CN110013385A - A kind of production method of pants type absorbent item - Google Patents

A kind of production method of pants type absorbent item Download PDF

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Publication number
CN110013385A
CN110013385A CN201910399567.3A CN201910399567A CN110013385A CN 110013385 A CN110013385 A CN 110013385A CN 201910399567 A CN201910399567 A CN 201910399567A CN 110013385 A CN110013385 A CN 110013385A
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CN
China
Prior art keywords
product
seam area
suture
line style
pants type
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910399567.3A
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Chinese (zh)
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CN110013385B (en
Inventor
陈建筑
兰应树
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Hengan Household Life Article Co Ltd
Original Assignee
Fujian Hengan Household Life Article Co Ltd
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Publication date
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Priority to CN201910399567.3A priority Critical patent/CN110013385B/en
Publication of CN110013385A publication Critical patent/CN110013385A/en
Application granted granted Critical
Publication of CN110013385B publication Critical patent/CN110013385B/en
Active legal-status Critical Current
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15723Partitioning batts; Cutting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15764Transferring, feeding or handling devices; Drives
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/496Absorbent articles specially adapted to be worn around the waist, e.g. diapers in the form of pants or briefs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F2013/15821Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
    • A61F2013/15861Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for bonding
    • A61F2013/15869Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for bonding with ultrasonic energy

Landscapes

  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Vascular Medicine (AREA)
  • Epidemiology (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention relates to hygiene article sectors, more particularly to a kind of production method of pants type absorbent item, it mainly solve pants type absorbent item production line in the prior art to the suture offset of welding region, suture missing, suture is not complete, suture is bad to detect, the problem of causing bad products to come into the market, soldering is carried out including longitudinal both ends to clothing layer, seam area is formed, on-line checking is carried out to seam area, rejected product is then rejected in subsequent process;It is equipped with linear illuminator between ultrasonic bonding station and cutting station, line style camera is set in the line style photo device other side;Host controller or the controller being independently arranged obtain the speed of production information of host, determine the cutting line of each seam area as S baseline, the seam area that line style camera is shot is compared with S baseline, determine seam area envelope flanging edge and S baseline deviation whether≤3mm, then reject defective products in subsequent process if being more than.

Description

A kind of production method of pants type absorbent item
Technical field
The present invention relates to hygiene article sector more particularly to a kind of production methods of pants type absorbent item.
Background technique
Pants type absorbent item includes that Pants-type sanitary napkin, pants type paper diaper etc. are produced using the pants type of 360 degree of elastic force waistline designs Product.The structure of pants type absorbent item is general are as follows: from top to bottom successively includes liquid permeability surface layer, the absorbent core layer, no of lamination setting Liquid permeability bottom and clothing layer, the absorbent core layer is for absorbing and keeping body discharges liquid, and liquid permeability surface layer with body for connecing Comfortable and dry and comfortable feeling is provided when touching, while liquid being allowed to pass freely through, into the absorbent core layer of lower layer, opaque liquid bottom It is to be combined by the waterproof film of gas permeability with hydrophobic nonwoven, is maintained in absorbent core layer for liquid will to be absorbed, thus It prevents absorbed liquid from making the trousers of wearer dirty, is welded to connect to form 360 degree of elastic waists by the transverse ends of clothing layer It encloses.Its is easy-to-use, anti-leakage is strong, and smaller on the activity influence of user after wearing, therefore is widely used.But Pants type absorbent item has the following problems in the production process:
The transverse ends of preceding clothing layer and the transverse ends of rear clothing layer form enclosed construction by ultrasonic bonding, Under high speed conveying, conveying stability is low, will cause product positioning, so that the position of welding occurs, suture is lacked, suture is not complete, Suture it is bad, to generate bad products;It also, is logical with wider detection mode in current disposable absorbent article industry Can not welding position be occurred with pattern, the dust detection of color difference progress, phase-detection and material deficiency detection by crossing Suture offset, suture missing suture incomplete, the undesirable bad products detection of suture, while can not in subsequent packaging process It identified, rejected, accordingly, there exist more bad products to come into the market, and influences use and the product of manufacturer of consumer Matter public praise.
Summary of the invention
Therefore, for above-mentioned problem, the present invention provides a kind of production method of pants type absorbent item, it is mainly solved Pants type absorbent item production line lacks suture offset, the suture of welding region in the prior art, suture is not complete, the bad nothing of suture The problem of method detects, and bad products is caused to come into the market.
To achieve the above object, the invention adopts the following technical scheme:
A kind of production method of pants type absorbent item, includes the following steps:
1) liquid permeability surface layer, is prepared;
2) absorbent core layer, is prepared;
3) opaque liquid bottom, is prepared;
4), the liquid permeability surface layer, absorbent core layer, opaque liquid bottom are cascading and affixed integral;
5) product of step 4, is cut into single product, define product have along its own length direction transverse direction and Along the longitudinal direction in local width direction, single product is changed to by lateral transfer longitudinally fed;
6) clothing layer, is prepared, the product of step 5 is fixedly arranged on clothing layer upper surface;
7), product transverse direction one end by clothing layer transverse direction side together with step 6 thereon is folded inward upwards so that each The clothing layer of a product longitudinal direction two sides contacts with each other;
8) ultrasonic bonding, is carried out to form waist opening and leg opening to the clothing layer of product longitudinal direction two sides, is defined Ultrasonic weld zones are seam area;
9) on-line checking, is carried out to seam area, rejected product is then rejected in subsequent process;
10) single product, is cut into along seam area longitudinal centre line to the product after detection;
Abovementioned steps 9 include the following steps:
91), the transporting flat where the product of definition step 8 is L basal plane, the ultrasonic bonding station and step of step 8 The side of the L basal plane is equipped with linear illuminator between 10 cutting station, and the illumination zone of the linear illuminator is covered The seam area of lid step 8;
92) line style camera, is set in the other side of L basal plane, the range covering linear illuminator of line style camera shooting Illumination zone;
93), host controller or the controller being independently arranged obtain the speed of production information of host, determine each seam The cutting line in region is closed as S baseline, the seam area that line style camera is shot is compared with S baseline, determines seam area Seal flanging edge and S baseline deviation whether≤3mm, if rejecting defective products in subsequent process more than if;
94), the seam area that line style camera is shot is preset with host controller or the controller being independently arranged Suture picture compare, occur that suture missing, suture is not complete, suture is undesirable, reject defective products in subsequent process; The picture of the line style camera shooting is the color lump that the light issued by linear illuminator penetrates that the solder joint of seam area is presented Matrix.
Further, illumination zone greatly at least 40mm of the range of the line style camera shooting than linear illuminator.
Further, the host controller or the controller being independently arranged are connect with display screen, have realtime graphic Display function and defective product image display function.
Further, the host controller or the controller being independently arranged are connect with memory, what storage saved Picture is no less than 500.
By using preceding solution, the beneficial effects of the present invention are: the production method of this pants type absorbent item, pants type Absorbent item is between ultrasonic technique and separating and cutting process, transverse direction and the compound flexible elastic of longitudinal direction, conveying It needs to clamp conveying in the process, the suture feelings of seam area on overall absorption article can not be detected in this narrow space Condition, the application patent are absorbed using pants type and are used by the way that linear illuminator is arranged on the small space of clamping conveying device Product are penetrated by the light that line style camera shoots linear illuminator sending and are stitched on pants type amenities in the conveying of single direction The light for closing the solder joint in region, can shoot complete seam area, because non-woven fabrics passes through ultrasonic wave in narrow space Its light transmittance of solder joint after welding suture is greater than the light transmittance of two-layer nonwoven superposition, so that line style camera shoots the color of presentation Block matrix, and the deletion condition in the distributing position and color lump matrix of coloured block matrix is analyzed, it is used to detect pants type and absorb The situation that product suture displacement during ultrasonic wave sewing, suture missing, suture is not complete, suture is bad, reduces bad products stream The case where entering market;Further, the range of line style camera shooting is used than the illumination zone greatly at least 40mm of linear illuminator In prevent product shake bring error;Further, host controller or the controller being independently arranged are connect with display screen, Have the function of Real-time image display and defective product image display function, be conducive to operator and intuitively observe bad products, It realizes artificial detection, improves detection accuracy.
Detailed description of the invention
Fig. 1 is the suture qualification structural schematic diagram that line style camera is shot in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram for the suture offset that line style camera is shot in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram for the suture missing that line style camera is shot in the embodiment of the present invention.
Specific embodiment
Now in conjunction with the drawings and specific embodiments, the present invention is further described.
The embodiment of the present invention are as follows:
A kind of production method of pants type absorbent item, the pants type absorbent item are Pants-type sanitary napkin, are included the following steps:
1) liquid permeability surface layer, is prepared;
2) absorbent core layer, is prepared;
3) opaque liquid bottom, is prepared;
4), the liquid permeability surface layer, absorbent core layer, opaque liquid bottom are cascading and affixed integral;
5) product of step 4, is cut into single product, define product have along its own length direction transverse direction and Along the longitudinal direction in local width direction, single product is changed to by lateral transfer longitudinally fed;
6) clothing layer, is prepared, the product of step 5 is fixedly arranged on clothing layer upper surface;
7), product transverse direction one end by clothing layer transverse direction side together with step 6 thereon is folded inward upwards so that each The clothing layer of a product longitudinal direction two sides contacts with each other;
8) ultrasonic bonding, is carried out to form waist opening and leg opening to the clothing layer of product longitudinal direction two sides, is defined Ultrasonic weld zones are seam area;
9) on-line checking, is carried out to seam area, rejected product is then rejected in subsequent process;
10) single product, is cut into along seam area longitudinal centre line to the product after detection;
Abovementioned steps 9 include the following steps:
91), the transporting flat where the product of definition step 8 is L basal plane, the ultrasonic bonding station and step of step 8 The side of the L basal plane is equipped with linear illuminator between 10 cutting station, and the illumination zone of the linear illuminator is covered The seam area of lid step 8, the line style photo device are the LED line type lamp of white;
92) line style camera, is set in the other side of L basal plane, the range of the line style camera shooting compares linear illuminator The big 60mm of illumination zone, the line style camera be Keyemce company production HL08M model line style camera;
93) the speed of production information that the controller, being independently arranged obtains host determines each seam with reference to Fig. 1 and Fig. 2 The cutting line in region is closed as S baseline, the seam area that line style camera is shot is compared with S baseline, determines seam area Seal flanging edge and S baseline deviation whether≤3mm, reject defective products in subsequent process if being more than, which is base The controller of the XG-8700L of En Shi company production;
94), by seam area that line style camera is shot compared with the pre-set suture picture of the controller being independently arranged Compared with occurring that suture missing (refer to Fig. 3), suture is not complete, suture is undesirable, reject defective products in subsequent process;The line The picture of type camera shooting is the color lump matrix that the light issued by linear illuminator penetrates that the solder joint of seam area is presented.
In the present embodiment, the controller being independently arranged is connect with display screen, has the function of Real-time image display and defective Product image display function.
In the present embodiment, the controller being independently arranged is connect with memory, which is CD storage card, and storage saves Picture 600 open.
Working method of the invention is: the production method of this pants type absorbent item, pants type absorbent item is in ultrasonic technique Between separating and cutting process, transverse direction and longitudinal direction compound flexible elastic need to clamp conveying in transmission process, The suture situation of seam area on overall absorption article can not be detected in this narrow space, the application patent is by clamping Linear illuminator is set on the small space of conveying device, and is passed through using pants type absorbent item in the conveying of single direction Line style camera shoots the light that the light that linear illuminator issues penetrates the solder joint of seam area on pants type amenities, can mistake Complete seam area is shot in narrow space, solder joint its light transmittance after suturing because of non-woven fabrics by ultrasonic bonding Greater than the light transmittance of two-layer nonwoven superposition, line style camera identifies the single light in transmitted light after white light is through pad Wave so that line style camera shoots the color lump matrix of presentation, and is analyzed in the distributing position and color lump matrix of coloured block matrix Deletion condition, thus detect pants type absorbent item sutured during ultrasonic wave sewing displacement, suture missing, suture it is incomplete, Bad situation is sutured, the case where bad products come into the market is reduced;Further, the range of line style camera shooting is shone than line style The big 60mm of the illumination zone of bright device, for preventing product from shaking bring error;Further, host controller or independence The controller of setting is connect with display screen, is had the function of Real-time image display and defective product image display function, is conducive to Operator intuitively observes bad products, realizes artificial detection, improves detection accuracy.
Prepared in the present embodiment is Pants-type sanitary napkin, this method can also be used for pants type baby paper diaper or pants type at In people's paper diaper.
Although specifically showing and describing the present invention in conjunction with preferred embodiment, those skilled in the art should be bright It is white, it is not departing from the spirit and scope of the present invention defined by the appended claims, it in the form and details can be right The present invention makes a variety of changes, and is protection scope of the present invention.

Claims (4)

1. a kind of production method of pants type absorbent item, it is characterised in that: include the following steps:
1) liquid permeability surface layer, is prepared;
2) absorbent core layer, is prepared;
3) opaque liquid bottom, is prepared;
4), the liquid permeability surface layer, absorbent core layer, opaque liquid bottom are cascading and affixed integral;
5) product of step 4, is cut into single product, defining product has transversing and along its own length direction Single product is changed to by lateral transfer longitudinally fed by the longitudinal direction in local width direction;
6) clothing layer, is prepared, the product of step 5 is fixedly arranged on clothing layer upper surface;
7), clothing layer transverse direction side is folded inward upwards together with product transverse direction one end of step 6 thereon so that each is made The clothing layer of product longitudinal direction two sides contacts with each other;
8) ultrasonic bonding, is carried out to the clothing layer of product longitudinal direction two sides to form waist opening and leg opening, definition ultrasound Wave welding region is seam area;
9) on-line checking, is carried out to seam area, rejected product is then rejected in subsequent process;
10) single product, is cut into along seam area longitudinal centre line to the product after detection;
Abovementioned steps 9 include the following steps:
91), the transporting flat where the product of definition step 8 is L basal plane, the ultrasonic bonding station of step 8 and step 10 The side for cutting the L basal plane between station is equipped with linear illuminator, and the illumination zone of the linear illuminator covers step Rapid 8 seam area;
92) line style camera, the illumination of the range covering linear illuminator of line style camera shooting, are set in the other side of L basal plane Range;
93), host controller or the controller being independently arranged obtain the speed of production information of host, determine each suture zone The cutting line in domain compares the seam area that line style camera is shot with S baseline as S baseline, determines the envelope pressure of seam area The deviation of edge and S baseline whether≤3mm, in subsequent process reject defective products if being more than;
94), by seam area that line style camera is shot and host controller or the pre-set seam of controller being independently arranged It closes picture to compare, appearance suture missing, suture is not complete, it is undesirable to suture, and rejects defective products in subsequent process;It is described The picture of line style camera shooting is the color lump matrix that the light issued by linear illuminator penetrates that the solder joint of seam area is presented.
2. the production method of pants type absorbent item according to claim 1, it is characterised in that: the line style camera shooting Illumination zone greatly at least 40mm of the range than linear illuminator.
3. the production method of pants type absorbent item according to claim 1, it is characterised in that: the host controller or The controller being independently arranged is connect with display screen, has the function of Real-time image display and defective product image display function.
4. the production method of pants type absorbent item according to claim 1, it is characterised in that: the host controller or The controller being independently arranged is connect with memory, and the picture that storage saves is no less than 500.
CN201910399567.3A 2019-05-14 2019-05-14 Production method of trousers type absorbing article Active CN110013385B (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910399567.3A CN110013385B (en) 2019-05-14 2019-05-14 Production method of trousers type absorbing article

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CN110013385B CN110013385B (en) 2021-05-04

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111358624A (en) * 2020-03-20 2020-07-03 杭州比因美特实业有限公司 Preparation method of pull-up diaper for baby diapers
CN111449845A (en) * 2020-05-06 2020-07-28 陈杨枫 Full-automatic panty-shape diapers production processingequipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101203353A (en) * 2005-06-21 2008-06-18 法麦凯尼柯设备有限责任公司 A method and device for laser cutting articles, in particular sanitary products and components thereof, with a laser spot diameter between 0.1 and 0.3 mm
CN101304712A (en) * 2005-12-07 2008-11-12 Sca卫生产品股份公司 Method for manufacturing absorbent product
US8117675B2 (en) * 2007-05-07 2012-02-21 Valerie Strange Waterproof panty
JP5951502B2 (en) * 2009-12-23 2016-07-13 インヴィスタ テクノロジーズ エスアエルエル Elastic products containing elastic polyolefin fibers
CN205758840U (en) * 2016-05-20 2016-12-07 泉州市汉威机械制造有限公司 A kind of Novel baby diaper

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101203353A (en) * 2005-06-21 2008-06-18 法麦凯尼柯设备有限责任公司 A method and device for laser cutting articles, in particular sanitary products and components thereof, with a laser spot diameter between 0.1 and 0.3 mm
CN101304712A (en) * 2005-12-07 2008-11-12 Sca卫生产品股份公司 Method for manufacturing absorbent product
US8117675B2 (en) * 2007-05-07 2012-02-21 Valerie Strange Waterproof panty
JP5951502B2 (en) * 2009-12-23 2016-07-13 インヴィスタ テクノロジーズ エスアエルエル Elastic products containing elastic polyolefin fibers
CN205758840U (en) * 2016-05-20 2016-12-07 泉州市汉威机械制造有限公司 A kind of Novel baby diaper

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111358624A (en) * 2020-03-20 2020-07-03 杭州比因美特实业有限公司 Preparation method of pull-up diaper for baby diapers
CN111449845A (en) * 2020-05-06 2020-07-28 陈杨枫 Full-automatic panty-shape diapers production processingequipment

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