CN110014659A - A kind of ultrasonic wave rolling machine - Google Patents
A kind of ultrasonic wave rolling machine Download PDFInfo
- Publication number
- CN110014659A CN110014659A CN201910317322.1A CN201910317322A CN110014659A CN 110014659 A CN110014659 A CN 110014659A CN 201910317322 A CN201910317322 A CN 201910317322A CN 110014659 A CN110014659 A CN 110014659A
- Authority
- CN
- China
- Prior art keywords
- gear
- ultrasonic wave
- welding
- chain conveyer
- rolling machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
- B29C53/04—Bending or folding of plates or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
- B29C53/12—Bending or folding helically, e.g. for making springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
Abstract
The invention discloses a kind of ultrasonic wave rolling machine, including transmission mechanism, feeding mechanism, helix-coil mechanism and ultrasonic transmitter, the drive mechanism includes motor, deceleration mechanism and chain conveyer；The feeding mechanism includes two groups of identical feed devices, and the chain conveyer is connect with feed device, and the chain conveyer passes motion to feed device after reducing revolving speed again；The helix-coil mechanism includes coiled body and welding mechanism, material is delivered to coiled body by the feed device, and material is rolled into tubulose by the coiled body, and the ultrasonic transmitter transfers energy to welding section, localized hyperthermia is generated, welding mechanism is by tubular material welding fabrication.The present invention is designed by reasonable structure, realizes the mechanization and automated production of pipe crimping material, manpower can be also saved while ensure that productivity, economizes on resources, guarantee production safety.
Description
Technical field
The present invention relates to pipe crimping equipment technical field more particularly to a kind of ultrasonic wave rolling machines.
Background technique
Industry flourishes in recent years, and China is steadily improved in the commercial capacity of all trades and professions.Environmental protection industry (epi), household electrical appliances row
The various product of industry, automobile industry, electronics industry, space flight and aviation, accurate hardware, packaging industry, toy industry, textile industry etc.
For demand in manufacture and in daily life to all kinds of polyester fiber pipes in rapid growth, the market of tubular products is vast.
However while rapid industrial development, huge energy consumption and environmental disruption are so serious that hinder people's pursuit
Good living environment is so serious that constrain the sustainable development of society.So lean produces, green production is at each at present
The consistent pursuit of each industry of row.Resources for construction economizing type, friendly environment society are extremely urgent.How to realize and efficiently produces simultaneously
Reduce the consumption to the energy to the greatest extent, the influence to environment is the current most hot topic about production method.No matter industry is raw
It produces, all there is an urgent need to the modes of a kind of energy-efficient, environmentally protective production polyester fiber pipe for daily life or scientific research.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of existing technologies, a kind of ultrasonic wave rolling machine is provided, is solved
Certainly the problem of environmentally protective production polyester fiber pipe, reaches and improve productivity, save manpower, protection environment, guarantee production safety
Purpose.
In order to solve the above technical problems, present invention provide the technical scheme that a kind of ultrasonic wave rolling machine, including driver
Structure, feeding mechanism, helix-coil mechanism and ultrasonic transmitter, the drive mechanism include that motor, deceleration mechanism and chain pass
Dynamic, output is to chain conveyer after the torque that the deceleration mechanism exports motor reduces；The feeding mechanism includes two groups of complete phases
Same feed device, every group of feed device include two identical working shafts, idle pulleys, connect a tooth on each working shaft
Wheel, the idle pulley are meshed with the gear on two working shafts, and the chain conveyer is connect with feed device, and the chain conveyer will turn
Speed passes motion to feed device after reducing again；The helix-coil mechanism includes coiled body and welding mechanism, described to send
Expect that material is delivered to coiled body by device, material is rolled into tubulose by the coiled body, and the exit of the coiled body is set
Set welding section, the ultrasonic transmitter transfers energy to welding section and generates localized hyperthermia, and the welding mechanism is by tubulose material
Expect welding fabrication.
As advanced optimizing for the technical program, the deceleration mechanism includes gear reduction box and is located at gear reduction box
Interior secondary gear reducer, the motor are connect by shaft coupling with the secondary gear reducer.Motor output is turned round
Square is reduced the torque of motor output by secondary gear reducer to shaft coupling, then will be moved by secondary gear reducer
Chain conveyer is passed to, chain conveyer further decreases revolving speed, then passes motion to feeding mechanism.
As advanced optimizing for the technical program, the secondary gear reducer includes bevel gear and helical gear, described
Bevel gear changes the direction of motion of motor output and speed reduces, then further decreases speed by helical gear and pass to chain
Transmission.
As advanced optimizing for the technical program, the chain conveyer includes that mounting groove and be located on mounting groove two turn
Axis is respectively equipped with a driving wheel and driven wheel in each shaft, and the shaft at the driving wheel passes through shaft coupling and secondary gear
Wheel decelerator connection, the driving wheel are connected with driven wheel by belt.
As advanced optimizing for the technical program, the idle pulley is located in the shaft, and the shaft rotation, idle pulley turns
Dynamic, the gear of feeding mechanism rotates under the movement of idle pulley so that working shaft material is drawn tense while, and provide pressure
Tight effect, solves the problems, such as material out-of-flatness.
As advanced optimizing for the technical program, the helix-coil mechanism includes erecting bed and is fixed on erecting bed
On support, the support includes upper bracket and lower bracket, between the upper bracket and lower bracket be equipped with cylindrical cages, it is described
Several metallic rods are fixed in cylindrical cages, material is entered by the feed inlet of cylindrical cages one end, in cylindrical cages
It is crimped between metallic rod.
As advanced optimizing for the technical program, the ultrasonic transmitter is located at the discharge port of described cage one end,
The welding mechanism is fixed on erecting bed, and when material comes out from discharge port, the welding mechanism receives ultrasonic transmitter
Energy the gap of helix material is welded, to form continuous round tube, i.e. pipe crimping success.
Due to the application of the above technical scheme, compared with the prior art, the invention has the following advantages:
The present invention is designed by reasonable structure, is realized the mechanization and automated production of pipe crimping material, ensure that life
Also it can guarantee saving manpower while yield, economized on resources, guarantee the advantages that production safety.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of deceleration mechanism of the present invention gear-box；
Fig. 3 is the structural schematic diagram of feed device of the present invention；
Fig. 4 is the structural schematic diagram of helix-coil mechanism of the present invention.
The meaning of each main appended drawing reference in figure are as follows:
1, motor, 2, working shaft, 3, idle pulley, 4, gear, 5, shaft coupling, 6, coiled body, 7, welding mechanism, 8, gear
Reduction gearbox, 9, secondary gear reducer, 9.1, bevel gear, 9.2, helical gear, 10, ultrasonic transmitter, 11, mounting groove, 12,
Shaft, 13, driving wheel, 14, driven wheel, 15, erecting bed, 16, support, 16.1, upper bracket, 16.2, lower bracket, 17, cylinder
Cage, 18, metallic rod.
Specific embodiment
In order that the present invention can be more clearly and readily understood, right below according to specific embodiment and in conjunction with attached drawing
The present invention is described in further detail.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
It should be noted that in the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two with
On；The orientation of the instructions such as term " on ", "lower", "left", "right", "inner", "outside", " front end ", " rear end ", " head ", " tail portion "
Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore
It is not considered as limiting the invention.
Meanwhile in the description of the present invention unless specifically defined or limited otherwise, term " connected ", " connection " should be done
It broadly understood, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be mechanical connection,
It is also possible to be electrically connected；It can be directly connected, it can also be indirectly connected through an intermediary.For the common skill of this field
For art personnel, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Referring to Figure 1 to Fig. 4, the present invention provides a kind of ultrasonic wave rolling machine, including transmission mechanism, feeding mechanism, spiral
Coiled body and ultrasonic transmitter 10, the drive mechanism include motor 1, deceleration mechanism and chain conveyer, the speed reducer
Output is to chain conveyer after the torque that structure exports motor reduces；The feeding mechanism includes two groups of identical feed devices,
Every group of feed device includes two identical working shafts 2, idle pulleys 3, and a gear 4 is connected on each working shaft 2, described lazy
Wheel 3 is meshed with the gear 4 on two working shafts 2, and the chain conveyer is connect with feed device, and the chain conveyer reduces revolving speed
Pass motion to feed device again afterwards；The helix-coil mechanism includes coiled body 6 and welding mechanism 7, the feeding dress
It sets and material is delivered to coiled body 6, material is rolled into tubulose by the coiled body 6, and the exit of the coiled body 6 is set
Set welding section, the ultrasonic transmitter 10 transfers energy to welding section and generates localized hyperthermia, and the welding mechanism 7 is by tubulose
Material welding fabrication.
As shown in Figure 1, Figure 2 and Figure 3, the deceleration mechanism include gear reduction box 8 and be located in gear reduction box 8 two
Grade gear reduction unit 9, motor 1 are connect by shaft coupling 5 with secondary gear reducer 9.1 output torque of motor is to shaft coupling
Device is reduced by the torque that secondary gear reducer 9 exports motor 1, then is passed motion to by secondary gear reducer 9
Chain conveyer, chain conveyer further decrease revolving speed, then pass motion to feeding mechanism.
Specifically, as shown in Fig. 2, secondary gear reducer 9 includes bevel gear 9.1 and helical gear 9.2, bevel gear 9.1 will
The direction of motion that motor 1 exports changes and speed reduces, then further decreases speed by helical gear 9.2 and pass to chain biography
It is dynamic.
As shown in figures 1 and 3, the chain conveyer includes mounting groove 11 and two shafts 12 being located on mounting groove 11, often
It is respectively equipped with a driving wheel 13 and driven wheel 14 in a shaft 12,13 shaft 12 passes through shaft coupling and two at the driving wheel
Grade gear reduction unit 9 connects, and driving wheel 13 is connected with driven wheel 14 by belt.The idle pulley 3 is located in shaft 12, shaft 12
Rotation, idle pulley 3 rotate, and the gear 4 of feeding mechanism rotates under the movement of idle pulley 3, so that material is being drawn tension by working shaft 2
While, and pressuring action is provided, solve the problems, such as material out-of-flatness.
As shown in figure 4, the helix-coil mechanism includes erecting bed 15 and the support being fixed on erecting bed 15 16, institute
Stating support 16 includes upper bracket 16.1 and lower bracket 16.2, and cylinder is equipped between the upper bracket 16.1 and lower bracket 16.2
Cage 17 is fixed with several metallic rods 18 in cylindrical cages 17, and material is entered by the feed inlet of 17 one end of cylindrical cages,
It is crimped between cylindrical cages 17 and metallic rod 18.
As shown in Figure 1, ultrasonic transmitter 10 is located at the discharge port of 17 one end of cylindrical cages, welding mechanism 7 is fixed on
On erecting bed 15, when material comes out from discharge port, welding mechanism 7 receives the energy of ultrasonic transmitter 10 helix material
The gap of material welds, thus form continuous round tube, i.e. pipe crimping success.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects
It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in guarantor of the invention
Within the scope of shield.
Claims (7)
1. a kind of ultrasonic wave rolling machine, it is characterised in that: including transmission mechanism, feeding mechanism, helix-coil mechanism and ultrasonic wave
Transmitter, the drive mechanism include motor, deceleration mechanism and chain conveyer, and the torque that the deceleration mechanism exports motor is dropped
Chain conveyer is passed to after low；The feeding mechanism includes two groups of identical feed devices, and every group of feed device includes two
Identical working shaft, idle pulley connect a gear, the idle pulley and the gear phase on two working shafts on each working shaft
Engagement, the chain conveyer are connect with feed device, and the chain conveyer passes motion to feed device after reducing revolving speed again；Institute
Stating helix-coil mechanism includes coiled body and welding mechanism, and material is delivered to coiled body, the volume by the feed device
Material is rolled into tubulose by bent mechanism, and welding section is arranged in the exit of the coiled body, and the ultrasonic transmitter passes energy
It passs welding section, generates localized hyperthermia, the welding mechanism is by tubular material welding fabrication.
2. a kind of ultrasonic wave rolling machine according to claim 1, it is characterised in that: the deceleration mechanism includes The gear deceleration
Case and the secondary gear reducer being located in gear reduction box, the motor pass through shaft coupling and the secondary gear reducer
Connection.
3. a kind of ultrasonic wave rolling machine according to claim 2, it is characterised in that: the secondary gear reducer includes cone
Gear and helical gear, the bevel gear changes the direction of motion of motor output and speed reduces, then by helical gear by speed
It further decreases and passes to chain conveyer.
4. a kind of ultrasonic wave rolling machine according to claim 1, it is characterised in that: the chain conveyer includes mounting groove and sets
Two shafts on mounting groove are respectively equipped with a driving wheel and driven wheel, the shaft at the driving wheel in each shaft
It is connect by shaft coupling with secondary gear reducer, the driving wheel is connected with driven wheel by belt.
5. a kind of ultrasonic wave rolling machine according to claim 4, it is characterised in that: the idle pulley is located in the shaft,
The gear of the feeding mechanism rotates under the movement of idle pulley, tenses so that working shaft draws material.
6. a kind of ultrasonic wave rolling machine according to claim 1, it is characterised in that: the helix-coil mechanism includes installation
Platform and the support being fixed on erecting bed, the support include upper bracket and lower bracket, between the upper bracket and lower bracket
Equipped with cylindrical cages, be fixed with several metallic rods in the cylindrical cages, material by cylindrical cages one end charging
Mouth enters, and crimps between cylindrical cages and metallic rod.
7. a kind of ultrasonic wave rolling machine according to claim 6, it is characterised in that: the ultrasonic transmitter is located at described
The discharge port of cage one end, the welding mechanism are fixed on erecting bed, when material comes out from discharge port, the welding mechanism
The energy for receiving ultrasonic transmitter welds the gap of helix material, to form continuous round tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910317322.1A CN110014659A (en) | 2019-04-19 | 2019-04-19 | A kind of ultrasonic wave rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910317322.1A CN110014659A (en) | 2019-04-19 | 2019-04-19 | A kind of ultrasonic wave rolling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110014659A true CN110014659A (en) | 2019-07-16 |
Family
ID=67191869
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910317322.1A Pending CN110014659A (en) | 2019-04-19 | 2019-04-19 | A kind of ultrasonic wave rolling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110014659A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110395009A (en) * | 2019-08-01 | 2019-11-01 | 河海大学常州校区 | A kind of ultrasonic wave rolling machine |
-
2019
- 2019-04-19 CN CN201910317322.1A patent/CN110014659A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110395009A (en) * | 2019-08-01 | 2019-11-01 | 河海大学常州校区 | A kind of ultrasonic wave rolling machine |
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