CN110014092B - A mold cooling system and cleaning method - Google Patents
A mold cooling system and cleaning method Download PDFInfo
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- CN110014092B CN110014092B CN201910339067.0A CN201910339067A CN110014092B CN 110014092 B CN110014092 B CN 110014092B CN 201910339067 A CN201910339067 A CN 201910339067A CN 110014092 B CN110014092 B CN 110014092B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 64
- 238000001816 cooling Methods 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 176
- 238000003860 storage Methods 0.000 claims abstract description 42
- 239000000498 cooling water Substances 0.000 claims description 45
- 239000012535 impurity Substances 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 9
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000005422 blasting Methods 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 238000009825 accumulation Methods 0.000 claims description 2
- 238000009991 scouring Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
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Abstract
Description
技术领域technical field
本发明涉及模具冲压技术,具体涉及一种模具冷却系统及清洗方 法。The invention relates to die stamping technology, in particular to a die cooling system and a cleaning method.
背景技术Background technique
现有技术中,在金属制品、如汽车防撞梁的热型冲压过程中,由 于冲压前的坯料被加热至设定的温度,然后放到冲压机床的一对模具 中,通过在该对模具上施加压力来使坯料塑性变形得到所需形状的金 属产品。经过冲压后的金属制品,其强度及抗应变力的能力得到提高。 在冲压生产过程中,由于坯料的温度较高,在持续生产过程中,与模 具热交换会使得模具的温度超过正常值,使模具变形而影响冲压件的 形状,甚至会使模具直接损坏。因此,现有的热型冲压工艺中,一般 都会在模具内设计水道,该水道与外界的冷却装置通过管道连通,从 而通过水道中的冷却水与模具之间的热交换将模具的热量传递至外 界散发掉。In the prior art, in the hot stamping process of metal products, such as automobile crash beams, since the blank before stamping is heated to a set temperature, it is then put into a pair of dies of a stamping machine, and the blanks are placed in the pair of dies. Pressure is applied to plastically deform the blank to obtain the desired shape of the metal product. The strength and strain resistance of metal products after stamping are improved. In the stamping production process, due to the high temperature of the blank, in the continuous production process, the heat exchange with the mold will make the temperature of the mold exceed the normal value, deform the mold and affect the shape of the stamping part, and even cause the mold to be directly damaged. Therefore, in the existing hot stamping process, a water channel is generally designed in the mold, and the water channel is connected with the external cooling device through a pipeline, so that the heat of the mold is transferred to the mold through the heat exchange between the cooling water in the water channel and the mold. The outside world is dissipated.
现有技术中,通过冷却水对模具进行散热方式,主要有以下两种 方式:方式1:通过水泵持续不断地将冷却水送入模具内,使模具内 的水道中持续不断地有冷却水流过,该过程能够起到对模具降温的作 用;其缺点是,不管模具在冲压坯料过程中,还是机床处于上料、下 料过程中,冷却水都在模具内流动。事实上,在冲压生产的三个过程 上料、冲压、下料,有部分时间、模具的温度已经降低至设定的安全 值以下,在模具无必要热交换降温时冷却水仍然在水道内流动,浪费 了水泵的动力。方式2:当机床处于冲压过程中,保持模具中水道内 的冷却水处于流动状态,当机床处于上料或下料阶段时,切断模具水 道的入口或出口,使水道内的冷却水停止流动,从而节省水泵的动力 及能源消耗;其缺点是,由于模具的水道与坯料所在的模具表面之间 具有一定厚度的模具材料层,当坯料刚放到模具内时,坯料与模具之 间的接触面少,热传导效率低,传导的热量小,模具升温慢,当冲压 之后,坯料塑性变形并与模具表面完全贴合,此时两者之间的接触面 积达到最大,热传导效率高,传导热量少,但由于上述的模具材料层 存在厚度,热量传递过程中、穿过该模具材料层到达冷却水道需要一 定的时间。另外,现在冲压自动化效率高,坯料从放到模具中到冲压 成型的时间很短,因此,冲压过程完成时,来自于坯料的大量热量才 传递至水道部位、并与水道内的冷却水进行热交换。如果模具材料层 更厚时,当冲压过程完成后并进入下料阶段时,来自于坯料的大量热 量才传递至水道部位、并与水道内的冷却水进行热交换。该第2种散 热方式中,当机床处于冲压过程中,使水道内的水流动来进行快速热 交换,带走的热量有限,而当机床处于上、下料阶段时,使水道内的 水停止流动,会使大量的热量无法及时导出,使模具温度逐渐上升, 甚至超过极限值而使模具变形损坏。In the prior art, there are mainly two ways to dissipate heat from the mold through cooling water: Method 1: The cooling water is continuously sent into the mold by the water pump, so that the cooling water continuously flows through the water channel in the mold. , this process can play a role in cooling the mold; its disadvantage is that no matter the mold is in the process of stamping the blank, or the machine tool is in the process of loading and unloading, the cooling water flows in the mold. In fact, in the three processes of stamping production, loading, stamping, and unloading, there is a part of the time when the temperature of the mold has dropped below the set safe value, and the cooling water still flows in the water channel when the mold does not need heat exchange to cool down. , wasting the power of the pump. Method 2: When the machine tool is in the stamping process, keep the cooling water in the water channel in the mold in a flowing state. When the machine tool is in the loading or unloading stage, cut off the inlet or outlet of the mold water channel, so that the cooling water in the water channel stops flowing. Therefore, the power and energy consumption of the water pump can be saved; the disadvantage is that due to the mold material layer of a certain thickness between the water channel of the mold and the mold surface where the blank is located, when the blank is just placed in the mold, the contact surface between the blank and the mold less heat conduction efficiency, less heat conduction, and slow heating of the mold. After stamping, the blank is plastically deformed and completely adhered to the surface of the mold. At this time, the contact area between the two is maximized, the heat conduction efficiency is high, and the heat conduction is small. However, due to the thickness of the above-mentioned mold material layer, it takes a certain amount of time to pass through the mold material layer to the cooling water channel during the heat transfer process. In addition, the efficiency of stamping automation is high now, and the time from placing the blank in the mold to stamping is very short. Therefore, when the stamping process is completed, a large amount of heat from the blank is transferred to the water channel and heated with the cooling water in the water channel. exchange. If the mold material layer is thicker, when the stamping process is completed and enters the blanking stage, a large amount of heat from the blank is transferred to the water channel and exchanges heat with the cooling water in the water channel. In the second heat dissipation method, when the machine tool is in the stamping process, the water in the water channel is made to flow for rapid heat exchange, and the heat taken away is limited, and when the machine tool is in the loading and unloading stages, the water in the water channel is stopped. The flow will cause a lot of heat to be unable to be exported in time, so that the temperature of the mold will gradually rise, and even exceed the limit value, causing the mold to deform and damage.
模具中的水道中长期存在冷却水,水道内壁上比较容易沉积杂质 而在长时间积累后形成水垢,形成的水垢会影响冷却水与模具之间进 行热交换。所以,模具的水道需要除垢,一般是将除垢剂倒入储水冷 却罐中,使其以循环流动的方式通过水道,溶解的杂质会沉淀在储水 冷却罐的底部,由于除垢剂对模具、水管及密封圈有一定的腐蚀作用, 因此,当除垢过程结束后,需要重新更换储水冷却罐内的液体并使用 新的冷却水冲洗水管、水道,以防除垢剂的残留,该过程需要机床停 机,会影响企业的正常生产活动。There is cooling water in the water channel in the mold for a long time, impurities are easily deposited on the inner wall of the water channel, and scale is formed after a long period of accumulation. The formed scale will affect the heat exchange between the cooling water and the mold. Therefore, the water channel of the mold needs to be descaled. Generally, the descaling agent is poured into the water storage cooling tank to make it pass through the water channel in a circulating flow. The dissolved impurities will be deposited at the bottom of the water storage cooling tank. It has a certain corrosive effect on the mold, water pipe and sealing ring. Therefore, when the descaling process is over, it is necessary to replace the liquid in the water storage cooling tank and use new cooling water to flush the water pipe and water channel to prevent the residue of the descaling agent. This process requires machine downtime, which will affect the normal production activities of the enterprise.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,提供一种模具冷却系统及清洗方法可无需机 床停机,就能实现对模具水道的清洁。The purpose of the present invention is to provide a mold cooling system and a cleaning method that can clean the mold water channel without stopping the machine tool.
解决其技术问题所采用的技术方案是:一种模具冷却系统,包括 ECU控制器、储水冷却罐、常开电磁阀、清洁水泵、出口电磁阀、 压力传感器、出口温度传感器,波纹管、模具、水道、入口温度传感 器、入口电磁阀、蓄压器压力传感器、蓄压器、水泵、水管一、水管 二,水管一一端与储水冷却罐连通并并没入液面下方,另一端与水道 的出口连通,所述模具中设有盘管形状的水道,所述水道的入口与水 管二的一端连通,所述水管二的另一端与储水冷却罐连通并没入液面 下方。从储水冷却罐到水道的入口,所述水管二上依次密封地串接有 水泵、蓄压器、入口电磁阀和入口温度传感器,所述蓄压器的蓄压口 与水管二连通并且该连通处设有蓄压器压力传感器。水泵预先将一部 分冷却水从储水冷却罐内抽送至蓄压器内,使蓄压器内的压力达到上 限值,水泵停止工作,当需要冷却水进入模具进行冷却时,由蓄压器 内的冷却水通过水管二进入模具,当蓄压器内的压力降至下限值,水 泵启动,既可以维持向模具供水,又能继续向蓄压器内泵送冷却水, 直至蓄压器内的压力达到上限值。蓄压器压力传感器用于检测蓄压器 的压力,将压力信号传送给ECU控制器,以便其判断何时启动水泵。 从储水冷却罐到水道的出口,所述水管一上依次密封地串接有常开电 磁阀、出口电磁阀、压力传感器和出口温度传感器,在常开电磁阀的 一侧设有清洁水泵,清洁水泵通过管路与常开电磁阀并联地连接,所 述常开电磁阀、清洁水泵、出口电磁阀、压力传感器、出口温度传感 器、入口温度传感器、入口电磁阀、蓄压器压力传感器和水泵均与 ECU控制器电连接;The technical solution adopted to solve its technical problems is: a mold cooling system, including an ECU controller, a water storage cooling tank, a normally open solenoid valve, a cleaning water pump, an outlet solenoid valve, a pressure sensor, an outlet temperature sensor, a bellows, a mold , water channel, inlet temperature sensor, inlet solenoid valve, pressure accumulator pressure sensor, pressure accumulator, water pump, water pipe one, water pipe two, one end of the water pipe is connected to the water storage cooling tank and submerged under the liquid surface, and the other end is connected to the water channel The mold is provided with a coil-shaped water channel, the inlet of the water channel is connected with one end of the second water pipe, and the other end of the second water pipe is connected with the water storage cooling tank and submerged below the liquid surface. From the water storage cooling tank to the inlet of the water channel, a water pump, a pressure accumulator, an inlet solenoid valve and an inlet temperature sensor are connected in series on the second water pipe in a sealed series, and the pressure storage port of the pressure accumulator is communicated with the second water pipe and the An accumulator pressure sensor is provided at the connection. The water pump pumps a part of the cooling water from the water storage cooling tank to the accumulator in advance, so that the pressure in the accumulator reaches the upper limit, and the water pump stops working. When the cooling water needs to enter the mold for cooling, the pressure in the accumulator is The cooling water enters the mold through the second water pipe. When the pressure in the accumulator drops to the lower limit, the water pump starts, which can not only maintain the water supply to the mold, but also continue to pump cooling water into the accumulator until the pressure inside the accumulator. pressure reaches the upper limit. The accumulator pressure sensor is used to detect the pressure of the accumulator and transmit the pressure signal to the ECU controller so that it can judge when to start the water pump. From the water storage cooling tank to the outlet of the water channel, a normally open solenoid valve, an outlet solenoid valve, a pressure sensor and an outlet temperature sensor are connected in series on the water pipe in a sealed series, and a cleaning water pump is arranged on one side of the normally open solenoid valve. The cleaning water pump is connected in parallel with the normally open solenoid valve, the cleaning water pump, the outlet solenoid valve, the pressure sensor, the outlet temperature sensor, the inlet temperature sensor, the inlet solenoid valve, the accumulator pressure sensor and the water pump through the pipeline Both are electrically connected to the ECU controller;
作为优选,所述ECU控制器还与继电器的受控端与5V电源正极 电连接,继电器的控制端与机床电机电路串接。Preferably, the ECU controller is also electrically connected with the controlled end of the relay and the positive pole of the 5V power supply, and the control end of the relay is connected in series with the machine tool motor circuit.
作为优选,还包括波纹管,所述水道分别通过波纹管与水管一和 水管二连接。Preferably, a corrugated pipe is also included, and the water channel is respectively connected with the first water pipe and the second water pipe through the corrugated pipe.
解决其技术问题所采用的技术方案是:一种模具冷却系统的清洁 方法,包括如下步骤:The technical solution adopted to solve the technical problem is: a cleaning method for a mold cooling system, including the following steps:
首先,在模具正常的冷却循环过程中,ECU控制器连续地检测 入口温度传感器和出口温度传感器所测量的温度值,并且比较两者之 间的温差;First, during the normal cooling cycle of the mold, the ECU controller continuously detects the temperature values measured by the inlet temperature sensor and the outlet temperature sensor, and compares the temperature difference between them;
其次,当机床在正常工作过程中,如果温差R小于设定值P,即 R<P,说明水道内壁上沉积的杂质影响到模具的散热能力,有必要对 水道内壁的杂质进行清理,则进入后续的水道清洁过程;Secondly, when the machine tool is working normally, if the temperature difference R is less than the set value P, that is, R<P, it means that the impurities deposited on the inner wall of the water channel affect the heat dissipation capacity of the mold, and it is necessary to clean the impurities on the inner wall of the water channel. Subsequent waterway cleaning process;
再者,计算当前距上次水道清洁完成的清洁间隔时间是否达到或 超过设定值,如果达到或超过设定值,则ECU控制器执行定期清洁 过程,进入后续的水道清洁过程;Furthermore, calculate whether the current cleaning interval from the last waterway cleaning has reached or exceeded the set value. If it has reached or exceeded the set value, the ECU controller will perform the regular cleaning process and enter the subsequent waterway cleaning process;
所述水道清洁过程包括:ECU控制器控制入口电磁阀关闭并保 持出口电磁阀开启,然后给常开电磁阀通电使其关闭,给清洁水泵通 电,清洁水泵开启将左侧水管内的冷却水抽送至储水冷却罐内;此时, 清洁水泵左侧的水管及模具水道内的压力均开始下降,ECU控制器 检测压力传感器的压力值,当该压力值低于设定值G时,ECU控制 器控制出口电磁阀关闭,然后停止清洁水泵、给常开电磁阀断电使其 开启;由于模具在工作过程中高于常温,所以水道内的冷却水也高于 常温,当水道内的压力值低于设定值G时,水道内产生一定的真空 度,其中的冷却水沸点降低,水道内的冷却水中产生大量气泡;The water channel cleaning process includes: the ECU controller controls the inlet solenoid valve to close and keeps the outlet solenoid valve open, then energizes the normally open solenoid valve to close it, energizes the cleaning water pump, and turns on the cleaning water pump to pump the cooling water in the left water pipe. into the water storage cooling tank; at this time, the pressure in the water pipe on the left side of the cleaning water pump and in the mold water channel begins to drop, and the ECU controller detects the pressure value of the pressure sensor. When the pressure value is lower than the set value G, the ECU control The controller controls the outlet solenoid valve to close, then stops the cleaning water pump, and powers off the normally open solenoid valve to open it; since the mold is higher than normal temperature during the working process, the cooling water in the water channel is also higher than normal temperature, and when the pressure value in the water channel is low When the set value G is set, a certain degree of vacuum is generated in the water channel, the boiling point of the cooling water is lowered, and a large number of air bubbles are generated in the cooling water in the water channel;
然后,ECU控制器控制水泵启动并产生一定的泵送压力,ECU 控制器控制入口电磁阀开启,使水道与水泵、蓄压器连通,水道内的 压力由低于大气压瞬间变为高于大气压,之前冷却水内产生的水泡在 瞬间升高的压力作用下爆破,爆破产生的冲击力会对水道内壁产生振 动、冲刷作用,从而将之前沉积于水道内壁上的杂质振落至冷却水中;Then, the ECU controller controls the pump to start and generates a certain pumping pressure, and the ECU controller controls the inlet solenoid valve to open, so that the water channel is connected to the water pump and the accumulator, and the pressure in the water channel changes from lower than atmospheric pressure to higher than atmospheric pressure instantly. The water bubbles generated in the cooling water are blasted under the action of the instantaneously increased pressure, and the impact force generated by the blasting will vibrate and scour the inner wall of the water channel, thereby vibrating the impurities deposited on the inner wall of the water channel into the cooling water;
然后,ECU控制器控制出口电磁阀开启,常开电磁阀仍断电并 保持开启状态,入口电磁阀保持开启,在水泵作用下、含有杂质的冷 却水将进入储水冷却罐内并沉淀在底部,与水泵连通的水管二的左端 取水口位于储水冷却罐的中上部,远离其底部,但又能保证该取水口 一直没入储水冷却罐的液面之下。Then, the ECU controller controls the outlet solenoid valve to open, the normally open solenoid valve is still powered off and remains open, the inlet solenoid valve remains open, and under the action of the water pump, the cooling water containing impurities will enter the water storage cooling tank and settle at the bottom , the water intake at the left end of the second water pipe connected to the water pump is located in the upper middle and upper part of the water storage cooling tank, away from the bottom of the water storage cooling tank, but it can ensure that the water intake is always submerged under the liquid level of the water storage cooling tank.
本发明的模具冷却系统及清洁方法具有以下优点:无需冲压机床 停机,可以在冲压机床工作过程中,完成上述水道清洁的过程。相比 于包括上料、冲压、下料的单次冲压过程,上述的单次清洁过程时间 更短,可以将清洁过程插入到模具正常的冷却循环过程中进行,不会 对模具的正常散热产生影响。作为一种优选,可以在ECU控制器中 设置一定的清洁间隔时间,在不检测入口温度传感器、出口温度传感 器的情况下,以一定的间隔时间,定期对模具水道进行上述的清洁过 程。The mold cooling system and the cleaning method of the present invention have the following advantages: the above-mentioned water channel cleaning process can be completed during the working process of the punching machine without the need to stop the punching machine. Compared with the single stamping process including feeding, stamping and unloading, the above-mentioned single cleaning process takes less time. The cleaning process can be inserted into the normal cooling cycle of the mold and will not cause the normal heat dissipation of the mold. influences. As a preference, a certain cleaning interval can be set in the ECU controller, without detecting the inlet temperature sensor and the outlet temperature sensor, the above-mentioned cleaning process is regularly performed on the mold water channel at a certain interval.
附图说明Description of drawings
图1是本发明的模具冷却系统的结构示意图。FIG. 1 is a schematic structural diagram of the mold cooling system of the present invention.
图2是本发明的模具冷却系统的出、入口电磁阀与机床工作的时间 状态示意图。Fig. 2 is a schematic diagram of the time state of the operation of the outlet and inlet solenoid valves and the machine tool of the mold cooling system of the present invention.
附图说明:1、ECU控制器,2、储水冷却罐,3、常开电磁阀,4、清 洁水泵,5、出口电磁阀,6、压力传感器,7、出口温度传感器,8、 波纹管,9、模具,10、水道,12、入口温度传感器,13、入口电磁 阀,14、蓄压器压力传感器,15、蓄压器,16、水泵,17、继电器, 18、水管一,19、水管二。Description of drawings: 1. ECU controller, 2. Water storage cooling tank, 3. Normally open solenoid valve, 4. Cleaning water pump, 5. Outlet solenoid valve, 6. Pressure sensor, 7. Outlet temperature sensor, 8. Bellows , 9, mold, 10, water channel, 12, inlet temperature sensor, 13, inlet solenoid valve, 14, accumulator pressure sensor, 15, accumulator, 16, water pump, 17, relay, 18, water pipe one, 19, Pipe two.
具体实施方式Detailed ways
如图所示,一种模具冷却系统,包括ECU控制器1、储水冷却 罐2、常开电磁阀3、出口电磁阀5、压力传感器6、出口温度传感器 7,波纹管8、模具9、水道10、入口温度传感器12、入口电磁阀13、 蓄压器压力传感器14、蓄压器15、水泵16、水管一18、水管二19, 水管一18一端与储水冷却罐2连通并没入液面下方,另一端与水道10的出口密封连通,所述模具9中设有盘管形状的水道10,所述水 道10的入口与水管二19的一端密封连通,所述水管二19的另一端 与储水冷却罐2连通并没入液面下方。从储水冷却罐2到水道10的 入口,所述水管二19上依次密封地串接有水泵16、蓄压器15、入口 电磁阀13和入口温度传感器12,所述蓄压器15的蓄压口与水管二 19密封连通并且该连通处设有蓄压器压力传感器14。水泵16预先将 一部分冷却水从储水冷却罐2内抽送至蓄压器15内,使蓄压器内的 压力达到上限值,水泵停止工作,当需要冷却水进入模具进行冷却时, 由蓄压器15内的冷却水通过水管二19进入模具,当蓄压器15内的 压力降至下限值,水泵启动,既可以维持向模具9供水,又能继续向 蓄压器15内泵送冷却水,直至蓄压器15内的压力达到上限值。蓄压 器压力传感器14用于检测蓄压器15的压力,将压力信号传送给ECU 控制器,以便其判断何时启动水泵。从储水冷却罐2到水道10的出 口,所述水管一18上依次密封地串接有常开电磁阀3、出口电磁阀5、 压力传感器6和出口温度传感器7,在常开电磁阀3的一侧设有清洁 水泵4,清洁水泵4通过管路与常开电磁阀3并联地连接,所述常开 电磁阀3、清洁水泵4、出口电磁阀5、压力传感器6、出口温度传感 器7、入口温度传感器12、入口电磁阀13、蓄压器压力传感器14和 水泵16均与ECU控制器1电连接;所述ECU控制器1还与继电器 17的受控端及5V电源正极电连接,继电器17的控制端与机床电机 串接于同一电路中;还包括波纹管8,所述水道10的出、入口分别通 过波纹管8与水管一18、水管二19连接,从而使模具9在冲压移动 过程中,保持水道10的出、入口分别与水管一18、水管二19的密 封连接性能。储水冷却罐2利用其与外界空气、自然地热交换来实现 对其内储存的水进行散热。常开电磁阀3在未通电时、保持开启状态, 通电后关闭,出、入口电磁阀都是常闭电磁阀,在未通电时、保持关 闭状态,通电后开启。As shown in the figure, a mold cooling system includes an
模具水道清洁的过程是:在模具正常的冷却循环过程中,ECU 控制器连续地检测入口温度传感器12和出口温度传感器7所测量的 温度值,并且比较两者之间的温差。当机床在正常工作过程中,如果 温差R小于设定值P,即R<P,说明水道内壁上沉积的杂质影响到模 具的散热能力,有必要对水道内壁的杂质进行清理,则进入后续的水 道清洁过程;与此同时,计算当前距上次水道清洁完成的清洁间隔时 间是否达到或超过设定值,如果达到或超过设定值,则ECU控制器 执行定期清洁过程,进入后续的水道清洁过程。所述水道清洁过程包 括:ECU控制器控制入口电磁阀13关闭并保持出口电磁阀5开启, 然后给常开电磁阀3通电使其关闭,给清洁水泵4通电,清洁水泵4 开启将左侧水管内的冷却水抽送至储水冷却罐2内。此时,清洁水泵 4左侧的水管及模具水道内的压力均开始下降,ECU控制器检测压力传感器6的压力值,当该压力值低于设定值G时,ECU控制器控制 出口电磁阀5关闭,然后停止清洁水泵4、给常开电磁阀3断电使其 开启。由于模具9在工作过程中高于常温(25摄氏度),所以水道 10内的冷却水也高于常温,当水道10内的压力值低于设定值G时, 水道10内产生一定的真空度,其中的冷却水沸点降低,水道10内的 冷却水中产生大量气泡。然后,ECU控制器控制水泵16启动并产生 一定的泵送压力,ECU控制器控制入口电磁阀13开启,使水道10 与水泵16、蓄压器15连通,水道10内的压力由低于大气压瞬间变为 高于大气压,之前冷却水内产生的水泡在瞬间升高的压力作用下爆 破,爆破产生的冲击力会对水道10内壁产生振动、冲刷作用,从而 将之前沉积于水道10内壁上的杂质振落至冷却水中。然后,ECU控 制器控制出口电磁阀5开启,常开电磁阀3仍断电并保持开启状态, 入口电磁阀13保持开启,在水泵16作用下、含有杂质的冷却水将进 入储水冷却罐2内并沉淀在底部。与水泵16连通的水管二19的左端 取水口位于储水冷却罐2的中上部,远离其底部,但又能保证该取水 口一直没入储水冷却罐2的液面之下。作为一种优选,在该取水口处 设有一个过滤器,用于过滤吸入的冷却液中的杂质。The process of mold waterway cleaning is: during the normal cooling cycle of the mold, the ECU controller continuously detects the temperature values measured by the
本发明的水道清洁方法,无需冲压机床停机,可以在冲压机床工 作过程中,完成上述水道清洁的过程。相比于包括上料、冲压、下料 的单次冲压过程,上述的单次清洁过程时间更短,可以将清洁过程插 入到模具正常的冷却循环过程中进行,不会对模具的正常散热产生影 响。作为一种优选,可以在ECU控制器中设置一定的清洁间隔时间, 在不检测入口温度传感器12、出口温度传感器7的情况下,以一定的 间隔时间,定期对模具水道进行上述的清洁过程。The water channel cleaning method of the present invention does not need to stop the punching machine tool, and can complete the above-mentioned water channel cleaning process during the working process of the punching machine tool. Compared with the single stamping process including feeding, stamping and unloading, the above-mentioned single cleaning process takes less time. The cleaning process can be inserted into the normal cooling cycle of the mold and will not cause the normal heat dissipation of the mold. influences. As a preference, a certain cleaning interval can be set in the ECU controller, without detecting the
所述模具正常的冷却循环过程是指:当机床启动后,机床电机通 电,继电器17的控制端中有电流经过,继电器17的受控端开关闭合, 与继电器17受控端相连的ECU控制器1引脚电压由0V变为5V,ECU 控制器1判断机床开始工作,然后控制入口电磁阀13、出口电磁阀5 及常开电磁阀3都开启;ECU控制器1根据蓄压器压力传感器14的 信号来控制水泵16,使其与蓄压器15配合,驱动冷却水在水管二19、 水道10、水管一18及储水冷却罐2之间循环流动,将模具的热量传 递至储水冷却罐2。储水冷却罐2利用其与外界空气、自然地热交换来实现对其内储存的水进行散热。The normal cooling cycle process of the mold refers to: when the machine tool is started, the machine tool motor is energized, the control end of the
以上述依据发明的理想实施例为启示,通过上述的说明内容,相 关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样 的变更以及修改,本项发明的技术性范围并不局限于说明书上的内 容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiment according to the invention as inspiration, through the above description, relevant staff can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited. Regarding the content in the specification, the technical scope must be determined according to the scope of the claims.
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