CN110002523A - A kind of processing unit of Wire EDM work waste liquid - Google Patents

A kind of processing unit of Wire EDM work waste liquid Download PDF

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Publication number
CN110002523A
CN110002523A CN201910383972.6A CN201910383972A CN110002523A CN 110002523 A CN110002523 A CN 110002523A CN 201910383972 A CN201910383972 A CN 201910383972A CN 110002523 A CN110002523 A CN 110002523A
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CN
China
Prior art keywords
waste liquid
work waste
processing unit
constant temperature
wire edm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910383972.6A
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Chinese (zh)
Inventor
邱明波
裴中原
曹炜英
邹尧
陈浩天
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Nan Hang Lai Chuang Technology Co Ltd
Wuxi Research Institute Of Nanjing University Of Aeronautics & Astronautics
Nanjing University of Aeronautics and Astronautics
Original Assignee
Jiangsu Nan Hang Lai Chuang Technology Co Ltd
Wuxi Research Institute Of Nanjing University Of Aeronautics & Astronautics
Nanjing University of Aeronautics and Astronautics
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Nan Hang Lai Chuang Technology Co Ltd, Wuxi Research Institute Of Nanjing University Of Aeronautics & Astronautics, Nanjing University of Aeronautics and Astronautics filed Critical Jiangsu Nan Hang Lai Chuang Technology Co Ltd
Priority to CN201910383972.6A priority Critical patent/CN110002523A/en
Publication of CN110002523A publication Critical patent/CN110002523A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/36Supply or regeneration of working media
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

The present invention discloses a kind of processing unit of Wire EDM work waste liquid, it includes heating mechanism and condensing mechanism, and heating mechanism is used to make the evaporation of work waste liquid, and condensing unit is used for the recycling of water;Heating mechanism includes heater, oil bath and constant temperature controller, and the bottom of exhausted bath box is arranged in oil bath, and heater is connected with constant temperature controller, first carries out heated at constant temperature to oil bath, then transfer heat to work waste liquid;Condensing mechanism includes transparent acrylic cover board, condensate draining, discharge outlet, pressing plate and cooling assembly, when work waste liquid evaporates, cooling assembly work is allowed to reduce the coolant-temperature gage in condensate draining, so that the vapor generated to heating work waste liquid condenses.The present invention can solve a large amount of reluctant problems of Wire EDM waste liquid, can also recycle, have the characteristics that safe and efficient to water therein.

Description

A kind of processing unit of Wire EDM work waste liquid
Technical field
The present invention relates to Wire-cut Electrical Discharge Machining field, especially a kind of processing dress of Wire EDM work waste liquid It sets.
Background technique
Wire-cut Electrical Discharge Machining is breakdown working solution electric discharge erosion between molybdenum filament and workpiece to be machined using high-speed mobile Except material.Work liquid medium in Wire-cut Electrical Discharge Machining has certain viscosity and adhesiveness, when working solution is from nozzle After discharge, it is adhered on the molybdenum filament of high-speed motion and is brought into interpolar discharge gap, between molybdenum filament and workpiece to be machined Dielectric is formed, provides condition for electric spark breakdown.It can be seen that work liquid medium is played the part of in Wire-cut Electrical Discharge Machining Important positive role, but there is also can generate a large amount of waste liquids simultaneously, it has not been convenient to the problem of recycling.
General one case working liquid of linear cutting machine is 40 liters, its normal service life was at 80-100 hours or so, about In one week, a large amount of waste liquid will be generated by being used for a long time, and wire cutting waste liquid has certain pollution, Bu Nengzhi to environment Run in and is put into environment.Water accounts for the overwhelming majority in waste liquid, handles waste liquid, first disposes waste liquid for convenience Water, remaining waste residue can facilitate centralized processing.
Summary of the invention
Solve the problems, such as that existing wire cutting machine tool extensive work waste liquid is inconvenient to handle to be safe and efficient, the present invention provides one The current-limiting resistance oil bath heating by electric spark linear cutting machine is planted, then to waste liquid evaporation process, then to remaining waste residue collection Middle processing utilizes water by working solution condensing recovery, has the characteristics that the place of safe and efficient Wire EDM work waste liquid Manage device.
To achieve the above object, the present invention adopts the following technical solutions:
A kind of processing unit of Wire EDM work waste liquid, it includes heating mechanism and condensing mechanism, heating mechanism Work waste liquid for heating in exhausted bath box makes its evaporation, and heating mechanism includes oil bath and constant temperature controller, oil bath setting In the bottom of exhausted bath box, heater and constant temperature controller are placed for heating to the waste liquid in exhausted bath box, in oil bath Temp probe is provided with slot cover on oil bath, and constant temperature controller is placed on the side of exhausted bath box, constant temperature controller and heater phase Even, heated at constant temperature first is carried out to oil bath, then transfers heat to work waste liquid;Condensing mechanism is for the water in the waste liquid that will work It is recycled, prepares working solution again, condensing mechanism includes condensate draining, pressing plate and cooling assembly, and condensate draining is along week To the top that exhausted bath box is arranged in, pressure board is provided with cooling assembly on the exhausted bath box below condensate draining on condensate draining, The side of condensate draining 6 is provided with discharge outlet 4 and allows cooling assembly to work when work waste liquid evaporates, make the water temperature in condensate draining Degree reduces, so that the vapor generated to heating work waste liquid condenses on condensate draining inner wall, realizes the recycling to water.
Further, cooling assembly includes radiator fan, cooling piece, cool guiding block and cooling fin, and cool guiding block and cooling piece divide It is not arranged on the inside and outside wall of condensate draining, radiator fan is arranged on cooling piece, and cooling fin is arranged on radiator fan, system Cold work refrigeration, radiator fan radiate to it, and cooling assembly can with higher efficiency reduce condensed water by cool guiding block The temperature of trough inner water.
Further, heater is the current-limiting resistance of wire cutting machine tool, is heated using the fever of current-limiting resistance, Temperature is controlled by constant temperature controller, when temperature is lower than set temperature, heater heating, and when being higher than set temperature, wire cutting machine Bed is switched to another group of current-limiting resistance, i.e. heater stops heating.
Further, the oil being packed into oil bath is soya-bean oil, oil bath will not be made to get rusty using soya-bean oil heating, and can be compared with Control temperature well.
Further, heater is placed on the both ends of oil bath;The temp probe of constant temperature controller is placed on oil bath Centre controls the temperature of oil bath heating.
Further, the outlet that the route of the temp probe for heater and constant temperature controller passes through is provided on oil bath Hole.
Further, it is provided with collection bag in exhausted bath box, on the one hand prevents exhausted bath box internal corrosion, on the other hand convenient pair Waste residue is handled, and collection bag is fixed by pressing plate, and circle groove corresponding with the inner wall of condensate draining is provided on pressing plate, be used to pair Condensed water is collected, and the bottom of groove is opened there are two symmetrical recycle-water water outlet.
Further, it condenses above liquid bath and is provided with transparent acrylic, i.e. acrylic cover board, on the one hand can prevent water Steam evolution, the case where the evaporation of work waste liquid on the other hand can be observed by top and is condensed.
Further, there are four universal wheels for the bottom setting of exhausted bath box, facilitate the carrying of liquid waste treating apparatus;Exhausted bath box Side is provided with mobilizable handle, and universal wheel can be cooperated to carry out dilatory carrying to liquid waste treating apparatus.
The utility model has the advantages that
1. the present invention carries out oil bath heating using the current-limiting resistance fever of wire cutting machine tool, and then transfers heat to work Waste liquid, is evaporated work waste liquid, controls temperature with constant temperature controller, oil bath will not be made to corrode with oil bath, by current limliting The fever of resistance takes full advantage of resource, energy-efficient.
2. being condensed in the present invention using the vapor that work waste liquid evaporates, water is fitted into condensate draining, is freezed Component operation is simultaneously reduced by cool guiding block with making the temperature higher efficiency of condensed water trough inner water, to make the temperature of condensed water trough inner water Degree is uneven, flows freely, and then reduce the coolant-temperature gage of entire condensate draining, reaches better condensation effect, realizes pair Water recycles, and takes full advantage of existing condition, recycles to water.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the processing unit of Wire EDM work waste liquid of the present invention;
Fig. 2 is pressure plate structure schematic diagram of the present invention;
Fig. 3 is condensate draining structural schematic diagram of the present invention;
Fig. 4 is cooling assembly schematic view of the mounting position of the present invention;
In figure: 1- oil bath, 2- handle, 3- recycle-water water outlet, 4 discharge outlet, 5- radiator fan, 6- condensate draining, 7- Transparent acrylic cover board, 8- cooling piece, 9- pressing plate, 10- constant temperature controller, 11- outlet hole, 12- universal wheel, 13- heater, 14- groove, 15- exhausted bath box, 16- cool guiding block, 17- slot cover, 18- cooling fin.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
The invention proposes a kind of processing units of Wire EDM work waste liquid, and as shown in Figs 1-4, it includes oil bath Slot 1, handle 2, recycle-water water outlet 3, discharge outlet 4, radiator fan 5, condensation liquid bath 6, transparent acrylic cover board 7, cooling piece 8, Pressing plate 9, constant temperature controller 10 (existing), outlet hole 11, universal wheel 12, heater 13 (existing), temp probe (do not show in figure Out, be the building block of constant temperature controller 10), exhausted bath box 15, cool guiding block 16, slot cover 17 and cooling fin 18.Oil bath 1 is arranged It is heated in the bottom of exhausted bath box 15, while to the work waste liquid in exhausted bath box 15;Having heaters 13 and temperature in oil bath 1 Probe (not shown), heater 13 are placed at the both ends of oil bath 1, and temp probe is placed in the intermediate of oil bath 1, oil bath There is slot cover 17 on slot 1, the route of heater 13 and temp probe can pass through from outlet hole 11.Constant temperature controller 10 is placed on waste liquid The side of case 15 is spaced a distance with oil bath 1, and constant temperature controller 10 is placed in box, and there is box cover in top, can be removed at any time Set temperature is adjusted, has outlet hole on box cover, it can the line of pass-out temp probe and the power supply line of constant temperature controller 10.Condensate draining 6 side is provided with discharge outlet 4, and condensate draining 6 is circumferentially disposed at the top of exhausted bath box 15, is provided on condensate draining 6 scattered Hot-air fan 5, cooling piece 8, cool guiding block 16 and cooling fin 18, cool guiding block 16 and cooling piece 8 be separately positioned on condensate draining 6 it is interior, On outer wall, radiator fan 5 is arranged on cooling piece 8, and cooling fin 18 is arranged on radiator fan 5, as shown in figure 4,8 work of cooling piece Work freezes, and radiator fan 5 radiates to it, and cooling assembly can with higher efficiency reduce condensate draining 6 by cool guiding block 16 The temperature of interior water.Pressing plate 9 is stuck on the exhausted bath box 15 of 6 lower section of condensate draining, collection bag is covered with inside useless cabinet 15, then work It is poured into collection bag as waste liquid, such waste liquid is evaporated, and remaining waste residue directly stays in collection bag, is facilitated and is handled, and is pressed Plate 9 can fix collection bag, while a circle groove 14 is provided on pressing plate 9, and the vapor rising that work waste liquid evaporates encounters The inner wall of condensate draining 6 liquefies, and then in the groove 14 that inner wall runs down into pressing plate 9, can be collected to the water of condensation, Condensed water is flowed out by recycle-water water outlet 3, as shown in Figure 2.The cover board of 6 top of condensate draining is transparent acrylic cover board 7, is used Transparent cover board it will be clear that internal work waste liquid evaporation and vapor condensation the case where.The bottom of exhausted bath box 15 There are four universal wheel 12, the sides of exhausted bath box 15 to be provided with mobilizable handle 2 for setting, as shown in Figure 1,3.
In the above-mentioned technical solutions, the heater 13 in oil bath 1 is the current-limiting resistance of wire cutting machine tool, and oil used is beans Oil, anti-locking apparatus corrosion, temperature are controlled by constant temperature controller 10, and when temperature is lower than set temperature, wire cutting machine tool uses oil Current-limiting resistance in bath 1, heater 13 heat, and when temperature is higher than set temperature, wire cutting machine tool is switched to another group of limit Leakage resistance, i.e. heater 13 stop heating.
The processing unit of the work waste liquid first carries out heated at constant temperature to oil bath 1, then transfers heat to work waste liquid, work When making waste liquid evaporation, cooling assembly work is allowed to reduce the coolant-temperature gage in condensate draining 6, so that heating work waste liquid is generated Vapor is condensed.The processing unit of the work waste liquid can solve that a large amount of Wire EDM waste liquids are reluctant to ask Topic, can also recycle water therein, have the characteristics that safe and efficient.
Limiting the scope of the invention, those skilled in the art should understand that, in technical solution of the present invention On the basis of, the various modifications or variations that can be made by those skilled in the art with little creative work still of the invention Within protection scope.

Claims (9)

1. a kind of processing unit of Wire EDM work waste liquid, it includes heating mechanism and condensing mechanism, it is characterised in that: The heating mechanism includes oil bath (1) and constant temperature controller (10), and oil bath (1) setting is in the bottom of exhausted bath box (15), oil The temp probe of heater (13) and constant temperature controller (10) is placed in bath (1), is provided with slot cover (17) on oil bath (1), Constant temperature controller (10) is placed on the side of exhausted bath box (15), and constant temperature controller (10) is connected with heater (13);The freezing machine Structure includes condensate draining (6), pressing plate (9) and cooling assembly, and condensate draining (6) is circumferentially disposed at the top of exhausted bath box (15), Pressing plate (9) is stuck on the exhausted bath box (15) below condensate draining (6), and condensate draining is provided with cooling assembly, condensate draining on (6) (6) side is provided with discharge outlet (4).
2. the processing unit of Wire EDM work waste liquid according to claim 1, it is characterised in that: the refrigeration train Part includes radiator fan (5), cooling piece (8), cool guiding block (16) and cooling fin (18), and cool guiding block (16) and cooling piece (8) are respectively It is arranged on the inside and outside wall of condensate draining (6), radiator fan (5) is arranged on cooling piece (8), and cooling fin (18) setting is dissipating On Hot-air fan (5).
3. the processing unit of Wire EDM work waste liquid according to claim 1, it is characterised in that: the heater It (13) is the current-limiting resistance of wire cutting machine tool, temperature is controlled by constant temperature controller (10).
4. the processing unit of Wire EDM work waste liquid according to claim 1, it is characterised in that: the oil bath (1) oil being packed into is soya-bean oil.
5. the processing unit of Wire EDM work waste liquid according to claim 1, it is characterised in that: the heater (13) both ends of oil bath (1) are placed on;The temp probe of the constant temperature controller (10) is placed on the centre of oil bath (1).
6. the processing unit of Wire EDM work waste liquid according to claim 1, it is characterised in that: the oil bath (1) outlet hole (11) that the route of the temp probe for heater (13) and constant temperature controller (10) passes through is provided on.
7. the processing unit of Wire EDM work waste liquid according to claim 1, it is characterised in that: the exhausted bath box (15) collection bag is provided in, collection bag is fixed by pressing plate (9), and the inner wall pair of a circle Yu condensate draining (6) is provided on pressing plate (9) The groove (14) answered, the bottom of groove (14) are opened there are two symmetrical recycle-water water outlet (3).
8. the processing unit of Wire EDM work waste liquid according to claim 1, it is characterised in that: the condensate liquid Slot (6) is provided with transparent acrylic cover board (7) above.
9. the processing unit of Wire EDM work waste liquid according to claim 1, it is characterised in that: the exhausted bath box (15) there are four universal wheel (12) for bottom setting;The side of the exhausted bath box (15) is provided with mobilizable handle (2).
CN201910383972.6A 2019-05-09 2019-05-09 A kind of processing unit of Wire EDM work waste liquid Pending CN110002523A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910383972.6A CN110002523A (en) 2019-05-09 2019-05-09 A kind of processing unit of Wire EDM work waste liquid

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Application Number Priority Date Filing Date Title
CN201910383972.6A CN110002523A (en) 2019-05-09 2019-05-09 A kind of processing unit of Wire EDM work waste liquid

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114573175A (en) * 2022-03-23 2022-06-03 南京航空航天大学 Device and method for treating high-speed reciprocating wire cut electrical discharge machining working waste liquid
CN115608699A (en) * 2022-11-16 2023-01-17 山东东山医疗科技有限公司 Endoscope cleaning device capable of treating waste liquid

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Publication number Priority date Publication date Assignee Title
CN204142661U (en) * 2014-04-23 2015-02-04 南京中医药大学 A kind of two component liquid-liquid, solid-liquid equilibria system solubility test instrument
CN105537708A (en) * 2016-02-16 2016-05-04 杭州华方数控机床有限公司 Method and device for preparing preparation solvent of working solution for wire cut electrical discharge machining
CN206378015U (en) * 2017-01-12 2017-08-04 白永日 Condensed water circulation device is tested by colleges and universities
CN206876007U (en) * 2017-06-05 2018-01-12 成都英德生物医药装备技术有限公司 Tail gas condensing system architecture
CN107572714A (en) * 2017-10-23 2018-01-12 徐宁 A kind of waste material purifying processing device of the coating easy to clean on processing crystal pendent lamp surface
CN206956838U (en) * 2017-07-19 2018-02-02 李敏聪 It is a kind of to make the device that condensate moisture is collected in high speed winds
CN109081481A (en) * 2018-09-21 2018-12-25 深圳市伟绿达科技有限公司 A kind of nickel-containing waste water abatement system
CN209989091U (en) * 2019-05-09 2020-01-24 南京航空航天大学 Processing apparatus of spark-erosion wire cutting work waste liquid

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204142661U (en) * 2014-04-23 2015-02-04 南京中医药大学 A kind of two component liquid-liquid, solid-liquid equilibria system solubility test instrument
CN105537708A (en) * 2016-02-16 2016-05-04 杭州华方数控机床有限公司 Method and device for preparing preparation solvent of working solution for wire cut electrical discharge machining
CN206378015U (en) * 2017-01-12 2017-08-04 白永日 Condensed water circulation device is tested by colleges and universities
CN206876007U (en) * 2017-06-05 2018-01-12 成都英德生物医药装备技术有限公司 Tail gas condensing system architecture
CN206956838U (en) * 2017-07-19 2018-02-02 李敏聪 It is a kind of to make the device that condensate moisture is collected in high speed winds
CN107572714A (en) * 2017-10-23 2018-01-12 徐宁 A kind of waste material purifying processing device of the coating easy to clean on processing crystal pendent lamp surface
CN109081481A (en) * 2018-09-21 2018-12-25 深圳市伟绿达科技有限公司 A kind of nickel-containing waste water abatement system
CN209989091U (en) * 2019-05-09 2020-01-24 南京航空航天大学 Processing apparatus of spark-erosion wire cutting work waste liquid

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114573175A (en) * 2022-03-23 2022-06-03 南京航空航天大学 Device and method for treating high-speed reciprocating wire cut electrical discharge machining working waste liquid
CN115608699A (en) * 2022-11-16 2023-01-17 山东东山医疗科技有限公司 Endoscope cleaning device capable of treating waste liquid

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