CN110003007A - Coal-to-ethylene glycol carbonylation to synthesize dimethyl oxalate rectification and purification system and method - Google Patents
Coal-to-ethylene glycol carbonylation to synthesize dimethyl oxalate rectification and purification system and method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于煤制乙二醇化工领域,尤其涉及一种可以提高草酸二甲酯产品纯度,降低能耗和节约生产成本的煤制乙二醇羰化合成草酸二甲酯精馏提纯系统及方法。The invention belongs to the field of coal-to-ethylene glycol chemical industry, and in particular relates to a rectification and purification system and method for synthesizing dimethyl oxalate by carbonylation of coal-to-ethylene glycol, which can improve the product purity of dimethyl oxalate, reduce energy consumption and save production costs .
背景技术Background technique
乙二醇是一种重要的化工原料,主要用作溶剂、防冻剂以及合成聚酯树脂等的原料。目前,乙二醇主要采用环氧乙烷直接水合法制备。由于环氧乙烷的制备是以乙烯为原料,大量生产主要依赖于石油资源。而我国总的能源特征为富煤、有气、少油,因此将煤高效转化为乙二醇等化工原料,减少化工原料对石油资源的依赖,有利于优化能源、资源结构,具有重要的意义。Ethylene glycol is an important chemical raw material, mainly used as a solvent, antifreeze and a raw material for synthesizing polyester resin. At present, ethylene glycol is mainly prepared by the direct hydration method of ethylene oxide. Since the preparation of ethylene oxide is based on ethylene as raw material, mass production mainly depends on petroleum resources. The overall energy characteristics of my country are rich in coal, gas, and oil. Therefore, it is of great significance to efficiently convert coal into chemical raw materials such as ethylene glycol, reduce the dependence of chemical raw materials on petroleum resources, and help optimize energy and resource structure. .
近几年来,随着煤制乙二醇技术的逐步成熟,国内兴建了一大批煤制乙二醇企业。据可靠统计,未来几年内,我国煤制乙二醇的产能将达到800万吨以上。草酸二甲酯是煤制乙二醇生产过程中的中间产物,是通过羰化合成反应制备而来,羰化合成系统反应复杂,主要目标产物为草酸二甲酯,其中还有一系列的副反应,产物包括碳酸二甲酯、甲酸甲酯、乙酸甲酯等,产物中因杂质组分繁多且复杂,对后续加氢工艺催化剂造成较大负面影响,致使催化剂床层阻力高、寿命短等问题,因此,为保证加氢催化剂的有效运行时间,降低生产成本,必须对草酸二甲酯产物进行精制得到高纯度的目标产物。目前的处理方法基本采用常规的常压精馏、加压精馏或萃取精馏技术,存在的缺点是产物纯度不高、能耗大等,采用减压真空精馏技术,不仅可以得到高纯度的草酸二甲酯产品,而且装置能耗降低,节约了装置生产成本。In recent years, with the gradual maturity of coal-to-ethylene glycol technology, a large number of coal-to-ethylene glycol enterprises have been built in China. According to reliable statistics, in the next few years, my country's coal-to-ethylene glycol production capacity will reach more than 8 million tons. Dimethyl oxalate is an intermediate product in the production process of coal-to-ethylene glycol. It is prepared by oxo synthesis reaction. The oxo synthesis system has complicated reactions. The main target product is dimethyl oxalate, and there are also a series of side reactions. , the products include dimethyl carbonate, methyl formate, methyl acetate, etc. The impurities in the product are numerous and complex, which will have a large negative impact on the catalyst of the subsequent hydrogenation process, resulting in problems such as high catalyst bed resistance and short life. Therefore, in order to ensure the effective running time of the hydrogenation catalyst and reduce the production cost, the dimethyl oxalate product must be purified to obtain a high-purity target product. The current treatment method basically adopts conventional atmospheric distillation, pressurized distillation or extractive distillation technology, which has the disadvantages of low product purity and high energy consumption. The dimethyl oxalate product is obtained, the energy consumption of the device is reduced, and the production cost of the device is saved.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决上述现有技术中存在的煤制乙二醇生产过程中因羰化合成副反应造成的目标产物草酸二甲酯纯度低的问题而提供的一种降耗、提纯、延长加氢催化剂有效使用寿命的煤制乙二醇羰化合成草酸二甲酯精馏提纯系统及方法。The object of the present invention is to solve a kind of consumption reduction, purification, prolongation of the problem that the purity of the target product dimethyl oxalate caused by the oxo synthesis side reaction in the coal-to-ethylene glycol production process existing in the above-mentioned prior art is low and provides A rectification and purification system and method for synthesizing dimethyl oxalate by carbonylation of coal to ethylene glycol with an effective service life of a hydrogenation catalyst.
为了实现上述目的,本发明采用了这样的技术方案:In order to achieve the above object, the present invention adopts such a technical scheme:
一种煤制乙二醇羰化合成草酸二甲酯精馏提纯系统,包括草酸二甲酯进料换热器、与酸二甲酯进料换热器相接通的真空精馏塔,在真空精馏塔的塔釜底部设置有再沸器,再沸器的液相进口与真空精馏塔的底部相接通,再沸器的液相出口与真空精馏塔的底部上方相接通;在真空精馏塔的顶部开设有为真空精馏塔提供上升蒸汽的蒸发蒸气出口,塔顶冷凝器通过蒸发蒸气出口与真空精馏塔的顶部相接通,塔顶冷凝器又通过管道分别与回流罐和尾冷器相接通,回流罐和尾冷器之间又相互接通,冷凝液利用重力回落至回流罐,不凝气经尾冷器通过真空设备抽出,回流罐与回流泵相接通,回流泵通过管道与真空精馏塔的塔顶相接通,同时还通过管道与塔顶采出流量调节阀相接通;精馏系统的压力通过与真空设备相接通的真空度调节阀进行调节;回流罐的液相通过回流泵一部分返回真空精馏塔的塔顶,另一部分经塔顶采出流量调节阀与液位调节采出系统相接通;在真空精馏塔的精馏塔底通过管道接通有重组分出料泵,重组分出料泵通过管道和塔釜液位调节阀经草酸二甲酯进料换热器与塔釜出料口接通;草酸二甲酯进料换热器采用精馏热量耦合原理,将低温进料草酸二甲酯液相与塔釜高温纯净草酸二甲酯出料换热,提高进料温度,降低出料温度;回流泵的出口管道上设置回流流量调节阀,用于调节精馏操作回流比,稳定塔顶操作温度和产品质量,设置塔顶采出流量调节阀,通过调整采出量控制回流罐液位稳定;真空设备进口管道上设置真空度调节阀并通过调整真空设备进气量控制精馏塔压力稳定。A rectification and purification system for synthesizing dimethyl oxalate by carbonylation of coal-to-ethylene glycol, comprising a dimethyl oxalate feed heat exchanger, a vacuum rectification tower connected to the dimethyl oxalate feed heat exchanger, and A reboiler is arranged at the bottom of the vacuum rectification tower, the liquid phase inlet of the reboiler is connected with the bottom of the vacuum rectification tower, and the liquid phase outlet of the reboiler is connected with the top of the bottom of the vacuum rectification tower. At the top of the vacuum rectification tower, there is an evaporative vapor outlet that provides ascending steam for the vacuum rectification tower, the tower top condenser is connected with the top of the vacuum rectification tower through the evaporative vapor outlet, and the tower top condenser is separated by pipes. It is connected to the return tank and the tail cooler, and the return tank and the tail cooler are connected to each other. The condensate falls back to the return tank by gravity, and the non-condensable gas is drawn out through the exhaust cooler through the vacuum equipment. The return tank and the return pump The reflux pump is connected to the top of the vacuum rectification tower through the pipeline, and it is also connected to the flow control valve of the top of the tower through the pipeline; the pressure of the rectification system is connected to the vacuum equipment through the vacuum equipment. A part of the liquid phase in the reflux tank is returned to the top of the vacuum rectification tower through the reflux pump, and the other part is connected to the liquid level adjustment and extraction system through the extraction flow control valve at the top of the tower; in the vacuum rectification tower The bottom of the rectification tower is connected with a heavy component discharge pump through a pipeline, and the heavy component discharge pump is connected with the tower kettle discharge port through a pipeline and a tower kettle liquid level regulating valve through a dimethyl oxalate feed heat exchanger; The dimethyl oxalate feed heat exchanger adopts the principle of rectification heat coupling to exchange heat with the low temperature feed dimethyl oxalate liquid phase and the high temperature pure dimethyl oxalate discharge from the tower to increase the feed temperature and reduce the discharge temperature; reflux A reflux flow control valve is set on the outlet pipeline of the pump to adjust the reflux ratio of the rectification operation, stabilize the operating temperature and product quality at the top of the tower, and set a production flow control valve at the top of the column to control the stability of the liquid level in the reflux tank by adjusting the production volume; A vacuum degree regulating valve is set on the inlet pipeline of the vacuum equipment, and the pressure of the rectification tower is controlled to be stable by adjusting the air intake of the vacuum equipment.
所述再沸器热源采用中压蒸汽加热提供精馏所需的上升蒸汽,根据处理负荷大小通过调整蒸汽加入量控制精馏塔釜稳定恒定。The heat source of the reboiler is heated by medium pressure steam to provide the ascending steam required for rectification, and the rectification tower kettle is controlled to be stable and constant by adjusting the steam addition amount according to the processing load.
所述草酸二甲酯进料换热器不额外增加热量供应,采用进料与真空精馏塔出料进行换热。The dimethyl oxalate feed heat exchanger does not add additional heat supply, and uses the feed to exchange heat with the output of the vacuum rectification tower.
真空系统是设置真空设备,利用真空抽吸保持精馏塔及回流罐内一定真空度,降低各组分的沸点,节省再沸器的蒸汽投入。The vacuum system is equipped with vacuum equipment, which uses vacuum suction to maintain a certain degree of vacuum in the rectification tower and the reflux tank, reduces the boiling point of each component, and saves the steam input of the reboiler.
所述回流系统是发生精馏过程的必需条件之一,轻组分经冷凝器和尾冷器冷却,凝液达到一定温度回收到回流罐,部分作为精馏塔的回流实现传质和传热过程,另一部分作为塔顶产品采出,并返回到合成前系统进行重复使用。The reflux system is one of the necessary conditions for the rectification process to occur. The light components are cooled by the condenser and the tail cooler, and the condensate reaches a certain temperature and is recycled to the reflux tank. Part of it is used as the reflux of the rectification tower to realize mass and heat transfer. process, another part is extracted as the overhead product and returned to the pre-synthesis system for reuse.
所述真空精馏塔是主要设备,在其内部设置有塔盘和填料层,在一定真空度条件下,上升蒸汽与下降液体发生多次传质和传热过程,实现草酸二甲酯产品的提纯,精制产品通过釜液泵采出系统。The vacuum rectification tower is the main equipment, and a tray and a packing layer are arranged inside it. Under a certain vacuum degree, the ascending steam and the descending liquid undergo multiple mass transfer and heat transfer processes to realize the dimethyl oxalate product. Purified and refined products are extracted from the kettle liquid pump system.
一种利用所述的煤制乙二醇羰化合成草酸二甲酯精馏提纯系统进行提纯的方法,该方法包括:真空系统利用真空设备将真空精馏塔内保持真空度,使真空精馏塔内压力保持在40~70KPa真空度,低温进料草酸二甲酯液相进料与精馏塔釜的高温纯净草酸二甲酯出料换热后,从精馏塔精馏段与提馏段之间进料,经塔釜的再沸器加热物料成为上升蒸汽,在精馏段与塔顶回流逆向接触进行传质和传热交换后,蒸气进入塔顶冷凝器和尾冷器,将塔顶上升蒸汽先经过塔顶冷凝器将部分气相物料冷凝成液相流到回流罐内,未冷凝部分气相再经过尾冷器,冷凝液回落至回流罐,不凝气经真空设备处理;回流罐内冷凝液通过回流泵一部分返回塔顶作为回流,一部分采出精馏系统,塔釜采出精制草酸二甲酯经釜液泵送至中间产品储槽,供给加氢系统进料使用;A method for purifying by utilizing the coal-to-ethylene glycol carbonylation to synthesize dimethyl oxalate rectification and purification system, the method comprises: the vacuum system uses vacuum equipment to maintain a vacuum degree in a vacuum rectification tower, so that the vacuum rectification The pressure in the tower is kept at 40-70KPa vacuum degree. After the low-temperature feed dimethyl oxalate liquid phase feed and the high-temperature pure dimethyl oxalate discharge from the distillation column still have heat exchange, they are separated from the rectifying section of the rectifying column and stripping. The material is fed between the sections, and the material is heated by the reboiler of the tower kettle to become rising steam. After the reverse contact between the rectification section and the tower top reflux for mass transfer and heat transfer exchange, the vapor enters the tower top condenser and tail cooler, and the The steam rising from the top of the tower first passes through the tower top condenser to condense part of the gas phase material into a liquid phase and flows into the reflux tank, and the uncondensed part of the gas phase then passes through the tail cooler, the condensate falls back to the reflux tank, and the non-condensable gas is processed by the vacuum equipment; Part of the condensate in the tank is returned to the top of the tower as reflux through the reflux pump, part of it is extracted from the rectification system, and the purified dimethyl oxalate extracted from the tower is pumped to the intermediate product storage tank through the still liquid, and supplied to the hydrogenation system for feed use;
所述真空精馏塔的重组分出料泵后管道上设置有塔釜液位调节阀,通过调整出料量控制精馏塔釜液位稳定;回流泵出口管道上设置回流流量调节阀,用于调节精馏操作回流比,稳定塔顶操作温度和产品质量;设置塔顶采出流量调节阀,通过调整采出量控制回流罐液位稳定;真空设备进口管道上设置真空度调节阀,通过调整真空设备进气量控制精馏塔压力稳定;A tower kettle liquid level regulating valve is arranged on the rear pipeline of the heavy component discharge pump of the vacuum rectification tower, and the liquid level of the rectification tower kettle is controlled by adjusting the discharge amount; a reflux flow regulating valve is set on the outlet pipeline of the reflux pump, and the It is used to adjust the reflux ratio of the rectification operation to stabilize the operating temperature and product quality at the top of the tower; set the extraction flow control valve at the top of the tower, and control the stability of the liquid level of the reflux tank by adjusting the extraction volume; Adjust the air intake of the vacuum equipment to control the pressure of the distillation column to be stable;
再沸器的热源采用中压蒸汽,根据处理负荷大小通过调整蒸汽加入量控制精馏塔釜稳定恒定。The heat source of the reboiler adopts medium pressure steam, and the rectification tower kettle is controlled to be stable and constant by adjusting the amount of steam added according to the processing load.
所述草酸二甲酯进料组成为草酸二甲酯含量≥95%,甲醇含量≤4%,碳酸二甲酯含量≤1%;所述草酸二甲酯进料温度控制为120~140℃;所述再沸器温度控制为130~160℃;所述塔顶温度控制为45~60℃;所述尾冷器工艺物料出口温度≤30℃;所述精馏塔真空度控制为40~70KPa;所述精馏塔液位控制为30~80%;所述回流罐液位控制为20~80%;所述塔顶轻组分组成为草酸二甲酯含量为0,甲醇含量≥50%,碳酸二甲酯含量≤50%;所述塔釜产品采出组成为草酸二甲酯含量≥99.9%,甲醇含量≤0.1%,碳酸二甲酯含量为0。The dimethyl oxalate feed is composed of dimethyl oxalate content ≥ 95%, methanol content ≤ 4%, dimethyl carbonate content ≤ 1%; the dimethyl oxalate feed temperature is controlled to be 120-140 ° C; The temperature of the reboiler is controlled to be 130-160°C; the temperature of the top of the tower is controlled to be 45-60°C; the outlet temperature of the process material of the tail cooler is less than or equal to 30°C; the vacuum degree of the rectifying tower is controlled to be 40-70KPa The liquid level of the rectifying tower is controlled to be 30-80%; the liquid level of the reflux tank is controlled to be 20-80%; The content of dimethyl carbonate is less than or equal to 50%; the extracted composition of the tower kettle product is as follows: the content of dimethyl oxalate is more than or equal to 99.9%, the content of methanol is less than or equal to 0.1%, and the content of dimethyl carbonate is 0.
本发明的技术方案产生的积极效果如下:本发明公开的是一种煤制乙二醇羰化合成草酸二甲酯精馏提纯系统及方法,采用真空精馏的方式,将草酸二甲酯混合液中的轻组分杂质去除,得到高纯度的草酸二甲酯中间产品;同时真空操作降低各组分的沸点,减少中压蒸汽消耗,降低生产成本,提高市场竞争力;塔釜组分和塔顶轻组分连续采出,并实现热量和物料有效回收利用,没有外排物料。The positive effects produced by the technical solution of the present invention are as follows: The present invention discloses a system and method for rectifying and purifying dimethyl oxalate by oxo-synthesizing dimethyl oxalate from coal, which adopts vacuum distillation to mix dimethyl oxalate The light component impurities in the liquid are removed to obtain a high-purity dimethyl oxalate intermediate product; at the same time, the vacuum operation reduces the boiling point of each component, reduces the consumption of medium-pressure steam, reduces the production cost, and improves the market competitiveness; The light components at the top of the tower are continuously extracted, and the effective recycling of heat and materials is realized, and there is no external discharge of materials.
本发明的草酸二甲酯精馏提纯工艺的系统和方法经过实践运行,极大的解决了煤制乙二醇生产过程中草酸二甲酯纯度低、有害杂质多的问题,对延长加氢催化剂的有效使用寿命有极大裨益;同时以年产20万吨乙二醇装置为例,减少中压蒸汽消耗8吨/h,蒸汽单价按160元/吨,年运行周期按8000小时计算,每年可节约蒸汽成本1024万元。The system and method of the dimethyl oxalate rectification and purification process of the present invention have been practically operated, which greatly solves the problems of low purity of dimethyl oxalate and many harmful impurities in the production process of coal-to-ethylene glycol, and has a great effect on prolonging the hydrogenation catalyst. At the same time, taking the ethylene glycol plant with an annual output of 200,000 tons as an example, the medium-pressure steam consumption is reduced by 8 tons/h, the unit price of steam is 160 yuan/ton, and the annual operation cycle is calculated as 8,000 hours. The steam cost can be saved by 10.24 million yuan.
附图说明Description of drawings
图1为本发明煤制乙二醇羰化合成草酸二甲酯精馏提纯系统的连接结构示意图。Fig. 1 is a schematic diagram of the connection structure of the coal-to-ethylene glycol carbonylation to synthesize dimethyl oxalate rectification and purification system of the present invention.
图中标注为:1. 草酸二甲酯进料换热器;2.真空精馏塔;3.再沸器;4. 塔顶冷凝器;5.尾冷器;6.回流罐;7.回流泵;8.釜液出料泵;9.塔釜液位调节阀;10.回流流量调节阀;11.塔顶采出流量调节阀;12.真空度调节阀。Marked as: 1. dimethyl oxalate feed heat exchanger; 2. vacuum distillation column; 3. reboiler; 4. overhead condenser; 5. tail cooler; 6. reflux tank; 7. Reflux pump; 8. Kettle liquid discharge pump; 9. Tower kettle liquid level control valve; 10. Reflux flow control valve; 11. Tower top production flow control valve; 12. Vacuum degree control valve.
具体实施方式Detailed ways
下面结合具体实施例及附图对本发明进行进一步阐述和说明。The present invention will be further elaborated and described below with reference to specific embodiments and accompanying drawings.
如图1所示,一种煤制乙二醇羰化合成草酸二甲酯精馏提纯系统,包括草酸二甲酯进料换热器1、与酸二甲酯进料换热器1相接通的真空精馏塔2,在真空精馏塔2的塔釜底部设置有再沸器3,再沸器3的液相进口与真空精馏塔2的底部相接通,再沸器3的液相出口与真空精馏塔2的底部上方相接通;在真空精馏塔2的顶部开设有为真空精馏塔提供上升蒸汽的蒸发蒸气出口,塔顶冷凝器4通过蒸发蒸气出口与真空精馏塔2的顶部相接通,塔顶冷凝器4又通过管道分别与回流罐6和尾冷器5相接通,回流罐6和尾冷器5之间又相互接通,冷凝液利用重力回落至回流罐6,不凝气经尾冷器5通过真空设备抽出,回流罐6与回流泵7相接通,回流泵7通过管道与真空精馏塔2的塔顶相接通,同时还通过管道与塔顶采出流量调节阀11相接通;精馏系统的压力通过与真空设备相接通的真空度调节阀12进行调节;回流罐6的液相通过回流泵7一部分返回真空精馏塔2的塔顶,另一部分经塔顶采出流量调节阀11与液位调节采出系统相接通;在真空精馏塔2的精馏塔底通过管道接通有重组分出料泵8,重组分出料泵8通过管道和塔釜液位调节阀9经草酸二甲酯进料换热器1与塔釜出料口接通,草酸二甲酯进料换热器1采用精馏热量耦合原理,将低温进料草酸二甲酯液相与塔釜高温纯净草酸二甲酯出料换热,提高进料温度,降低出料温度;回流泵7的出口管道上设置回流流量调节阀10,用于调节精馏操作回流比,稳定塔顶操作温度和产品质量,塔顶设置的采出流量调节阀11通过调整采出量控制回流罐液位稳定;真空设备进口管道上设置真空度调节阀12并通过调整真空设备进气量控制精馏塔压力稳定。As shown in Figure 1, a coal-to-ethylene glycol carbonylation synthesizes dimethyl oxalate rectification and purification system, comprising dimethyl oxalate feed heat exchanger 1, connected with dimethyl acid feed heat exchanger 1 The vacuum rectification tower 2 of the communication is provided with a reboiler 3 at the bottom of the tower still of the vacuum rectification tower 2, and the liquid phase inlet of the reboiler 3 is connected with the bottom of the vacuum rectification tower 2. The liquid phase outlet is connected with the top of the bottom of the vacuum rectification tower 2; the top of the vacuum rectification tower 2 is provided with an evaporative vapor outlet that provides rising steam for the vacuum rectification tower, and the top condenser 4 is connected to the vacuum through the evaporative vapor outlet. The top of the rectifying tower 2 is connected with each other, and the top condenser 4 is connected with the reflux tank 6 and the tail cooler 5 through the pipeline respectively, and the reflux tank 6 and the tail cooler 5 are connected with each other again, and the condensate is used. The gravity falls back to the reflux tank 6, the non-condensable gas is drawn out through the vacuum equipment through the tail cooler 5, the reflux tank 6 is connected with the reflux pump 7, and the reflux pump 7 is connected with the top of the vacuum rectification tower 2 through the pipeline. It is also connected with the tower top extraction flow regulating valve 11 through the pipeline; the pressure of the rectification system is regulated by the vacuum degree regulating valve 12 connected with the vacuum equipment; the liquid phase of the reflux tank 6 is partially returned to the vacuum through the reflux pump 7 At the top of the rectification tower 2, the other part is connected with the liquid level adjustment and extraction system through the extraction flow control valve 11 at the top of the tower; at the bottom of the rectification tower of the vacuum rectification tower 2, there is a heavy component discharge through a pipeline. The pump 8, the heavy fraction discharge pump 8 is connected with the tower kettle discharge port through the pipeline and the tower kettle liquid level regulating valve 9 through the dimethyl oxalate feed heat exchanger 1, and the dimethyl oxalate feed heat exchanger 1 adopts According to the coupling principle of rectification heat, the liquid phase of low temperature feed dimethyl oxalate is exchanged with the high temperature pure dimethyl oxalate discharge of the tower kettle, so as to increase the feed temperature and reduce the discharge temperature; The regulating valve 10 is used to adjust the reflux ratio of the rectification operation and stabilize the operating temperature and product quality at the top of the column. The production flow regulating valve 11 set at the top of the column controls the liquid level of the reflux tank to stabilize the liquid level by adjusting the production volume; The vacuum degree regulating valve 12 controls the pressure stability of the rectifying tower by adjusting the intake air volume of the vacuum equipment.
所述再沸器热源采用中压蒸汽加热提供精馏所需的上升蒸汽,根据处理负荷大小通过调整蒸汽加入量控制精馏塔釜稳定恒定。The heat source of the reboiler is heated by medium pressure steam to provide the ascending steam required for rectification, and the rectification tower kettle is controlled to be stable and constant by adjusting the steam addition amount according to the processing load.
所述草酸二甲酯进料换热器不额外增加热量供应,采用进料与真空精馏塔出料进行换热。The dimethyl oxalate feed heat exchanger does not add additional heat supply, and uses the feed to exchange heat with the output of the vacuum rectification tower.
真空系统是设置真空设备,利用真空抽吸保持精馏塔及回流罐内一定真空度,降低各组分的沸点,节省再沸器的蒸汽投入。The vacuum system is equipped with vacuum equipment, which uses vacuum suction to maintain a certain degree of vacuum in the rectification tower and the reflux tank, reduces the boiling point of each component, and saves the steam input of the reboiler.
所述回流系统是发生精馏过程的必需条件之一,轻组分经冷凝器和尾冷器冷却,凝液达到一定温度回收到回流罐,部分作为精馏塔的回流实现传质和传热过程,另一部分作为塔顶产品采出,并返回到合成前系统进行重复使用。The reflux system is one of the necessary conditions for the rectification process to occur. The light components are cooled by the condenser and the tail cooler, and the condensate reaches a certain temperature and is recycled to the reflux tank. Part of it is used as the reflux of the rectification tower to realize mass and heat transfer. process, another part is extracted as the overhead product and returned to the pre-synthesis system for reuse.
所述真空精馏塔是主要设备,在其内部设置有塔盘和填料层,在一定真空度条件下,上升蒸汽与下降液体发生多次传质和传热过程,实现草酸二甲酯产品的提纯,精制产品通过釜液泵采出系统。The vacuum rectification tower is the main equipment, and a tray and a packing layer are arranged inside it. Under a certain vacuum degree, the ascending steam and the descending liquid undergo multiple mass transfer and heat transfer processes to realize the dimethyl oxalate product. Purified and refined products are extracted from the kettle liquid pump system.
一种煤制乙二醇羰化合成产物草酸二甲酯精馏提纯系统,包括真空精馏塔2、草酸二甲酯进料换热器1、真空系统、蒸发系统和冷凝回流系统,所述草酸二甲酯进料预热主要目的是提高进料温度,减少蒸汽消耗,可采用前系统的预热回收利用的方法,不再额外增加能量消耗;所述真空系统利用真空设备将精馏塔内保持一定真空度,降低液相组分沸点,降低操作温度,减少蒸汽消耗;所述蒸发系统是精馏塔釜设置再沸器3为精馏塔顶提供上升蒸汽;所述冷凝回流系统是塔顶设置塔顶冷凝器4和尾冷器5,将塔顶上升蒸汽先经过塔顶冷凝器4将部分气相物料冷凝成液相流到回流罐6内,未冷凝部分气相再经过尾冷器5,冷凝液回落至回流罐6,不凝气经真空设备处理。其主要工作原理为:草酸二甲酯进料经过草酸二甲酯进料换热器1预热进入真空精馏塔2,液相经再沸器3加热后蒸发成上升蒸汽,与塔顶喷流的回流液进行热量交换,轻组分气相自塔顶经冷凝器冷却,冷凝液回落至回流罐6,未凝轻组分气相再经尾冷器5冷却,冷凝液相回落至回流罐6,不凝气经真空设备抽出处理,真空设备控制精馏塔的真空度,回流罐6内冷凝液通过回流泵一部分返回塔顶作为回流,一部分采出精馏系统,塔釜采出精制草酸二甲酯经釜液泵送至产品储槽,供给加氢系统进料使用。A coal-to-ethylene glycol oxo synthesis product dimethyl oxalate rectification and purification system, comprising a vacuum rectification tower 2, a dimethyl oxalate feed heat exchanger 1, a vacuum system, an evaporation system and a condensation reflux system, the The main purpose of preheating the dimethyl oxalate feed is to increase the feed temperature and reduce the steam consumption. The preheating and recycling method of the previous system can be used without additional energy consumption; the vacuum system uses vacuum equipment to convert the distillation column A certain degree of vacuum is maintained in the interior to reduce the boiling point of the liquid phase components, reduce the operating temperature, and reduce the steam consumption; the evaporation system is that the rectification tower kettle is equipped with a reboiler 3 to provide rising steam for the top of the rectification tower; the condensation reflux system is: The tower top is provided with a tower top condenser 4 and a tail cooler 5, and the rising steam from the tower top first passes through the tower top condenser 4 to condense part of the gas phase material into a liquid phase and flows into the reflux tank 6, and the uncondensed part of the gas phase passes through the tail cooler. 5. The condensate falls back to the reflux tank 6, and the non-condensable gas is processed by vacuum equipment. Its main working principle is: the dimethyl oxalate feed is preheated by the dimethyl oxalate feed heat exchanger 1 and enters the vacuum rectification tower 2, the liquid phase is heated by the reboiler 3 and evaporated into rising steam, which is sprayed with the top of the tower. The reflux liquid of the flow carries out heat exchange, the light component gas phase is cooled from the top of the tower through the condenser, the condensed liquid falls back to the reflux tank 6, the uncondensed light component gas phase is cooled by the tail cooler 5 again, and the condensed liquid phase falls back to the reflux tank 6 , the non-condensable gas is extracted and processed by the vacuum equipment, the vacuum equipment controls the vacuum degree of the rectification tower, the condensed liquid in the reflux tank 6 is returned to the top of the tower as a reflux through a reflux pump, and a part is extracted from the rectification system, and the purified oxalic acid bisulfite is extracted from the tower still. The methyl ester is pumped to the product storage tank through the still liquid, and supplied to the hydrogenation system for feeding.
上述所述草酸二甲酯进料换热器不额外增加热量供应,采用进料与真空精馏塔出料进行换热,达到提高进料温度,减少蒸汽投入,降低出料温度的目的,节约生产成本。The above-mentioned dimethyl oxalate feed heat exchanger does not add additional heat supply, and uses the feed to exchange heat with the discharge of the vacuum rectification tower to achieve the purpose of increasing the temperature of the feed, reducing the steam input, and reducing the temperature of the discharge, saving energy. Cost of production.
上述真空系统是设置真空设备,利用真空抽吸保持精馏塔及回流罐内一定真空度,降低各组分的沸点,节省再沸器的蒸汽投入。The above vacuum system is equipped with vacuum equipment, which uses vacuum suction to maintain a certain degree of vacuum in the rectification tower and the reflux tank, reduces the boiling point of each component, and saves the steam input of the reboiler.
上述蒸发系统是真空精馏塔釜设置再沸器,采用中压蒸汽加热提供精馏所需的上升蒸汽。The above-mentioned evaporation system is a vacuum rectification tower kettle with a reboiler, and adopts medium pressure steam heating to provide the rising steam required for rectification.
上述回流系统是发生精馏过程的必需条件之一,轻组分经冷凝器和尾冷器冷却,凝液达到一定温度回收到回流罐,部分作为精馏塔的回流实现传质和传热过程,另一部分作为塔顶产品采出,并返回到合成前系统进行重复使用。The above-mentioned reflux system is one of the necessary conditions for the rectification process to occur. The light components are cooled by the condenser and the tail cooler. The condensate reaches a certain temperature and is recycled to the reflux tank, and part of it is used as the reflux of the rectification tower to realize the mass transfer and heat transfer process. , and the other part is extracted as the top product and returned to the pre-synthesis system for reuse.
上述真空精馏塔是主要设备,在其内部设置有塔盘和填料层,在一定真空度条件下,上升蒸汽与下降液体发生多次传质和传热过程,实现草酸二甲酯产品的提纯,精制产品通过釜液泵采出系统。The above-mentioned vacuum rectification tower is the main equipment, which is provided with trays and packing layers. Under the condition of a certain degree of vacuum, the ascending steam and descending liquid undergo multiple mass transfer and heat transfer processes to realize the purification of dimethyl oxalate products. , the refined product is extracted from the kettle liquid pump system.
实施例1:Embodiment 1:
煤制乙二醇羰化合成产物草酸二甲酯精馏提纯工艺的系统,如图1所示,包括草酸二甲酯进料换热器1,真空精馏塔2,再沸器3,塔顶冷凝器4,尾冷器5,回流罐6,回流泵7,重组分出料泵8,塔釜液位调节阀9,回流流量调节阀10,塔顶采出流量调节阀11,真空度调节阀12。The system of dimethyl oxalate rectification and purification process of coal-to-ethylene glycol oxo synthesis product, as shown in Figure 1, includes a dimethyl oxalate feed heat exchanger 1, a vacuum distillation column 2, a reboiler 3, a column Top condenser 4, tail cooler 5, reflux tank 6, reflux pump 7, heavy component discharge pump 8, tower kettle liquid level regulating valve 9, reflux flow regulating valve 10, tower top production flow regulating valve 11, vacuum degree Regulating valve 12.
所述真空精馏塔为精馏操作的主要设备之一,其塔釜设置再沸器,再沸器液相进口与精馏塔底部相连,蒸发蒸气出口与精馏塔釜上部相连,为精馏塔提供上升蒸汽;塔釜出料泵与精馏塔底相连,通过出口调节阀控制采出流量;进料换热器采用精馏热量耦合原理,即将低温进料草酸二甲酯液相与塔釜高温纯净草酸二甲酯出料换热,提高进料温度,降低出料温度;塔顶冷凝器与精馏塔顶部相连,精馏塔蒸气经冷凝器与循环水换热,冷凝液利用重力落至回流罐,未冷凝气相再经尾冷器与冷冻水换热,冷凝液利用重力回落至回流罐,不凝气经真空设备抽出,精馏系统的压力由真空设备进行调节;回流罐液相通过回流泵一部分返回精馏塔塔顶,一部分经液位调节采出系统。The vacuum rectification tower is one of the main equipments for rectification operation, and its tower kettle is provided with a reboiler, the liquid phase inlet of the reboiler is connected with the bottom of the rectification tower, and the evaporation vapor outlet is connected with the upper part of the rectification tower kettle. The distillation tower provides ascending steam; the tower kettle discharge pump is connected to the bottom of the rectification tower, and the production flow is controlled by the outlet regulating valve; the feed heat exchanger adopts the principle of rectification heat coupling, that is, the low temperature feed dimethyl oxalate liquid phase is The tower bottom high temperature pure dimethyl oxalate discharge heat exchange, increase the feed temperature, reduce the discharge temperature; the top condenser is connected with the top of the rectification tower, the rectification tower vapor exchanges heat with the circulating water through the condenser, and the condensate is used Gravity falls to the reflux tank, the uncondensed gas phase exchanges heat with the chilled water through the tail cooler, the condensate falls back to the reflux tank by gravity, the non-condensable gas is drawn out through the vacuum equipment, and the pressure of the rectification system is adjusted by the vacuum equipment; the reflux tank A part of the liquid phase is returned to the top of the rectification tower through the reflux pump, and a part of the liquid is adjusted to the extraction system by the liquid level.
所述精馏塔塔釜出料泵后管道上设置液位调节阀,通过调整出料量控制精馏塔釜液位稳定。回流泵出口管道上设置回流流量调节阀,用于调节精馏操作回流比,稳定塔顶操作温度和产品质量,设置塔顶轻组分采出流量调节阀,通过调整采出量控制回流罐液位稳定。真空设备进口管道上设置压力调节阀,通过调整真空设备进气量控制精馏塔压力稳定。A liquid level regulating valve is arranged on the pipeline behind the discharge pump of the rectification tower tower kettle, and the liquid level of the rectification tower kettle is controlled to be stable by adjusting the discharge amount. A reflux flow control valve is set on the outlet pipeline of the reflux pump to adjust the reflux ratio of the rectification operation, stabilize the operating temperature and product quality at the top of the column, and set a flow control valve for the extraction of light components at the top of the column to control the liquid in the reflux tank by adjusting the extraction volume. Bit stable. A pressure regulating valve is set on the inlet pipeline of the vacuum equipment, and the pressure of the rectifying tower is controlled to be stable by adjusting the air intake of the vacuum equipment.
所述再沸器热源采用中压蒸汽,根据处理负荷大小通过调整蒸汽加入量控制精馏塔釜稳定恒定。The heat source of the reboiler adopts medium-pressure steam, and the rectification tower kettle is controlled to be stable and constant by adjusting the steam addition amount according to the processing load.
所述草酸二甲酯进料组成为草酸二甲酯含量≥95%,甲醇含量≤4%,碳酸二甲酯含量≤1%。The dimethyl oxalate feed is composed of dimethyl oxalate content ≥ 95%, methanol content ≤ 4%, and dimethyl carbonate content ≤ 1%.
所述草酸二甲酯进料温度控制为120~140℃。The feed temperature of the dimethyl oxalate is controlled to be 120-140°C.
所述再沸器温度控制为130~160℃。The temperature of the reboiler is controlled to be 130-160°C.
所述塔顶温度控制为45~60℃。The temperature at the top of the tower is controlled to be 45-60°C.
所述尾冷器工艺物料出口温度≤30℃。The outlet temperature of the process material of the tail cooler is less than or equal to 30°C.
所述精馏塔真空度控制为40~70KPa。The vacuum degree of the rectifying tower is controlled to be 40-70KPa.
所述精馏塔液位控制为30~80%。The liquid level of the rectifying tower is controlled to be 30-80%.
所述回流罐液位控制为20~80%。The liquid level of the reflux tank is controlled to be 20-80%.
所述塔顶轻组分组成为草酸二甲酯含量为0,甲醇含量≥50%,碳酸二甲酯含量≤50%。The light components at the top of the tower are composed of dimethyl oxalate content of 0, methanol content of ≥50%, and dimethyl carbonate content of ≤50%.
所述塔釜产品采出组成为草酸二甲酯含量≥99.9%,甲醇含量≤0.1%,碳酸二甲酯含量为0。The extracted composition of the tower kettle product is that the content of dimethyl oxalate is greater than or equal to 99.9%, the content of methanol is less than or equal to 0.1%, and the content of dimethyl carbonate is 0.
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