CN110009606A - A kind of crack propagation dynamic monitoring method and device based on image recognition - Google Patents

A kind of crack propagation dynamic monitoring method and device based on image recognition Download PDF

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CN110009606A
CN110009606A CN201910222081.2A CN201910222081A CN110009606A CN 110009606 A CN110009606 A CN 110009606A CN 201910222081 A CN201910222081 A CN 201910222081A CN 110009606 A CN110009606 A CN 110009606A
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image
crack propagation
crack
test
fatigue
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胡殿印
王荣桥
王志翔
刘辉
毛建兴
田腾跃
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Beihang University
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/11Region-based segmentation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/136Segmentation; Edge detection involving thresholding
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10004Still image; Photographic image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • G06T2207/30164Workpiece; Machine component

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Abstract

The present invention relates to a kind of crack propagation dynamic monitor and method based on image recognition, step are as follows: (1) carry out fatigue crack propagation test, acquire test specimen crack Propagation image;(2) crack image is pre-processed in the way of noise reduction, gray processing etc.;(3) Threshold segmentation binary conversion treatment is carried out to image using based on maximum variance between clusters;(4) based on the processing of morphologic crackle skeletonizing and the calculating of length;(5) processing obtains crack Propagation related data.The present invention combines image processing techniques with the detection of fatigue crack propagation test, can effectively avoid the disadvantages of nowadays crack detecting methods precision such as ocular estimate, potentiometry, magnetic particle method, ultrasonic method, ray method, electromagnetic detection method is not high or detection is cumbersome, higher to environmental requirement.

Description

A kind of crack propagation dynamic monitoring method and device based on image recognition
Technical field
The present invention is a kind of crack propagation dynamic monitoring method and device based on image recognition, and Matlab figure is utilized in it As handling implement case, obtained fatigue crack pattern is handled, and crack Propagation related data is calculated, be one The technology of kind automatic measurement FATIGUE CRACK PROPAGATIONBY DYNAMIC MONITORING situation.
Background technique
In fields such as metallurgy, transport, machine-building and aerospaces, need largely to use metal material, in various machines In the fracture failure accident of tool structure, 80% or so is due to caused by fatigue failure.Fatigue fracture is to annoying large number of rows The problem of industry, especially in aerospace field, once fracture failure occurs, consequence will be catastrophic.
The test and analysis of fatigue crack initiation and extension are the main tasks of Structural Metallic Fatigue design and life prediction One of.Nowadays, carry out fatigue crack propagation test both at home and abroad, the method detected to fatigue crack has: ocular estimate, surface Complex technology, potentiometry, magnetic particle method, ultrasonic method, ray method, electromagnetic detection method, acoustic-emission, Modal Acoustic Emission method etc..But mesh It is preceding it is various measurement fatigue crack method or be precision is not high or the device is complicated, implement it is cumbersome, to test environmental requirement It is high.
Image recognition technology has high, low to test environmental requirement, contactless, achievable real time monitoring of precision etc. excellent Point.Image recognition technology is applied to the measurement of surface fatigue crackle, it can be achieved that Poul Dorset Sheep, and easily operated, cost It is low, precision is high, to realize that the automation of fatigue crack test, intelligence lays the foundation.
Summary of the invention
The technology of the present invention solves the problems, such as: overcoming the deficiencies of the prior art and provide a kind of crack propagation based on image recognition Dynamic monitoring method and device combine image processing techniques with the detection of fatigue crack propagation test, can effectively avoid as The crack detecting methods precision such as modern ocular estimate, potentiometry, magnetic particle method, ultrasonic method, ray method, electromagnetic detection method are not high or detection is numerous The disadvantages of trivial, higher to environmental requirement.
The technology of the present invention solution: a kind of crack propagation dynamic monitoring method based on image recognition realizes step such as Under:
The first step carries out fatigue crack propagation test, acquires a test specimen crack Propagation image at regular intervals. It is mentioned in fatigue crack propagation test reference " GB/T 6398-2000 Fatigue Crack Growth Rate of Metallic Materials test method [S] " Method carry out.The main device of the dynamic monitoring of fatigue crack propagation test is as shown in Fig. 2, aobvious comprising fatigue machine, focal length Micro mirror, image capturing system and image processing system.Substantially steps are as follows for test:
(1) prefabricating fatigue crack, using wire cutting mode in sample incision precrack.
(2) CT part size is measured, CT part is as shown in Fig. 3, need to measure width W, thickness B, test specimen notch and precrack Length an
(3) setting fatigue crack is tested relevant parameter and is tested.Set largest loop load pmax, loading frequency f with And stress ratio R, picture shooting interval is set, starts to test.
Second step pre-processes crack Propagation image in the way of noise reduction, gray processing etc..Specific image is located in advance Steps are as follows for reason:
(1) there may be noises for the crack Propagation image shot, and it is unfavorable that noise can generate the processing of subsequent pictures It influences, influences result precision, thus firstly the need of progress noise reduction process.The present invention carries out noise reduction using median filtering method, utilizes Median filtering method sets all in the point neighborhood window for the gray value of pixel each in crack Propagation image The intermediate value of pixel gray value, to eliminate the noise spot isolated in crack Propagation image;
(2) gray processing handles image.Original image is RGB color image, cannot reflect the morphological feature of image, for convenience The grey scale change of image is obtained, converts crack Propagation bianry image for crack Propagation image progress Threshold segmentation, Gray level image need to be converted by original RGB image using the function rgb2gray in Matlab.
Third step carries out Threshold segmentation binary conversion treatment to image using based on maximum variance between clusters.For a Zhang Jing Pretreated crack Propagation gray level image is crossed, gray scale is significantly different between crackle and surface of test piece, converts gray images into When bianry image, given threshold is needed, in order to distinguish crackle and surface of test piece.Maximum variance between clusters are a kind of adaptive The method that determines of threshold value, basic principle is as follows:
For the crack Propagation gray level image I (x, y) that second step obtains, prospect (i.e. crackle) and background (i.e. image In remove fatigue crack test specimen other parts) segmentation threshold be denoted as T, the pixel number for belonging to prospect accounts for the ratio of entire image It is denoted as w0, average gray μ0;The ratio that background pixel points account for entire image is w1, average gray μ1;Entire image is put down Equal gray scale is denoted as μ, and inter-class variance is denoted as g.Assuming that image size is M × N, the gray value of pixel is less than the picture of threshold value T in image Plain number is N0, number of pixels of the pixel grey scale greater than threshold value T is N1, then:
N0+N1=MxN
w0+w1=1
μ=w00+w11
G=w00-μ)2+wll-μ)2
G=w0w101)2
The maximum threshold value T of inter-class variance g is made using the method for traversal, it is as required.
4th step, the crack Propagation two-value that step (3) is obtained based on morphologic crackle skeletonizing processing method Change image and carry out continuous corrosion and opening operation processing, obtains the crackle skeleton image that crack width is a pixel;According to chain Code method acquires crackle backbone length (pixel), and carries out scale and convert to obtain actual crack length (mm);
Specific step is as follows:
(1) crack Propagation image is subtracted into initial test specimen image (image when i.e. recurring number is 0), utilizes Matlab In function imsubstract.I.e. respective pixel does subtraction to image subtraction between the two images, by mutually cutting algorithm, Precrack information can be removed, obtained new images are the crack image extended after n times recycle.
(2) it is handled based on morphologic crackle skeletonizing, Morphological skeleton describes the shape and directional information of object.It has There are the properties such as translation invariance, inverse dilatancy and idempotence, is a kind of effective shape description method.The form of bianry image X Continuous corrosion and opening operation can be carried out to X to acquire by selecting suitable structural element B by learning skeleton.If S (X) indicates X's Skeleton then seeks the expression formula of the skeleton of image X are as follows:
Wherein, Sn(X) n-th of skeleton subset for being X, N are that (X Θ nB) operation corrodes X at the last time before empty set The number of iterations, i.e. N=max n | (X Θ nB) ≠ Φ }.(X Θ nB) indicates that continuous n times corrode X with B, it may be assumed that
(X Θ nB)=((... (X Θ B) Θ B) Θ ...) Θ B
(3) counting crack length in the way of chain code.It being handled by skeletonizing, the width of crack image is a pixel, Pixel is considered as and puts and encodes one by one, its length can be calculated.Pixel is encoded using 8- directional chain-code, specifically Process is:
Using some point arbitrarily chosen in image boundary as starting point, since the coordinate of the point, horizontal direction coordinate It is divided into the grid of identical size with vertical direction coordinate, for the line segment in each grid, with an immediate direction code It indicates, finally these direction codes is connected along boundary according to counter clockwise direction, obtain chain code.Assuming that the boundary chain of crackle Code is { u1,u2,…,un, if each yard of section ui(i=1,2 ..., n), required correspondence line segment is Δ l after operationi, then The length of required zone boundary figure are as follows:
In above formula, NcAnd NoIt is the number of verso section and odd number code section in chain code sequence respectively.When chain code value is even number When, length 1, when chain code value is odd number, length value is
According to chain code principle, actual crack length are as follows:
L=H*l
In above formula, l is the image length (pixel) of crackle, and H is the calibration coefficient (mm/pixel) of camera system;L is to split The physical length (mm) of line.
5th step, processing obtain crack Propagation related data.The processing respectively walked by front, available difference are tired The corresponding counting crack length a of labor crack propagation imagei(i=0,1,2 ..., n);Before on-test, image taking is set Time interval, different fatigue crack propagation image correspond to different time ti(i=0,1,2 ..., n);Before on-test, setting Fatigue tester loading frequency f, frequency are multiplied with the time, the corresponding circulation of available different fatigue crack propagation image plus Carry times Ni(i=0,1,2 ..., n).According to " GB/T 6398-2000 Fatigue Crack Growth Rate of Metallic Materials test method The calculation method that [S] " is related to uses incremental polynomials method to carry out local fit derivation to determine fatigue crack growth rate With the match value of crack length.It is each n point in front and back, total a consecutive numbers strong point (2n+1), using as follows to any test data point i Quadratic polynomial is fitted derivation.N value of counting desirable 2,3,4, generally takes 3.
In formula:
Coefficient b0、b1、b2It is by least square method in (formula 2) section (even if between crack length observation and match value Sum of square of deviations is minimum) regression parameter that determines.Match value aiCorrespond to recurring number NiOn fitting crack length.Parameter C1 And C2It is for converting input data, to avoid the numerical value dyscalculia when determining regression parameter.In NiThe crack propagation speed at place Rate is obtained by (formula 1) derivation:
Using corresponding to NiFitting crack length aiStress intensity factor range Δ K value corresponding with da/dN is calculated, Δ K are as follows:
In above formula, W is specimen width;B is sample thickness;A is counting crack length;Δ P=Pmax-Pmin, i.e., maximum to carry The difference of lotus minimum load;α=a/W, above formula are effective for the range of a/W >=0.2.
The present invention is with prior art beneficial effect:
(1) carry out Image Acquisition shooting using long focusing microscope, have it is at low cost, do not contact sample and easily realize etc. it is prominent Advantage;
(2) the crack Propagation length obtained using image recognition technology more can be anti-closer to the actual length of crackle Reflect the truth of crack propagation;
(3) any type is suitable for the of less demanding of experimental enviroment using image recognition technology test crack extending length It number can carry out the fatigue tester of crack Propagation, including electric-liquid type low-frequency fatigue test machine, the examination of electro-hydraulic and electromagnetic type high frequency Machine etc. is tested, have a wide range of application model;
(4) image recognition technology is based on Matlab image processing toolbox, the calculation method and image which is related to Processing technique is easily achieved;
(5) On-Line Dynamic Monitoring can be achieved, provide tool for testing staff, saved human cost, to realize Automation, the intelligence of fatigue crack test lay the foundation;
(6) various metals, the detection on process for un-metal material surface and difficult-to-machine material be may extend to and be difficult to observe The detection of the surface of deep hole fatigue crack arrived.
Detailed description of the invention
Fig. 1 is a kind of crack propagation dynamic monitoring method flow chart based on image recognition;
Fig. 2 is the crack propagation dynamic monitor figure based on image recognition;
Fig. 3 is CT part assay maps;
Fig. 4 is the test specimen image after the initial test specimen image and n times CYCLIC LOADING of median filter process;Left figure is warp The initial test specimen image of median filter process is crossed, right figure is the test specimen image after the n times CYCLIC LOADING by median filter process;
Fig. 5 is the test specimen image after initial test specimen image and n times CYCLIC LOADING that gray processing is handled;Left figure is to pass through The initial test specimen image of gray processing processing, right figure are the test specimen image after the n times CYCLIC LOADING that gray processing is handled;
Fig. 6 is the test specimen image after the initial test specimen image and n times CYCLIC LOADING of binary conversion treatment;Left figure is to pass through The initial test specimen image of binary conversion treatment, right figure are the test specimen image after the n times CYCLIC LOADING by binary conversion treatment;
Fig. 7 is the crack Propagation bianry image after n times CYCLIC LOADING;
Fig. 8 is the crack Propagation bianry image after the n times CYCLIC LOADING that skeletonizing is handled.
Specific embodiment
With reference to the accompanying drawing, to a kind of crack propagation dynamic monitor and method based on image recognition of the present invention do into One step explanation.
As shown in Figure 1 and Figure 2, a kind of crack propagation dynamic monitoring method based on image recognition of the present invention realizes step such as Under:
(1) fatigue crack propagation test is carried out, acquires a test specimen crack Propagation image at regular intervals.Fatigue Crack expansion test is referring to the side mentioned in " GB/T 6398-2000 Fatigue Crack Growth Rate of Metallic Materials test method [S] " Method carries out.The main device of the dynamic monitoring of fatigue crack propagation test is as shown in Fig. 2, include fatigue machine, long focusing microscope, figure As acquisition system and image processing system.
Fatigue machine is used to carry out fatigue crack propagation test to test specimen, so that surface of test piece crackle is extended;Focal length is aobvious Micro mirror is used for real-time display surface of test piece crack propagation situation, observes test convenient for experimenter and carries out situation;Image capturing system And image processing system be used for shoot record different moments surface of test piece crack propagation situation, and pass through noise reduction, gray processing, The modes such as binaryzation, skeletonizing handle crack Propagation image, obtain crack Propagation length and load cycle number Data.
Substantially steps are as follows for test:
1. prefabricating fatigue crack, using wire cutting mode in sample incision precrack.
2. measuring CT part size, CT part is as shown in figure 3, width W need to be measured, thickness B, test specimen notch and precrack length an
3. setting fatigue crack test relevant parameter is simultaneously tested.Set largest loop load pmax, loading frequency f with And stress ratio R, picture shooting interval is set, starts to test.
(2) to crack Propagation image preprocessing in the way of noise reduction, gray processing etc., the present invention chooses the initial of shooting Test specimen image and the crack Propagation image after n times CYCLIC LOADING are illustrated, and steps are as follows for specific image preprocessing:
1. there may be noise, noises to generate unfavorable shadow to the processing of subsequent picture for the crack Propagation image shot It rings, influences result precision, thus firstly the need of progress noise reduction process.The present invention carries out noise reduction using median filtering method, in utilization The gray value of pixel each in crack Propagation image is set all pictures in the point neighborhood window by value filtering method The intermediate value of vegetarian refreshments gray value, to eliminate the noise spot isolated in crack Propagation image;
2. gray processing handles image.Original image is RGB color image, cannot reflect the morphological feature of image, for convenience The grey scale change of image is obtained, converts crack Propagation bianry image for crack Propagation image progress Threshold segmentation, Gray level image need to be converted by original RGB image using the function rgb2gray in Matlab, be handled by gray processing initial Crack Propagation image after test specimen image and n times CYCLIC LOADING is as shown in Figure 5.
(3) Threshold segmentation binary conversion treatment is carried out to image using based on maximum variance between clusters.For one by pre- The crack Propagation gray level image of processing, gray scale is significantly different between crackle and surface of test piece, converts gray images into two-value When image, given threshold is needed, in order to distinguish crackle and surface of test piece.Maximum variance between clusters are a kind of adaptive thresholds It is worth determining method, basic principle is as follows:
For the crack Propagation gray level image I (x, y) that (2) step obtains, prospect (i.e. crackle) and background (i.e. image In remove fatigue crack test specimen other parts) segmentation threshold be denoted as T, the pixel number for belonging to prospect accounts for the ratio of entire image It is denoted as w0, average gray μ0;The ratio that background pixel points account for entire image is w1, average gray μ1;Entire image is put down Equal gray scale is denoted as μ, and inter-class variance is denoted as g.Assuming that image size is M × N, the gray value of pixel is less than the picture of threshold value T in image Plain number is N0, number of pixels of the pixel grey scale greater than threshold value T is N1, then:
N0+N1=M × N
w0+w1=1
μ=w00+w11
G=w00-μ)2+w11-μ)2
G=w0w101)2
The maximum threshold value T of inter-class variance g is made using the method for traversal, it is as required.
Crack Propagation image such as Fig. 6 institute after the initial test specimen image and n times CYCLIC LOADING of binary conversion treatment Show.
(4) based on the processing of morphologic crackle skeletonizing and the measurement of length.Specific step is as follows:
1. crack Propagation image is subtracted initial test specimen image (image when i.e. recurring number is 0), Matlab is utilized In function imsubstract.I.e. respective pixel does subtraction to image subtraction between the two images.By mutually cutting algorithm, Precrack information can be removed, obtained new images are the crack image extended after n times recycle, are recycled by n times Crack propagation bianry image after load is as shown in Fig. 7.
2. being handled based on morphologic crackle skeletonizing, Morphological skeleton describes the shape and directional information of object.It has There are the properties such as translation invariance, inverse dilatancy and idempotence, is a kind of effective shape description method.The form of bianry image X Continuous corrosion and opening operation can be carried out to X to acquire by selecting suitable structural element B by learning skeleton.If S (X) indicates X's Skeleton then seeks the expression formula of the skeleton of image X are as follows:
Wherein, Sn(X) n-th of skeleton subset for being X, N are that (X Θ nB) operation corrodes X at the last time before empty set The number of iterations, i.e. N=max n | (X Θ nB) ≠ Φ }.(X Θ nB) indicates that continuous n times corrode X with B, it may be assumed that
(X Θ nB)=((... (X Θ B) Θ B) Θ ...) Θ B
Crack Propagation bianry image after the n times CYCLIC LOADING of skeletonizing processing is as shown in Fig. 8.
3. the counting crack length in the way of chain code.It is handled by skeletonizing, the width of crack image is a pixel, will Pixel, which is considered as, to be put one by one and is encoded, its length can be calculated.Pixel is encoded using 8- directional chain-code, specific mistake Cheng Shi:
Using some point arbitrarily chosen in image boundary as starting point, since the coordinate of the point, horizontal direction coordinate It is divided into the grid of identical size with vertical direction coordinate, for the line segment in each grid, with an immediate direction code It indicates, finally connects these direction codes along boundary according to counter clockwise direction, available chain code.Assuming that the side of crackle Boundary's chain code is { u1,u2,…,un, if each yard of section ui(i=1,2 ..., n), required correspondence line segment is Δ after operation li, then, the length of required zone boundary figure are as follows:
In above formula, NcAnd NoIt is the number of verso section and odd number code section in chain code sequence respectively.When chain code value is even number When, length 1, when chain code value is odd number, length value is
According to chain code principle, actual crack length are as follows:
L=H*l
In above formula, l is the image length (pixel) of crackle, and H is the calibration coefficient (mm/pixel) of camera system;L is to split The physical length (mm) of line.
(5) processing obtains crack Propagation related data.The processing respectively walked by front, available different fatigue are split The corresponding counting crack length a of line expanded imagesi(i=0,1,2 ..., n);Before on-test, the time of image taking is set Interval, different fatigue crack propagation image correspond to different time ti(i=0,1,2 ..., n);Before on-test, set tired Labor testing machine loading frequency f, frequency are multiplied with the time, the corresponding CYCLIC LOADING time of available different fatigue crack propagation image Number Ni(i=0,1,2 ..., n).It is related to according to " GB/T 6398-2000 Fatigue Crack Growth Rate of Metallic Materials test method [S] " And the calculation method arrived, use incremental polynomials method to carry out local fit derivation to determine fatigue crack growth rate and crackle The match value of length.It is each n point in front and back, total a consecutive numbers strong point (2n+1), using following secondary more to any test data point i Item formula is fitted derivation.N value of counting desirable 2,3,4, generally takes 3.
In formula:
Coefficient b0、b1、b2It is by least square method in (formula 2) section (even if between crack length observation and match value Sum of square of deviations is minimum) regression parameter that determines.Match value aiCorrespond to recurring number NiOn fitting crack length.Parameter C1 And C2It is for converting input data, to avoid the numerical value dyscalculia when determining regression parameter.In NiThe crack propagation speed at place Rate is obtained by (formula 1) derivation:
Using corresponding to NiFitting crack length aiStress intensity factor range Δ K value corresponding with da/dN is calculated, Δ K are as follows:
In above formula, W is specimen width;B is sample thickness;A is counting crack length;Δ P=Pmax-Pmin, i.e., maximum to carry The difference of lotus minimum load;α=a/W, above formula are effective for the range of a/W >=0.2.
Above embodiments are provided just for the sake of the description purpose of the present invention, and are not intended to limit the scope of the invention.This The range of invention is defined by the following claims.It does not depart from spirit and principles of the present invention and the various equivalent replacements made and repairs Change, should all cover within the scope of the present invention.

Claims (6)

1. a kind of crack propagation dynamic monitoring method based on image recognition, which is characterized in that comprise the following steps that
(1) fatigue crack propagation test is carried out, test specimen crack Propagation image is acquired;The fatigue crack propagation test is The fatigue crack propagation test carried out using standard compact tension specimen CT test specimen of the fatigue machine to material;The crack Propagation figure As referring to that the image in the surface of test piece crack Propagation situation of different moments shooting, display foreground are that the fatigue in image is split Line, image background are that the test specimen other parts of fatigue crack are removed in image;
(2) noise reduction and gray processing are carried out according to the crack Propagation image that noise reduction, gray processing technology obtain step (1) shooting Pretreatment, obtains crack Propagation gray level image;
(3) Threshold segmentation binary conversion treatment is carried out to the pretreated image of step (2) using based on maximum variance between clusters;
(4) according to the crack Propagation binary picture obtained based on morphologic crackle skeletonizing processing method to step (3) As carrying out continuous corrosion and opening operation processing, the crackle skeleton image that crack width is a pixel is obtained;According to Chain-Code-Method Crackle backbone length (pixel) is acquired, and carries out scale and converts to obtain actual crack length (mm);
(5) local fit derivation is carried out using incremental polynomials method, determines the quasi- of fatigue crack growth rate and crack length Conjunction value, the actual crack length and relevant parameter obtain to step (4) are handled, and calculation processing obtains different stress intensities The data of factor range Δ K and corresponding crack growth rate da/dN.
2. a kind of crack propagation dynamic monitoring method based on image recognition according to claim 1, it is characterised in that: institute It states in step (2), the method for noise reduction is median filtering method, using median filtering method, by picture each in crack Propagation image The gray value of vegetarian refreshments is set as the intermediate value of all pixels point gray value in the point neighborhood window, to eliminate fatigue crack expansion Open up the noise spot isolated in image.
3. a kind of crack propagation dynamic monitoring method based on image recognition according to claim 1, it is characterised in that: institute It states in step (3), is a kind of adaptive Threshold based on maximum variance between clusters, is implemented as follows:
For the crack Propagation gray level image I (x, y) that step (2) obtains, prospect (i.e. crackle) and background are (i.e. in image Except the test specimen other parts of fatigue crack) segmentation threshold be denoted as T, belong to prospect pixel number account for entire image ratio note For w0, average gray μ0;The ratio that background pixel points account for entire image is w1, average gray μ1;Entire image is averaged Gray scale is denoted as μ, and inter-class variance is denoted as g, if image size is M × N, the gray value of the pixel pixel less than threshold value T in image Number is N0, number of pixels of the pixel grey scale greater than threshold value T is N1, then:
N0+N1=M × N
w0+w1=1
μ=w00+w11
G=w00-μ)2+w11-μ)2
G=w0w101)2
The maximum threshold value T of inter-class variance g is made using the method for traversal, it is as required;After acquiring threshold value T, gray value is greater than Threshold value T and pixel is obtained less than threshold value T be divided into two classes, carry out binary conversion treatment.
4. a kind of crack propagation dynamic monitoring method based on image recognition according to claim 1, it is characterised in that: institute It states in step (4), the crackle skeletonizing processing method is realized are as follows: the morphology skeleton of bianry image X is by selecting structural elements Plain B, the form and size that structural element is not fixed are while design form converts algorithm, according to input picture and institute It needs the morphological feature of information to design, continuous corrosion and opening operation is carried out to acquire to X, if S (X) indicates the skeleton of X, then Seek the expression formula of the skeleton of image X are as follows:
Wherein, Sn(X) n-th of skeleton subset for being X, N are that (X Θ nB) operation is secondary at the last time iteration before empty set by X corrosion Number, i.e. N=max { n | (X Θ nB) ≠ Φ }, (X Θ nB) indicate that continuous n times corrode X with B, i.e., (X Θ nB)=((... (X ΘB)ΘB)Θ…)ΘB。
5. a kind of crack propagation dynamic monitoring method based on image recognition according to claim 1, it is characterised in that: institute It states in step (5), incremental polynomials method is realized are as follows:
It is each n point in front and back to any test data point i, a consecutive numbers strong point (2n+1), is carried out using following quadratic polynomial altogether Fitting derivative, points n value take 2,3,4,
In formula:
ai-n≤a≤ai+n(formula 2)
Coefficient b0、b1、b2It is in (formula 2) section by least square method, even if the deviation between crack length observation and match value The regression parameter that quadratic sum minimum determines, match value aiCorrespond to recurring number NiOn fitting crack length, parameter C1And C2It is For converting input data, the numerical value dyscalculia when determining regression parameter is avoided;In NiThe crack growth rate at place is by (formula 1) derivation and obtain:
Using corresponding to NiFitting crack length aiCalculate stress intensity factor range Δ K value corresponding with da/dN, Δ K Are as follows:
In above formula, W is specimen width;B is sample thickness;A is counting crack length;Δ P=Pmax-Pmin, i.e., maximum load is most The difference of side crops industry;α=a/W, above formula are effective for the range of a/W >=0.2.
6. a kind of crack propagation dynamic monitor based on image recognition characterized by comprising fatigue machine, focal length are micro- Mirror, image capturing system and image processing system;Fatigue machine is used to carry out fatigue crack propagation test to test specimen, so that test specimen Face crack is extended;Long focusing microscope is used for real-time display surface of test piece crack propagation situation, observes examination convenient for experimenter Test carry out situation;Image capturing system and image processing system are used to shoot the surface of test piece crack propagation of record different moments Situation, and crack Propagation image is handled by noise reduction, gray processing, binaryzation, skeletonizing mode, obtain crack Propagation The data of length and load cycle number.
CN201910222081.2A 2019-03-22 2019-03-22 A kind of crack propagation dynamic monitoring method and device based on image recognition Pending CN110009606A (en)

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