CN110003632A - A kind of halogen-free and flame-retardant polycarbonate and preparation method thereof - Google Patents

A kind of halogen-free and flame-retardant polycarbonate and preparation method thereof Download PDF

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Publication number
CN110003632A
CN110003632A CN201910279260.XA CN201910279260A CN110003632A CN 110003632 A CN110003632 A CN 110003632A CN 201910279260 A CN201910279260 A CN 201910279260A CN 110003632 A CN110003632 A CN 110003632A
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parts
flame
dopmi
retardant
free
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吴国忠
李会
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Anhui Shen Jia Polymer Technology Co Ltd
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Anhui Shen Jia Polymer Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6564Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
    • C07F9/6571Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
    • C07F9/657163Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom
    • C07F9/657172Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms the ring phosphorus atom being bound to at least one carbon atom the ring phosphorus atom and one oxygen atom being part of a (thio)phosphinic acid ester: (X = O, S)
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention discloses a kind of halogen-free and flame-retardant polycarbonate, using a kind of novel halogen-free flame-retardant agent DOPMI, such DOPMI has suitable fusing point and excellent thermal stability, it is easy to be dispersed in thermoplastic polymer by melt blending, and meet the machine-shaping requirement of many flame-retardant polymers, be individually used for PC or with phosphor-containing flame-proof PET, MPS composite usage is into PC, excellent flame retardant effect can be obtained, it can be applied to industrial production fire-retardant polycarbonate, the invention discloses DOPMI, and the flame retardant rating of addition raising PC in PC can be applied to UL94V-0, and disclose the composition proportion and production method of such fire-retardant polycarbonate.

Description

A kind of halogen-free and flame-retardant polycarbonate and preparation method thereof
Technical field
The present invention relates to a kind of halogen-free and flame-retardant polycarbonates and preparation method thereof, belong to Polycarbonate flame retardant Material Field.
Background technique
Polycarbonate (PC) is a kind of thermoplastic engineering plastic of excellent combination property, with impact resistance outstanding, thoroughly Bright property, dimensional stability, excellent mechanical property and electrical insulation capability, wider use temperature range (- 60-120 DEG C), well Creep resistant, weatherability and self-extinguishment, therefore have a wide range of applications in the fields such as electronics, electrical, automobile, building, packaging, It has been rapidly spread to the new technical fields such as Aeronautics and Astronautics, computer in recent years.Charring rate is higher when PC material combustion, energy self-extinguishment, UL94V-2 grades of flame retardant rating, though there is preferable anti-flammability compared with common thermoplastic, but still it is flammable, and have when burning Hot melt drips, and easily causes material kindling nearby, is still difficult to meet fire-retardant fireproof requirement in above-mentioned application field, therefore permitted In more practical applications flame retardant treatment must be carried out to PC material.
The today for using bittern-free flame-proof material, DOPO(9, the miscellaneous -10- phosphorus of 10- dihydro-9-oxy are increasingly advocated in the whole society Miscellaneous phenanthrene -10- oxide) it is used as a kind of fire-retardant intermediate of New Phosphorus system, also increasingly obtain extensive concern, DOPO molecular structure In P-H key, it is all active to alkenyl, epoxy bond and carbonyl, a variety of derivatives can be prepared.DOPO and its derivative due to It is introduced in a manner of ring-type 0=P-O key in molecular structure containing cyclohexyl biphenyl and phenanthrene ring structure, especially side phosphorylcholine group, it is more cyclic than not Organophosphorus ester thermal stability and chemical stability improve, flame retardant property is more preferable.DOPO and its derivative make as fire retardant With can be used for the fire-retardant of a variety of high molecular materials such as polyester, polyamide, epoxy resin, polyurethane and phenolic resin.
Summary of the invention
DOPO has been synthesized a kind of nitrogenous Phosphaphenanthrene fire retardant DOPMI of New-type halide-free in N-PMI reaction by the present invention, With suitable fusing point and excellent thermal stability, it is easy to be dispersed in thermoplastic polymer by melt blending, and meets and permitted The machine-shaping requirement of more flame-retardant polymers, is individually used for PC or with phosphor-containing flame-proof PET, MPS composite usage into PC, Excellent flame retardant effect can be obtained.
Technical solution of the present invention:
A kind of halogen-free and flame-retardant polycarbonate, the raw material comprising following parts by weight: 70-90 parts of polycarbonate, 3-9 parts of DOPMI, 0-24 parts of PET, 0-2 parts of phosphor-containing flame-proof of MPS, 0-1 parts other auxiliary agents.
Further, the raw material comprising following parts by weight: 70 parts of polycarbonate, 3 parts of DOPMI, 24 parts of phosphorous resistance Fire PET, 2 parts of MPS, 1 part other auxiliary agents.
Further, the raw material comprising following parts by weight: 90 parts of polycarbonate, 9 parts of DOPMI, other of 1 part help Agent.
Further, the raw material comprising following parts by weight: 72 parts of polycarbonate, 3 parts of DOPMI, 24 parts of phosphorous resistance Fire PET, 1 part other auxiliary agents.
A kind of preparation method of such as above-mentioned halogen-free and flame-retardant polycarbonate comprising the steps of:
(1) it is synthesized in organic solvent tetrahydrofuran by DOPO and N-PMI, sand-like white is obtained after suction filtration, washing, drying Solid halogen-free flame retardants DOPMI;
(2) DOPMI solid is added to after being crushed in pulverizer, is put into the air dry oven that temperature is 100-110 DEG C and dries 6-8 hours;
(3) it after mixing the DMPMI powder and polycarbonate of drying and other auxiliary agent ratios, squeezes out, make in extruser Grain is to get halogen-free and flame-retardant polycarbonate of the present invention.
Compared with the prior art, the beneficial effects of the present invention are embodied in:
It is fire-retardant using DOPO and N-PMI as a kind of nitrogenous Phosphaphenanthrene fire retardant DOPMI of New-type halide-free high thermal stability of Material synthesis The structure of agent is confirmed by FT-IR, LC-MS characterization, TG and dsc analysis the result shows that, which has be suitable for molten Melt temperature and excellent thermal stability, be easy to be dispersed in thermoplastic polymer by melt blending, and meets many fire-retardant poly- The machine-shaping requirement for closing object, is individually used for PC or with phosphor-containing flame-proof PET, MPS composite usage into PC, can be obtained excellent Good flame retardant effect;Individually addition DOPMI can improve the flame retardant property of PC, and when adding 9%, limit oxygen index is improved by 25.6% To 29.3%, vertical combustion performance reaches UL94V-1 grades, when the phosphor-containing flame-proof PET for adding 3% DOPMI, 2% MPS and 24% is arrived When in PC, the flame retardant property of PC can be greatly improved, limit oxygen index can be improved to 30.4%, and vertical combustion performance passes through UL94V-0 test.
Detailed description of the invention
Fig. 1 is the FT-IR spectrogram of DOPO, N-PMI and DOPMI;
Fig. 2 is the LC liquid chromatogram of DOPMI;
Fig. 3 is the MS spectrogram of DOPMI;
Fig. 4 is the DSC curve and TG curve graph of DOPMI.
Specific embodiment
The present invention is described in further detail combined with specific embodiments below.
Embodiment 1:
The synthesis of halogen-free flame retardants DOPMI, synthetic route are as follows:
(1) DOPO and tetrahydrofuran are added in four-hole boiling flask, are warming up to 80-100 DEG C of stirring;
(2) it is passed through nitrogen into four-hole boiling flask, after DOPO is entirely molten, the triphenyl phosphorus of 10-20% mass parts is added;
(3) N-PMI is added in tetrahydrofuran and is modulated into N-PMI solvent, for use;
(4) under the conditions of certain 120-160 takes the photograph DEG C, the N-PMI solution of configuration is slowly dropped in four-hole boiling flask, is added dropwise Afterwards, the reaction was continued 2-3 hours;
(5) after the reaction was completed, sand-like white solid, halogen-free flameproof as of the invention are obtained after suction filtration, washing, drying Agent.
In clean four-hole boiling flask, 15ml tetrahydrofuran is added and is added to as organic solvent, then by the DOPO of 2.16g In 100ml four-hole boiling flask, 90 DEG C of stirrings is warming up to, and be passed through nitrogen into four-hole boiling flask and protected, is completely dissolved to DOPO Afterwards, the triphenyl phosphorus of 0.393g is added into four-hole boiling flask, in computer heating control temperature between 120-160 DEG C, to four-hole boiling flask The middle N-PMI solvent (tetrahydrofuran of the N-PMI and 15ml of 1.73g are deployed) that N-PMI and tetrahydrofuran is added dropwise and is modulated into, After being added dropwise, the reaction was continued 2-3 hours, then sand-like white solid is obtained after suction filtration, washing, drying, is weighed as 3.1122g, halogen-free flame retardants DOPMI as of the invention.
The halogen-free flame retardants DOPMI structural formula is as follows:
Embodiment 2:
The structural characterization and thermal performance analysis of halogen-free flame retardants DOPMI:
Fig. 1 is the FT-IR spectrogram of DOPO, N-PMI and DOPMI.It can regard as from Fig. 1, the strong feature of the P-H key in DOPO is inhaled It receives peak 2437cm-1 to disappear in DOPMI middle and advanced stage, while the strong conjugated double bond absorption peak 832cm-1 of N-PMI is in DOPMI spectrogram Also do not occur, show that the two is reacted.It it can be seen that, is the absorption peak of Ar-H at 3060cm-1 in DOPMI spectrogram, It is C=O characteristic peak at 1712cm-1, is P-Ph absorption peak at 1594cm-1, is P-OP-Ph absorption peak, each feature at 1196cm-1 Peak characterizes the structure of DOPMI, and infrared gap is the results show that desired react has occurred with N-PMI in DOPO.
Fig. 2 and Fig. 3 is respectively the LC spectrogram and MS spectrogram of DOPMI.Figure it is seen that liquid chromatogram only exists Occur a strong absorption peak when 1.037min, analyzed by program, the purity of DOPMI has reached 99.64%, then composes from MS Learnt in figure, the relative molecular mass of the product is 390(M+), it can determine to have obtained expected substance.
Fig. 4 is the DSC curve and TG curve graph of DOPMI.Figure 4, it is seen that the fusing point of DOPMI is 201.7 DEG C, heat Decomposition temperature shows that the fire retardant of synthesis has suitable melting temperature and good thermal stability, is easy to logical at 300 DEG C or more It crosses melt blending to be dispersed in thermoplastic polymer well, is able to satisfy the application requirement of many flame-retardant polymers.
Embodiment 3:
(1) it is synthesized in organic solvent tetrahydrofuran by DOPO and N-PMI, sand-like white is obtained after suction filtration, washing, drying Solid halogen-free flame retardants DOPMI;
(2) DOPMI solid is added to after being crushed in pulverizer, is put into the air dry oven that temperature is 100-110 DEG C and dries 6-8 hours;
(3) by the DMPMI powder I of 3 parts of parts by weight of drying, the phosphor-containing flame-proof PET of 24 parts by weight, the MPS of 2 parts by weight, 1 weight After other auxiliary agent ratios mixing of part, squeezes out, is granulated to get halogen-free and flame-retardant polycarbonate of the present invention in extruser.
Embodiment 4:
(1) it is synthesized in organic solvent tetrahydrofuran by DOPO and N-PMI, sand-like white is obtained after suction filtration, washing, drying Solid halogen-free flame retardants DOPMI;
(2) DOPMI solid is added to after being crushed in pulverizer, is put into the air dry oven that temperature is 100-110 DEG C and dries 6-8 hours;
(3) by the DMPMI powder of 3 parts of parts by weight of drying, the polycarbonate of 90 parts by weight, other auxiliary agent ratios of 1 parts by weight It after mixing, squeezes out, be granulated to get halogen-free and flame-retardant polycarbonate of the present invention in extruser.
Embodiment 5:
(1) it is synthesized in organic solvent tetrahydrofuran by DOPO and N-PMI, sand-like white is obtained after suction filtration, washing, drying Solid halogen-free flame retardants DOPMI;
(2) DOPMI solid is added to after being crushed in pulverizer, is put into the air dry oven that temperature is 100-110 DEG C and dries 6-8 hours;
(3) by the DMPMI powder of 3 parts of parts by weight of drying, the polycarbonate of 72 parts by weight, the phosphor-containing flame-proof PET of 24 parts by weight, After other auxiliary agent ratios mixing of 1 parts by weight, squeezes out, is granulated to get halogen-free anti-flaming polycarbonate of the present invention in extruser Ester.
The quality of 1 parts by weight is 100g in above-described embodiment.
The flame retardant property for adding different flame-retardant formulations PC is listed in table 1.Pure PC has solution drippage after combustion with air, UL94V-2 grades of tests, limit oxygen index 25.6% are passed through;There is apparent fire retardation to system after 9% DOPMI is added, It can also inhibit the generation of dissolved drip simultaneously and slow down flame transmission speed, so that the limit oxygen index of system is increased to 29.3%, vertically Combustibility reaches UL94V-1 grades;Only into PC add phosphor-containing flame-proof PET after, find its flame retardant property almost without promotion, and After 3% DOPMI is added into PC/ Flame-retardant PET system, flame retardant rating has reached UL94V-1 grades, and limit oxygen index also improves To 28.8%;The fire-retardant PE/DOPMI/MPS system flame retardant effect of PC/ is best, as long as the MPS of 3% DOPMI and 2% is added in system, Vertical combustion performance can reach UL94V-0 grades, while limit oxygen index can also reach 30.4%, not have dissolved drip phenomenon, be added After MPS, due to introducing element silicon, it is fire-retardant to form the triple synergistics of P-Si-N, makes flame retardant effect more preferably.
The PC flame retardant property of 1. different formulations of table.
In conclusion being hindered by a kind of nitrogenous Phosphaphenanthrene of New-type halide-free high thermal stability of Material synthesis of DOPO and N-PMI Agent DOPMI is fired, the structure of yield 79.8%, fire retardant is confirmed by FT-IR, LC-MS characterization, TG and dsc analysis result Show that the fire retardant has suitable melting temperature and excellent thermal stability, is easy to be dispersed in thermoplasticity by melt blending In polymer, and meet the machine-shaping requirement of many flame-retardant polymers, be individually used for PC or with phosphor-containing flame-proof PET, MPS Composite usage can obtain excellent flame retardant effect into PC;Individually addition DOPMI can improve the flame retardant property of PC, work as addition When 9%, limit oxygen index is increased to 29.3% by 25.6%, and vertical combustion performance reaches UL94V-1 grades, when addition 3% DOPMI, When in phosphor-containing flame-proof PET to the PC of 2% MPS and 24%, the flame retardant property of PC can be greatly improved, limit oxygen index can be improved 30.4%, and vertical combustion performance is tested by UL94V-0.
The basic principles, main features and advantages of the present invention have been shown and described above.The present invention is not by upper The limitation of embodiment is stated, the above embodiments and description only illustrate the principle of the present invention, is not departing from the present invention Various changes and improvements may be made to the invention under the premise of spirit and scope, these changes and improvements both fall within claimed In the range of invention.The claimed scope of the invention is defined by appended claims and its equivalent.

Claims (5)

1. a kind of halogen-free and flame-retardant polycarbonate, it is characterised in that: the raw material comprising following parts by weight: 70-90 parts of polycarbonate, 3-9 parts of DOPMI, 0-24 parts of PET, 0-2 parts of phosphor-containing flame-proof of MPS, 0-1 parts other auxiliary agents.
2. a kind of halogen-free and flame-retardant polycarbonate as described in claim 1, it is characterised in that: the raw material comprising following parts by weight: 70 parts of polycarbonate, 3 parts of DOPMI, 24 parts of phosphor-containing flame-proof PET, 2 parts of MPS, 1 part other auxiliary agents.
3. a kind of halogen-free and flame-retardant polycarbonate as described in claim 1, it is characterised in that: the raw material comprising following parts by weight: 90 parts of polycarbonate, 9 parts of DOPMI, 1 part other auxiliary agents.
4. a kind of halogen-free and flame-retardant polycarbonate as described in claim 1, it is characterised in that: the raw material comprising following parts by weight: 72 parts of polycarbonate, 3 parts of DOPMI, 24 parts of phosphor-containing flame-proof PET, 1 part other auxiliary agents.
5. a kind of preparation method of the halogen-free and flame-retardant polycarbonate as described in above-mentioned any claim, it is characterised in that: include Following steps:
(1) it is synthesized in organic solvent tetrahydrofuran by DOPO and N-PMI, sand-like white is obtained after suction filtration, washing, drying Solid halogen-free flame retardants DOPMI;
(2) DOPMI solid is added to after being crushed in pulverizer, is put into the air dry oven that temperature is 100-110 DEG C and dries 6-8 hours;
(3) it after mixing the DMPMI powder and polycarbonate of drying and other auxiliary agent ratios, squeezes out, make in extruser Grain is to get halogen-free and flame-retardant polycarbonate of the present invention.
CN201910279260.XA 2019-04-09 2019-04-09 A kind of halogen-free and flame-retardant polycarbonate and preparation method thereof Pending CN110003632A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112695539A (en) * 2020-12-18 2021-04-23 温州职业技术学院 Preparation method of flame-retardant ink-absorbing polyamide coated fabric without solid powder filler

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
汤俊杰等: "无卤磷氮阻燃剂的合成及在PC阻燃中的应用", 《中国塑料》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112695539A (en) * 2020-12-18 2021-04-23 温州职业技术学院 Preparation method of flame-retardant ink-absorbing polyamide coated fabric without solid powder filler

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