K10, setting injection liquid L01 interface, injection liquid L01 enters in the injection sap cavity of plunger and cavity composition, in plunger and note
Enter and form liquid layer between sap cavity, fluid cylinder K10 is then flowed to by the conducting element being arranged, is finally discharged with the main fluid of fluid cylinder K10
Fluid cylinder K10;
The composition of the conducting element, selected from following a kind:
1. baffle liner, i.e. short distance guide ring, guide collar axial length and guide collar are along the ratio between plunger axial width≤4.0;
2. flow guide sleeve is grown away from guide ring, guide collar axial length and guide collar are along the ratio between plunger axial width >=4.0.
10. reciprocation sealing according to claim 1, it is characterised in that:
First of filler (R100) or second filler (R200) or third road filler (R300) constitute and are selected from following a kind
Or several combination:
1. gasket ring may be flexible including 1 or 2 or multiple packing rings, packing ring front gasket ring, packing ring rear portion gasket ring
Component;
2. including gasket ring, packing ring front gasket ring, packing ring rear portion gasket ring between 2 or multiple packing rings, packing ring, gasket ring
It may be flexible component;One group of packing seal using the gasket ring between 1 or 2 or multiple packing rings, distance recently and
1 or 2 or multiple packing rings are used between non-conterminous 2 gasket rings, are made between nearest and non-conterminous 2 packing rings
With 1 or 2 or multiple gasket rings.
11. reciprocation sealing according to claim 1, it is characterised in that:
First of filler (R100) or second filler (R200) or third road filler (R300), a kind selected from llowing group of materials or
Several combined applications:
1. rubber;
2. synthetic fibers;
3. asbestos;
4. synthetic resin, including polytetrafluoroethylene (PTFE);
5. flexible filler
6. oil immersion graphite;
7. high-strength carbon fiber;
8. carbon fiber.
12. reciprocation sealing according to claim 1, it is characterised in that:
The component M01 of the piston reciprocation sealing ASEAL of three packing seals is set, in its stuffing-box (115) and/or plunger bushing
(119) heat exchange jacket is set on cylinder, and the medium and working method flowed in heat exchange jacket is selected from following a kind or several
Combination:
1. serve cool take thermal medium, be gas phase or and liquid phase;
It is gas phase or and liquid phase 2. playing the heat medium of heat temperature raising;
It is gas phase or and liquid phase 3. that plays cooling temperature control function takes thermal medium;
It is gas phase or and liquid phase 4. playing the heat medium of heated for controlling temperature.
13. a kind of cylinder-and-piston type reciprocating pump constituted based on reciprocation sealing described in claim 1, it is characterised in that:
It is column with the matching used fluid cylinder K10 of component M01 of the piston reciprocation sealing ASEAL of three packing seals of the setting
The pumping cylinder K10 of plug reciprocating pump APUMP.
14. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP system, using 1 or 2 or the pump cylinder of multiple single pump chamber formulas.
15. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP system, the One-piece pump cylinder body used have 1 or 2 or multiple pump chambers.
16. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
The pumping target liquid material of cylinder-and-piston type reciprocating pump APUMP, a kind or several in following:
1. high-temp liquid;
2. low temperature liquid material;
3. high pressure liquid material;
4. high temperature and pressure liquid material;
5. high temperature and pressure material containing solid-liquid;
6. containing easily condensation component liquid material;
7. liquid material containing volatile components;
8. containing solid slurry;
9. liquid material containing etching component;
10. containing component liquid material is fired;
Liquid material containing toxic component;
Liquid material containing radioactive component.
17. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
The working method for the injection liquid that the stuffing-box or plunger bushing of cylinder-and-piston type reciprocating pump APUMP are added, a kind in following or
It is several:
1. primary injection is used for a long time;
2. interruption injection intermittent discharge, the injection liquid of discharge is eventually entered into the pump chamber of the pump housing with pumping target liq discharge pump
Chamber;
3. being continuously injected into continuous discharge, the injection liquid of discharge is eventually entered into the pump chamber of the pump housing with pumping target liq discharge pump
Chamber.
18. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
The operating condition of cylinder-and-piston type reciprocating pump APUMP are as follows: temperature is 150~400 DEG C, inlet pressure is 0.3~1.0MPa, outlet
Pressure is 2.0~30.0MPa, solid particle weight concentration is 0~55%, pump chamber entrance liquid material volume flow rate be 0.1~
150m3/h。
19. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP is the coal liter that direct hydrogenation liquefaction of coal reaction process or kerosene refine hydrogenation process altogether
Press pump, operating condition are as follows: temperature is 150~350 DEG C, inlet pressure is 0.3~1.0MPa, outlet pressure be 2.0~
30.0MPa, solid particle weight concentration are 25~60%, pump chamber entrance liquid material volume flow rate is 0.1~200m3/h。
20. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP is the coal liter that direct hydrogenation liquefaction of coal reaction process or kerosene refine hydrogenation process altogether
Press pump, operating condition are as follows: temperature is 150~350 DEG C, inlet pressure is 0.3~1.0MPa, outlet pressure be 5.0~
30.0MPa, solid particle weight concentration are 40~55%, pump chamber entrance liquid material volume flow rate is 10~150m3/h。
21. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP is the coal liter that direct hydrogenation liquefaction of coal reaction process or kerosene refine hydrogenation process altogether
Press pump, plunger, stuffing-box, plunger housing working fluid quantity are as follows: injection liquid hour volume flow be plunger type it is reciprocal
Pump the 0.5%~5% of the volume flow of the pumping target liquid material of APUMP.
22. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
The arrangement of cylinder-and-piston type reciprocating pump APUMP are as follows: the axis of plunger (111) arranges that pumping cylinder (15) is vertical in the horizontal direction
Arrangement, the divider XKP used are arranged vertically, and the catheter (33) used is arranged vertically.
23. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
The driving end of cylinder-and-piston type reciprocating pump APUMP system, a kind in following of prime mover:
1. motor;
2. variable-frequency motor;
3. diesel engine;
4. hydraulic motor;
5. steam engine.
24. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
The driving end of cylinder-and-piston type reciprocating pump APUMP system converts the slow-speed of revolution for the high rotary speed movement of prime mover using speed changer
After movement, driving fluid end work.
25. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
The axis of plunger (111) is horizontally disposed, and plunger housing (119) and stuffing-box are equipped with outside plunger (111)
(115), one end of plunger housing (119) is connect with pumping cylinder (15), and the other end of plunger housing (119) and stuffing-box (115) are even
It connects, plunger (111) can be moved along axial reciprocating.
26. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Contain filler in stuffing-box (115), the side wall of stuffing-box (115) has been included for injecting liquid into stuffing-box (115)
Injection through-hole (115-1), inject through-hole (115-1) between the filler and plunger housing (119).
27. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Plunger housing (119) is equipped with steam insulation collet (R700), between steam insulation collet (R700) and plunger housing (119)
Cavity is formed, steam insulation collet (R700) is equipped with the steam inlet (701) connecting with the cavity and steam (vapor) outlet (702).
28. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Aperture (801) for being passed through steam or cooling water is set on the cylinder body of pumping cylinder (15).
29. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
Contain 1 pump chamber or 3 pump chambers or 5 pump chambers or 7 pump chambers in the cylinder body of pumping cylinder (15);
Plunger (111), plunger housing (119), steam insulation collet (R700), stuffing-box (115) and two filler and institute
State pump chamber one-to-one correspondence.
30. cylinder-and-piston type reciprocating pump according to claim 13, it is characterised in that:
The entrance of pumping cylinder (15) is equipped with inlet valve valve ball (171-4) and entrance valve base (171-2), inlet valve valve ball (171-
4) it is arranged on entrance valve base (171-2), inlet valve valve ball (171-4) being capable of free movement;
The exit of pumping cylinder (15) is equipped with outlet valve valve ball (172-4) and outlet valve base (172-2), outlet valve valve ball (172-
4) in outlet valve base (172-2), outlet valve valve ball (172-4) being capable of free movement for setting.
31. cylinder-and-piston type reciprocating pump system according to claim 13, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP system contains at least two pumping cylinder, and the entrance of pumping cylinder (15) lower part passes through inlet leg
(INP-X) it is connected to entrance supervisor (INP), it is pipeloop that entrance, which is responsible for (INP),.
32. cylinder-and-piston type reciprocating pump system according to claim 31, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP system contains at least two pumping cylinder, and the outlet on pumping cylinder (15) top passes through outlet stool
(OUTP-X) it is connected to outlet supervisor (OUTP), inlet leg (INP-X) and the outlet stool (OUTP-X) are bend pipe.
33. cylinder-and-piston type reciprocating pump system according to claim 31, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP system is equipped with for the injection to the injection through-hole (115-1) of stuffing-box (115) injection liquid
It pumps (IN-PUMP), the pumping cylinder (15) of the pump chamber of injection pump (IN-PUMP) and the plunger reciprocating pump corresponds.
34. cylinder-and-piston type reciprocating pump system according to claim 31, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP system is equipped with for the sealing oil system to sealing oil-in (251) injection Seal Oil, this is close
Sealing oil system forms closed cycle system by fuel tank, oil pump, oil strainer, oil cooler, pressure-regulating valve, pressure gauge, thermometer
System.
35. cylinder-and-piston type reciprocating pump system according to claim 31, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP system is equipped with the main pump APUMP for conveying processing medium, two sides, master in main pump APUMP
Cooling water pipeline is additionally provided with below pump hydraulic end and between main pump power end and plunger (111).
36. cylinder-and-piston type reciprocating pump system according to claim 31, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP system is equipped with a set of lubricating oil system, and the lubricating oil system is filtered by fuel tank, oil pump, oil
Device, oil cooler, pressure-control valve, pressure sensor, temperature transmitter, differential pressure pickup form closed circulation system, described
Lubricating oil system can provide lubricating oil, oil strainer setting to main pump power end, injection pump power end and the gear-box used
Magnetic filtration device element, which intercepts, has magnetic particulate matter.
37. cylinder-and-piston type reciprocating pump system according to claim 31, it is characterised in that:
The inlet buffer of charging of the cylinder-and-piston type reciprocating pump APUMP system equipped with cylinder-and-piston type reciprocating pump APUMP is for weakening charging
Pressure fluctuation, the outlet surge tank of the discharging equipped with cylinder-and-piston type reciprocating pump APUMP is for weakening discharge pressure pulsation.
38. cylinder-and-piston type reciprocating pump according to claim 13 and its system, it is characterised in that:
Cylinder-and-piston type reciprocating pump APUMP and its system, part or all of component form integrated type skid-mounted structure.
Priority Applications (1)
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CN201811374088.8A CN110017270A (en) | 2018-11-09 | 2018-11-09 | A kind of piston reciprocation sealing of three packing seals of setting and its plunger reciprocating pump |
Applications Claiming Priority (1)
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CN201811374088.8A CN110017270A (en) | 2018-11-09 | 2018-11-09 | A kind of piston reciprocation sealing of three packing seals of setting and its plunger reciprocating pump |
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Publication Number | Publication Date |
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CN110017270A true CN110017270A (en) | 2019-07-16 |
Family
ID=67188558
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CN201811374088.8A Withdrawn CN110017270A (en) | 2018-11-09 | 2018-11-09 | A kind of piston reciprocation sealing of three packing seals of setting and its plunger reciprocating pump |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112254895A (en) * | 2020-09-08 | 2021-01-22 | 合肥通用机械研究院有限公司 | Performance test device and test method for packing sealing system for straight stroke valve rod |
CN112302896A (en) * | 2020-11-12 | 2021-02-02 | 中国神华煤制油化工有限公司鄂尔多斯煤制油分公司 | Reciprocating pump for conveying high-temperature high-pressure solid-containing medium |
CN114673656A (en) * | 2022-03-14 | 2022-06-28 | 德帕姆(杭州)泵业科技有限公司 | Plunger type reciprocating pump with liquid seal function |
-
2018
- 2018-11-09 CN CN201811374088.8A patent/CN110017270A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112254895A (en) * | 2020-09-08 | 2021-01-22 | 合肥通用机械研究院有限公司 | Performance test device and test method for packing sealing system for straight stroke valve rod |
CN112254895B (en) * | 2020-09-08 | 2023-12-05 | 合肥通用机械研究院有限公司 | Performance test device and test method for packing sealing system for straight Cheng Fagan |
CN112302896A (en) * | 2020-11-12 | 2021-02-02 | 中国神华煤制油化工有限公司鄂尔多斯煤制油分公司 | Reciprocating pump for conveying high-temperature high-pressure solid-containing medium |
CN114673656A (en) * | 2022-03-14 | 2022-06-28 | 德帕姆(杭州)泵业科技有限公司 | Plunger type reciprocating pump with liquid seal function |
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Application publication date: 20190716 |