CN109990274A - Porous heater, heater production method and the burner for being equipped with the heater - Google Patents

Porous heater, heater production method and the burner for being equipped with the heater Download PDF

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Publication number
CN109990274A
CN109990274A CN201711485572.3A CN201711485572A CN109990274A CN 109990274 A CN109990274 A CN 109990274A CN 201711485572 A CN201711485572 A CN 201711485572A CN 109990274 A CN109990274 A CN 109990274A
Authority
CN
China
Prior art keywords
heater
hole
porous
burner
diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711485572.3A
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Chinese (zh)
Inventor
周佳强
王维亮
付成冲
陈雄
张蒙恩
田赛
吴学胜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Haier Wisdom Kitchen Appliance Co Ltd
Original Assignee
Qingdao Haier Wisdom Kitchen Appliance Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Haier Wisdom Kitchen Appliance Co Ltd filed Critical Qingdao Haier Wisdom Kitchen Appliance Co Ltd
Priority to CN201711485572.3A priority Critical patent/CN109990274A/en
Publication of CN109990274A publication Critical patent/CN109990274A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/11Making porous workpieces or articles
    • B22F3/1103Making porous workpieces or articles with particular physical characteristics
    • B22F3/1109Inhomogenous pore distribution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/02Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Powder Metallurgy (AREA)

Abstract

The present invention relates to a kind of porous heater, heater production method and the burners for being equipped with the heater, heater is powder metallurgy integral structural member, there is several perforative holes up and down on heater, it is made of powder metallurgic method, specifically comprises the following steps: a, to add binder in metal powder or alloy powder;B, metal powder or alloy powder after evenly mixing, are suppressed into the porous body with several through holes using the compacting tool set with several spicules;C, for green body after drying, removing binder, P/m Porous heater is made in the sinter molding in vacuum or protective atmosphere.Combustion stability, and simple process can be improved in the present invention not only stable structure, and production precision is high, and manufacturing cost is low, is particularly suitable for standard batch production.

Description

Porous heater, heater production method and the burner for being equipped with the heater
Technical field
The present invention relates to a kind of installation heater on the burner, in particular to a kind of porous heater and heater Production method, while being related to that the burner of the porous heater is installed.
Background technique
The existing fever carrier on infrared burner of household gas stove has following two in the market, and one is bees Nest ceramic heating carrier, wherein maximum with cordierite honeycomb ceramic fever carrier usage amount, stability is preferable, and cost performance is high, easily In mass production.Another kind is metal beehive fever carrier, welds manufactured metal bee using the winding of stainless steel metal foil Nest generates heat, and carrier dosage is larger, and this metal beehive fever carrier processing technology thereof is mature, is examined by the market of several years It tests, there has also been large increases in terms of stability for product.
Wherein, ceramic honey comb heating board disadvantage is exactly that thermal shock resistance is poor, and infrared ceramic porcelain plate burner was using Ceramic wafer is easily burst in journey, in addition, can only process vertical through-hole because the processing technology of ceramic wafer is limited, be easy to cause Tempering.For metal sheet band wound form honeycomb heating body, needs to weld one layer of stainless (steel) wire in lower surface or be sent out in metal beehive Hot body lower surface adds one layer of metal foam to play heat-insulated and balance airflow function, this is to overcome the excessively high appearance of metal material thermal conductivity Burner is easily caused to generate tempering phenomenon, fever carrier medium itself wettability difference does not have steady air flow function that burner is caused to fire Insufficient taken precautionary measures are burnt, but since there is metal material the characteristic expanded with heat and contract with cold and metal honeycomb heating body to use Environment is more severe, and the metal honeycomb heating body of both the above structure has very big hidden danger in use.
Summary of the invention
The present invention is to provide a kind of stable structure main dissatisfied the technical issues of determining, and the porous hair of combustion stability can be improved Hot body, while a kind of simple process being provided, production precision is high, and the heater production method that manufacturing cost is low, and is equipped with this The burner of heater.
To achieve the above object, first technical solution of the invention is:
A kind of porous heater, is powder metallurgy integral structural member, has several perforative holes up and down on heater.
Further, the perforative hole is gradient pore, including the multistage being interconnected but diameter is different.
Further, the hole is two sections, respectively second hole in first hole on upper layer and lower layer, the diameter in first hole Greater than the diameter in the second hole.
Further, the length in first hole on the upper layer is greater than the length in the second hole of lower layer.
Second technical solution of the invention is:
A kind of production method of porous heater is specifically comprised the following steps: using powder metallurgic method
A, binder is added in metal powder or alloy powder;
B, after evenly mixing, metal powder or alloy powder are suppressed using the compacting tool set with several spicules Porous body with several through holes;
C, for green body after drying, removing binder, P/m Porous is made in the sinter molding in vacuum or protective atmosphere Heater.
Further, the perforative hole is gradient pore, including the multistage being interconnected but diameter is different.
Further, the spicule has diameter gradient, matches with the diameter gradient in the hole.
Further, the diameter of the spicule increases in gradient from front to back.
Third technical solution of the invention is:
A kind of burner, including burner, are equipped with heater on the burner, and the heater is as described above more Hole heater.
4th technical solution of the invention is:
A kind of burner, including burner are equipped with heater on the burner, and the heater is using as described above Production method production.
In conclusion a kind of porous heater provided by the invention, heater production method and being equipped with the heater Burner has the advantages that compared with prior art
(1) porous heater of the invention uses powder metallurgy integral structural member, not only stable structure, and burning can be improved Stability.
(2) porous heater of the invention uses double-layer structure, and fire output hole therein uses graded pore structure, is more suitable for using In on gas-fired equipment burner fever carrier use, when premixed gas from the small back-fire relief distribution layer in lower half portion aperture enter it is upper When the big burning zone in half part aperture, premixed gas is lighted after one steady one puts, and flame is inside the aperture of porous body upper surface It realizes and stablizes burning, greatly improve the stability of burning.
(3) present invention is suppressed in porous heater manufacturing process using the compacting tool set for being equipped with several spicules Molding, not only simple process, production precision is high, and manufacturing cost is low, and stock utilization is high, and easy to form with gradient pore Structure is particularly suitable for standard batch production.
Detailed description of the invention
Fig. 1 is heating element structure of the present invention.
As shown in Figure 1, heater 1, upper layer 1a, lower layer 1b, hole 2, the first hole 2a, the second hole 2b.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing:
Embodiment one:
It is powder metallurgy integral structural member, in heater 1 as shown in Figure 1, providing a kind of porous heater in the present embodiment Upper to have several perforative holes 2 up and down, hole 2 is the fire output hole of burner, and combustion gas is burnt on the upper surface of heater 1. The upper surface of heater 1 can be plane, or concave surface or male and female face.
Wherein, the diameter in hole 2 can the same thickness up and down, be straight hole structure, in the present embodiment, in order to make using this hair The infrared radiation burner burning of heat carrier is more abundant, effectively burner is avoided tempering phenomenon occur, it is preferable that hole 2 is using ladder The structure for spending hole, including the multistage being interconnected but diameter is different.The graded pore structure for more preferably using two-part, correspondingly sends out Hot body 1 uses upper and lower two layers of structure.It is provided with several first holes 2a on the 1a of upper layer, is provided on lower layer 1b several A second hole 2b, the first hole 2a and the second hole 2b or more connection form the through-hole that runs through with gradient through heater 1, excellent Choose the diameter of the second hole 2b of the diameter of the first hole 2a of layer 1a greater than lower layer 1b, first hole 2a can be with one or simultaneously Be connected to multiple second hole 2b, preferred each first hole 2a is connected to a second hole 2b in the present embodiment, i.e. the first hole 2a and Second hole 2b is arranged in one-to-one relationship.In addition, the length of the first hole 2a is greater than the length of the second hole 2b, the i.e. thickness of upper layer 1a Degree is significantly larger than the thickness of lower layer 1b, length between the first hole 2a and the second hole 2b than with aperture ratio according to different combustion gas Body is different.
Premixed gas after combustion gas and air pre-mixing is introduced into the second hole 2b of lower layer 1b by premix chamber, using second Hole 2b enters in the first hole 2a of upper layer 1a, burns on the upper surface of upper layer 1a.Due to the upper layer part 1a of porous heater 1 Aperture is big, and lower layer's 1b part aperture is small, and lower layer 1b can play the effect of back-fire relief, steady fire, when premixed gas is from the aperture lower layer 1b When small back-fire relief distribution layer enters the big burning zone in the upper layer aperture 1a, premixed gas is lighted after one steady one puts, and flame is more It is realized inside the aperture of hole body upper surface and stablizes burning.Wherein, crucial parameter is critical fire-extinction diameter (dFace), in the present embodiment, Aperture size d≤d of the second hole 2b on lower layer 1bFace, to prevent tempering phenomenon, and the first hole 2a on the 1a of upper layer Aperture size be necessary for d >=dFace, when mixed airflow enters the first hole 2a of upper layer 1a from the second hole 2b of lower layer 1b, The quasi- number of pecklet generates suddenly change, and flame is stablized in upper layer 1a and burns after igniting.In general, to all combustion gas, Pe (pecklet Quasi- number) critical value be about 65, Pe<65 of 1 lower layer 1b of heater, Pe>65 of upper layer 1a.Powder on gas-fired equipment burner Only in this case, flame (upper layer 1a) could stablize propagation, burning, flame in porous body to the porous fever carrier of metallurgy The stability of burning is greatly improved.
Porous heater 1 is androgynous different purpose gradient-structure body in the present invention, and not only structure is more stable, and steady fiery performance More preferably, combustion-supporting effect is more preferable, burns more abundant, efficiency of combustion is higher, and is not likely to produce tempering phenomenon, is particularly suited for combustion gas Fever carrier on equipment burner uses.
Embodiment two:
In the present embodiment, a kind of production method of porous heater is provided, using powder metallurgic method, specifically includes following step It is rapid:
A, binder is added in metal powder or alloy powder.
Wherein, binder preferably uses water based adhesive, and the component of binder includes bonding component, plasticizer components, profit Sliding component, solvent.Being bonded component mainly includes polyvinyl alcohol, and plasticizer components mainly include carboxymethyl cellulose, emollient component It include mainly glycerol, solvent mainly includes ethyl alcohol, remaining is water.The formulation by weight of binder each component is preferably polyvinyl alcohol 10-15%, carboxymethyl cellulose 10-20%, glycerol 1-5%, ethyl alcohol 1-6%, remaining is water.
Metal powder or alloy powder include that chromium-nickel or chromium-nickel-molybdenum stainless steel, tin bronze, cathode copper, iron-chrome-aluminum are resistance to Thermalloy, iron/copper dusty material.The weight proportion of metal powder or alloy powder and binder is preferably 70-80%: 30- 20%.
B, metal powder or alloy powder and binder after evenly mixing, utilize the compacting tool set for having several spicules Metal powder or alloy powder are suppressed into the porous body with several through holes 2.
Perforative hole 2 be mutually all gradient pore described in embodiment one, including being interconnected but the different multistage of diameter.It is preferred that Using the graded pore structure of two-part, correspondingly heater 1 uses upper and lower two layers of structure.It is provided on the 1a of upper layer several A first hole 2a is provided with several second holes 2b, the first hole 2a and the second hole 2b or more connection on lower layer 1b and is formed and run through Heater 1 runs through through-hole with gradient, and the diameter of the first hole 2a of upper layer 1a is straight greater than the second hole 2b of lower layer 1b Diameter, the length of the first hole 2a are greater than the length of the second hole 2b.
The spicule being mounted on mold preferably uses stainless pin, and has diameter gradient, the diameter gradient phase with hole 2 Matching is two-part structure, and for the ease of demoulding, the diameter of spicule increases in gradient from front to back, i.e., front fine and rear thick, de- Stainless pin is extracted out from green body while mould, that is, forms the above-mentioned different double-layer porous heater 1 of purpose of consubstantiality.
Specifically, the prepared alloy powder of ratio and water based adhesive are pre-mixed 40 points in blender by weight Then clock is kneaded 120-150 minutes on kneading machine, base group is made, then places into more front fine and rear thick stainless steels In the compacting tool set of needle, the compression moulding under the extruding force of < 200MPa.
C, green body is after drying, removing binder, and the sinter molding in vacuum or protective atmosphere, being made has androgynous different mesh Structure P/m Porous heating element structure part.
Specially repressed green body is dry at a temperature of 200 DEG C of <, vacuum-sintering at a temperature of 750 DEG C -1350 DEG C, i.e., It can be made into the P/m Porous gradient-structure part with androgynous different mesh structure.
Such as example 1, when the alloy powder used is chromium-nickel, chromium-nickel-molybdenum stainless steel, the formulation by weight of binder is polyethylene Alcohol 15%, carboxymethyl cellulose 15%, glycerol 5%, ethyl alcohol 3%, water 62%, by the prepared alloy of 80:20 weight ratio Powder and water based adhesive are pre-mixed 40 minutes in blender, are then kneaded 120-150 minutes, are made on kneading machine Base group is put into the pressing die with front fine and rear thick more stainless pins, the compression moulding under the extruding force of < 200MPa, pressure Base is dry at a temperature of 200 DEG C of <, vacuum-sintering at a temperature of 1200-1350 DEG C, that is, can be made into androgynous different mesh structure P/m Porous gradient-structure part.
Example 2, when the alloy powder used is tin bronze, cathode copper, iron/copper, the formulation by weight of binder is polyvinyl alcohol 15%, carboxymethyl cellulose 15%, glycerol 5%, ethyl alcohol 1%, water 64%, by the prepared alloyed powder of 60:40 weight ratio End and water based adhesive are pre-mixed 30 minutes in blender, are then kneaded 100-120 minutes on kneading machine, base is made Group, is put into the pressing die with front fine and rear thick more steel needles, suppresses under the extruding force of < 200MPa, green compact is in 200 DEG C of temperature of < Lower drying is spent, using being sintered in ammonolysis craft protective atmosphere at a temperature of 750-850 DEG C, that is, can be made into androgynous different mesh structure P/m Porous gradient-structure part.
Example 3, when the alloy powder used is iron-chrome-aluminum heat-resisting alloy, the formulation by weight of binder is polyvinyl alcohol 5%, carboxymethyl cellulose 25%, glycerol 1%, ethyl alcohol 5%, water 64%, by the prepared alloy powder of 90:10 weight ratio It is pre-mixed in blender with water based adhesive 40 minutes, is then kneaded 120-150 minutes on kneading machine, base group is made, It is put into the pressing die with front fine and rear thick more steel needles, is squeezed under the extruding force of < 200MPa, extruded stock is in 200 DEG C of temperature of < Lower drying is sintered at a temperature of 1250-1350 DEG C in vacuum or the H2 of drying (- 60 DEG C of dew point) atmosphere, that is, can be made into has consubstantiality The P/m Porous gradient-structure part of different mesh structure.
The present invention uses the compacting tool set compression moulding for being equipped with several spicules, not only simple process, process flow Short, production precision is high, and manufacturing cost is low, and stock utilization is high, and the structure easy to form with gradient pore, is conducive to standard Change and produces in enormous quantities.And the different target structure body of consubstantiality made by the technique, it is especially susceptible to real in the upper surface of heater The structure of existing plane, concave surface or male and female face.
There is the different mesh structural body of consubstantiality of gradient pore using the spicule production with gradient, gel casting also can be used Technique and injection molding technique make.
Embodiment three:
Place unlike the embodiments above is that the material of the upper layer 1a and lower layer 1b of heater 1 use pyroconductivity not Same metal powder material or alloy powder material, upper layer 1a use the higher material of pyroconductivity, and lower layer 1b uses heat transfer The lower material of rate forms androgynous anisotropic structure, and the first big hole 2a of aperture is arranged on the 1a of upper layer, is arranged on lower layer 1b The second small hole 2b of aperture.The steady fiery performance of this kind of 1 structure of heater is more excellent, and flame can be more steady with the upper surface of heater 1 Fixed burning, and the generation of tempering phenomenon can be avoided completely.
Example IV:
A kind of burner, including burner are provided in the present embodiment, there is gas premixing chamber, one end of premix chamber on burner It is connected with ejector pipe, heater 1 is installed above premix chamber, heater 1 is using porous as provided in embodiment one Heater, the porous heater are made of the production method as provided in embodiment two.
Premixed gas after combustion gas and air pre-mixing is introduced into the second hole 2b of lower layer 1b by premix chamber, using second Hole 2b enters in the first hole 2a of upper layer 1a, burns on the upper surface of upper layer 1a.The different mesh of consubstantiality used due to the heater 1 1 structure of porous heater, and upper layer 1a part aperture is big, and lower layer's 1b part aperture is small, when premixed gas is from the aperture lower layer 1b When small back-fire relief distribution layer enters the big burning zone in the upper layer aperture 1a, lower layer 1b can play the effect of back-fire relief, steady fire, premix gas Body is lighted after one steady one puts, and flame is realized inside the aperture of porous body upper surface stablizes burning.
As described above, the plan content in conjunction with given by attached drawing, can derive similar technical solution.But it is all not take off Content from technical solution of the present invention, according to the technical essence of the invention it is to the above embodiments it is any it is simple modification, etc. With variation and modification, all of which are still within the scope of the technical scheme of the invention.

Claims (10)

1. a kind of porous heater, it is characterised in that: be powder metallurgy integral structural member, have above and below several on heater Perforative hole.
2. a kind of porous heater according to claim 1, it is characterised in that: the perforative hole is gradient pore, including Interconnected but different diameter multistage.
3. a kind of porous heater according to claim 2, it is characterised in that: the hole is two sections, respectively upper layer Second hole in the first hole and lower layer, the diameter in first hole are greater than the diameter in the second hole.
4. a kind of porous heater according to claim 3, it is characterised in that: the length in first hole on the upper layer is greater than The length in the second hole of lower layer.
5. a kind of production method of porous heater, which is characterized in that use powder metallurgic method, specifically comprise the following steps:
A, binder is added in metal powder or alloy powder;
B, after evenly mixing, being suppressed metal powder or alloy powder using the compacting tool set with several spicules is had The porous body of several through holes;
C, for green body after drying, removing binder, P/m Porous fever is made in the sinter molding in vacuum or protective atmosphere Body.
6. a kind of production method of porous heater according to claim 5, it is characterised in that: the perforative hole is ladder Hole is spent, including the multistage being interconnected but diameter is different.
7. a kind of production method of porous heater according to claim 6, it is characterised in that: the spicule has straight Diameter gradient matches with the diameter gradient in the hole.
8. a kind of production method of porous heater according to claim 7, it is characterised in that: the diameter of the spicule Increase in gradient from front to back.
9. a kind of burner, including burner are equipped with heater on the burner, it is characterised in that: the heater is power Benefit requires the described in any item porous heaters of 1-4.
10. a kind of burner, including burner are equipped with heater on the burner, it is characterised in that: the heater uses The described in any item production method production of claim 5-8.
CN201711485572.3A 2017-12-30 2017-12-30 Porous heater, heater production method and the burner for being equipped with the heater Pending CN109990274A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711485572.3A CN109990274A (en) 2017-12-30 2017-12-30 Porous heater, heater production method and the burner for being equipped with the heater

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Application Number Priority Date Filing Date Title
CN201711485572.3A CN109990274A (en) 2017-12-30 2017-12-30 Porous heater, heater production method and the burner for being equipped with the heater

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Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110454841A (en) * 2019-08-08 2019-11-15 华帝股份有限公司 High-efficient honeycomb heating body for gas cooking utensils

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0694224A (en) * 1992-09-11 1994-04-05 Toho Gas Co Ltd Burner head
CN101195162A (en) * 2006-12-04 2008-06-11 上海材料研究所 Method of manufacturing stephanoporate metal honeycomb structure member
CN101476727A (en) * 2009-01-20 2009-07-08 宁波雅佳厨具有限公司 Infrared combustion panel with miniature air mixing chamber
CN102597625A (en) * 2009-08-18 2012-07-18 山特维克知识产权股份有限公司 Radiation burner
CN104075327A (en) * 2014-07-15 2014-10-01 李芳春 Variable fire hole formed by butt joint of small-diameter duct and large-diameter duct

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0694224A (en) * 1992-09-11 1994-04-05 Toho Gas Co Ltd Burner head
CN101195162A (en) * 2006-12-04 2008-06-11 上海材料研究所 Method of manufacturing stephanoporate metal honeycomb structure member
CN101476727A (en) * 2009-01-20 2009-07-08 宁波雅佳厨具有限公司 Infrared combustion panel with miniature air mixing chamber
CN102597625A (en) * 2009-08-18 2012-07-18 山特维克知识产权股份有限公司 Radiation burner
CN104075327A (en) * 2014-07-15 2014-10-01 李芳春 Variable fire hole formed by butt joint of small-diameter duct and large-diameter duct

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110454841A (en) * 2019-08-08 2019-11-15 华帝股份有限公司 High-efficient honeycomb heating body for gas cooking utensils

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