CN110016580A - A kind of degasser and its preparation method and application and application method - Google Patents
A kind of degasser and its preparation method and application and application method Download PDFInfo
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- CN110016580A CN110016580A CN201910385071.0A CN201910385071A CN110016580A CN 110016580 A CN110016580 A CN 110016580A CN 201910385071 A CN201910385071 A CN 201910385071A CN 110016580 A CN110016580 A CN 110016580A
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- degasser
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/023—Alloys based on nickel
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
Abstract
The present invention is suitable for field of material engineering technology, provide a kind of degasser and its preparation method and application and application method, the preparation method of the degasser, comprising: weigh each raw material for standby: nickel 45 ~ 53%, copper 22 ~ 33%, cerium 3 ~ 10% and magnesium 20 ~ 30% according to following weight percentage;Magnesium, cerium, copper and mickel are placed in power frequency induction furnace, and cover the Nacl of upper one layer of 20 ~ 35cm thickness in uppermost metal surface;So that power frequency induction furnace is warming up to 1500 ~ 1650 DEG C, be cooled to room temperature after keeping the temperature 20 ~ 35min, removes the Nacl of covering on the metal surface to get degasser is arrived.Using degasser made from preparation method of the invention, magnesium and cerium therein can in nickel magnesium alloy melt oxygen and nitrogen sufficiently combined, achieve the purpose that degasification, the content of oxygen and nitrogen be can significantly reduce in alloy to 10ppm or less, the number of vacuum melting can be reduced, the production cost of alloy melting is significantly reduced, and not will cause the pollution of nickel-base alloy.
Description
Technical field
The invention belongs to field of material engineering technology more particularly to a kind of degasser and its preparation method and application and applications
Method.
Background technique
High temperature alloy, corrosion resistant alloy and other specific function alloys generally use vacuum melting and vacuum consumable or electroslag
Prepared by the mode of remelting, tracing it to its cause is gas content (such as oxygen, hydrogen and nitrogen element) in alloy to be substantially reduced, because
It can assemble in crystal boundary for these elemental gas, alloy high-temp croop property, corrosion resistance and mechanical property is caused to be deteriorated.Cause
This, high temperature alloy, corrosion resistant alloy and other function alloy are tight to the control electrode of oxygen, hydrogen and nitrogen, and content controls
Under tens ppm, and it is the smaller the better.
In alloy refining process, using advanced equipment such as vacuum drying oven can be effectively reduced in alloy, other contain
Amount, but content requirement of the content requirement under tens ppm is just needed to carry out by the way of multiple vacuum melting
Degassing, this undoubtedly will increase the production cost of alloy.Magnesium elements are a kind of highly active elements, easily with oxygen, hydrogen and nitrogen
Element combines, if magnesium simple substance, which is direct plungeed into, may introduce alloy molten solution for magnesium elements in alloy molten solution and then pollute conjunction
Therefore gold although the degassing performance of magnesium simple substance is fine, cannot be directly used as degasser.
As it can be seen that using production cost of the multiple vacuum melting alloy of vacuum drying oven in a manner of being de-gassed in the prior art
Height, and directly use magnesium simple substance that magnesium elements can be introduced into alloy molten solution as degasser and pollute alloy, thus cannot be direct
It is used as degasser.
Summary of the invention
The embodiment of the present invention provides a kind of preparation method of degasser, it is intended to solve to close using the multiple vacuum melting of vacuum drying oven
High production cost of the gold in a manner of being de-gassed, and directly use magnesium simple substance magnesium elements can be introduced alloy as degasser and melt
The problem of polluting alloy in liquid, thus cannot being used directly as degasser.
The embodiments of the present invention are implemented as follows, a kind of preparation method of degasser, comprising: according to following weight percentage
Weigh each raw material for standby: nickel 45~53%, copper 22~33%, cerium 3~10% and magnesium 20~30%;
Magnesium, cerium, copper and mickel are placed in power frequency induction furnace, and uppermost metal surface covering it is upper one layer 20~
The Nacl of 35cm thickness;
So that the power frequency induction furnace is warming up to 1500~1650 DEG C, is cooled to room temperature after keeping the temperature 20~35min, removes covering
Nacl on the metal surface to get arrive the degasser.
The embodiment of the present invention also provides a kind of degasser, which is prepared by the preparation method of above-mentioned degasser.
The embodiment of the present invention also provides a kind of application of degasser in ambrose alloy series alloy melting as degasser.
The embodiment of the invention also provides a kind of application methods of degasser, by the degasser according to 0.1~0.2%
Weight ratio is added in the alloy melting liquid of ambrose alloy series.
The preparation method of degasser provided in an embodiment of the present invention using nickel as the matrix of degasser, and joined copper, and
The higher magnesium of activity and thulium cerium, magnesium and cerium in the degasser can in nickel magnesium alloy melt oxygen and nitrogen fill
Divide and combine, achievees the purpose that degasification, be added to alloy molten solution in high temperature alloy, corrosion resistant alloy and function alloy refining stage
In, it can significantly reduce in alloy under the content to 6ppm of oxygen and nitrogen, be obviously improved the comprehensive performance of institute's alloying, can reduce
The number of vacuum melting significantly reduces the production cost of alloy melting, and not will cause the pollution of nickel-base alloy.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with specific embodiment, to this
Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not
For limiting the present invention.
The preparation method of degasser provided in an embodiment of the present invention using nickel as the matrix of degasser, and joined copper, and
The higher magnesium of activity and thulium cerium, magnesium and cerium in the degasser can in nickel magnesium alloy melt oxygen and nitrogen fill
Divide and combine, achievees the purpose that degasification, be added to alloy molten solution in high temperature alloy, corrosion resistant alloy and function alloy refining stage
In, it can significantly reduce in alloy the content of oxygen and nitrogen to 6ppm hereinafter, being obviously improved the comprehensive performance of institute's alloying, can reduce
The number of vacuum melting significantly reduces the production cost of alloy melting, and not will cause the pollution of nickel-base alloy.
The embodiment of the invention provides a kind of preparation methods of degasser, comprising:
Each raw material for standby: nickel 45~53%, copper 22~33%, cerium 3~10% and magnesium is weighed according to following weight percentage
20~30%;
Magnesium, cerium, copper and mickel are placed in power frequency induction furnace, and uppermost metal surface covering it is upper one layer 20~
The Nacl of 35cm thickness.It can be prevented in fusion process in the Nacl that uppermost metal surface covers one layer of 20~35cm thickness
The contact of air and melting liquid, avoids the oxidization burning loss of magnesium and cerium, to ensure that the quality of melting liquid.
In embodiments of the present invention, the also covering that not there is isolation air using other and do not react with melting liquid
Object substitutes Nacl.
So that the power frequency induction furnace is warming up to 1500~1650 DEG C, is cooled to room temperature after keeping the temperature 20~35min, removes covering
Nacl on the metal surface to get arrive the degasser.
In a preferred embodiment of the invention, each raw material for standby is weighed according to following weight percentage: nickel 50.5%,
Copper 22%, cerium 3.5% and magnesium 25%.
Preferably, the Nacl is sodium chloride.
In a preferred embodiment of the invention, magnesium, cerium, copper and mickel are placed in power frequency induction furnace by above-mentioned steps,
It specifically includes:
Successively the magnesium and cerium, copper, nickel are placed in power frequency induction furnace.Magnesium and cerium are placed in power frequency induction furnace
Bottom is beneficial to prevent in fusion process, and magnesium and cerium contact with air and oxidization burning loss occur.
In a preferred embodiment of the invention, magnesium, cerium, copper and mickel are placed in power frequency induction furnace by above-mentioned steps,
And the Nacl of upper one layer of 20~35cm thickness is covered in uppermost metal surface, it specifically includes:
Magnesium, cerium, copper and mickel are placed in power frequency induction furnace, and cover upper one layer of 30cm thickness in uppermost metal surface
Nacl.
In a preferred embodiment of the invention, above-mentioned steps make the power frequency induction furnace be warming up to 1500~1650 DEG C, protect
It is cooled to room temperature after 20~35min of temperature, removes the Nacl of covering on the metal surface to get to the degasser, specifically wrap
It includes:
Heating makes the power frequency induction furnace be warming up to 1550 DEG C, is cooled to room temperature after keeping the temperature 30min, removes and be covered on metal
Nacl on surface is to get arriving the degasser.When temperature rises to 1550 DEG C, all metals and salt have melted, by
It is low in the density of salt, so salt melt can float on alloy molten solution surface, play the role of completely cutting off air very well.After cooling, work
Industry salt and alloy are individually separated, between each other due to not having solubility without sticking together.How many Nacl are added before melting,
The Nacl of corresponding amount can be also collected into after melting, salt substantially will not scaling loss.Therefore, Nacl is added can build isolation air
Melting atmosphere, while degasser will not be made to bring other impurities into again, ensure that the quality of degasser.
The embodiment of the invention also provides a kind of degasser, which is prepared by the preparation method of above-mentioned degasser
It arrives.
A kind of application the embodiment of the invention also provides degasser in ambrose alloy series alloy melting as degasser.
The embodiment of the invention also provides a kind of application methods of degasser, by the degasser according to 0.1~0.2%
Weight ratio is added in the alloy melting liquid of ambrose alloy series.
Preferably, the degasser is added in the alloy melting liquid of ambrose alloy series according to 0.1% weight ratio.Example
Such as, 100 grams of above-mentioned degasser is added in every 100 kilograms of ambrose alloy series alloy melting liquid.
It is described further below by way of technical effect of the specific embodiment to degasser of the invention.
Embodiment 1:
By weight percent are as follows: the Mg of 50% Ni, 25% Cu, 5% Ce and 20% are in power frequency induction furnace, to upper
It states after four kinds of metals successively place according to magnesium and cerium (being placed in lowermost layer), copper (middle layer), nickel (the top layer), then at this
Big particle industrial salt (main component is NaCl as salt) is poured into above four kinds of metals, with the thickness with a thickness of 30cm
Metal is completely covered.Then startup power supply heats, and so that molten metal temperature is increased to 1600 DEG C, and keep the temperature about 30min, then breaks
Electricity cools to room temperature with the furnace, and ambrose alloy magnesium cerium alloy, the i.e. degasser just can be obtained in the salt for finally pushing covering aside.
Embodiment 2:
By weight percent are as follows: the Mg of 50.5% Ni, 22% Cu, 3.5% Ce and 25% in power frequency induction furnace,
After above-mentioned four kinds of metals are successively placed according to magnesium and cerium (being placed in lowermost layer), copper (middle layer), nickel (the top layer), then
Big particle industrial salt (main component is NaCl as salt) is poured into, on these four metals with a thickness of 20cm's
Metal is completely covered in thickness.Then startup power supply heats, and so that molten metal temperature is increased to 1500 DEG C, and keep the temperature about 20min, so
Power-off cools to room temperature with the furnace afterwards, and ambrose alloy magnesium cerium alloy, the i.e. degasser just can be obtained in the salt for finally pushing covering aside.
Embodiment 3:
By weight percent are as follows: the Mg of 53% Ni, 22% Cu, 3% Ce and 22% in melting in power frequency induction furnace,
After above-mentioned four kinds of metals are successively placed according to magnesium and cerium (being placed in lowermost layer), copper (middle layer), nickel (the top layer), then
Big particle industrial salt (main component is NaCl as salt) is poured into, on these four metals with a thickness of 35cm's
Metal is completely covered in thickness.Then startup power supply heats, and so that molten metal temperature is increased to 1550 DEG C, and keep the temperature about 35min, so
Power-off cools to room temperature with the furnace afterwards, and ambrose alloy magnesium cerium alloy, the i.e. degasser just can be obtained in the salt for finally pushing covering aside.
Embodiment 4:
By weight percent are as follows: the Mg of 45% Ni, 28% Cu, 7% Ce and 20% in melting in power frequency induction furnace,
After above-mentioned four kinds of metals are successively placed according to magnesium and cerium (being placed in lowermost layer), copper (middle layer), nickel (the top layer), then
Big particle industrial salt (main component is NaCl as salt) is poured into, on these four metals with a thickness of 25cm's
Metal is completely covered in thickness.Then startup power supply heats, and so that molten metal temperature is increased to 1600 DEG C, and keep the temperature about 30min, so
Power-off cools to room temperature with the furnace afterwards, and ambrose alloy magnesium cerium alloy, the i.e. degasser just can be obtained in the salt for finally pushing covering aside.
Embodiment 5:
By weight percent are as follows: the Mg of 45% Ni, 22% Cu, 3% Ce and 30% in melting in power frequency induction furnace,
After above-mentioned four kinds of metals are successively placed according to magnesium and cerium (being placed in lowermost layer), copper (middle layer), nickel (the top layer), then
Big particle industrial salt (main component is NaCl as salt) is poured into, on these four metals with a thickness of 28cm's
Metal is completely covered in thickness.Then startup power supply heats, and so that molten metal temperature is increased to 1580 DEG C, and keep the temperature about 35min, so
Power-off cools to room temperature with the furnace afterwards, and ambrose alloy magnesium cerium alloy, the i.e. degasser just can be obtained in the salt for finally pushing covering aside.
Embodiment 6:
By weight percent are as follows: the Mg of 45% Ni, 31% Cu, 4% Ce and 20% in melting in power frequency induction furnace,
After above-mentioned four kinds of metals are successively placed according to magnesium and cerium (being placed in lowermost layer), copper (middle layer), nickel (the top layer), then
Big particle industrial salt (main component is NaCl as salt) is poured into, on these four metals with a thickness of 25cm's
Metal is completely covered in thickness.Then startup power supply heats, and so that molten metal temperature is increased to 1600 DEG C, and keep the temperature about 25min, so
Power-off cools to room temperature with the furnace afterwards, and ambrose alloy magnesium cerium alloy, the i.e. degasser just can be obtained in the salt for finally pushing covering aside.
Embodiment 7:
By weight percent are as follows: the Mg of 45% Ni, 23% Cu, 10% Ce and 22% are in molten in power frequency induction furnace
Refining, successively places according to magnesium and cerium (being placed in lowermost layer), copper (middle layer), nickel (the top layer) to above-mentioned four kinds of metals
Afterwards, then on these four metals pour into big particle industrial salt (main component is NaCl as salt), with a thickness of
Metal is completely covered in the thickness of 30cm.Then startup power supply heats, and so that molten metal temperature is increased to 1600 DEG C, and keep the temperature about
25min, then power-off cools to room temperature with the furnace, and ambrose alloy magnesium cerium alloy, the i.e. degassing just can be obtained in the salt for finally pushing covering aside
Agent.
Comparative example 1:
This comparative example and above-described embodiment 2 are essentially identical, the difference is that only: omitting raw material cerium therein.
Comparative example 2:
This comparative example and above-described embodiment 2 are essentially identical, the difference is that only: the content of magnesium is adjusted to 30%.
Comparative example 3: this comparative example and above-described embodiment 2 are essentially identical, the difference is that only: adjustment is placed on power frequency
The placement order of metal in induction furnace is nickel-copper-magnesium-cerium.
Comparative example 4:
This comparative example and above-described embodiment 2 are essentially identical, the difference is that only: omitting raw material magnesium therein.
Comparative example 5:
This comparative example and above-described embodiment 2 are essentially identical, the difference is that only: not adding Nacl.
Comparative example 6~7:
This comparative example and above-described embodiment 2 are essentially identical, the difference is that only: the industry covered on the metal surface
The thickness of salt is respectively 15cm, 40cm.
Degasser made from above-described embodiment 1~7 and comparative example 1~7 is added to according to the weight ratio of weight 0.1%
It is de-gassed test in the alloy melting liquid of monel refining stage, test result is detailed in shown in the following table 1.
Table 1
Test example | Oxygen and nitrogen content (ppm) in alloy |
Embodiment 1 | < 5ppm |
Embodiment 2 | < 4ppm |
Embodiment 3 | < 5ppm |
Embodiment 4 | < 5ppm |
Embodiment 5 | < 6ppm |
Embodiment 6 | < 5ppm |
Embodiment 7 | < 6ppm |
Comparative example 1 | < 10ppm |
Comparative example 2 | < 9ppm |
Comparative example 3 | < 10ppm |
Comparative example 4 | < 9ppm |
Comparative example 5 | < 8ppm |
Comparative example 6 | < 7ppm |
Comparative example 7 | < 5ppm |
From the test result of upper table 1, it can be concluded that, the degasser that the embodiment of the present invention 1~7 provides is according to weight 0.1%
Weight ratio is added in the alloy melting liquid of monel refining stage, and the oxygen in alloy melting liquid and nitrogen that may make contain
Amount is lower than 6ppm, reduces the number of vacuum melting, reduces the production cost of alloy.
From the Comparability test result of comparative example 1,4 and embodiment 2, it can be concluded that, degasser can be made by adding magnesium and cerium
Degassing performance is more preferably.Magnesium and cerium have synergistic effect, can increase the degasifying effect of degasser jointly.
It can be concluded that, the gold with air contact oxidation is readily able to from the Comparability test result of comparative example 3 and embodiment 2
Belong to magnesium and cerium and be placed on melting in power frequency induction furnace and be more advantageous to and protects magnesium and cerium that oxidization burning loss does not occur in fusion process, and
And the degassing performance of degasser is good.
From the comparison result of comparative example 5 and embodiment 2, it can be concluded that, addition Nacl, which is more advantageous to, builds isolation air
Melting environment protects melting liquid by the oxidization burning loss of air, not ensure that the degassing performance of degasser.
It is unfavorable for building from the thickness that can be seen that Nacl in the comparison result of comparative example 6~7 and embodiment 2 is too thin
Completely cut off the melting environment of air, magnesium and cerium will appear the oxidization burning loss of part in fusion process, and it is too thick if be then easy to make
At the waste of Nacl.
Magnesium elements are a kind of highly active elements, are easily oxidized to magnesia in air, according to phasor, 760 DEG C compared with
Under low smelting temperature, for solubility of the magnesium in nickel and copper substantially 30% or so, the content of magnesium higher than 30% can make melting
Temperature increases, since the alloy is melting in air, temperature is lower more advantageous to fusion process.And it is of the invention de-
Content of magnesium in gas agent can not only guarantee the degassing performance to other alloys between 20%-30%, but also can reduce
The additive amount of degasser saves cost.
It is also added into rare-earth element cerium in degasser of the invention, in alloy refining stage, degasser of the invention is added
Afterwards, for cerium on the one hand since its own plays the role of deoxidation easily in conjunction with oxygen, another aspect cerium is added to alloy ambrose alloy system
It can play the role of refining alloy crystal grain, purification crystal boundary after in column alloy melting liquid, so as to improve the comprehensive performance of alloy.From this
As can be seen that 0.1% weight is added in the refining stage for preparing ambrose alloy series alloy in the test result of the Examples 1 to 7 of invention
After the degasser of the invention of amount ratio, can by ambrose alloy series alloy melting liquid oxygen and nitrogen content be reduced to 6ppm with
Under, degasifying effect is very significant.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. a kind of preparation method of degasser characterized by comprising
Each raw material for standby: nickel 45 ~ 53%, copper 22 ~ 33%, cerium 3 ~ 10% and magnesium 20 ~ 30% is weighed according to following weight percentage;
Magnesium, cerium, copper and mickel are placed in power frequency induction furnace, and cover upper one layer of 20 ~ 35cm thickness in uppermost metal surface
Nacl;
So that the power frequency induction furnace is warming up to 1500 ~ 1650 DEG C, is cooled to room temperature after keeping the temperature 20 ~ 35min, removes and be covered on metal
Nacl on surface is to get arriving the degasser.
2. the preparation method of degasser as described in claim 1, which is characterized in that described to be weighed according to following weight percentage
Each raw material for standby: it the step of nickel 45 ~ 53%, copper 22 ~ 33%, cerium 3 ~ 10% and magnesium 20 ~ 30%, specifically includes:
Each raw material for standby: nickel 50.5%, copper 22%, cerium 3.5% and magnesium 25% is weighed according to following weight percentage.
3. the preparation method of degasser as described in claim 1, which is characterized in that the Nacl is sodium chloride.
4. the preparation method of degasser as described in claim 1, which is characterized in that described that magnesium, cerium, copper and mickel are placed in work
Step in frequency induction furnace, specifically includes:
Successively the magnesium and cerium, copper, nickel are placed in power frequency induction furnace.
5. the preparation method of degasser as described in claim 1, which is characterized in that described that magnesium, cerium, copper and mickel are placed in work
In frequency induction furnace, and the step of uppermost metal surface covers the Nacl of upper one layer of 20 ~ 35cm thickness, specifically include:
Magnesium, cerium, copper and mickel are placed in power frequency induction furnace, and cover the work of upper one layer of 30cm thickness in uppermost metal surface
Industry salt.
6. the preparation method of degasser as described in claim 1, which is characterized in that described to be warming up to the power frequency induction furnace
It 1500 ~ 1650 DEG C, is cooled to room temperature after keeping the temperature 20 ~ 35min, removes the Nacl of covering on the metal surface to get described in
The step of degasser, specifically includes:
Heating makes the power frequency induction furnace be warming up to 1550 DEG C, is cooled to room temperature after keeping the temperature 30min, removes and be covered on metal surface
On Nacl to get arrive the degasser.
7. a kind of degasser, which is characterized in that as the degasser preparation side as described in claim 1 ~ 6 any one claim
Method is prepared.
8. application of the degasser as claimed in claim 7 in ambrose alloy series alloy melting as degasser.
9. the application method of degasser as claimed in claim 7, which is characterized in that by the degasser according to 0.1 ~ 0.2%
Weight ratio is added in the alloy melting liquid of ambrose alloy series.
10. the application method of degasser as claimed in claim 9, which is characterized in that by the degasser according to 0.1% weight ratio
Example is added in the alloy melting liquid of ambrose alloy series.
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US20050035331A1 (en) * | 2003-06-24 | 2005-02-17 | Xiao-Dong Sun | Phosphorescent blends |
CN102644004A (en) * | 2012-04-26 | 2012-08-22 | 清华大学 | High-strength copper-nickel alloy and preparation process thereof |
CN102888492A (en) * | 2012-10-10 | 2013-01-23 | 中国科学院金属研究所 | Si-Ca-Al-Mg-RE (rare earth) composite deoxidizer and preparation method thereof |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050035331A1 (en) * | 2003-06-24 | 2005-02-17 | Xiao-Dong Sun | Phosphorescent blends |
CN102644004A (en) * | 2012-04-26 | 2012-08-22 | 清华大学 | High-strength copper-nickel alloy and preparation process thereof |
CN102888492A (en) * | 2012-10-10 | 2013-01-23 | 中国科学院金属研究所 | Si-Ca-Al-Mg-RE (rare earth) composite deoxidizer and preparation method thereof |
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