CN110000441B - Water-cooling spinning inner welding copper clad insert polyhedron ware - Google Patents
Water-cooling spinning inner welding copper clad insert polyhedron ware Download PDFInfo
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- CN110000441B CN110000441B CN201910308772.4A CN201910308772A CN110000441B CN 110000441 B CN110000441 B CN 110000441B CN 201910308772 A CN201910308772 A CN 201910308772A CN 110000441 B CN110000441 B CN 110000441B
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- copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adornments (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The water-cooled spinning internal welding copper-clad polyhedron device effectively overcomes the defects of the traditional copper-clad embedding process, meets the individual artistic requirements of people on the copper true color device, enables the copper true color device with a full mirror effect to be possible by using a special water-cooled spinning internal welding technology, optimizes the structure of the device to be firmer, beautifies the device to be more attractive, and further strengthens the attribute of the copper device; the invention has simple operation, is more suitable for batch production, can be widely applied to the fields of copper-clad polyhedrons such as decorative lamps, artware, cosmetic cases and the like, and has high market potential and economic value by the unique process.
Description
Technical Field
The invention relates to the field of artware, in particular to a copper-clad inlaid artware.
Background
Conditions rapidly improve with all aspects of life; in modern decoration, the copper-clad glazing units such as tiffany and the like are more and more widely adopted, because the copper-clad glazing units pursue rough oil painting artistic effects, particularly polyhedral copper-clad glazing units have rough and thorny sharp corners, the existing tiffany process adopts lead-tin manual welding for filling, white lead-tin and copper natural color frames are unified, and only chemical black dyeing or electroplating coloring can be adopted, the existing process only focuses on the expression of glass materials, and the beauty of the copper natural color is completely lost; it would be a valuable transmutation if a method could be found to remedy this deficiency.
Disclosure of Invention
In order to overcome the defects of the existing copper-clad insert and meet the requirements of people on modern style ornaments, the invention aims to provide a water-cooling spinning inner welding copper-clad insert polyhedron device which is simple to operate, beautiful and firm; the invention relates to a copper ornament welding method, which comprises the steps of welding copper ornament on the sharp corner of a polyhedron through a special water-cooling spinning inner welding process and a special copper ring as a medium, so that the sharp corner of the polyhedron is prevented from being rough and stabbing, the shape of the device is more attractive and firm, and the lead soldering point is hidden inside due to the special inner welding process, so that the copper natural color effect of the whole mirror surface is possible, and the special process is novel.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a water-cooling spinning inner welding copper clad insert polyhedron ware which characterized in that includes: the copper-clad polyhedron, the sharp-angled plane body, the medium copper ring, the copper ornament, the copper connecting wire, the internal welding body and the base; firstly, grinding a sharp corner of a copper-clad polyhedron to generate a sharp corner plane body, then arranging a medium copper ring on the sharp corner plane body to form a lead-tin reinforcing body, then arranging a polyhedron connecting hole on the lead-tin reinforcing body, drilling the bottom of a copper ornament to generate a copper ornament connecting hole and inserting a copper connecting wire into the copper ornament connecting hole, firmly generating the copper ornament with the connecting wire by using lead-tin spot welding, then welding the copper ornament on the sharp corner of the copper-clad polyhedron by using a special water-cooling spinning internal welding method, and combining the copper ornament with a base after surface grinding, polishing and covering anti-oxidation treatment to form a device; in order to ensure the welding strength, the proportion of the lead and the tin is 32: 68.
The water-cooling spinning inner welding copper-clad polyhedron ware is characterized in that a special water-cooling spinning inner welding process method is also provided:
(1) generating a semifluid solder, firstly soaking a prepared copper ornament with a copper connecting wire in a zinc chloride solution for 3 seconds, then inserting one end with the copper connecting wire into a polyhedral connecting hole, then horizontally placing the polyhedron into a special die, holding the copper-clad polyhedron by a left hand, slightly applying force to the right and rotating and extruding the polyhedron left and right, ironing and welding the ornament by the right hand for about 5 seconds, changing a lead-tin reinforcing body into semifluid, turning the device by 180 degrees by the left hand to continuously spin, and adjusting the copper ornament to be not inclined in the spinning process;
(2) generating fluid solder, wherein the hot welding is performed for about 5 seconds, the lead-tin reinforcing body becomes fluid, at the moment, the left hand stops spinning, but the right direction is kept to be exerted moderately all the time, the fluid lead-tin material flows to the inner side of the polyhedral connecting hole along the copper connecting line until the redundant solder among the dielectric copper ring, the sharp-angled plane body and the copper decorative piece is extruded out to be tightly connected;
(3) generating an inner welding body, then holding a brush with the right hand to absorb water and placing the brush on the copper ornament, wherein air in the ornament is precooled and contracted instantly, and part of the fluid solder tin material can be sucked from the connecting hole of the copper ornament along the copper connecting line; and continuously cooling the copper ornament for about 3 seconds, condensing the sucked fluid soldering tin material on the inner wall and the outer wall of the connecting hole of the copper ornament, and simultaneously condensing the fluid soldering tin material among the medium copper ring, the sharp-angle plane body and the copper ornament and the fluid soldering tin material flowing into the inner side of the connecting hole of the polyhedron in sequence to finally generate the integrated inner welding and fastening body.
The beneficial effects of the invention are: the water-cooled spinning internal welding copper-clad polyhedron device effectively overcomes the defects of the traditional copper-clad embedding process, meets the individual artistic requirements of people on the copper true color device, enables the copper true color device with a full mirror effect to be possible by using a special water-cooled spinning internal welding technology, optimizes the structure of the device to be firmer, beautifies the device to be more attractive, and further strengthens the attribute of the copper device; the invention has simple operation, is more suitable for batch production, can be widely applied to the fields of copper-clad polyhedrons such as decorative lamps, artware, cosmetic cases and the like, and has high market potential and economic value by the unique process.
Drawings
The invention is further described with reference to the following figures and examples:
FIG. 1 is a perspective view of an example of a water-cooled spinning inner-welded copper-clad polyhedrons of the present invention;
FIG. 2 is a schematic view of a process flow of the water-cooled spinning internal-welding copper-clad polyhedrons of the present invention;
in the figure, 1, a copper-clad polyhedron, 2, a copper frame, 3, a dielectric copper ring, 4, a copper ornament, 5, a base, 6, a polyhedron sharp angle, 7, a sharp angle plane body, 8, a polyhedron connecting hole, 9, a lead-tin reinforcing body, 10, an internal welding fastening body, 11, a copper connecting wire and 12, a copper ornament connecting hole are arranged; wherein FIG. 1 comprises: 1.1 is a schematic view of a section of a polyhedral sharp corner; 1.2 is a schematic section of a sharp-angled plane body; 1.3 is a schematic section view of the combination of the medium copper ring and the sharp-angled plane body; 1.4 is a schematic section view after the lead-tin reinforcing body is generated; 1.5 a cross-sectional view of the copper ornament and the copper connecting wire after combination; 1.6 is a schematic cross-sectional view after the inner welded body is produced.
Detailed Description
As shown in fig. 1-2, the present invention provides a water-cooled spinning inner-welded copper-clad polyhedron inserter, which, when used as a decorative lamp, comprises: the copper clad polyhedron 1, the sharp-angled plane body 7, the medium copper ring 3, the copper ornament 4, the copper connecting wire 11, the internal welding fastener 10 and the base 5; firstly, generating a copper-clad polyhedron 1 by adopting a copper-clad process, grinding a sharp corner of the copper-clad polyhedron 1 to generate a sharp-corner plane body 7, arranging a medium copper ring 3 on the sharp-corner plane body 7 and simultaneously forming a lead-tin reinforcing body 9, then arranging a polyhedron connecting hole 8 on the lead-tin reinforcing body 9, then drilling the bottom of a copper ornament 4 to generate a copper ornament connecting hole 12, inserting a copper connecting wire 11 into the copper ornament connecting hole, firmly generating a copper ornament spinning part with the connecting wire by using lead-tin spot welding, and then welding the copper ornament 4 on the sharp corner of the copper-clad polyhedron 1 by using a special water-cooled internal welding method; the method comprises the following steps:
(1) generating a semifluid solder, firstly soaking a prepared copper ornament 4 with a copper connecting wire 11 in a zinc chloride solution for 3 seconds, then inserting the copper connecting wire 11 into a polyhedron connecting hole 8, then horizontally placing the polyhedron into a special mould, holding the copper-clad polyhedron 1 tightly by a left hand, slightly applying force to the right, rotating and extruding the polyhedron 1 left and right, ironing and welding the ornament by the right hand for about 5 seconds, changing a lead-tin reinforcing body 9 into a semifluid, turning the device by 180 degrees for continuous spinning by the left hand, and adjusting the copper ornament 4 to be not inclined in the spinning process;
(2) generating fluid solder, carrying out hot welding for about 5 seconds to change the lead-tin reinforcing body 9 into fluid, stopping spinning by the left hand at the moment, and enabling the fluid lead-tin material to flow towards the inner side of the polyhedral connecting hole 8 along the copper connecting line 11 until redundant solder among the medium copper ring 3, the sharp-angled plane body 7 and the copper ornament 4 is extruded to be tightly connected;
(3) generating an inner welding body 10, then taking a brush with the right hand to absorb water and placing the brush on the copper ornament 4, wherein air in the copper ornament 4 is instantly precooled and contracted, and part of fluid solder tin material is absorbed from the copper ornament connecting hole 12 along the copper connecting line 11; and continuously cooling the copper ornament 4 for about 3 seconds, condensing the sucked fluid solder on the inner wall and the outer wall of the copper ornament connecting hole 12, and simultaneously condensing the fluid solder among the medium copper ring 3, the sharp-angle plane body 7 and the copper ornament 4 and the fluid solder flowing into the inner side of the polyhedral connecting hole 8 in sequence to finally generate the integrated inner welding and fastening body 10.
After complete cooling, the surface is ground, polished and covered with anti-oxidation treatment, and then the base is combined with 5 groups of synthesizer. A copper-clad polyhedral glass lamp with firm and beautiful full mirror surface effect is produced.
In the patent example of the invention, the glass body 1 is made of high-boron transparent glass with the thickness of 2.2mm, the copper frame 2 is made of a H65-0.3mm copper groove, the base 5 is made of natural oak with the thickness of 25mm, and the lead-tin solder is made of 32:68 lead-tin wires.
The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention, and various modifications thereof will be apparent to those skilled in the art, and the water-cooled spinning inside-welded copper-clad polyhedrons defined herein may be implemented in other handicraft embodiments, and therefore the invention is not to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (2)
1. The utility model provides a water-cooling spinning inner welding copper clad insert polyhedron ware which characterized in that includes: the copper-clad polyhedron, the sharp-angled plane body, the medium copper ring, the copper ornament, the copper connecting wire, the internal welding body and the base; firstly, grinding a sharp corner of a copper-clad polyhedron to generate a sharp corner plane body, then arranging a medium copper ring on the sharp corner plane body to form a lead-tin reinforcing body, then arranging a polyhedron connecting hole on the lead-tin reinforcing body, drilling the bottom of a copper ornament to generate a copper ornament connecting hole and inserting a copper connecting wire into the copper ornament connecting hole, firmly generating the copper ornament with the connecting wire by using lead-tin spot welding, then welding the copper ornament on the sharp corner of the copper-clad polyhedron by using a special water-cooling spinning internal welding method, and combining the copper ornament with a base after surface grinding, polishing and covering anti-oxidation treatment to form a device; in order to ensure the welding strength, the proportion of the lead and the tin is 32: 68.
2. The water-cooled spinning inner welding copper clad polyhedrons device according to claim 1, further comprising a water-cooled spinning inner welding process method:
(1) generating a semifluid solder, firstly soaking a prepared copper ornament with a copper connecting wire in a zinc chloride solution for 3 seconds, then inserting one end with the copper connecting wire into a polyhedral connecting hole, then horizontally placing the polyhedron into a special die, holding the copper-clad polyhedron by a left hand, slightly applying force to the right and rotating and extruding the polyhedron left and right, ironing and welding the ornament by a right hand for 5 seconds to change a lead-tin reinforced body into semifluid, turning the device by 180 degrees by the left hand to continuously spin, and adjusting the copper ornament to be not inclined in the spinning process;
(2) generating fluid solder, carrying out hot welding for 5 seconds to change the lead-tin reinforced body into fluid, stopping spinning by the left hand at the moment, always keeping moderate force in the right direction, and enabling the fluid lead-tin material to flow to the inner side of the polyhedral connecting hole along the copper connecting line until redundant solder among the dielectric copper ring, the sharp-angled plane body and the copper decorative part is extruded out to be tightly connected;
(3) generating an inner welding body, then holding a brush with the right hand to absorb water and placing the brush on the copper ornament, wherein air in the ornament is precooled and contracted instantly, and part of the fluid solder tin material can be sucked from the connecting hole of the copper ornament along the copper connecting line; and continuously cooling the copper ornament for 3 seconds, condensing the sucked fluid solder on the inner wall and the outer wall of the connecting hole of the copper ornament, and simultaneously condensing the fluid solder among the medium copper ring, the sharp-angle plane body and the copper ornament and the fluid solder flowing into the inner side of the polyhedral connecting hole in sequence to finally generate the integrated inner welding and fastening body.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821227082 | 2018-08-01 | ||
| CN2018212270823 | 2018-08-01 |
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| Publication Number | Publication Date |
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| CN110000441A CN110000441A (en) | 2019-07-12 |
| CN110000441B true CN110000441B (en) | 2022-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910308772.4A Active CN110000441B (en) | 2018-08-01 | 2019-04-17 | Water-cooling spinning inner welding copper clad insert polyhedron ware |
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Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4209164A (en) * | 1978-08-10 | 1980-06-24 | Brothers Alvin O | Tool for use in constructing paneled ornaments |
| IT8412558A0 (en) * | 1984-07-06 | 1984-07-06 | William Reina | PROCEDURE FOR THE MANUFACTURE OF LAMPSHADES OR LIGHT ORNAMENTS AND PRODUCTS MADE WITH THIS PROCESS |
| DE8807147U1 (en) * | 1988-06-01 | 1988-08-04 | Degenhardt, Peter, 2000 Hamburg | Mould for making Tiffany style lampshades |
| CN2189069Y (en) * | 1994-03-21 | 1995-02-08 | 大连贝雕厂 | Colour stone ornamental article for lamp |
| US20050097921A1 (en) * | 2003-11-12 | 2005-05-12 | Kuniya Maruyama | Copper colored jewelry and method of manufacturing copper colored jewelry |
| JP5437643B2 (en) * | 2009-01-08 | 2014-03-12 | みよ子 小泉 | Decorative glass plate using stained glass |
| CN102806807A (en) * | 2012-08-03 | 2012-12-05 | 张斌 | Low-temperature wire inlay soft enamel handicraft article and preparation method thereof |
| CN106904040A (en) * | 2017-04-24 | 2017-06-30 | 卓见 | A kind of enamel glass decoration painting and preparation method |
| CN108081850B (en) * | 2017-12-28 | 2020-05-19 | 卓见 | Copper carving enamel glass ware and manufacturing method |
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