CN110011255A - A kind of fitting liquid forging conductor spacer and its manufacturing process - Google Patents

A kind of fitting liquid forging conductor spacer and its manufacturing process Download PDF

Info

Publication number
CN110011255A
CN110011255A CN201910371867.0A CN201910371867A CN110011255A CN 110011255 A CN110011255 A CN 110011255A CN 201910371867 A CN201910371867 A CN 201910371867A CN 110011255 A CN110011255 A CN 110011255A
Authority
CN
China
Prior art keywords
wire clip
conductor spacer
hole
liquid forging
framework
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910371867.0A
Other languages
Chinese (zh)
Inventor
李新春
孔德春
杨青坤
汪晶晶
冒新国
薛渊牧
薛济萍
薛驰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Zhongtian Technology Co Ltd
Jiangdong Fittings Equipment Co Ltd
Original Assignee
Jiangsu Zhongtian Technology Co Ltd
Jiangdong Fittings Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Zhongtian Technology Co Ltd, Jiangdong Fittings Equipment Co Ltd filed Critical Jiangsu Zhongtian Technology Co Ltd
Priority to CN201910371867.0A priority Critical patent/CN110011255A/en
Publication of CN110011255A publication Critical patent/CN110011255A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G7/00Overhead installations of electric lines or cables
    • H02G7/12Devices for maintaining distance between parallel conductors, e.g. spacer
    • H02G7/125Damping spacers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G7/00Overhead installations of electric lines or cables
    • H02G7/14Arrangements or devices for damping mechanical oscillations of lines, e.g. for reducing production of sound

Abstract

The invention discloses a kind of fitting liquid forging conductor spacers, including double-layer structure framework, several wire clip bodies, several glands hinged with several wire clip bodies and several cross axles being connect respectively with several wire clip bodies respectively, and several wire clip bodies pass through cross axle respectively and connect with framework, wire clip body one end and gland are hinged, for fixing sub-conductor, cross axle is installed in wire clip body other end aperture, the part that cross axle stretches out wire clip body is connected together with two layers of framework respectively, realize the connection of wire clip body and framework, cross axle and wire clip body aperture gap are installed four rubber columns and are fixed.The invention also discloses a kind of fitting liquid forging conductor spacer manufacturing process, including liquid forging molding, T6 heat treatment, anodic oxidation, external coating, it is completed.

Description

A kind of fitting liquid forging conductor spacer and its manufacturing process
Technical field
The present invention relates to electric armour clamp technical fields, are more precisely related to a kind of fitting liquid forging conductor spacer and its system Make technique.
Background technique
Split conductor conductor spacer is widely used in overhead transmission line, is mainly used for limiting the relative motion between sub-conductor And the geometry of protection split conductor.In more division ultra-high-tension power transmission lines of electric system, generally just every 50 or 60 meters One split conductor conductor spacer is installed, inhibits aeolian vibration and the subspan oscillation of high-voltage conducting wires with this, guarantees electric system Safe operation.Split conductor conductor spacer has binary fission, tripartition, quadripartion, six divisions and eight divisions etc..In transmission line of electricity gold Have in industry, due to factors such as the mature production technology of traditional product, use habits, conductor spacer uses always ZL102 and ZL104 High-pressure casting moulding process, and promoted the use of on a large scale in UHV transmission line.Conductor spacer is in high-pressure casting, aluminium alloy Gas in molten metal and barrel is instantaneously stamped into mold cavity, and most of gas can pass through the gas vent and flash of mold Slot moment is extruded away, but the gas that fraction and molten aluminum mix, liquid Metal Filling die cavity speed when due to die casting Degree is high, the time is short, pressure is big, causes exhaust unstable with fluidised form not in time, and when die casting can subcutaneously form densely covered needle in product The gas of shape stomata and closing high pressure.So will form irregular stomata in interiors of products, and product not can be carried out at T6 heat Reason, affects the intensity and performance of product.The technique causes in UHV transmission line, the mechanical damage load to have reached And quality, as voltage class constantly more increases it is necessary to must constantly increase the design size of product, to increase product Weight and material utilization amount increase manufacturing cost.Between the solid die forging technique that this field also passes through the aluminium alloy of automobile industry improves Every the mechanical strength of stick, but the big thickness in framework section of the conductor spacer of four, six, eight divisions is small, on the one hand needs the life of large-tonnage Produce the investment of equipment and moulds of industrial equipment;When another aspect framework die forging, need base-forging-trimming-polishing etc. a series of more multiple Miscellaneous production technology, and utilization rate of raw materials is very low, and production cost is caused to be significantly increased, product is excellent without competing in the market Gesture.To sum up, the split conductor conductor spacer of the prior art cannot achieve be adapted in the case where not increasing size or cost it is higher Voltage class, manufacturing cost is higher, is unfavorable for the laying of UHV transmission line.
Summary of the invention
In view of this, the main purpose of the present invention is to provide a kind of fitting liquid forging conductor spacer, including double-layer structure Framework, several glands hinged with several wire clip bodies and is connect with several wire clip bodies several wire clip bodies respectively respectively Several cross axles, and several wire clip bodies pass through cross axle respectively and connect with framework, and wire clip body one end and gland are hinged, use In fixed sub-conductor, cross axle is installed in wire clip body other end aperture, cross axle stretch out the part of wire clip body respectively with framework Be connected together for two layers, realize the connection of wire clip body and framework, four rubbers are installed in cross axle and wire clip body aperture gap Rubber column gel column is fixed.
It is another object of the present invention to provide a kind of economical and practical fitting liquid forging conductor spacer manufacturing process, packets It includes liquid forging molding, T6 heat treatment, anodic oxidation, external coating, be completed.
In order to achieve the above object, the present invention provides a kind of fitting liquid forging conductor spacer, including a framework, several wire clamps Ontology, respectively several glands with several wire clip bodies hingedly, several wire clip bodies are combined with the framework to be fixedly connected, The framework is made of two layers of identical hollow frame, two hollow frame alignment settings, and several wire clip bodies are equal Setting is connect between two hollow frames with two hollow frames.
Preferably, one end that the wire clip body is located between two hollow frames is provided with a tail portion through-hole, described One cross axle is set in the through-hole of tail portion, and there are four fulcrums outstanding for the cross axle tool, and the adjacent fulcrum is orthogonal, institute The both ends that cross axle both ends are located at the tail portion through-hole are stated, the both ends of the cross axle are respectively provided with a boss, two institutes The corresponding hollow frame position of boss is stated with the corresponding groove of shape, boss engaging corresponding with the groove.
Preferably, in the tail portion through-hole setting there are four rubber column, four rubber columns be separately positioned on the fulcrum it Between, fill the space between the cross axle and the tail portion through-hole.
Preferably, there is a bolt hole in the middle part of the cross axle, the bolt hole is through-hole, and the bolt hole with it is described Tail portion through-hole is total to axis.
Preferably, the wire clip body includes a bolt, and the bolt passes through the framework and the bolt hole, and connection is solid The fixed wire clip body and the framework.
Preferably, the wire clip body has a hinged shaft far from tail portion through-hole one end, and the wire clip body passes through institute It states hinged shaft to connect with the gland, the gland is using the hinged shaft as axis rotation.
Preferably, the wire clip body closes on one wire clamp groove of the hinged shaft location bending formation, and the gland closes on institute It states hinged shaft location bending and forms a gland groove, the wire clamp groove and the gland slot opening are opposite.
The present invention also provides a kind of fitting liquid forging conductor spacer manufacturing process, comprising steps of
(A) metal mold is divided into stent and movable mold is fixed in liquid forging machine, liquid metal is directly injected into height In the pressure chamber or die cavity of intensity, mechanical static pressure is persistently imposed, makes liquid metal that pheo-diecasting, crystallization occur under pressure Solidification and rheology feeding form each component of conductor spacer;
(B) each component of conductor spacer is put into heat-treatment furnace, is heated to 535 degree and is kept for 6 hours, then moment is put into water tank Middle cooling carries out solution treatment and artificial aging processing;
(C) each component of conductor spacer is placed in the electrolytic solution, under the action of impressed current, in each parts surface of conductor spacer Form layer oxide film;
(D) each component of conductor spacer is immersed in coating liquid, takes out and dries after standing five minutes, formed and caused in product surface Close erosion resistant coating;
(E) it assembles each component of conductor spacer to form finished product conductor spacer.
Compared with prior art, a kind of fitting liquid forging conductor spacer disclosed by the invention and its advantages of manufacturing process In: the fitting liquid forging conductor spacer structure is simple, and mechanical strength is big, and higher electricity can be adapted in the case where smaller size smaller Press the transmission line of electricity of grade;The fitting liquid forging conductor spacer manufacturing process uses liquid forging molding, fitting liquid forging interval Bar material dense internal organization crystal grain is tiny, can carry out T6 heat treatment, improve intensity to 295Mpa, effectively increase fitting liquid The intensity of morphotype forging conductor spacer all parts improves Corrosion Protection additionally by meticulous external coating.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
It is as shown in Figure 1 a kind of structural schematic diagram of fitting liquid forging conductor spacer of the present invention.
It is illustrated in figure 2 a kind of connection of the wire clip body, gland and cross axle of fitting liquid forging conductor spacer of the present invention The front schematic view of structure.
It is illustrated in figure 3 a kind of connection of the wire clip body, gland and cross axle of fitting liquid forging conductor spacer of the present invention The side schematic view of structure.
It is illustrated in figure 4 a kind of flow chart of fitting liquid forging conductor spacer manufacturing process of the present invention.
Specific embodiment
As shown in Figure 1, a kind of fitting liquid forging conductor spacer of the invention includes 10, six lines of framework of pair of lamina structure Press from both sides ontology 20, respectively six glands 30 with six wire clip bodies 20 hingedly, six wire clip bodies 20 and the framework 10 Combination is fixedly connected.The framework 10 is made of the hollow frame of two layers of identical hexagon, two hollow frame alignment Setting, six wire clip bodies 20 are arranged between two hollow frames and connect with two hollow frames, and Six wire clip bodies 20 are separately positioned on six angles of the hollow frame, and six wire clip bodies 20 are in described The line direction at empty frames body center and angle extends to the direction far from the hollow frame center.The wire clip body 20 and described Gland 30 hingedly fixes sub-conductor.It is worth noting that the framework 10 can be by shapes such as two layers identical quadrangle, octagons Hollow frame composition, four or eight wire clip bodies 20 of corresponding combination installation, each wire clip body 20 distinguishes Be articulated and connected the gland 30, to realize the fixation of different number sub-conductor.
Further, the wire clip body 20 further includes a bolt 24, and the bolt 24 penetrates the framework 10 and described Wire clip body 20 is connected and fixed the wire clip body and the framework 10.
As shown in Figures 2 and 3, the wire clip body 20 is connect by a cross axle 22 with the framework 10.The wire clamp One end that ontology 20 is located between two hollow frames is provided with a tail portion through-hole 201, and the cross axle 22 passes through the tail Portion's through-hole 201, for the tool of cross axle 22 there are four fulcrum outstanding, the adjacent fulcrum is orthogonal.Perpendicular to four institutes The plane for stating fulcrum is the cross section of the cross axle 22, and the 22 cross section both ends of cross axle are located at the tail portion The both ends of through-hole 201 are respectively provided with a boss 221 in two cross sections of the cross axle 22, and two boss 221 divide Not corresponding hollow frame position has the corresponding groove of shape, the engaging corresponding with the groove of boss 221, to realize Fixation of the framework 10 to the wire clip body 20.Rubber column 23 there are four being also set up in the tail portion through-hole 201, four rubbers Rubber column gel column 23 is separately positioned between the fulcrum, fills the space between the cross axle 22 and the tail portion through-hole 201, by institute It states the limit of cross axle 22 to be fixed among the tail portion through-hole 201, realizes consolidating for the cross axle 22 and the wire clip body 20 Fixed connection.In the middle part of the cross axle 22 have a bolt hole 222, the bolt hole 222 be through-hole, and the bolt hole 222 with The tail portion through-hole 201 is total to axis.The bolt 24 penetrates the connection cross axle 22, the frame by the bolt hole 222 Two pieces of hollow frame positions of body 10 and 222 corresponding position of bolt hole are provided with through-hole, and the bolt 24 passes through the framework Two through-holes and the bolt hole 222 on 10, are connected and fixed the wire clip body 20.
The wire clip body 20 has a hinged shaft 201 far from described 201 one end of tail portion through-hole, and the wire clip body 20 passes through The hinged shaft 201 is connect with the gland 30, the gland 30 can the hinged shaft 201 be axis rotation.The wire clip body 20, which close on 201 location bending of hinged shaft, forms a wire clamp groove 203, and the gland 30 closes on 201 location bending of hinged shaft A gland groove 301 is formed, the wire clamp groove 203 and the gland groove 301 are open relatively.When the gland 30 and described When wire clip body 20 is fixedly connected, a conducting wire fixation hole is collectively formed in the wire clamp groove 203 and the gland groove 301, is used In fixed sub-conductor.
As shown in figure 4, a kind of the step of fitting liquid forging conductor spacer manufacturing process of the invention, includes:
(A) metal mold is divided into stent and movable mold is fixed in liquid forging machine, liquid metal is directly injected into height In the pressure chamber or die cavity of intensity, mechanical static pressure is persistently imposed, makes liquid metal that pheo-diecasting, crystallization occur under pressure Solidification and rheology feeding form each component of conductor spacer;
(B) each component of conductor spacer is put into heat-treatment furnace, is heated to 535 degree and is kept for 6 hours, then moment is put into water tank Middle cooling carries out solution treatment and artificial aging processing;
(C) each component of conductor spacer is placed in the electrolytic solution, under the action of impressed current, in each parts surface of conductor spacer Form layer oxide film;
(D) each component of conductor spacer is immersed in coating liquid, takes out and dries after standing five minutes, formed and caused in product surface Close erosion resistant coating;
(E) it assembles each component of conductor spacer to form finished product conductor spacer.
Wherein, the step (A) uses 2500T liquid forging machine.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (8)

1. a kind of fitting liquid forging conductor spacer, which is characterized in that if including a framework, several wire clip bodies, respectively with main line The hinged several glands of ontology are pressed from both sides, several wire clip bodies are combined with the framework to be fixedly connected, and the framework is by two layers of phase With hollow frame composition, two hollow frames alignment settings, several wire clip bodies be arranged at two it is described in It is connect between empty frames body with two hollow frames.
2. fitting liquid forging conductor spacer as described in claim 1, which is characterized in that the wire clip body is located at described in two One end between hollow frame is provided with a tail portion through-hole, and a cross axle is arranged in the tail portion through-hole, and the cross axle has four A fulcrum outstanding, the adjacent fulcrum is orthogonal, and the cross axle both ends are located at the both ends of the tail portion through-hole, The both ends of the cross axle are respectively provided with a boss, and the corresponding hollow frame position of two boss is corresponding with shape Groove, the boss it is corresponding with the groove engaging.
3. fitting liquid forging conductor spacer as claimed in claim 2, which is characterized in that in the tail portion through-hole there are four settings Rubber column, four rubber columns are separately positioned between the fulcrum, fill the sky between the cross axle and the tail portion through-hole Between.
4. fitting liquid forging conductor spacer as claimed in claim 2, which is characterized in that have a bolt in the middle part of the cross axle Hole, the bolt hole is through-hole, and the bolt hole and the tail portion through-hole are total to axis.
5. fitting liquid forging conductor spacer as claimed in claim 4, which is characterized in that the wire clip body includes a bolt, The bolt passes through the framework and the bolt hole, is connected and fixed the wire clip body and the framework.
6. fitting liquid forging conductor spacer as claimed in claim 2, which is characterized in that the wire clip body is far from the tail portion Through-hole one end has a hinged shaft, and the wire clip body is connect by the hinged shaft with the gland, and the gland is with the hinged shaft For axis rotation.
7. fitting liquid forging conductor spacer as claimed in claim 6, which is characterized in that the wire clip body closes on the hinged shaft Location bending forms a wire clamp groove, and the gland closes on the hinged shaft location bending and forms a gland groove, and the wire clamp is recessed Slot and the gland slot opening are opposite.
8. a kind of fitting liquid forging conductor spacer manufacturing process, which is characterized in that comprising steps of
(A) metal mold is divided into stent and movable mold is fixed in liquid forging machine, liquid metal is directly injected into high intensity Pressure chamber or die cavity in, persistently impose mechanical static pressure, make liquid metal that pheo-diecasting, crystallization and freezing occur under pressure With rheology feeding, each component of conductor spacer is formed;
(B) each component of conductor spacer is put into heat-treatment furnace, is heated to 535 degree and is kept for 6 hours, then moment is put into water tank and drops Temperature carries out solution treatment and artificial aging processing;
(C) each component of conductor spacer is placed in the electrolytic solution, under the action of impressed current, is formed in each parts surface of conductor spacer Layer oxide film;
(D) each component of conductor spacer is immersed in coating liquid, takes out and dries after standing five minutes, form densification in product surface Erosion resistant coating;
(E) it assembles each component of conductor spacer to form finished product conductor spacer.
CN201910371867.0A 2019-05-06 2019-05-06 A kind of fitting liquid forging conductor spacer and its manufacturing process Pending CN110011255A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910371867.0A CN110011255A (en) 2019-05-06 2019-05-06 A kind of fitting liquid forging conductor spacer and its manufacturing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910371867.0A CN110011255A (en) 2019-05-06 2019-05-06 A kind of fitting liquid forging conductor spacer and its manufacturing process

Publications (1)

Publication Number Publication Date
CN110011255A true CN110011255A (en) 2019-07-12

Family

ID=67175805

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910371867.0A Pending CN110011255A (en) 2019-05-06 2019-05-06 A kind of fitting liquid forging conductor spacer and its manufacturing process

Country Status (1)

Country Link
CN (1) CN110011255A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202447630U (en) * 2012-02-08 2012-09-26 浙江金锚金具电气有限公司 Strain clamp
CN202712795U (en) * 2012-05-09 2013-01-30 中国南方电网有限责任公司超高压输电公司 Four-split spacer rod for +/- 500kV line steel-cored aluminium strand
CN103606872A (en) * 2013-11-18 2014-02-26 清华大学 Anti-corona type six-split conductive wire spacing rod
CN104410025A (en) * 2014-11-04 2015-03-11 江东金具设备有限公司 Metal die forging aluminum alloy suspension clamp
CN107437783A (en) * 2017-08-08 2017-12-05 江苏捷凯电力器材有限公司 Eight division superpower wear-resistant conductor spacers of one kind ± 1100kV circuits
CN209608291U (en) * 2019-05-06 2019-11-08 江东金具设备有限公司 A kind of fitting liquid forging conductor spacer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202447630U (en) * 2012-02-08 2012-09-26 浙江金锚金具电气有限公司 Strain clamp
CN202712795U (en) * 2012-05-09 2013-01-30 中国南方电网有限责任公司超高压输电公司 Four-split spacer rod for +/- 500kV line steel-cored aluminium strand
CN103606872A (en) * 2013-11-18 2014-02-26 清华大学 Anti-corona type six-split conductive wire spacing rod
CN104410025A (en) * 2014-11-04 2015-03-11 江东金具设备有限公司 Metal die forging aluminum alloy suspension clamp
CN107437783A (en) * 2017-08-08 2017-12-05 江苏捷凯电力器材有限公司 Eight division superpower wear-resistant conductor spacers of one kind ± 1100kV circuits
CN209608291U (en) * 2019-05-06 2019-11-08 江东金具设备有限公司 A kind of fitting liquid forging conductor spacer

Similar Documents

Publication Publication Date Title
CN102286709B (en) Preparation method of continuous fiber reinforcement metal-based composite material section
CN1947893A (en) Method for mfg. aluminium alloy wheel hub
CN102261193A (en) Composite cross arm for power transmission line and preparation method thereof
CN105500503B (en) A kind of processing mold of the compound Felt of sound barrier concrete
CN110011255A (en) A kind of fitting liquid forging conductor spacer and its manufacturing process
CN104416334A (en) Double-open type hollow profile frame stretch bending forming method
CN209608291U (en) A kind of fitting liquid forging conductor spacer
CN205056990U (en) Aluminum alloy die -Casting arm with gradient network structure
US3066365A (en) Destructible reinforced sand core for metal casting
CN109882364B (en) Carbon fiber wind power blade crossbeam and preparation method thereof
CN203406094U (en) Stranding bow for cable high speed stranding machine
CN200990489Y (en) Wedge type tension resisting wire clip
CN103886996B (en) Steel-core-aluminium alloy molded line Wire twisting frame hollow wire and manufacturing process thereof
CN110712926B (en) Composite copper steel strip
CN207525931U (en) The double assembling assembly of L fonts and double assembly connection system
CN211334357U (en) Plastic coated copper bar for automobile
CN206779455U (en) A kind of neodymium iron boron magnetic body forming processing device
CN219388135U (en) Heat insulation sheet
CN111469344A (en) Metal and composite material connecting method based on bionic structure
CN218140008U (en) Groove type carbon fiber composite material sizing die
CN211489602U (en) Mold dismounting mechanism of low-pressure casting machine
CN220093002U (en) Quick demoulding device of die casting die
RU2705216C1 (en) Support-rod polymer insulator with lock connection of its component elements
CN210547848U (en) Columnar blank pouring mold system
CN206509495U (en) A kind of new die casting

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination