Disclosure of Invention
Aiming at the problems of narrow application range and reduced economy caused by improvement of fire resistance performance of the parallel plate flame arrester in the prior art, the utility model provides a novel parallel plate flame arrester with a convex structure, and has the advantages of wide application range, economy, high efficiency, simple structure, convenient cleaning and easy maintenance.
In order to solve the problems, the utility model adopts the following technical scheme: a parallel plate flame arrester with a convex structure comprises a left cylinder body (1), a right cylinder body (2) and a flame arrester core (3); the left cylinder body (1) is provided with a first flange plate (4) and a second flange plate (5) at the left end and the right end, and the right cylinder body (2) is provided with a third flange plate (6) and a fourth flange plate (7) at the left end and the right end; an expansion cavity of the left cylinder body (1) is arranged between the first flange plate (4) and the left support plate (8), and an expansion cavity of the right cylinder body (2) is arranged between the fourth flange plate (7) and the right support plate (9); the cylinder body is internally provided with a fire-retarding core (3), parallel channels in the fire-retarding core (3) are formed by combining a plurality of stainless steel plates with bulges in parallel, parallel channels are formed between every two stainless steel plates, and the stainless steel plates are supported and fixed by a clamping sheet (11).
In the above technical solution, preferably, the second flange (5) and the third flange (6) are connected in a sealing manner by bolts, nuts and gaskets penetrating through the bolt holes (10).
In the above technical scheme, preferably, the expansion angles of the expansion cavity of the left cylinder (1) and the expansion cavity of the right cylinder (2) are 10-80 degrees.
In the above technical scheme, preferably, the card (11) is located on the inner wall of the left cylinder (1), the inner wall of the right cylinder (2), the left support plate (8) and the right support plate (9).
In the above technical scheme, preferably, the card (11) is composed of two flat plates, is made of stainless steel or cast steel, is used for fixing and supporting the stainless steel flat plates with protrusions, is convenient to take out and can be cleaned in a piece-by-piece manner.
In the above technical scheme, preferably, the fire-retardant core (3) is formed by combining a plurality of stainless steel flat plates with bulges, and the stainless steel flat plates are symmetrically distributed by taking the central plane of the cylinder as the symmetrical plane.
In the above technical solution, preferably, the parallel plate spacing formed by the stainless steel flat plate ranges from 0.1mm to 4mm; the ratio of the length of the bulge to the total length is 0.1-0.8; the ratio of the height of the protrusions to the space between the parallel plates is in the range of 0.1-0.8.
In the above technical scheme, preferably, the diameter of the left support plate (8) is equal to the maximum diameter of the expansion cavity of the left cylinder (1), and the left support plate is fixed at the tail end of the expansion cavity of the left cylinder (1).
In the above technical scheme, preferably, the diameter of the right supporting plate (9) is equal to the maximum diameter of the expansion cavity of the right cylinder (2), and the right supporting plate is fixed at the tail end of the expansion cavity of the right cylinder (2).
The utility model relates to a parallel plate flame arrester which can be arranged in a flammable and explosive gas pipeline or at the top of a volatile liquid storage tank, and solves the problems of narrow application range of the parallel plate flame arrester and reduced economy caused by improvement of flame-retarding performance. The utility model provides a parallel plate flame arrester with a convex structure, which is used for widening the application range of the parallel plate flame arrester and realizing the performance improvement under the conditions that the gap value of a flame arrester channel is not reduced and the length is not increased. The flame arrester has the advantages that the parallel plates are designed in a protruding way, the contact area of flame and the wall surface is larger, so that the wall surface cooling effect is more sufficient, meanwhile, the number of destroyed free radicals is more because of more collisions between the free radicals and the wall surface of the channel, the number of free radicals participating in the reaction is reduced, and the chain reaction is interrupted, so that the flame is quenched under the combined action of the cold wall effect and the wall effect. After the stainless steel flat plate is designed in a protruding way, the fire arrestor can realize the improvement of fire-arresting performance under the conditions that the gap between the flat plate is not reduced and the length is not increased, and meanwhile, the increase of the fluid resistance and the volume of the fire arrestor is avoided. The parallel plate flame arrester adopts the clamping pieces to fix the flame arrester cores, has simple structure, is formed by combining stainless steel flat plates with convex structures in pairs, has a detachable structure, can realize the cleaning of the plates in a slicing way, and prolongs the maintenance period due to more thorough cleaning. The parallel plate flame arrester has the advantages of wide application range, economy, high efficiency, simple structure, convenient cleaning and easy maintenance, and has good market application prospect. The parallel plate flame arrester is not limited in application range to a diesel engine exhaust system, can be popularized and applied to the top of a flammable and explosive gas conveying pipeline and a volatile liquid storage tank, has wider application range, can improve the flame resistance performance of a stainless steel plate under the conditions that the gap value of the flame arrester channel is not reduced and the length is not increased due to improvement of the stainless steel plate, and achieves better technical effects.
Detailed Description
The utility model is a parallel plate flame arrestor with a raised structure, and the utility model is further illustrated by the examples given below.
Referring to fig. 1-4, a parallel plate flame arrester with a convex structure, which is arranged in a flammable and explosive gas conveying pipeline or at the top end of a volatile liquid storage tank, comprises a left cylinder body (1), a right cylinder body (2) and a flame arrester core (3); the left cylinder body (1) is provided with a first flange plate (4) and a second flange plate (5) at the left end and the right end, the right cylinder body (2) is provided with a third flange plate (6) and a fourth flange plate (7) at the left end and the right end, and the second flange plate (5) and the third flange plate (6) are in sealing connection through bolts, nuts and gaskets passing through bolt holes (10); an expansion cavity of the left cylinder body (1) is arranged between the first flange plate (4) and the left support plate (8), the diameter of the left support plate (8) is equal to the maximum diameter of the expansion cavity of the left cylinder body (1), and the left support plate is fixed at the tail end of the expansion cavity of the left cylinder body (1); an expansion cavity of the right cylinder body (2) is arranged between the fourth flange plate (7) and the right support plate (9), the diameter of the right support plate (9) is equal to the maximum diameter of the expansion cavity of the right cylinder body (2), and the expansion cavity is fixed at the tail end of the expansion cavity of the right cylinder body (2); the cylinder body is internally provided with a fire-retarding core (3), parallel channels in the fire-retarding core (3) are formed by combining a plurality of stainless steel plates with bulges in parallel, parallel channels are formed between every two stainless steel plates, and the stainless steel plates are supported and fixed by a clamping sheet (11). The clamping pieces (11) are positioned on the inner wall of the left cylinder body (1), the inner wall of the right cylinder body (2), the left supporting plate (8) and the right supporting plate (9). The clamping piece (11) is composed of two flat plates, is made of stainless steel or cast steel, and is used for fixing and supporting the stainless steel flat plates with protrusions, and the stainless steel flat plates are convenient to take out and can be cleaned in a slicing mode.
Example 1
A parallel plate flame arrester with a convex structure is arranged in a flammable and explosive gas conveying pipeline, wherein the flammable and explosive gas is hydrogen, methane, ethane, propane and the like. The device comprises: an inlet of the flammable and explosive gas conveying pipeline, a parallel plate flame arrester with a convex structure and an outlet of the flammable and explosive gas conveying pipeline.
The expansion angles of the expansion cavities of the left cylinder body (1) and the right cylinder body (2) are all 80 degrees; the fire-retardant core (3) is formed by combining a plurality of stainless steel flat plates with bulges, the stainless steel flat plates are symmetrically distributed by taking the central plane of the cylinder as the symmetrical plane, and the spacing range of parallel plates formed by the stainless steel flat plates is 0.1mm; the ratio of the length of the bulge to the total length is 0.1; the ratio of the height of the protrusions to the pitch of the parallel plates is in the range of 0.1.
The inlet of the flammable and explosive gas conveying pipeline is connected with the flame arrester through the first flange plate (4), detonation flame is converted into deflagration flame from the detonation flame through the inlet of the flammable and explosive gas conveying pipeline and enters the left cylinder body (1) through the first flange plate (4) and is buffered through the expansion cavity, and the flame speed is greatly reduced. The deflagration flame enters a parallel plate narrow channel of the fire-retarding core (3) through the left supporting plate (8), the temperature of the flame is reduced due to the wall cooling and the wall action, free radicals participating in the reaction are reduced, after entering the convex structure, heat is more dissipated due to larger contact area with the wall, meanwhile, the free radicals are further reduced, the temperature of the combustible gas is reduced below the ignition point, and the chain reaction is interrupted, so that the flame is quenched. The combustion products enter the outlet of the flammable and explosive gas conveying pipeline connected with the fourth flange plate (7) through the right supporting plate (9), and the flame is quenched in the flame arrester and does not continue to propagate in the pipeline, so that the safety of the whole pipeline is protected. The existence of the bulge on the stainless steel flat plate enables the contact area between the flame and the wall surface to be larger, so that the wall surface cooling effect is more sufficient, meanwhile, the number of destroyed free radicals is more because of more collision between the free radicals and the wall surface of the channel, the number of free radicals participating in the reaction is reduced, and the chain reaction is interrupted, so that the flame is quenched under the combined action of the cold wall effect and the wall effect. After the stainless steel flat plate is designed in a protruding way, the fire arrestor can realize the great improvement of fire-retarding performance under the conditions that the gap between the flat plate is not reduced and the length is not increased, and meanwhile, the increase of the fluid resistance and the volume of the fire arrestor is avoided.
Example two
A parallel plate flame arrester with a convex structure is arranged on a top emptying pipeline of a storage tank for storing volatile liquid, wherein the volatile liquid is oil products (gasoline, diesel oil, dirty oil, naphtha, solvent oil and crude oil), organic aldehydes (including formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, isobutyraldehyde and the like) and the like. The device comprises: inflammable and explosive gas conveying pipeline, parallel plate flame arrester with raised structure and top end emptying pipeline of volatile liquid storage tank.
The expansion angles of the expansion cavities of the left cylinder body (1) and the right cylinder body (2) are 10 degrees; the fire-retardant core (3) is formed by combining a plurality of stainless steel flat plates with bulges, the stainless steel flat plates are symmetrically distributed by taking the central plane of the cylinder as the symmetrical plane, and the spacing range of parallel plates formed by the stainless steel flat plates is 4mm; the ratio of the length of the bulge to the total length is 0.8; the ratio of the height of the protrusions to the pitch of the parallel plates is in the range of 0.8.
The flammable and explosive gas conveying pipeline is connected with the flame arrester through the first flange plate (4), detonation flame enters the left cylinder body (1) from the flammable and explosive gas conveying pipeline through the flange, and is buffered through the expansion cavity, so that the flame speed is greatly reduced, and the detonation flame is converted into deflagration flame. The deflagration flame enters the parallel plate channel of the fire-retardant core (3) through the left support plate (8), the temperature of the flame is reduced due to the wall cooling and the wall action, free radicals participating in the reaction are reduced, after entering the convex structure, heat is more dissipated due to larger contact area with the wall, meanwhile, the free radicals are further reduced, the temperature of the combustible gas is reduced below the ignition point, and the chain reaction is interrupted, so that the flame is quenched. The combustion products enter a storage tank top emptying pipeline connected with a fourth flange plate (7) through a right support plate (9), and the flame is quenched in the flame arrester and cannot ignite and volatilize the gas stored at the top of the storage tank, so that the explosion of the combustible gas in the storage tank is avoided, and the safety of the storage tank and a tank area is protected. The existence of the bulge on the stainless steel flat plate enables the contact area between the flame and the wall surface to be larger, so that the wall surface cooling effect is more sufficient, meanwhile, the number of destroyed free radicals is more because of more collision between the free radicals and the wall surface of the channel, the number of free radicals participating in the reaction is reduced, and the chain reaction is interrupted, so that the flame is quenched under the combined action of the cold wall effect and the wall effect. After the stainless steel flat plate is designed in a protruding way, the fire arrestor can realize the great improvement of fire-retarding performance under the conditions that the gap between the flat plate is not reduced and the length is not increased, and meanwhile, the increase of the fluid resistance and the volume of the fire arrestor is avoided.
Example III
According to the condition of the first embodiment, the expansion angles of the expansion cavity of the left cylinder body (1) and the expansion cavity of the right cylinder body (2) are 60 degrees; the fire-retardant core (3) is formed by combining a plurality of stainless steel flat plates with bulges, the stainless steel flat plates are symmetrically distributed by taking the central plane of the cylinder as the symmetrical plane, and the spacing range of parallel plates formed by the stainless steel flat plates is 0.5mm; the ratio of the length of the bulge to the total length is 0.5; the ratio of the height of the protrusions to the pitch of the parallel plates is in the range of 0.5.
The inlet of the flammable and explosive gas conveying pipeline is connected with the flame arrester through the first flange plate (4), detonation flame is converted into deflagration flame from the detonation flame through the inlet of the flammable and explosive gas conveying pipeline and enters the left cylinder body (1) through the first flange plate (4) and is buffered through the expansion cavity, and the flame speed is greatly reduced. The deflagration flame enters a parallel plate narrow channel of the fire-retarding core (3) through the left supporting plate (8), the temperature of the flame is reduced due to the wall cooling and the wall action, free radicals participating in the reaction are reduced, after entering the convex structure, heat is more dissipated due to larger contact area with the wall, meanwhile, the free radicals are further reduced, the temperature of the combustible gas is reduced below the ignition point, and the chain reaction is interrupted, so that the flame is quenched. The combustion products enter the outlet of the flammable and explosive gas conveying pipeline connected with the fourth flange plate (7) through the right supporting plate (9), and the flame is quenched in the flame arrester and does not continue to propagate in the pipeline, so that the safety of the whole pipeline is protected. The existence of the bulge on the stainless steel flat plate enables the contact area between the flame and the wall surface to be larger, so that the wall surface cooling effect is more sufficient, meanwhile, the number of destroyed free radicals is more because of more collision between the free radicals and the wall surface of the channel, the number of free radicals participating in the reaction is reduced, and the chain reaction is interrupted, so that the flame is quenched under the combined action of the cold wall effect and the wall effect. After the stainless steel flat plate is designed in a protruding way, the fire arrestor can realize the great improvement of fire-retarding performance under the conditions that the gap between the flat plate is not reduced and the length is not increased, and meanwhile, the increase of the fluid resistance and the volume of the fire arrestor is avoided.
Example IV
According to the condition of the first embodiment, the expansion angles of the expansion cavity of the left cylinder body (1) and the expansion cavity of the right cylinder body (2) are 30 degrees; the fire-retardant core (3) is formed by combining a plurality of stainless steel flat plates with bulges, the stainless steel flat plates are symmetrically distributed by taking the central plane of the cylinder as the symmetrical plane, and the spacing range of parallel plates formed by the stainless steel flat plates is 2mm; the ratio of the length of the bulge to the total length is 0.3; the ratio of the height of the protrusions to the pitch of the parallel plates is in the range of 0.3.
The inlet of the flammable and explosive gas conveying pipeline is connected with the flame arrester through the first flange plate (4), detonation flame is converted into deflagration flame from the detonation flame through the inlet of the flammable and explosive gas conveying pipeline and enters the left cylinder body (1) through the first flange plate (4) and is buffered through the expansion cavity, and the flame speed is greatly reduced. The deflagration flame enters a parallel plate narrow channel of the fire-retarding core (3) through the left supporting plate (8), the temperature of the flame is reduced due to the wall cooling and the wall action, free radicals participating in the reaction are reduced, after entering the convex structure, heat is more dissipated due to larger contact area with the wall, meanwhile, the free radicals are further reduced, the temperature of the combustible gas is reduced below the ignition point, and the chain reaction is interrupted, so that the flame is quenched. The combustion products enter the outlet of the flammable and explosive gas conveying pipeline connected with the fourth flange plate (7) through the right supporting plate (9), and the flame is quenched in the flame arrester and does not continue to propagate in the pipeline, so that the safety of the whole pipeline is protected. The existence of the bulge on the stainless steel flat plate enables the contact area between the flame and the wall surface to be larger, so that the wall surface cooling effect is more sufficient, meanwhile, the number of destroyed free radicals is more because of more collision between the free radicals and the wall surface of the channel, the number of free radicals participating in the reaction is reduced, and the chain reaction is interrupted, so that the flame is quenched under the combined action of the cold wall effect and the wall effect. After the stainless steel flat plate is designed in a protruding way, the fire arrestor can realize the great improvement of fire-retarding performance under the conditions that the gap between the flat plate is not reduced and the length is not increased, and meanwhile, the increase of the fluid resistance and the volume of the fire arrestor is avoided.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily appreciate variations or alternatives within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Comparative example one
A parallel plate flame arrester without a protruding structure is arranged in a flammable and explosive gas conveying pipeline, wherein the flammable and explosive gas is hydrogen, methane, ethane, propane and the like. The device comprises: an inlet of the flammable and explosive gas conveying pipeline, a parallel plate flame arrester with a convex structure and an outlet of the flammable and explosive gas conveying pipeline.
The expansion angles of the expansion cavities of the left cylinder body (1) and the right cylinder body (2) are 30 degrees; the fire-retardant core (3) is formed by combining a plurality of stainless steel flat plates with bulges, the stainless steel flat plates are symmetrically distributed by taking the central plane of the cylinder as the symmetrical plane, and the interval range of parallel plates formed by the stainless steel flat plates is 2mm.
The inlet of the flammable and explosive gas conveying pipeline is connected with the flame arrester through the first flange plate (4), detonation flame is converted into deflagration flame from the detonation flame through the inlet of the flammable and explosive gas conveying pipeline and enters the left cylinder body (1) through the first flange plate (4) and is buffered through the expansion cavity, and the flame speed is greatly reduced. The deflagration flame enters a parallel plate narrow channel of the fire-retardant core (3) through the left support plate (8), the temperature of the flame is reduced due to the wall cooling and the wall action, and free radicals participating in the reaction are reduced, but the temperature reduction and the free radical reduction are limited due to the non-convex structure, so that the temperature of the combustible gas can not be successfully reduced below the ignition point, the chain reaction is not interrupted, and the flame can not be quenched. The flame passes through the right support plate (9), enters the outlet of the inflammable and explosive gas conveying pipeline connected with the fourth flange plate (7), continues to spread in the pipeline, and spreads to the whole pipeline, so that fire accidents are caused.
Obviously, the parallel plate flame arrester of the utility model adopts the clamping piece to fix the flame arrester core, the flame arrester core has simple structure, is formed by combining stainless steel flat plates with convex structures in pairs, has a detachable structure, can realize the slicing cleaning, and prolongs the maintenance period because the cleaning is more thorough. The parallel plate flame arrester has the advantages of wide application range, economy, high efficiency, simple structure, convenient cleaning and easy maintenance, and has good market application prospect. The parallel plate flame arrester is not limited in application range to a diesel engine exhaust system, can be popularized and applied to the top of a flammable and explosive gas conveying pipeline and a volatile liquid storage tank, has wider application range, can improve the flame resistance performance of a stainless steel plate under the conditions that the gap value of the flame arrester channel is not reduced and the length is not increased due to improvement of the stainless steel plate, and achieves better technical effects.