CN109999749A - Two-phase or multiphase reaction vessel - Google Patents
Two-phase or multiphase reaction vessel Download PDFInfo
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- CN109999749A CN109999749A CN201910199328.3A CN201910199328A CN109999749A CN 109999749 A CN109999749 A CN 109999749A CN 201910199328 A CN201910199328 A CN 201910199328A CN 109999749 A CN109999749 A CN 109999749A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/26—Nozzle-type reactors, i.e. the distribution of the initial reactants within the reactor is effected by their introduction or injection through nozzles
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Abstract
The present invention provides two-phase or multiphase a kind of reaction vessels, two-phase or multiphase reaction vessel includes: vessel, it is provided with the first and/or second reactant entrance at the top of the vessel, products export and solid product outlet are provided on the vessel;Third reactant injection pipe, the third reactant injection pipe are arranged in the vessel, are uniformly provided with through-hole on the third reactant injection pipe;Liquid-in pipe, the liquid-in pipe pass through the vessel and are connected to the third reactant injection pipe.Two-phase or multiphase reaction vessel reaction efficiency is high.
Description
Technical field
The invention belongs to reaction units, more particularly, to two-phase or multiphase a kind of reaction vessel.
Background technique
China's natural gas domestic production ability is limited, is unable to satisfy the rapid growth of domestic demand, therefore at present China
Import gas source also accounts for very big weight in natural gas consumption structure.2018, national 1077 billion cubic meter of gas production, consumption figure
1471 billion cubic meters, insufficiency of supply-demand is up to 394 billion cubic meters.1-4 month in 2013, China's natural gas yield are 402 billion cubic meters,
Increase by 7.7% on a year-on-year basis, import is roughly equal to 171 billion cubic meters, increases by 32.3%, increasing substantially for import gas source shows domestic gas at present
The paces for not catching up with demand growth still are supplied in source.568 billion cubic meter of same period natural gas Apparent con- sumption, increases by 13.2% on a year-on-year basis,
Natural gas overall supplies is only higher by 5 billion cubic meter of consumption figure, and deducting the domestic self-supporting notch of import tolerance is 166 billion cubic meters.State
The rapid growth of interior consumption of resident and the industrial gas carried out for energy conservation and environmental protection change, it will maintain the long-term increasing of natural gas demand
The pressure of long trend, natural gas domestic supply supportability will be protruded more.It is therefore proposed that producing coal gas or methane using coal
Gas.In preparing methane from coal gas production technology, reaction unit can be used.
The broad understanding of the reaction unit i.e. container of chemical reaction, it is real by the structure design and parameter configuration to container
The mixed function of heating, evaporation, cooling and low high speed that existing technique requires.Reaction unit is widely used in petroleum, chemical industry, rubber
Glue, pesticide, dyestuff, medicine, food, for completing the container of the technical process such as vulcanization, nitrification, hydrogenation, hydrocarbonylation, polymerization, condensation,
Such as reactor, reaction pot, decomposition pot, polymeric kettle etc.;Material generally have manganese carbon steel, stainless steel, zirconium, it is Ni-based (Kazakhstan, illiteracy be
You, inconel) alloy and other composite materials.
Traditional reactor tank is mostly via reactor tank both ends while to inject different reactants, or same via reactor tank one end
When injection differential responses object reacted.This traditional reactor tank is since differential responses object is lower with respect to contact probability, reaction
Rate is slow, and the reaction time is short, and far from optimum reaction condition, reaction efficiency is unable to get guarantee.
Therefore, it is necessary to develop a kind of two-phase or multiphase reaction vessels that can be improved reaction efficiency.
The information for being disclosed in background of invention part is merely intended to deepen the reason to general background technique of the invention
Solution, and it is known to those skilled in the art existing to be not construed as recognizing or imply that the information is constituted in any form
Technology.
Summary of the invention
The object of the present invention is to provide two-phase or multiphase a kind of reaction vessel, two-phase or multiphase reaction vessel reaction efficiencies
It is high.
To achieve the goals above, the present invention provides two-phase or multiphase a kind of reaction vessel, which holds
Device includes:
Vessel, is provided with the first and/or second reactant entrance at the top of the vessel, on the vessel
It is provided with products export and solid product outlet;
Third reactant injection pipe, the third reactant injection pipe are arranged in the vessel, and the third is anti-
It answers and is uniformly provided with through-hole on object injection pipe;
Liquid-in pipe, the liquid-in pipe pass through the vessel and are connected to the third reactant injection pipe.
Preferably, the horizontal position of the products export is in the solid product outlet and described first and/or the
Between two reactant entrances, the liquid-in pipe is located at the vessel bottom.
Preferably, the third reactant injection pipe is arranged on the longitudinal axis of the vessel.
Preferably, the third reactant injection pipe is provided with close to described first and/or second reactant entrance one end
Taper sealing, the tip of taper sealing is towards the described first and/or second reactant entrance.
Preferably, the liquid-in pipe and the third reactant injection pipe are integrally formed.
It preferably, further include one or more groups of heating mantles, the heating mantle is set on the outside of the vessel.
Preferably, pressure sensor and temperature sensor are provided on the vessel.
It preferably, further include controller, the controller is based on the temperature sensor and the pressure sensor detects
The temperature and pressure arrived controls one or more groups of heating mantle work.
Preferably, the heating mantle includes thermal insulation layer, heat-conducting layer and resistive heater, and the resistive heater is arranged in institute
It states between thermal insulation layer and the heat-conducting layer, heat-conducting layer is set on the vessel.
Preferably, the described first and/or second reactant is that liquid is solid or solid mixture after atomization, the third reactant
For subcritical water.
The beneficial effects of the present invention are: the first and/or second reactant via the reaction entrance at the top of vessel into
Enter vessel, third reactant enters third reactant injection pipe via the liquid-in pipe of vessel bottom, then via
Through-hole on three reactants sprays, and comes into full contact with via the first and/or second reactant let out under vessel top, substantially
Degree improves reaction efficiency, shortens the reaction time, improves product yield in the same time.
Other features and advantages of the present invention will then part of the detailed description can be specified.
Detailed description of the invention
Exemplary embodiment of the invention is described in more detail in conjunction with the accompanying drawings, it is of the invention above-mentioned and its
Its purpose, feature and advantage will be apparent, wherein in exemplary embodiment of the invention, identical reference label
Typically represent same parts.
Fig. 1 shows the schematic diagram of two-phase or multiphase reaction vessel according to an embodiment of the invention.
Fig. 2 shows the bottom enlarged diagrams of two-phase or multiphase reaction vessel according to an embodiment of the invention.
Fig. 3 shows the top enlarged diagram of two-phase or multiphase reaction vessel according to an embodiment of the invention.
The heating mantle that is arranged that Fig. 4 shows two-phase or multiphase reaction vessel according to another embodiment of the invention is illustrated
Property structure chart.
Fig. 5 shows the schematic diagram of two-phase or multiphase reaction vessel according to another embodiment of the invention.
Description of symbols:
1, vessel;2, the first and/or second reactant entrance;3, products export;4, solid product outlet;5, it presses
Force snesor;6, temperature sensor;7, third reactant injection pipe;8, liquid-in pipe;9, heating mantle;10, taper is sealed;11, water
Coal slurry atomizer;12, mounting flange.
Specific embodiment
The preferred embodiment of the present invention is described in more detail below.Although the following describe preferred implementations of the invention
Mode, however, it is to be appreciated that may be realized in various forms the present invention without that should be limited by the embodiments set forth herein.Phase
Instead, these embodiments are provided so that the present invention is more thorough and complete, and can be by the scope of the present invention completely
It is communicated to those skilled in the art.
The present invention provides two-phase or multiphase a kind of reaction vessel, two-phase or multiphase reaction vessel reaction efficiency is high.
To achieve the goals above, the present invention provides two-phase or multiphase a kind of reaction vessel, which holds
Device includes:
Vessel, is provided with the first and/or second reactant entrance at the top of the vessel, on the vessel
It is provided with products export and solid product outlet;
Third reactant injection pipe, the third reactant injection pipe are arranged in the vessel, and the third is anti-
It answers and is uniformly provided with through-hole on object injection pipe;Optionally, the angle of opening can be perpendicular to the longitudinal axis, be also possible to updip
Tiltedly, so that third reactant is vertically sprayed or sprayed obliquely.
Liquid-in pipe, the liquid-in pipe pass through the vessel and are connected to the third reactant injection pipe.
Two-phase or multiphase reaction vessel is pressure vessel, such as can be two phase reaction tank.
Specifically, when use the first and/or second reactant via the first and/or second reactant at the top of vessel
Entrance enters vessel, and third reactant enters third reactant injection pipe via liquid-in pipe, then via being uniformly provided with
Through-hole on third reactant injection pipe sprays, and abundant via the first and/or second reactant let out under at the top of vessel
Contact, greatly improves the contact probability of reactant in the same time, can make full use of optimum reacting time, optimum response temperature
Degree and optimum response pressure, further increase the yield of reaction efficiency and product.
It is highly preferred that atomizer is arranged at the top of vessel, atomizer is connected to vessel by mounting flange,
The products export of atomizer is connected to the first and/or second reactant entrance, and the first and/or second reactant passes through atomizer mist
Enter vessel after change, the probability that the first and/or second reactant after atomization is contacted with third reactant can be further
It improves.
Preferably, the horizontal position of the products export is in the solid product outlet and described first
And/or second between reactant entrance, the liquid-in pipe is located at the vessel bottom.
Preferably, the third reactant injection pipe is arranged on the longitudinal axis of the vessel.
Specifically, third reactant injection pipe is arranged on vessel longitudinal axis, is located at vessel center, the
It one and/or second lets out under outer circle circumference of the reactant via third reactant injection pipe, when third reactant is sprayed via through-hole
When can be come into full contact with the first and/or second reactant.
Preferably, the third reactant injection pipe is close to described first and/or second reactant entrance one end
It is provided with taper sealing, the tip of taper sealing is towards the described first and/or second reactant entrance.
Specifically, on the one hand the setting of taper sealing blocks third reactant injection pipe and reacts towards first and/or second
One end of object entrance prevents third reactant from spraying to the first and/or second reactant via third reactant injection pipe top and enters
Mouth forms air-flow or liquid stream hinders the first and/or second reactant to enter vessel, and the setting of another aspect taper can be right
First and/or second reactant plays guiding role, and the first and/or second reactant is dispersed by taper sealing, is oriented to,
It is let out under spraying the first and/or second reactant via liquid phase reactor object.
Preferably, the liquid-in pipe and the third reactant injection pipe are integrally formed.
Specifically, integrally formed setting processing easy to produce, while the generation of crack or the phenomenon of leakage can be prevented.
It preferably, further include one or more groups of heating mantles, the heating mantle is set on the outside of the vessel.
Specifically, by the setting of heating mantle, to provide necessary reaction temperature inside vessel.
Preferably, pressure sensor and temperature sensor are provided on the vessel.
Specifically, the pressure sensor is close to described first and/or second reactant entrance one end, the temperature sensing
Device is close to described liquid-in pipe one end.In view of vessel top pressure increases, bottom temp is lower on the vessel top
Portion's detection container bulk density makes reaction that can reach necessary temperature requirement, together in vessel floor detection reaction temperature
When by pressure control within zone of reasonableness, prevent hypertonia accident occur, preventing temperature from crossing low reaction can not carry out.
It preferably, further include controller, the controller is based on the temperature sensor and the pressure sensing
The temperature and pressure that device detects control one or more groups of heating mantle work.
Specifically, in use, pressure threshold and temperature threshold can be set to controller according to reaction condition, pass through temperature
Temperature and pressure in sensor and pressure sensor measurement vessel.When the temperature and pressure of vessel are lower than temperature threshold
When value and pressure threshold, heating mantle is opened;When in reacting pipe temperature and pressure be higher than temperature threshold and pressure threshold when, close
Close heating mantle.
Specifically, in order to carry out stable reaction, preferably heating mantle is multiple groups in use process, can be with when use
Normally open is set by part heating mantle, convenient for making the temperature in vessel maintain certain altitude.
Preferably, the heating mantle includes thermal insulation layer, heat-conducting layer and resistive heater, and the resistive heater is set
It sets between the thermal insulation layer and the heat-conducting layer, heat-conducting layer is set on the vessel.
Specifically, it is heated by resistive heater and generates heat, the heat of generation is transferred to vessel by heat-conducting layer
It is interior, by the setting of thermal insulation layer, heat loss is prevented, heat is made to be fully utilized.Alternatively it is also possible to use vortex side
Formula is heated, and vessel is metal, is heated by eddy current effect to vessel.
Preferably, the described first and/or second reactant is that liquid is solid or solid mixture after atomization, the third
Reactant is subcritical water.
Optionally, the preparation of two-phase or multiphase reaction vessel is fed by water-coal-slurry after atomization or coal dust and subcritical water
Methane gas.
Embodiment 1
Fig. 1 shows the schematic diagram of two-phase or multiphase reaction vessel according to an embodiment of the invention.Fig. 2
Show the bottom enlarged diagram of two-phase or multiphase reaction vessel according to an embodiment of the invention.Fig. 3 shows root
According to the top enlarged diagram of two-phase or multiphase reaction vessel of one embodiment of the present of invention.
As shown in Figure 1-Figure 3, which includes:
Vessel 1 is provided with the first and/or second reactant entrance 2 at the top of vessel 1, is arranged on vessel 1
There are products export 3, solid product outlet 4, pressure sensor 5 and temperature sensor 6, the horizontal position of products export 3 is in
Between solid product outlet 4 and the first and/or second reactant entrance 2;
Third reactant injection pipe 7, third reactant injection pipe 7 are arranged on the longitudinal axis of vessel 1, and third is anti-
It answers and is uniformly provided with through-hole on object injection pipe 7;
Liquid-in pipe 8, liquid-in pipe 8 pass through vessel 1 and are connected to third reactant injection pipe 7, are located at 1 bottom of vessel
Portion;
Multiple groups heating mantle, heating mantle are set in 1 outside of vessel.
Controller (not shown), controller detect 6 temperature and pressure control based on temperature sensor 5 and pressure sensor
Multiple groups heating mantle work processed.
Wherein, third reactant injection pipe 7 is provided with taper sealing close to 2 one end of the first and/or second reactant entrance
10, tip the first and/or second reactant entrance 2 of direction of taper sealing 10.
Wherein, heating mantle includes thermal insulation layer, heat-conducting layer and resistive heater, resistive heater setting thermal insulation layer with it is thermally conductive
Between layer, heat-conducting layer is set on vessel 1.
Specifically, in use, heating vessel 1 by heating mantle, make to reach expected inside vessel 1
Reaction temperature meter reaction pressure;Via the first and/or second reactant entrance 2 injection first at the top of vessel 1 and/or the
Two reactants inject third reactant into third reactant injection pipe 7 via the liquid-in pipe 8 of 1 bottom of vessel, and third is anti-
It answers object to spray the first and/or second reactant let out under via through-hole to contact, reacts output product via 3 row of products export
Out, the solid residue and raffinate for reacting output are discharged via solid product outlet 4.
Embodiment 2
The heating mantle that is arranged that Fig. 4 shows two-phase or multiphase reaction vessel according to another embodiment of the invention is illustrated
Property structure chart.Fig. 5 shows the schematic diagram of two-phase or multiphase reaction vessel according to another embodiment of the invention.
Two-phase or multiphase reaction vessel of the present embodiment is for being arranged in preparing methane from coal gas production technology, in the process
Methane gas is prepared by the way that the water-coal-slurry (or coal dust) after subcritical water and atomization to be injected in two-phase or multiphase reaction vessel,
Solid residue is discharged via reactor tank waste residue mouth, and output product is methane gas mixture, two-phase or multiphase reaction of the invention is held
Device can further increase methane production.
As shown in figs 2-4, which includes:
Vessel 1 is provided with the first and/or second reactant entrance 2 at the top of vessel 1, is arranged on vessel 1
There are products export 3, solid product outlet 4, pressure sensor 5 and temperature sensor 6, the horizontal position of products export 3 is in
Between solid product outlet 4 and the first and/or second reactant entrance 2;
Water-coal-slurry atomizer 11 and mounting flange 12, water-coal-slurry atomizer 11 are arranged by mounting flange 12 in container
1 top of ontology, the outlet of water-coal-slurry atomizer 11 is in the first and/or second reactant entrance 2;
Third reactant injection pipe 7, third reactant injection pipe 7 are arranged on the longitudinal axis of vessel 1, and third is anti-
It answers and is uniformly provided with through-hole on object injection pipe 7;
Liquid-in pipe 8, liquid-in pipe 8 pass through vessel 1 and are connected to third reactant injection pipe 7, are located at 1 bottom of vessel
Portion;
Multiple groups heating mantle 9, heating mantle 9 are set in 1 outside of vessel
Controller (not shown), controller detect 6 temperature and pressure control based on temperature sensor 5 and pressure sensor
Multiple groups heating mantle 9 processed works.
Wherein, third reactant injection pipe 7 is provided with taper sealing close to 2 one end of the first and/or second reactant entrance
10, tip the first and/or second reactant entrance 2 of direction of taper sealing 10.
Wherein, heating mantle 9 include thermal insulation layer, heat-conducting layer and resistive heater, resistive heater setting thermal insulation layer with lead
Between thermosphere, heat-conducting layer is set on vessel 1.
Specifically, in use, water-coal-slurry passes through to be entered by the first and/or second reactant after being atomized by water-coal-slurry atomizer 11
Mouthfuls 2 enter vessels 1, and subcritical water enters third reactant injection pipe 7 by liquid-in pipe 8, then by through-hole spray into
Water-coal-slurry contacts after entering the atomization let out under vessel 1 and vessel top, and instantaneous high-temperature Asia is let out under atomization coal water slurry and is faced
Boundary's water is contacted with atomization coal water slurry, is pyrolyzed hydrocarbon component in coal, synthesizing methane.Methane gas after synthesis is via products export
3 outputs, residue and raffinate after reaction are discharged via solid product outlet 4.
During the reaction, by the setting of third reactant injection pipe 7, allow a variety of reactants sufficiently phase interaction
With, heat release after methane is generated, and can be further improved the temperature in vessel, it is mutual with heating mantle heats progress temperature cycles
It mends, makes full use of thermal energy, by carrying out test detection to reactor product, the present embodiment reaction vessel reacts the methane gas of output
Concentration may be up to 75% or more, and reaction vessel reaction through this embodiment is more thorough, substantially increase the yield of methane.
Various embodiments of the present invention are described above, above description is exemplary, and non-exclusive, and
It is not limited to disclosed each embodiment.Without departing from the scope and spirit of illustrated each embodiment, for this skill
Many modifications and changes are obvious for the those of ordinary skill in art field.
Claims (10)
1. two-phase or multiphase a kind of reaction vessel, which is characterized in that two-phase or multiphase reaction vessel includes:
Vessel, the vessel top are provided with the first and/or second reactant entrance, are arranged on the vessel
There are products export and solid product outlet;
Third reactant injection pipe, the third reactant injection pipe are arranged in the vessel, the third reactant
Through-hole is uniformly provided on injection pipe;
Liquid-in pipe, the liquid-in pipe pass through the vessel and are connected to the third reactant injection pipe.
2. two-phase or multiphase reaction vessel according to claim 1, which is characterized in that the horizontal position of the products export
Between the solid product outlet and the described first and/or second reactant entrance, the liquid-in pipe is located at the appearance
Device body bottom portion.
3. two-phase or multiphase reaction vessel according to claim 1, which is characterized in that the third reactant injection pipe is set
It sets on the longitudinal axis of the vessel.
4. two-phase or multiphase reaction vessel according to claim 1, which is characterized in that the third reactant injection pipe leans on
Nearly described first and/or second reactant entrance one end is provided with taper sealing, and the tip of the taper sealing is towards described the
One and/or second reactant entrance.
5. two-phase or multiphase reaction vessel according to claim 1, which is characterized in that the liquid-in pipe and the third are anti-
Object injection pipe is answered to be integrally formed.
6. two-phase or multiphase reaction vessel according to claim 1, which is characterized in that further include one or more groups of heating
Set, the heating mantle are set on the outside of the vessel.
7. two-phase or multiphase reaction vessel according to claim 6, which is characterized in that be provided with pressure on the vessel
Force snesor and temperature sensor.
8. two-phase or multiphase reaction vessel according to claim 7, which is characterized in that it further include controller, the control
One or more groups of heating mantles work of temperature and pressure control that device is detected based on the temperature sensor and the pressure sensor.
9. two-phase or multiphase reaction vessel according to claim 6, which is characterized in that the heating mantle include thermal insulation layer,
Heat-conducting layer and resistive heater, the resistive heater are arranged between the thermal insulation layer and the heat-conducting layer, and heat-conducting layer is arranged
On the vessel.
10. two-phase or multiphase reaction vessel according to claim 1, which is characterized in that the described first and/or second reaction
Object is that liquid is solid after being atomized or solid mixture, the third reactant are subcritical water.
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CN201910199328.3A CN109999749A (en) | 2019-03-15 | 2019-03-15 | Two-phase or multiphase reaction vessel |
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CN201910199328.3A CN109999749A (en) | 2019-03-15 | 2019-03-15 | Two-phase or multiphase reaction vessel |
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Citations (5)
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US5443799A (en) * | 1993-08-03 | 1995-08-22 | Orgral International Technologies Corporation | Process for the alkylation of olefins and apparatus for carrying out this process and others |
CN1305822C (en) * | 2001-11-11 | 2007-03-21 | 卡萨尔甲醇公司 | Process and plant for heterogeneous synthesis of chemical compounds |
CN105749820A (en) * | 2016-04-19 | 2016-07-13 | 北京神雾环境能源科技集团股份有限公司 | Reactor for producing acetylene by coal pyrolysis under thermal plasma action |
CN108786694A (en) * | 2018-06-01 | 2018-11-13 | 杨玲玲 | A kind of chemical reaction kettle of solid-liquid reaction |
CN111097360A (en) * | 2018-10-25 | 2020-05-05 | 中国石油化工股份有限公司 | Heterogeneous reactor with micro-porous nozzle structure |
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2019
- 2019-03-15 CN CN201910199328.3A patent/CN109999749A/en active Pending
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US5443799A (en) * | 1993-08-03 | 1995-08-22 | Orgral International Technologies Corporation | Process for the alkylation of olefins and apparatus for carrying out this process and others |
CN1305822C (en) * | 2001-11-11 | 2007-03-21 | 卡萨尔甲醇公司 | Process and plant for heterogeneous synthesis of chemical compounds |
CN105749820A (en) * | 2016-04-19 | 2016-07-13 | 北京神雾环境能源科技集团股份有限公司 | Reactor for producing acetylene by coal pyrolysis under thermal plasma action |
CN108786694A (en) * | 2018-06-01 | 2018-11-13 | 杨玲玲 | A kind of chemical reaction kettle of solid-liquid reaction |
CN111097360A (en) * | 2018-10-25 | 2020-05-05 | 中国石油化工股份有限公司 | Heterogeneous reactor with micro-porous nozzle structure |
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Application publication date: 20190712 |