CN110010856B - Conductive polyaniline-modified titanium-based lead dioxide electrode prepared by anodic oxidation co-deposition method - Google Patents
Conductive polyaniline-modified titanium-based lead dioxide electrode prepared by anodic oxidation co-deposition method Download PDFInfo
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- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 title claims abstract description 202
- 150000003608 titanium Polymers 0.000 title claims abstract description 37
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 34
- 230000003647 oxidation Effects 0.000 title claims abstract description 29
- 238000000151 deposition Methods 0.000 title claims abstract description 28
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 81
- 239000010936 titanium Substances 0.000 claims abstract description 81
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 81
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 claims abstract description 80
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000000034 method Methods 0.000 claims abstract description 56
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 52
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 52
- 239000002243 precursor Substances 0.000 claims abstract description 40
- 239000000243 solution Substances 0.000 claims abstract description 38
- 239000003792 electrolyte Substances 0.000 claims abstract description 35
- 239000007864 aqueous solution Substances 0.000 claims abstract description 28
- 230000004913 activation Effects 0.000 claims abstract description 22
- 238000002360 preparation method Methods 0.000 claims abstract description 20
- 229910001963 alkali metal nitrate Inorganic materials 0.000 claims abstract description 15
- 238000005979 thermal decomposition reaction Methods 0.000 claims abstract description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 57
- 229920000767 polyaniline Polymers 0.000 claims description 57
- 238000006243 chemical reaction Methods 0.000 claims description 33
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 30
- 239000000758 substrate Substances 0.000 claims description 26
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- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 14
- 238000005516 engineering process Methods 0.000 claims description 12
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- 229910002651 NO3 Inorganic materials 0.000 claims description 6
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 6
- 239000012670 alkaline solution Substances 0.000 claims description 5
- 235000006408 oxalic acid Nutrition 0.000 claims description 5
- 229910052718 tin Inorganic materials 0.000 claims description 5
- 238000002484 cyclic voltammetry Methods 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 238000004381 surface treatment Methods 0.000 claims description 4
- 239000010953 base metal Substances 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims description 3
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- 229910052745 lead Inorganic materials 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- IIPYXGDZVMZOAP-UHFFFAOYSA-N lithium nitrate Chemical group [Li+].[O-][N+]([O-])=O IIPYXGDZVMZOAP-UHFFFAOYSA-N 0.000 claims 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims 2
- 230000003213 activating effect Effects 0.000 claims 1
- 239000002585 base Substances 0.000 claims 1
- 150000003841 chloride salts Chemical class 0.000 claims 1
- 238000005530 etching Methods 0.000 claims 1
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- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Inorganic materials [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims 1
- 239000011149 active material Substances 0.000 abstract description 13
- 238000007743 anodising Methods 0.000 abstract description 8
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- 238000011065 in-situ storage Methods 0.000 abstract description 3
- 239000007774 positive electrode material Substances 0.000 description 37
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- 238000001354 calcination Methods 0.000 description 10
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- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 8
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- HWSZZLVAJGOAAY-UHFFFAOYSA-L lead(II) chloride Chemical compound Cl[Pb]Cl HWSZZLVAJGOAAY-UHFFFAOYSA-L 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
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- KEQXNNJHMWSZHK-UHFFFAOYSA-L 1,3,2,4$l^{2}-dioxathiaplumbetane 2,2-dioxide Chemical compound [Pb+2].[O-]S([O-])(=O)=O KEQXNNJHMWSZHK-UHFFFAOYSA-L 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 238000004082 amperometric method Methods 0.000 description 2
- 229910052924 anglesite Inorganic materials 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
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- 229910013553 LiNO Inorganic materials 0.000 description 1
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- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
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- 239000011810 insulating material Substances 0.000 description 1
- 150000002611 lead compounds Chemical class 0.000 description 1
- RLJMLMKIBZAXJO-UHFFFAOYSA-N lead nitrate Chemical compound [O-][N+](=O)O[Pb]O[N+]([O-])=O RLJMLMKIBZAXJO-UHFFFAOYSA-N 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 230000010534 mechanism of action Effects 0.000 description 1
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- 229910003455 mixed metal oxide Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/14—Electrodes for lead-acid accumulators
- H01M4/16—Processes of manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
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- H01M4/667—Composites in the form of layers, e.g. coatings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
- H01M4/68—Selection of materials for use in lead-acid accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/70—Carriers or collectors characterised by shape or form
- H01M4/72—Grids
- H01M4/73—Grids for lead-acid accumulators, e.g. frame plates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
一种阳极氧化共沉积法制备导电性聚苯胺修饰的钛基二氧化铅电极的方法,特别是以前驱体热分解制备得到的钛基金属氧化物电极为阳极,以含Pb2+、苯胺及碱金属硝酸盐的水溶液为电解液,通过阳极氧化共沉积以及硫酸水溶液中电化学掺杂活化制备导电性聚苯胺修饰的钛基二氧化铅电极的方法。本发明能够实现苯胺原位制备修饰二氧化铅电极,同时实现二氧化铅电极导电空间网络的构建、活性物质硫酸盐化的抑制以及活性物质微观结构的调控等多重功能,可以有效改善二氧化铅电极的性能。
A method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodizing co-deposition method, in particular, a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor is used as an anode, and a titanium-based metal oxide electrode containing Pb 2+ , aniline and An aqueous solution of alkali metal nitrate is an electrolyte, and a method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodic oxidation co-deposition and electrochemical doping activation in an aqueous sulfuric acid solution. The invention can realize the in-situ preparation of modified lead dioxide electrodes by aniline, and simultaneously realize multiple functions such as the construction of the conductive space network of the lead dioxide electrodes, the inhibition of the sulfation of the active materials, and the regulation of the microstructure of the active materials, and can effectively improve the lead dioxide. electrode performance.
Description
技术领域technical field
一种阳极氧化共沉积法制备导电性聚苯胺修饰的钛基二氧化铅电极的方法,特别是以前驱体热分解制备得到的钛基金属氧化物电极为阳极,以含Pb2+、苯胺及碱金属硝酸盐的水溶液为电解液,通过阳极氧化共沉积以及硫酸水溶液中电化学掺杂活化制备导电性聚苯胺修饰的钛基二氧化铅电极的方法。该电极可作为铅蓄电池的正极板使用,属于电极材料制备及铅蓄电池正极板制备技术领域。A method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodizing co-deposition method, in particular, a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor is used as an anode, and a titanium-based metal oxide electrode containing Pb 2+ , aniline and An aqueous solution of alkali metal nitrate is an electrolyte, and a method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodic oxidation co-deposition and electrochemical doping activation in an aqueous sulfuric acid solution. The electrode can be used as a positive plate of a lead storage battery, and belongs to the technical field of electrode material preparation and preparation of a positive plate of a lead storage battery.
背景技术Background technique
铅蓄电池利用电化学原理实现物质和能量的转化,电极板/电解液界面的特性,特别是正极活性物质/电解液界面的特性是影响电池性能的重要因素;电极板的微观结构和形貌不仅影响电极板/电解液界面的特性,而且影响电池活性物质利用率、电极的导电性以及使用寿命。因此,新型铅蓄电池电极材料的研发具有重要的意义。Lead batteries use electrochemical principles to realize the conversion of matter and energy. The characteristics of the electrode plate/electrolyte interface, especially the characteristics of the positive active material/electrolyte interface, are important factors affecting the performance of the battery; the microstructure and morphology of the electrode plate are not only It affects the characteristics of the electrode plate/electrolyte interface, and also affects the utilization of battery active materials, the conductivity of electrodes, and the service life. Therefore, the research and development of new lead-acid battery electrode materials is of great significance.
1.铅蓄电池正极活性物质添加剂的作用机理1. The mechanism of action of positive active material additives in lead batteries
铅蓄电池电极板/电解液界面的特性直接影响蓄电池的性能。铅蓄电池正极板的容量、能量、电量输出以及循环使用寿命等性能都与界面反应、电子传递、物质(反应物和产物)传递速率密切相关,是电子和物质同时进行的传递过程。具体与以下因素密切相关:The characteristics of the lead battery electrode plate/electrolyte interface directly affect the performance of the battery. The capacity, energy, power output and cycle life of the positive plate of the lead battery are closely related to the interface reaction, electron transfer, and material (reactant and product) transfer rate, which is the simultaneous transfer process of electrons and materials. It is closely related to the following factors:
(1)界面反应(1) Interface reaction
铅蓄电池正极活性物质(PAM)在放电状态下主要由硫酸铅(PbSO4)组成,正极活性物质充放电过程的反应式如下:The positive active material (PAM) of the lead battery is mainly composed of lead sulfate (PbSO 4 ) in the discharge state. The reaction formula of the positive active material during charging and discharging is as follows:
该反应在PAM/电解液界面附近发生,反应机理是溶液中的Pb2+发生氧化/还原反应,界面反应特性及反应的比表面积决定了反应的宏观速率。The reaction occurs near the PAM/electrolyte interface. The reaction mechanism is the oxidation/reduction reaction of Pb 2+ in the solution. The interface reaction characteristics and the specific surface area of the reaction determine the macroscopic rate of the reaction.
(2)电子传递(2) Electron transfer
电子在PAM/电解液界面发生转移,在固相PAM中进行传递。在电极放电时,二氧化铅晶体中的Pb4+接收由外线路传递来的电子还原为Pb2+转入溶液;电极充电时,溶液中的Pb2 +氧化,将电子传送给外线路。在PAM内部的PAM/电解液界面发生的反应,必须经过PAM中电子迁移、电子导电、PAM与板栅界面电子导电等过程实现电化学界面反应转移的电子与外电路电子的定向移动。Electrons are transferred at the PAM/electrolyte interface and transported in the solid-phase PAM. When the electrode is discharged, the Pb 4+ in the lead dioxide crystal receives the electrons transferred from the external circuit and is reduced to Pb 2+ and transferred to the solution ; when the electrode is charged, the Pb 2+ in the solution is oxidized and the electrons are transmitted to the external circuit. The reaction that takes place at the PAM/electrolyte interface inside the PAM must go through the processes of electron migration in the PAM, electron conduction, and electron conduction at the interface between the PAM and the grid to realize the directional movement of the electrons transferred by the electrochemical interface reaction and the electrons of the external circuit.
(3)传质过程(3) Mass transfer process
传质过程在液相中进行。电极放电时,二氧化铅晶体中的Pb4+得到电子被还原为Pb2+转入溶液;Pb2+与溶液中HSO4 -达到PbSO4的容积度而沉淀出PbSO4固体在电极上结晶析出。二氧化铅中的O2-与溶液中的H+化合成水,随着放电的进行不断有PbSO4沉积;在电极充电时,溶液中的Pb2+氧化,溶液中的H2O分子将H+离子留在溶液中,O2-和Pb4+进入二氧化铅晶格。在PAM/电解液界面附近必然存在反应物和产物从液相主体到PAM内部的质量传递和从界面外到电极表面的内传质过程。The mass transfer process takes place in the liquid phase. When the electrode is discharged, Pb 4+ in the lead dioxide crystal gets electrons and is reduced to Pb 2+ and transferred to the solution; Pb 2+ and HSO 4 - in the solution reach the volume of PbSO 4 and precipitate out PbSO 4 solid crystals on the electrode Precipitate. O 2- in lead dioxide combines with H + in solution to form water, and PbSO 4 is continuously deposited as the discharge proceeds; when the electrode is charged, Pb 2+ in the solution is oxidized, and H 2 O molecules in the solution will The H + ions remain in solution, and the O 2- and Pb 4+ enter the lead dioxide lattice. Near the PAM/electrolyte interface, there must be mass transfer of reactants and products from the liquid phase host to the interior of the PAM and internal mass transfer from outside the interface to the electrode surface.
(4)固/液平衡(4) Solid/liquid balance
在PAM/电解液界面附近的液相中,存在固相PbSO4(S)和液相PbSO4(L)的溶解平衡,即与PbSO4(S)在硫酸溶液中溶解度密切相关,特别是PAM/电解液界面附近的液相中的SO4 2-和H+的浓度和温度决定了固/液平衡特性,即PbSO4(S)在液相硫酸溶液中的溶解度。In the liquid phase near the PAM/electrolyte interface, there is a dissolution equilibrium of solid-phase PbSO 4 (S) and liquid-phase PbSO 4 (L), which is closely related to the solubility of PbSO 4 (S) in sulfuric acid solution, especially PAM The concentration and temperature of SO 4 2- and H + in the liquid phase near the /electrolyte interface determine the solid/liquid equilibrium characteristics, that is, the solubility of PbSO 4 (S) in liquid-phase sulfuric acid solution.
(5)固相PbSO4(S)的溶解和溶液中PbSO4(L)的析出(5) Dissolution of solid-phase PbSO 4 (S) and precipitation of PbSO 4 (L) in solution
当溶液中Pb2+被消耗,固相PbSO4(S)将不断溶解,使Pb2+的氧化过程能继续进行;当溶液中Pb2+生成时,液相PbSO4(L)结晶析出。显然PbSO4溶解度的大小、溶解速率及结晶速率对电极充放电速率有直接影响。When the Pb 2+ in the solution is consumed, the solid phase PbSO 4 (S) will continue to dissolve, so that the oxidation process of the Pb 2+ can continue; when the Pb 2+ in the solution is generated, the liquid phase PbSO 4 (L) crystallizes out. Obviously, the solubility, dissolution rate and crystallization rate of PbSO 4 have a direct effect on the charge and discharge rate of the electrode.
(6)液相传质过程(6) Liquid phase mass transfer process
溶液中反应物及产物的传递速率通过影响反应场所的浓度直接影响PAM/电解液界面的反应速率。因此,必然存在反应物及产物在液相主体、液相主体到反应区域以及反应区域到PAM/电解液界面的液相传质问题。The transfer rate of reactants and products in the solution directly affects the reaction rate at the PAM/electrolyte interface by affecting the concentration of the reaction site. Therefore, there must be the problem of liquid phase mass transfer of reactants and products in the liquid phase main body, the liquid phase main body to the reaction zone, and the reaction zone to the PAM/electrolyte interface.
2.铅蓄电池正极活性物质添加剂的种类2. Types of positive active material additives for lead batteries
为了进一步改善铅蓄电池的性能,提高铅蓄电池正极活性物质的利用率,改善PbSO4氧化转化为二氧化铅的速率以及调控活性物质的微观结构,采用在正极活性物质或者在电解液中使用功能添加剂是最有效的方法,依据正极活性物质功能添加剂的作用机理,添加剂可分为如下几类:In order to further improve the performance of the lead-acid battery, improve the utilization rate of the positive electrode active material of the lead - acid battery, improve the oxidation rate of PbSO4 to lead dioxide, and regulate the microstructure of the active material, functional additives are used in the positive electrode active material or in the electrolyte. It is the most effective method. According to the action mechanism of positive active material functional additives, additives can be divided into the following categories:
(1)构建导电空间网络的添加剂:该类添加剂可使PAM在化成前和化成后形成具有导电性的空间网络,添加剂应具有高的导电性,密度相对比较小,且在充放电过程中性质稳定,并具有抗腐蚀性和一定的机械强度,能与铅蓄电池正极板栅紧密连接。满足这些要求的添加剂主要有导电陶瓷(如:铅酸钡)、具有强氧化能力的氧化剂(如:铅酸钡)和导电聚合物(如:聚苯胺)等。在PAM铅膏中分散时,正极活性物质导电性能得到提高,添加剂之间形成导电网络,从而能够有效提高极板的化成速率及活性物质的利用率。(1) Additives for building a conductive space network: This type of additive can enable PAM to form a conductive space network before and after chemical formation. The additive should have high conductivity, relatively small density, and properties during charging and discharging. It is stable, has corrosion resistance and certain mechanical strength, and can be closely connected with the positive grid of the lead battery. The additives that meet these requirements mainly include conductive ceramics (such as barium leadate), oxidants with strong oxidizing ability (such as barium leadate) and conductive polymers (such as polyaniline). When dispersed in the PAM lead paste, the conductivity of the positive active material is improved, and a conductive network is formed between the additives, which can effectively improve the formation rate of the electrode plate and the utilization rate of the active material.
(2)抑制活性物质硫酸盐化的添加剂:为了提高硫酸铅氧化转化为二氧化铅的反应速率,最有效的方法是提高反应的比表面积。在硫酸铅氧化转化为二氧化铅反应过程中,反应物为固相PbSO4(S)和液相H2O(L),为了提高固/液界面积,只有提高PbSO4(S)的比表面积,因此在正极活性物质中添加抑制活性物质硫酸盐化的添加剂。该类添加剂具有作为PbSO4结晶中心和降低PbSO4的溶解度的作用。通常,固相添加剂为PbSO4结晶中心;溶解于硫酸溶液的添加剂,利用同离子效应的硫酸盐、磷酸和磷酸盐添加剂则是利用同离子效应降低难溶电解质PbSO4的溶解度。当蓄电池少部分充电或完全放电时,硫酸浓度较低,此时硫酸铅溶解度大,这使硫酸铅易发生再结晶。小颗粒晶体溶解,生成大的PbSO4晶体,继而积累成一层致密的PbSO4,导致极板硫酸盐化。(2) Additives that inhibit the sulfation of active substances: In order to increase the reaction rate of lead sulfate oxidation into lead dioxide, the most effective method is to increase the specific surface area of the reaction. During the oxidation of lead sulfate into lead dioxide, the reactants are solid phase PbSO 4 (S) and liquid phase H 2 O (L). In order to increase the solid/liquid interface area, only the ratio of PbSO 4 (S) can be increased. Therefore, an additive that inhibits sulfation of the active material is added to the positive electrode active material. Such additives have the effect of acting as the crystallization center of PbSO 4 and reducing the solubility of PbSO 4 . Usually, the solid phase additive is the PbSO 4 crystallization center; the additives dissolved in the sulfuric acid solution, the sulfate, phosphoric acid and phosphate additives that use the same ion effect use the same ion effect to reduce the solubility of the insoluble electrolyte PbSO 4 . When the battery is partially charged or fully discharged, the concentration of sulfuric acid is low, and the solubility of lead sulfate is large at this time, which makes lead sulfate easy to recrystallize. The small particle crystals dissolve to form large PbSO 4 crystals, which in turn accumulate into a dense layer of PbSO 4 , leading to sulfation of the plates.
(3)调控活性物质微观结构的添加剂:为了提高二氧化铅/PbSO4的转化速率(充放电速率)、提高反应物的转化率(能量密度)、获得稳定的微观结构(使用寿命),在PAM中添加调控活性物质微观结构的功能添加剂,使PAM具有特定的相对稳定的微观结构。PAM为固定床结构(多孔电极),添加的功能添加剂主要控制PAM的微观结构,使床层的比表面积控制在1.0×106m2/m3之间以上。(3) Additives for regulating the microstructure of active materials: In order to improve the conversion rate (charge - discharge rate) of lead dioxide/PbSO4, improve the conversion rate (energy density) of reactants, and obtain a stable microstructure (service life), the Functional additives that regulate the microstructure of active substances are added to PAM, so that PAM has a specific and relatively stable microstructure. PAM is a fixed bed structure (porous electrode), and the added functional additives mainly control the microstructure of PAM, so that the specific surface area of the bed is controlled above 1.0×10 6 m 2 /m 3 .
3.聚苯胺作为铅蓄电池正极活性物质添加剂的特殊性3. The particularity of polyaniline as an additive for positive electrode active material in lead-acid batteries
导电聚合物是同时具有上述三种功能的理想添加剂,聚苯胺经过掺杂活化可具有导电功能,而且聚苯胺由于其具有电化学氧化/还原循环反应可逆度强、化学稳定性高等特点,成为有效改善电极材料性能的导电聚合物类添加剂,是电化学氧化反应、蓄电池、电化学电容器电极的修饰和改性材料。因此,研发导电聚合物的原位合成及电化学修饰方法,制备聚苯胺修饰的二氧化铅可有效改善二氧化铅电极的性能。Conductive polymer is an ideal additive with the above three functions at the same time. Polyaniline can have conductive function after doping and activation, and polyaniline has the characteristics of strong reversibility of electrochemical oxidation/reduction cycle reaction and high chemical stability. Conductive polymer additives that improve the performance of electrode materials are modified and modified materials for electrochemical oxidation reactions, storage batteries, and electrochemical capacitor electrodes. Therefore, the development of in-situ synthesis and electrochemical modification of conductive polymers to prepare polyaniline-modified lead dioxide can effectively improve the performance of lead dioxide electrodes.
4.现有制备聚苯胺修饰二氧化铅工艺技术存在的主要问题4. The main problems existing in the existing technology for preparing polyaniline modified lead dioxide
传统的制备聚苯胺修饰二氧化铅的工艺技术主要是采用苯胺化学氧化聚合制备聚苯胺,或者苯胺电化学聚合制备聚苯胺,然后再与二氧化铅共混及加入特定的掺杂剂等进行修饰。The traditional technology for preparing polyaniline-modified lead dioxide is mainly to prepare polyaniline by chemical oxidative polymerization of aniline, or to prepare polyaniline by electrochemical polymerization of aniline, and then blend it with lead dioxide and add specific dopants for modification. .
中国发明专利[王雅琼等,一种聚苯胺修饰铅蓄电池正极板的方法(201711158874.X);王雅琼等,一种聚苯胺制备和修饰铅蓄电池正极板的方法(201711158870.1)]针对传统的制备聚苯胺修饰二氧化铅的工艺技术存在的问题,在铅蓄电池正极板电池化成过程中的化成液中添加苯胺,苯胺在阳极发生氧化反应生成聚苯胺修饰铅蓄电池正极板,正极板上铅化合物转变为二氧化铅的同时,实现聚苯胺修饰电池正极板栅和正极活性物质,从而改善铅蓄电池的性能。Chinese invention patents [Wang Yaqiong et al., A method for modifying the positive plate of a lead battery with polyaniline (201711158874.X); Wang Yaqiong et al., a method for preparing and modifying the positive plate of a lead battery with polyaniline (201711158870.1)] for the traditional preparation of polyaniline The problems existing in the process and technology of modifying lead dioxide are that aniline is added to the chemical solution during the formation of the positive plate of the lead battery, and the aniline undergoes oxidation reaction at the anode to generate polyaniline-modified lead battery positive plate, and the lead compound on the positive plate is converted into bismuth At the same time as lead oxide, polyaniline can be used to modify the positive grid and positive active material of the battery, thereby improving the performance of the lead battery.
在电池化成液中添加苯胺实现聚苯胺修饰电池正极板栅和正极活性物质的过程中存在的主要问题是只能在正极板栅和正极活性的表面进行聚苯胺修饰,难以同时实现构建导电空间网络、抑制活性物质硫酸盐化以及调控活性物质微观结构等多重功能。The main problem in the process of adding aniline to the battery formation solution to modify the positive grid and positive active material of the battery is that the polyaniline modification can only be performed on the surface of the positive grid and the positive active material, and it is difficult to realize the construction of a conductive space network at the same time. It has multiple functions such as inhibiting the sulfation of active substances and regulating the microstructure of active substances.
因此,针对铅蓄电池正极板活性物质二氧化铅制备和使用的特殊性,将二氧化铅制备-聚苯胺制备-聚苯胺修饰二氧化铅有机结合在一起,实现苯胺原位聚合修饰二氧化铅电极,同时实现二氧化铅电极导电空间网络的构建、活性物质硫酸盐化的抑制以及活性物质微观结构的调控等多重功效。Therefore, in view of the particularity of the preparation and use of lead dioxide, the active material of the positive plate of the lead battery, the preparation of lead dioxide, the preparation of polyaniline, and the modification of lead dioxide by polyaniline are organically combined to realize in-situ polymerization of aniline to modify lead dioxide electrodes. At the same time, it achieves multiple functions such as the construction of the conductive space network of the lead dioxide electrode, the inhibition of the sulfation of the active material, and the regulation of the microstructure of the active material.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种阳极氧化共沉积法制备导电性聚苯胺修饰的钛基二氧化铅电极的方法,采用前驱体热分解-阳极氧化共沉积-掺杂活化耦合技术,制得钛为基体、金属氧化物为中间层、二氧化铅和聚苯胺为活性物质是电极,该电极可作为铅蓄电池的正极板使用。The purpose of the present invention is to provide a method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodizing co-deposition method. By adopting the precursor thermal decomposition-anodic oxidation co-deposition-doping activation coupling technology, titanium is obtained as The matrix, the metal oxide as the intermediate layer, the lead dioxide and the polyaniline as the active material are the electrode, and the electrode can be used as the positive plate of the lead storage battery.
实现的技术方案是:一种阳极氧化共沉积法制备导电性聚苯胺修饰的钛基二氧化铅电极的方法,特别是以前驱体热分解制备得到的钛基金属氧化物电极为阳极,以含Pb2+、苯胺及碱金属硝酸盐的水溶液为电解液,采用阳极氧化共沉积技术,在电极/电解液界面发生Pb2+和苯胺的电化学氧化反应分别得到二氧化铅和聚苯胺,生成的二氧化铅和聚苯胺共沉积于钛基金属氧化物电极表面制得聚苯胺修饰的钛基二氧化铅电极,然后经洗涤除杂及硫酸水溶液中电化学掺杂活化制得导电性聚苯胺修饰的钛基二氧化铅电极,其特征在于电极制备的步骤如下:The technical solution achieved is: a method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodizing co-deposition method, particularly a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor as an anode, and a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor as an anode, The aqueous solution of Pb 2+ , aniline and alkali metal nitrate is used as electrolyte, and the anodic oxidation co-deposition technology is used to produce lead dioxide and polyaniline by electrochemical oxidation of Pb 2+ and aniline at the electrode/electrolyte interface, respectively. The lead dioxide and polyaniline were co-deposited on the surface of the titanium-based metal oxide electrode to prepare the polyaniline-modified titanium-based lead dioxide electrode, and then the conductive polyaniline was prepared by washing and removing impurities and electrochemical doping and activation in sulfuric acid aqueous solution. The modified titanium-based lead dioxide electrode is characterized in that the steps of electrode preparation are as follows:
(1)钛基金属氧化物电极的制备(1) Preparation of titanium-based metal oxide electrodes
钛基金属氧化物电极的制备包括以下步骤:The preparation of titanium-based metal oxide electrodes includes the following steps:
①表面处理:钛基体经机械打磨、碱性溶液表面除油、草酸溶液刻蚀、水洗得到表面处理的钛基体;①Surface treatment: The titanium substrate is mechanically polished, the surface of the alkaline solution is degreasing, the oxalic acid solution is etched, and the surface-treated titanium substrate is obtained;
②中间层涂覆:将中间层前驱体涂覆于经过表面处理的钛基体上;②Interlayer coating: coating the intermediate layer precursor on the surface-treated titanium substrate;
③固化:将涂覆有中间层前驱体的钛基体在烘箱中加热固化;③ curing: the titanium matrix coated with the intermediate layer precursor is heated and cured in an oven;
④焙烧:在焙烧设备中将固化后的前驱体进行焙烧。重复5~50次涂覆-固化-焙烧操作,制得钛基金属氧化物电极。④ Roasting: the cured precursor is roasted in the roasting equipment. The coating-curing-baking operations are repeated 5 to 50 times to obtain a titanium-based metal oxide electrode.
(2)阳极氧化共沉积(2) Anodized co-deposition
以上一步制得的钛基金属氧化物电极为阳极,以含Pb2+、苯胺及碱金属硝酸盐的水溶液为电解液,Pb2+和苯胺在阳极发生氧化反应,共沉积得到聚苯胺修饰的钛基二氧化铅电极。The titanium-based metal oxide electrode prepared in the above step is used as the anode, and the aqueous solution containing Pb 2+ , aniline and alkali metal nitrate is used as the electrolyte, and Pb 2+ and aniline undergo oxidation reaction at the anode, and co-deposit to obtain polyaniline modified Titanium-based lead dioxide electrode.
(3)洗涤除杂(3) Washing and removing impurities
在洗涤除杂设备中,将上一步得到的聚苯胺修饰的二氧化铅电极进行洗涤除杂处理,除去电极中的硝酸根杂质。In the washing and impurity removal equipment, the polyaniline-modified lead dioxide electrode obtained in the previous step is subjected to washing and impurity removal treatment to remove nitrate impurities in the electrode.
(4)掺杂活化(4) Doping activation
在硫酸水溶液中,以上一步得到的聚苯胺修饰的钛基二氧化铅电极为阳极进行电化学掺杂活化,制得导电性聚苯胺修饰的钛基二氧化铅电极。In an aqueous solution of sulfuric acid, the polyaniline-modified titanium-based lead dioxide electrode obtained in the above step is used as an anode for electrochemical doping and activation to prepare a conductive polyaniline-modified titanium-based lead dioxide electrode.
进一步,在第(2)步阳极氧化共沉积步骤中,所述的含Pb2+、苯胺及碱金属硝酸盐的水溶液中,Pb(NO3)2的浓度在0.10mol/L~1.0mol/L之间,苯胺的浓度在0.01mol/L~0.80mol/L之间,碱金属硝酸盐为LiNO3、NaNO3、KNO3的任意组合,碱金属硝酸盐的总浓度在0.1mol/L~1.0mol/L之间。Further, in the anodic oxidation co-deposition step (2), in the aqueous solution containing Pb 2+ , aniline and alkali metal nitrate, the concentration of Pb(NO 3 ) 2 is 0.10mol/L~1.0mol/ Between L, the concentration of aniline is between 0.01mol/L~0.80mol/L, the alkali metal nitrate is any combination of LiNO 3 , NaNO 3 and KNO 3 , and the total concentration of alkali metal nitrate is between 0.1mol/L~ Between 1.0mol/L.
进一步,在第(2)步阳极氧化共沉积步骤中,所述的阳极氧化共沉积方法为恒电位法、或恒电流法、或循环伏安法、或脉冲电流法的任意一种方法或者组合,操作温度为10℃~60℃,操作电流密度为200A/m2~2000A/m2。Further, in the (2) step anodic oxidation co-deposition step, the anodic oxidation co-deposition method is any method or combination of potentiostatic method, or constant current method, or cyclic voltammetry, or pulse current method , the operating temperature is 10℃~60℃, and the operating current density is 200A/m 2 ~2000A/m 2 .
进一步,在第(4)步掺杂活化步骤中,硫酸水溶液的浓度在0.10mol/L~6.0mol/L之间,掺杂活化采用电化学氧化法,电化学氧化为恒电位法、或恒电流法、或者循环伏安法、或脉冲电流法方案中的任意一种方法或者组合,操作温度为10℃~60℃,操作电流密度为50A/m2~1000A/m2。Further, in the (4) doping activation step, the concentration of the sulfuric acid aqueous solution is between 0.10 mol/L and 6.0 mol/L, the doping activation adopts an electrochemical oxidation method, and the electrochemical oxidation is a potentiostatic method, or a constant potential method. Any one method or combination of amperometric method, cyclic voltammetry, or pulse amperometric method, the operating temperature is 10°C to 60°C, and the operating current density is 50A/m 2 to 1000A/m 2 .
进一步,在第(1)步钛基金属氧化物电极的制备步骤中所述的中间层前驱体由Sn和Sb的氯化物以及Pb、Y、La中的任意金属的盐组成,前驱体中还包括柠檬酸和乙二醇,柠檬酸与乙二醇的摩尔比为(2.0~6.0):1。Further, the intermediate layer precursor described in the preparation step of the titanium-based metal oxide electrode in the step (1) is composed of the chlorides of Sn and Sb and the salt of any metal in Pb, Y and La. Including citric acid and ethylene glycol, the molar ratio of citric acid and ethylene glycol is (2.0-6.0):1.
进一步,在第(1)步钛基金属氧化物电极的制备步骤所述的中间层前驱体中,Sn与乙二醇的摩尔比为1:(6.0~24.0),其他金属盐与乙二醇的总摩尔比为1:(6.0~24.0)。Further, in the intermediate layer precursor described in the preparation step of the titanium-based metal oxide electrode in the step (1), the molar ratio of Sn to ethylene glycol is 1:(6.0-24.0), and other metal salts and ethylene glycol The total molar ratio of 1:(6.0~24.0).
进一步,在第(1)步钛基金属氧化物电极的制备步骤中所述的固化温度为60℃~120℃,焙烧温度为380℃~620℃。Further, in the step (1) of preparing the titanium-based metal oxide electrode, the curing temperature is 60°C to 120°C, and the calcination temperature is 380°C to 620°C.
进一步,在第(1)步钛基金属氧化物电极的制备步骤中所述的钛基体的几何形状可以是板、丝、棒、拉网的任意一种。Further, the geometric shape of the titanium matrix described in the preparation step of the titanium-based metal oxide electrode in the step (1) can be any one of a plate, a wire, a rod, and a drawn mesh.
本发明采用的技术原理:The technical principle adopted in the present invention:
(1)利用Pb2+和苯胺在阳极上均可发生电化学氧化反应使其产物共沉积于阳极的特性,采用阳极氧化共沉积技术,在电极/电解液界面Pb2+和苯胺电化学氧化分别得到二氧化铅和聚苯胺,生成的二氧化铅和聚苯胺共沉积于钛基金属氧化物电极表面得到聚苯胺修饰的钛基二氧化铅电极,同时二氧化铅也能氧化苯胺制得聚苯胺,使聚苯胺能够在二氧化铅的三维空间内修饰二氧化铅电极,从而实现导电空间网络构建、活性物质硫酸盐化抑制以及活性物质微观结构调控。(1) Taking advantage of the characteristics that both Pb 2+ and aniline can undergo electrochemical oxidation reaction on the anode to make their products co-deposited on the anode, the anodic oxidation co-deposition technology is used to electrochemically oxidize Pb 2+ and aniline at the electrode/electrolyte interface. Lead dioxide and polyaniline were obtained respectively, and the resulting lead dioxide and polyaniline were co-deposited on the surface of the titanium-based metal oxide electrode to obtain a polyaniline-modified titanium-based lead dioxide electrode. At the same time, lead dioxide could also oxidize aniline to obtain polyaniline. Aniline enables polyaniline to modify lead dioxide electrodes in the three-dimensional space of lead dioxide, thereby realizing the construction of conductive space network, the inhibition of sulfation of active materials, and the regulation of the microstructure of active materials.
(2)利用Pb2+在阳极发生电化学氧化反应生成二氧化铅沉淀的特性,使得到的二氧化铅沉积于钛基二氧化铅电极表面,通过形成法制得铅蓄电池正极活性物质二氧化铅。(2) Utilize the characteristics of Pb 2+ in the anode to generate lead dioxide precipitation by electrochemical oxidation reaction, so that the obtained lead dioxide is deposited on the surface of the titanium-based lead dioxide electrode, and the lead dioxide positive active material of the lead battery is obtained by the formation method. .
(3)利用苯胺在中性介质条件下发生电化学氧化反应生成聚苯胺的特性,使苯胺在电极上直接发生电化学氧化反应生成聚苯胺,生成的聚苯胺难溶于电解液中,沉积在电极上,实现聚苯胺修饰二氧化铅。(3) Utilize the characteristics of aniline to undergo electrochemical oxidation reaction under neutral medium conditions to generate polyaniline, so that aniline directly undergoes electrochemical oxidation reaction on the electrode to generate polyaniline, and the generated polyaniline is insoluble in the electrolyte and deposited on the electrode. On the electrode, polyaniline modified lead dioxide is realized.
(4)金属氧化物阳极失效的主要原因是氧化物层的溶解消耗、剥落以及在活性层和基体间钝化膜的生成。本发明设计了多层结构的电极,利用钛在硫酸水溶液中具有优良耐腐蚀性的特点,采用钛作为电极基体材料;通过耐蚀导电中间涂层改善电极的抗钝化性能,防止电极活性层脱落及失活,制得的聚苯胺修饰二氧化铅不仅具有高的反应活性,而且具有长的电极寿命。特别是采用钛基体金属氧化物电极作为铅蓄电池的正极板栅材料,从根本上解决了现有正极板栅存在的腐蚀破坏问题,而且减少了铅蓄电池的重量,提高了铅蓄电池的能量密度,也为铅蓄电池的电极材料的回收和循环利用创造了有利条件。(4) The main reasons for the failure of metal oxide anodes are the dissolution and consumption of the oxide layer, the peeling off and the generation of the passivation film between the active layer and the substrate. The invention designs an electrode with a multi-layer structure, utilizes the characteristics of excellent corrosion resistance of titanium in an aqueous sulfuric acid solution, and adopts titanium as the electrode matrix material; the anti-passivation performance of the electrode is improved through the corrosion-resistant conductive intermediate coating, and the active layer of the electrode is prevented. After shedding and deactivation, the prepared polyaniline-modified lead dioxide not only has high reactivity, but also has long electrode life. In particular, the titanium base metal oxide electrode is used as the positive grid material of the lead battery, which fundamentally solves the problem of corrosion and damage of the existing positive grid, reduces the weight of the lead battery, and improves the energy density of the lead battery. It also creates favorable conditions for the recovery and recycling of electrode materials of lead-acid batteries.
本发明的工艺技术充分考虑了以下特性:The process technology of the present invention has fully considered the following characteristics:
(1)利用硝酸铅和苯胺在中性介质条件下发生电化学氧化反应分别生成二氧化铅和聚苯胺的特性,苯胺在电极上直接发生电化学氧化反应生成聚苯胺,同时Pb2+电化学氧化反应生成二氧化铅,形成聚苯胺修饰的二氧化铅复合材料。因为在该反应条件下得到的聚苯胺为绝缘材料,聚苯胺在硫酸水溶液中经过掺杂活化可得到具有导电性的聚苯胺,从而得到聚苯胺修饰的二氧化铅电极以改善二氧化铅电极的性能。(1) Utilize the characteristics of lead nitrate and aniline in the neutral medium to undergo electrochemical oxidation reaction to generate lead dioxide and polyaniline respectively, aniline directly undergoes electrochemical oxidation reaction on the electrode to generate polyaniline, while Pb 2+ electrochemical reaction The oxidation reaction generates lead dioxide, forming a polyaniline-modified lead dioxide composite material. Because the polyaniline obtained under this reaction condition is an insulating material, the polyaniline can be obtained by doping and activation in an aqueous sulfuric acid solution to obtain a conductive polyaniline, thereby obtaining a polyaniline-modified lead dioxide electrode to improve the performance of the lead dioxide electrode. performance.
(2)充分利用不导电的PbSO4通过电化学氧化再生得到具有导电性的二氧化铅的特点,使PbSO4在阳极发生氧化反应转化为二氧化铅。(2) Make full use of the characteristics of non-conductive PbSO 4 to be regenerated by electrochemical oxidation to obtain conductive lead dioxide, so that PbSO 4 is converted into lead dioxide by oxidation reaction at the anode.
(3)利用硫酸铅阳极氧化和聚苯胺电化学掺杂活化能够同时进行的特性,硫酸铅在硫酸介质中化成得到二氧化铅的同时聚苯胺在硫酸介质中掺杂活化得到导电的聚合物,而且硫酸铅在硫酸介质中与二氧化铅的转变、聚苯胺在硫酸介质中掺杂活化以及聚苯胺的氧化-还原都具有优良的反应可逆性。在电极化成的同时,实现聚苯胺的掺杂活化。(3) Utilizing the characteristics that lead sulfate anodic oxidation and polyaniline electrochemical doping activation can be carried out simultaneously, lead sulfate is converted into lead dioxide in a sulfuric acid medium, and polyaniline is doped and activated in a sulfuric acid medium to obtain a conductive polymer, Moreover, the transformation of lead sulfate and lead dioxide in sulfuric acid medium, the doping activation of polyaniline in sulfuric acid medium, and the oxidation-reduction of polyaniline all have excellent reversibility. Doping activation of polyaniline is achieved at the same time of electro-polarization.
本发明的有益效果体现在:The beneficial effects of the present invention are embodied in:
(1)采用阳极氧化共沉积技术,Pb2+和苯胺在阳极上发生电化学反应,其产物共沉积于阳极,使聚苯胺在二氧化铅三维空间内修饰二氧化铅电极,同时实现导电空间网络构建、活性物质硫酸盐化抑制及活性物质微观结构调控等多重功能。(1) Using the anodic oxidation co-deposition technology, Pb 2+ and aniline undergo an electrochemical reaction on the anode, and the product is co-deposited on the anode, so that polyaniline can modify the lead dioxide electrode in the three-dimensional space of lead dioxide, and at the same time realize the conductive space It has multiple functions such as network construction, active substance sulfation inhibition, and active substance microstructure regulation.
(2)聚苯胺修饰的二氧化铅电极具有良好的氧化-还原可逆性和赝电容性能,作为铅蓄电池的正极活性物质使用可使传统的铅蓄电池的正极活性物质具有了电容器特性,该电极同时也可作为硫酸溶液中析氧反应的电催化材料。(2) The polyaniline-modified lead dioxide electrode has good oxidation-reduction reversibility and pseudocapacitance performance. The use as the positive active material of lead batteries can make the positive active material of traditional lead batteries have capacitor characteristics. It can also be used as an electrocatalytic material for oxygen evolution reaction in sulfuric acid solution.
(3)采用Pb2+在硝酸盐水溶液中阳极电沉积的方法制得的二氧化铅具有更加均衡的质子分布结构。(3) The lead dioxide prepared by anodic electrodeposition of Pb 2+ in nitrate aqueous solution has a more balanced proton distribution structure.
(4)本发明设计了多层结构的电极,利用钛在硫酸水溶液中具有优良耐腐蚀性的特点,采用钛作为电极基体材料;通过耐蚀导电中间涂层改善电极的抗钝化性能,防止电极活性层脱落及失活,制得的聚苯胺修饰二氧化铅不仅具有高的反应活性,而且具有长的电极寿命。特别是采用钛基体金属氧化物电极作为铅蓄电池的正极板栅材料,从根本上解决了现有正极板栅存在的腐蚀破坏问题,而且减少了铅蓄电池的重量,提高了铅蓄电池的能量密度,也为铅蓄电池电极材料的回收和循环利用创造了有利条件。(4) The present invention designs an electrode with a multi-layer structure, using the characteristics of titanium with excellent corrosion resistance in aqueous sulfuric acid, and using titanium as the electrode substrate material; The electrode active layer is peeled off and deactivated, and the prepared polyaniline-modified lead dioxide not only has high reactivity, but also has a long electrode life. In particular, the titanium base metal oxide electrode is used as the positive grid material of the lead battery, which fundamentally solves the problem of corrosion and damage of the existing positive grid, reduces the weight of the lead battery, and improves the energy density of the lead battery. It also creates favorable conditions for the recovery and recycling of lead battery electrode materials.
(5)采用多元混合金属氧化物作为中间层,可以改善二氧化铅活性层与基体间的结合力,提高电极的使用寿命,改善电极的电化学性能。(5) The use of multi-component mixed metal oxide as the intermediate layer can improve the bonding force between the lead dioxide active layer and the substrate, increase the service life of the electrode, and improve the electrochemical performance of the electrode.
附图说明Description of drawings
附图为阳极氧化共沉积法制备导电性聚苯胺修饰的钛基二氧化铅电极的工艺流程示意图。The accompanying drawing is a schematic diagram of the process flow of preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodizing co-deposition method.
实施例1Example 1
如附图所示,一种阳极氧化共沉积法制备导电性聚苯胺修饰的钛基二氧化铅电极的方法,特别是以前驱体热分解制备得到的钛基金属氧化物电极为阳极,以含Pb2+、苯胺及碱金属硝酸盐的水溶液为电解液,采用阳极氧化共沉积技术,在电极/电解液界面发生Pb2+和苯胺的电化学氧化反应分别得到二氧化铅和聚苯胺,生成的二氧化铅和聚苯胺共沉积于钛基金属氧化物电极表面制得聚苯胺修饰的钛基二氧化铅电极,然后经洗涤除杂及硫酸水溶液中电化学掺杂活化制得导电性聚苯胺修饰的钛基二氧化铅电极,其特征在于电极制备的步骤如下:As shown in the accompanying drawings, a method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodizing co-deposition method, especially a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor is used as an anode, and a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor is used as the anode. The aqueous solution of Pb 2+ , aniline and alkali metal nitrate is used as electrolyte, and the anodic oxidation co-deposition technology is used to produce lead dioxide and polyaniline by electrochemical oxidation of Pb 2+ and aniline at the electrode/electrolyte interface, respectively. The lead dioxide and polyaniline were co-deposited on the surface of the titanium-based metal oxide electrode to prepare the polyaniline-modified titanium-based lead dioxide electrode, and then the conductive polyaniline was prepared by washing and removing impurities and electrochemical doping and activation in sulfuric acid aqueous solution. The modified titanium-based lead dioxide electrode is characterized in that the steps of electrode preparation are as follows:
(1)钛基金属氧化物电极的制备(1) Preparation of titanium-based metal oxide electrodes
以平板状钛作为电极基体,通过表面处理、中间层涂覆、固化、焙烧制备得到钛基金属氧化物电极,具体步骤如下:A titanium-based metal oxide electrode is prepared by using flat titanium as an electrode substrate through surface treatment, intermediate layer coating, curing and roasting. The specific steps are as follows:
①表面处理:钛基体经机械打磨、碱性溶液表面除油、草酸溶液刻蚀和水洗得到表面处理的钛基体;①Surface treatment: the titanium substrate is mechanically polished, degreasing with alkaline solution, etched with oxalic acid solution and washed with water to obtain the surface-treated titanium substrate;
②中间层涂覆:采用涂覆法,将中间层前驱体涂覆于过上一步表面涂表面处理的钛电极基体上,中间层前驱体由Sn和Sb的氯化物组成,前驱体中还包括柠檬酸和乙二醇,柠檬酸与乙二醇的摩尔比为2.0:1,中间层前驱体中Sn与乙二醇的摩尔比为1:6.0;②Interlayer coating: Using the coating method, the intermediate layer precursor is coated on the titanium electrode substrate that has been surface-coated and surface-treated in the previous step. The intermediate layer precursor is composed of Sn and Sb chlorides. The precursor also includes Citric acid and ethylene glycol, the molar ratio of citric acid to ethylene glycol is 2.0:1, and the molar ratio of Sn to ethylene glycol in the intermediate layer precursor is 1:6.0;
③固化:将涂覆有中间层前驱体的钛基体在烘箱中加热固化,固化温度为70℃;③Cure: The titanium substrate coated with the intermediate layer precursor is heated and cured in an oven, and the curing temperature is 70°C;
④焙烧:在焙烧设备中将固化后的前驱体进行焙烧,焙烧温度为430℃;重复10次涂覆-固化-焙烧操作,制得钛基金属氧化物电极。④Baking: the cured precursor is calcined in a calcining device, and the calcination temperature is 430° C.; the coating-curing-calcining operations are repeated 10 times to obtain a titanium-based metal oxide electrode.
(2)阳极氧化共沉积(2) Anodized co-deposition
以上一步制得的钛基金属氧化物电极为阳极,以0.10mol/L Pb(NO3)2、0.01mol/L苯胺和0.1mol/L NaNO3组成的水溶液为电解液,采用恒电流法进行阳极氧化共沉积操作,操作温度为10℃,操作电流密度为200A/m2,溶液中的Pb2+和苯胺在电极/溶液界面发生电化学氧化反应分别生成二氧化铅和聚苯胺共沉积于钛基金属氧化物电极上,反应10.0h制得聚苯胺修饰的钛基二氧化铅电极。The titanium-based metal oxide electrode prepared in the above step was used as the anode, and an aqueous solution composed of 0.10mol/L Pb(NO 3 ) 2 , 0.01mol/L aniline and 0.1 mol/L NaNO 3 was used as the electrolyte, and the galvanostatic method was used for the electrolyte. The anodic oxidation co-deposition operation, the operating temperature is 10 ℃, the operating current density is 200A/m 2 , the Pb 2+ and aniline in the solution undergo electrochemical oxidation reaction at the electrode/solution interface, and lead dioxide and polyaniline are co-deposited on the electrode/solution interface, respectively. On the titanium-based metal oxide electrode, the polyaniline-modified titanium-based lead dioxide electrode was prepared by reacting for 10.0 h.
(3)洗涤除杂(3) Washing and removing impurities
在洗涤除杂设备中,将上一步得到的聚苯胺修饰的二氧化铅电极进行洗涤除杂处理,除去电极中的硝酸根杂质。In the washing and impurity removal equipment, the polyaniline-modified lead dioxide electrode obtained in the previous step is subjected to washing and impurity removal treatment to remove nitrate impurities in the electrode.
(4)掺杂活化(4) Doping activation
在硫酸水溶液中,以上一步得到的聚苯胺修饰的二氧化铅电极为阳极,采用恒电流法进行电化学掺杂活化,硫酸水溶液的浓度为1.0mol/L,操作温度为20℃,操作电流密度为500A/m2,制得导电性聚苯胺修饰的钛基二氧化铅电极。In the sulfuric acid aqueous solution, the polyaniline-modified lead dioxide electrode obtained in the above step was used as the anode, and electrochemical doping was activated by the galvanostatic method. The concentration of the sulfuric acid aqueous solution was 1.0 mol/L, the operating temperature was 20 °C, and the operating current density was At 500A/m 2 , a conductive polyaniline-modified titanium-based lead dioxide electrode was prepared.
实施例2Example 2
如附图所示,一种阳极氧化共沉积法制备导电性聚苯胺修饰的钛基二氧化铅电极的方法,特别是以前驱体热分解制备得到的钛基金属氧化物电极为阳极,以含Pb2+、苯胺及碱金属硝酸盐的水溶液为电解液,采用阳极氧化共沉积技术,在电极/电解液界面发生Pb2+和苯胺的电化学氧化反应分别得到二氧化铅和聚苯胺,生成的二氧化铅和聚苯胺共沉积于钛基金属氧化物电极表面制得聚苯胺修饰的钛基二氧化铅电极,然后经洗涤除杂及硫酸水溶液中电化学掺杂活化制得导电性聚苯胺修饰的钛基二氧化铅电极,其特征在于电极制备的步骤如下:As shown in the accompanying drawings, a method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodizing co-deposition method, especially a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor is used as an anode, and a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor is used as the anode. The aqueous solution of Pb 2+ , aniline and alkali metal nitrate is used as electrolyte, and the anodic oxidation co-deposition technology is used to produce lead dioxide and polyaniline by electrochemical oxidation of Pb 2+ and aniline at the electrode/electrolyte interface, respectively. The lead dioxide and polyaniline were co-deposited on the surface of the titanium-based metal oxide electrode to prepare the polyaniline-modified titanium-based lead dioxide electrode, and then the conductive polyaniline was prepared by washing and removing impurities and electrochemical doping and activation in sulfuric acid aqueous solution. The modified titanium-based lead dioxide electrode is characterized in that the steps of electrode preparation are as follows:
(1)钛基金属氧化物电极的制备(1) Preparation of titanium-based metal oxide electrodes
以丝网状钛作为电极基体,通过表面处理、中间层涂覆、固化、焙烧制备得到钛基金属氧化物电极,具体步骤如下:A titanium-based metal oxide electrode is prepared through surface treatment, intermediate layer coating, curing, and roasting by using wire mesh titanium as the electrode substrate. The specific steps are as follows:
①表面处理:钛基体经机械打磨、碱性溶液表面除油、草酸溶液刻蚀、水洗得到表面处理的钛基体;①Surface treatment: The titanium substrate is mechanically polished, the surface of the alkaline solution is degreasing, the oxalic acid solution is etched, and the surface-treated titanium substrate is obtained;
②中间层涂覆:采用涂覆法,将中间层前驱体涂覆于经上一步表面处理的钛基体上,中间层前驱体由Sn和Sb的氯化物以及氯化物铅组成,前驱体中还包括柠檬酸和乙二醇,柠檬酸与乙二醇的摩尔比为6.0:1,中间层前驱体中Sn与乙二醇的摩尔比为1:24.0,氯化物铅与乙二醇的摩尔比为1:24.0;②Interlayer coating: The intermediate layer precursor is coated on the titanium substrate that has been surface-treated in the previous step by the coating method. The intermediate layer precursor is composed of Sn and Sb chlorides and lead chloride. The precursor also contains Including citric acid and ethylene glycol, the molar ratio of citric acid to ethylene glycol is 6.0:1, the molar ratio of Sn to ethylene glycol in the intermediate layer precursor is 1:24.0, and the molar ratio of lead chloride to ethylene glycol is is 1:24.0;
③固化:将涂覆有中间层前驱体的钛基体在烘箱中加热固化,固化温度为120℃;③Cure: The titanium substrate coated with the intermediate layer precursor is heated and cured in an oven, and the curing temperature is 120°C;
④焙烧:在焙烧设备中将固化后的前驱体进行焙烧,焙烧温度为500℃;重复20次涂覆-固化-焙烧操作,制得钛基金属氧化物电极。④Baking: the cured precursor is calcined in a calcining device, and the calcination temperature is 500° C.; the coating-curing-calcining operations are repeated 20 times to obtain a titanium-based metal oxide electrode.
(2)阳极氧化共沉积(2) Anodized co-deposition
以上一步制得的钛基金属氧化物电极为阳极,以1.0mol/L Pb(NO3)2、0.80mol/L苯胺和1.0mol/L NaNO3组成的水溶液为电解液,采用恒电流法进行阳极氧化共沉积操作,操作温度为60℃,操作电流密度为2000A/m2,溶液中的Pb2+和苯胺在电极/溶液界面发生电化学氧化反应分别生成二氧化铅和聚苯胺共沉积于钛基金属氧化物电极上,反应1.0h制得聚苯胺修饰的钛基二氧化铅电极。The titanium-based metal oxide electrode prepared in the above step was used as the anode, and an aqueous solution composed of 1.0 mol/L Pb(NO 3 ) 2 , 0.80 mol/L aniline and 1.0 mol/L NaNO 3 was used as the electrolyte. The anodic oxidation co-deposition operation, the operating temperature is 60 ℃, the operating current density is 2000A/m 2 , the Pb 2+ and aniline in the solution undergo electrochemical oxidation reaction at the electrode/solution interface, and lead dioxide and polyaniline are co-deposited on the electrode/solution interface, respectively. On the titanium-based metal oxide electrode, the polyaniline-modified titanium-based lead dioxide electrode was prepared by reacting for 1.0 h.
(3)洗涤除杂(3) Washing and removing impurities
在洗涤除杂设备中,将上一步得到的聚苯胺修饰的二氧化铅电极进行洗涤除杂处理,除去电极中的硝酸根杂质。In the washing and impurity removal equipment, the polyaniline-modified lead dioxide electrode obtained in the previous step is subjected to washing and impurity removal treatment to remove nitrate impurities in the electrode.
(4)掺杂活化(4) Doping activation
在硫酸水溶液中,以上一步得到的聚苯胺修饰的二氧化铅电极为阳极,采用恒电流法进行电化学掺杂活化,硫酸水溶液的浓度为6.0mol/L,操作温度为60℃,操作电流密度为1000A/m2,制得导电性聚苯胺修饰的钛基二氧化铅电极。In the sulfuric acid aqueous solution, the polyaniline-modified lead dioxide electrode obtained in the previous step was used as the anode, and electrochemical doping was activated by the galvanostatic method. The concentration of the sulfuric acid aqueous solution was 6.0 mol/L, the operating temperature was 60 °C, and the operating current density was At 1000A/m 2 , a conductive polyaniline-modified titanium-based lead dioxide electrode was prepared.
实施例3Example 3
如附图所示,一种阳极氧化共沉积法制备导电性聚苯胺修饰的钛基二氧化铅电极的方法,特别是以前驱体热分解制备得到的钛基金属氧化物电极为阳极,以含Pb2+、苯胺及碱金属硝酸盐的水溶液为电解液,采用阳极氧化共沉积技术,在电极/电解液界面发生Pb2+和苯胺的电化学氧化反应分别得到二氧化铅和聚苯胺,生成的二氧化铅和聚苯胺共沉积于钛基金属氧化物电极表面制得聚苯胺修饰的钛基二氧化铅电极,然后经洗涤除杂及硫酸水溶液中电化学掺杂活化制得导电性聚苯胺修饰的钛基二氧化铅电极,其特征在于电极制备的步骤如下:As shown in the accompanying drawings, a method for preparing a conductive polyaniline-modified titanium-based lead dioxide electrode by anodizing co-deposition method, especially a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor is used as an anode, and a titanium-based metal oxide electrode prepared by thermal decomposition of a precursor is used as the anode. The aqueous solution of Pb 2+ , aniline and alkali metal nitrate is used as electrolyte, and the anodic oxidation co-deposition technology is used to produce lead dioxide and polyaniline by electrochemical oxidation of Pb 2+ and aniline at the electrode/electrolyte interface, respectively. The lead dioxide and polyaniline were co-deposited on the surface of the titanium-based metal oxide electrode to prepare the polyaniline-modified titanium-based lead dioxide electrode, and then the conductive polyaniline was prepared by washing and removing impurities and electrochemical doping and activation in sulfuric acid aqueous solution. The modified titanium-based lead dioxide electrode is characterized in that the steps of electrode preparation are as follows:
(1)钛基金属氧化物电极的制备(1) Preparation of titanium-based metal oxide electrodes
以圆棒状钛作为电极基体,通过表面处理、中间层涂覆、固化、焙烧制备得到钛基金属氧化物电极,具体步骤如下:A titanium-based metal oxide electrode is prepared by using round rod-shaped titanium as an electrode substrate through surface treatment, intermediate layer coating, curing and roasting. The specific steps are as follows:
①表面处理:钛基体经机械打磨、碱性溶液表面除油、草酸溶液刻蚀、水洗得到表面处理的钛基体;①Surface treatment: The titanium substrate is mechanically polished, the surface of the alkaline solution is degreasing, the oxalic acid solution is etched, and the surface-treated titanium substrate is obtained;
②中间层涂覆:采用涂覆法,将中间层前驱体涂覆于经上一步表面处理的钛基体上,中间层前驱体由Sn和Sb的氯化物以及氯化物铅组成,前驱体中还包括柠檬酸和乙二醇,柠檬酸与乙二醇的摩尔比为4.0:1,中间层前驱体中Sn与乙二醇的摩尔比为1:12.0,氯化物铅与乙二醇的摩尔比为1:10.0;②Interlayer coating: The intermediate layer precursor is coated on the titanium substrate that has been surface-treated in the previous step by the coating method. The intermediate layer precursor is composed of Sn and Sb chlorides and lead chloride. The precursor also contains Including citric acid and ethylene glycol, the molar ratio of citric acid to ethylene glycol is 4.0:1, the molar ratio of Sn to ethylene glycol in the intermediate layer precursor is 1:12.0, and the molar ratio of lead chloride to ethylene glycol is is 1:10.0;
③固化:将涂覆有中间层前驱体的钛基体在烘箱中加热固化,固化温度为100℃;3. Curing: The titanium substrate coated with the intermediate layer precursor is heated and cured in an oven, and the curing temperature is 100 °C;
④焙烧:在焙烧设备中将固化后的前驱体进行焙烧,焙烧温度为600℃;重复10次涂覆-固化-焙烧操作,制得钛基金属氧化物电极。④Baking: the cured precursor is calcined in a calcining device, and the calcination temperature is 600° C.; the coating-curing-calcining operations are repeated 10 times to obtain a titanium-based metal oxide electrode.
(2)阳极氧化共沉积(2) Anodized co-deposition
以上一步制得的钛基金属氧化物电极为阳极,以0.6mol/L Pb(NO3)2、0.1mol/L苯胺、0.1mol/L LiNO3、0.1mol/L NaNO3、0.1mol/LKNO3组成的水溶液为电解液,采用恒电流法进行阳极氧化共沉积操作,操作温度为40℃,操作电流密度1000A/m2,溶液中的Pb2+和苯胺在电极/溶液界面发生电化学氧化反应分别生成二氧化铅和聚苯胺共沉积于钛基金属氧化物电极上,反应24.0h制得聚苯胺修饰的钛基二氧化铅电极。 The titanium - based metal oxide electrode prepared in the above step was used as the anode . The aqueous solution composed of 3 is the electrolyte, and the anodic oxidation co-deposition operation is carried out by the galvanostatic method. The operating temperature is 40 °C, and the operating current density is 1000 A/m 2 . The Pb 2+ and aniline in the solution are electrochemically oxidized at the electrode/solution interface. The reaction produces lead dioxide and polyaniline, which are co-deposited on the titanium-based metal oxide electrode, and react for 24.0 h to obtain the polyaniline-modified titanium-based lead dioxide electrode.
(3)洗涤除杂(3) Washing and removing impurities
在洗涤除杂设备中,将上一步得到的聚苯胺修饰的二氧化铅电极进行洗涤除杂处理,除去电极中的硝酸根杂质。In the washing and impurity removal equipment, the polyaniline-modified lead dioxide electrode obtained in the previous step is subjected to washing and impurity removal treatment to remove nitrate impurities in the electrode.
(4)掺杂活化(4) Doping activation
在硫酸水溶液中,以上一步得到的聚苯胺修饰的二氧化铅电极为阳极,采用恒电流法进行电化学掺杂活化,硫酸水溶液的浓度为1.0mol/L,操作温度为40℃,操作电流密度为600A/m2,制得导电性聚苯胺修饰的钛基二氧化铅电极。In the sulfuric acid aqueous solution, the polyaniline-modified lead dioxide electrode obtained in the above step was used as the anode, and electrochemical doping was activated by the galvanostatic method. The concentration of the sulfuric acid aqueous solution was 1.0 mol/L, the operating temperature was 40 °C, and the operating current density was At 600A/m 2 , a conductive polyaniline-modified titanium-based lead dioxide electrode was prepared.
将所制得的电极作为铅蓄电池正电极板使用,采用综合测试仪测定电池的性能,结果表明按本发明的技术方案制备得到的电极作为铅蓄电池正电极板使用,其容量提升30%以上、循环寿命提高100%以上。The prepared electrode is used as the positive electrode plate of the lead battery, and the performance of the battery is measured by a comprehensive tester. The cycle life is increased by more than 100%.
除上述各实施例,本发明的实施方案还有很多,凡采用等同或等效替换的技术方案,均在本发明的保护范围之内。In addition to the above-mentioned embodiments, there are still many embodiments of the present invention, and any technical solutions that are equivalent or equivalently replaced are all within the protection scope of the present invention.
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