CN109988502A - A kind of mold and mold coating - Google Patents

A kind of mold and mold coating Download PDF

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Publication number
CN109988502A
CN109988502A CN201910318024.4A CN201910318024A CN109988502A CN 109988502 A CN109988502 A CN 109988502A CN 201910318024 A CN201910318024 A CN 201910318024A CN 109988502 A CN109988502 A CN 109988502A
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coating
agent
mold
gross mass
micro mist
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施征东
潘伟润
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Zhejiang Laifu Mould Co Ltd
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Zhejiang Laifu Mould Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C09D127/18Homopolymers or copolymers of tetrafluoroethene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C09D127/20Homopolymers or copolymers of hexafluoropropene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D179/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
    • C09D179/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C09D179/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D181/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur, with or without nitrogen, oxygen, or carbon only; Coating compositions based on polysulfones; Coating compositions based on derivatives of such polymers
    • C09D181/02Polythioethers; Polythioether-ethers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2251Oxides; Hydroxides of metals of chromium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3009Sulfides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The application provides a kind of mold and mold coating, belongs to coating composition technical field.Including binder resin, filler, auxiliary agent and solvent, the binder resin uses mixed type watersoluble resin dispersion liquid, accounts for the 25~35% of coating gross mass;Filler is chrome oxide green micro mist, silicon carbide micro-powder, nano grade silica particles, any one or more of mixing of molybdenum disulfide micro mist, accounts for the 5~15% of coating gross mass;Auxiliary agent accounting in coating gross mass is 2~10%;Solvent is water, accounts for the 35~50% of coating gross mass.Above-mentioned coating is applied to mold, especially fluorinated silicone modified tire-mold processing not only ensure that release property, also improve the bonding force of coating and mold, and realizes green and pollution-free processing.

Description

A kind of mold and mold coating
Technical field
This application involves a kind of mold and mold coating, belong to coating composition technical field.
Background technique
Tire-mold is the main technique equipment in tire curing procedure, since thermo-oxidative ageing acts on and vulcanize the shadow of impurity It rings, after a period of use, die surface can generate dirt, or even form some dirt dead angles, influence tire appearance, Er Qiechang There is the difficult problem of demoulding, labor intensity of workers is big, generally frequently with modes such as liquid rinse or Dry ice cleanings periodically to mould Tool is cleaned, and to keep the cleannes of die surface, but the cleaning frequency is short, and cleaning frequency is big, influences production efficiency, this is asked Topic annoyings always tyre industry.
Mold is protected to realize, and improves Appcarance guality of tyres and release property, Some Domestic tyre production enterprise is adopted at present Rubber tire mold is sprayed with teflon coating.Polytetrafluorethylecoatings coatings have acidproof, alkaline-resisting and extremely low surface energy, therefore Coating pick resistance/non-stick good, but polytetrafluorethylecoatings coatings complex process, and due to material property, it is (such as stainless with substrate Steel, iron, aluminium etc.) poor adhesive force, caking property is not strong, and coating service life is short, and coating easily peels off.
Summary of the invention
In view of this, the application provides a kind of modified coating first, under the premise of not influencing release property, improve coating with The bonding force of mold, and realize the processing of green and pollution-free die lubricant.
Specifically, the application is by fluorinated silicone modified rubber tire mold coating, and to realize above-mentioned purpose, concrete scheme is such as Under:
A kind of mold coating, including binder resin, filler, auxiliary agent and solvent, the binder resin use mixed type watersoluble tree Rouge dispersion liquid accounts for the 25~35% of coating gross mass;Filler is chrome oxide green micro mist, silicon carbide micro-powder, nano-silica powder End, any one or more of mixing of molybdenum disulfide micro mist, account for the 5~15% of coating gross mass;Auxiliary agent accounts in coating gross mass Than being 2~10%;Solvent is water, accounts for the 35~50% of coating gross mass.
Coating provided herein, water carries out premixing to merge stirring evenly with auxiliary agent, spare;Determining mixing is prepared simultaneously The resin of type aqueous resin dispersion is constituted, and each resin agitating is uniform, and water and auxiliary agent is added, and is futher stirred uniformly spare; In the mixed type watersoluble resin dispersion liquid for taking filler to be slowly added under stirring, to get finished product coating after lasting stirring.
Above-mentioned coating can meet the formability of the coating when water is as solvent using hybrid resin dispersion liquid as principal component, The aqueous and feature of environmental protection for realizing coating, has prevented the addition of organic solvent, fundamentally ensure that the environmentally protective nothing of coating Pollution, it is all very safe whether for operator, operating environment or user;Filler is in given several progress Compounding, chemical corrosion resistance is excellent, and resistance to almost all of strong acid, highly basic, strong oxidizer and its organic solvent ensure that coating It is non-stick, also ensure that coating to coat etc. in a manner of when adding coating intensity and hardness, realize the requirement of wearability;Mixed type tree The cooperation of rouge dispersion liquid, filler and auxiliary agent three keeps the bonding force between the coating to be formed and metal-based layer good, and coating is not easy to take off It falls, long service life.
In the course of the research, we are further studied mixed type watersoluble resin, and determination is more preferred Water-base resin is selected from polyphenylene sulfide, polyamidoimide, polytetrafluoroethylene (PTFE), fluorinated ethylene propylene copolymer, selects wherein at least Two kinds and preferably wantonly two kinds or three kinds are mixed to form mixed type watersoluble resin dispersion liquid.Selecting wantonly two kinds or three kinds mixing When, it is at least one to select polyphenylene sulfide, polyamidoimide, in cooperation polytetrafluoroethylene (PTFE), fluorinated ethylene propylene copolymer at least One kind remixes and forms mixed type watersoluble resin dispersion liquid.It is introduced in polytetrafluoroethylene (PTFE) or fluorinated ethylene propylene copolymer The polyphenylene sulfide or polyamide-imide resin strong with metallic cohesion, in the substrate surfaces heating process such as metal, due to multiple Resin is fluororesin, and the surface of fluororesin can be low, and fluororesin can be enriched in coating under the heating melting state of metal surface Surface, such coating has just achieved the effect that surface layer lubricates anti-stick, the high combination of bottom, thus use temperature range is wide, resistance to height Temperature, resistance to low temperature is excellent, and effectively ensures strength of coating height and the good purpose of metal-based layer binding force.
In implementation process, we have done further research to auxiliary agent, and determine that more preferred auxiliary agent composition includes Dispersing agent, defoaming agent and levelling agent, accounting of the dispersing agent in coating gross mass are 2~5%, and defoaming agent is 0.5~2%, Levelling agent is 0.5~2%;The composition of auxiliary agent, assign mixed type watersoluble resin, in filler and water compound process physical property tune With with stabilization, the application auxiliary agent constitute in, dispersing agent improves the dispersing uniformity of mixed type watersoluble resin dispersion liquid, defoaming agent Ensure the stability of coating quality in mixed process, levelling agent ensure using stabilization and smooth, the auxiliary agent that three cooperatively forms Ensure the workability and operation convenience of coating entirety, the coating of formation is weather-proof, ageing-resistant performance is excellent, stablizes, and is applicable in In the product of all size and shape.Meanwhile we also study the concrete type of auxiliary agent, dispersing agent preferably uses titanium The mixture of sour rouge coupling agent and anion active agent, levelling agent preferably use the multi-functional levelling agent of organosilicon.Dispersing agent and stream The specific composition of flat agent cooperates with the other components other than auxiliary agent, the good surface fluency of coating is assigned, when what is be formed by When coating is coated, coating has good lubricity, and coating surface has the kinematics and static friction factor of very little, thus surface It is non-stick more prominent.
On the basis of the studies above, we have also obtained a kind of mold obtained using above-mentioned coating coating, the mold It include metal-based layer, metal-based layer is equipped with coating, and the coating is formed by by binder resin, filler, auxiliary agent and solvent Coating coating solidifies, wherein the binder resin use mixed type watersoluble resin dispersion liquid, account for coating gross mass 25~ 35%;Filler is any one of chrome oxide green micro mist, silicon carbide micro-powder, nano grade silica particles, molybdenum disulfide micro mist or more Kind mixing, accounts for the 5~15% of coating gross mass;Auxiliary agent accounting in coating gross mass is 2~10%;Solvent is water, and it is total to account for coating The 35~50% of quality.
Mold with above-mentioned coating, strength of coating is high, good with metal-based layer binding force, resistance to almost all of strong acid, Highly basic, strong oxidizer and its organic solvent, not only have good chemical corrosion resistance, also with very little sound friction because Number, greasy property is good, and surface is non-stick more prominent.
Coating provided herein has other coating incomparable especially suitable for fluorinated silicone modified tire-mold Comprehensive advantage: (1) use temperature range is wide, high temperature resistant, and resistance to low temperature is excellent;(2) strength of coating is high;(3) and metal-based layer Binding force is good;(4) chemical corrosion resistance is excellent, resistance to almost all of strong acid, highly basic, strong oxidizer and its organic solvent;(5) moisten Slip can be good, the sound friction factor with very little, and surface is non-stick more prominent;(6) Weatherproof ageing-resistant function admirable, performance Stablize, the product suitable for all size and shape.
Specific embodiment
A kind of mold coating of the present embodiment, including binder resin, filler, auxiliary agent and solvent, the binder resin use Mixed type watersoluble resin dispersion liquid accounts for the 25~35% of coating gross mass;Filler is chrome oxide green micro mist, silicon carbide micro-powder, nanometer SiO 2 powder, any one or more of mixing of molybdenum disulfide micro mist, account for the 5~15% of coating gross mass;Auxiliary agent is in coating Accounting is 2~10% in gross mass;Solvent is water, accounts for the 35~50% of coating gross mass.
Coating provided herein, water carries out premixing to merge stirring evenly with auxiliary agent, spare;Determining mixing is prepared simultaneously The resin of type aqueous resin dispersion is constituted, and each resin agitating is uniform, and spare water and auxiliary agent is added, and is futher stirred uniformly standby With;In the mixed type watersoluble resin dispersion liquid for taking filler to be slowly added under stirring, to get finished product painting after lasting stirring Material.
The specific composition of coating is done below and is elaborated as follows.
Embodiment 1: influence of the differently composed binder resin to coating property
The composition resin of binder resin selected from polyphenylene sulfide (PPS), polyamidoimide (PAI), polytetrafluoroethylene (PTFE), Fluorinated ethylene propylene copolymer (FEP) is selected one of mixed as water-based resin dispersion liquid or at least two mixing i.e. formation Mould assembly aqueous resin dispersion.During coating is constituted, filler selects chrome oxide green micro mist, additive amount 10%;Auxiliary agent is by 3% dispersion Agent, 1% defoaming agent and 1% levelling agent composition, wherein dispersing agent is made of+1.5% anion active agent of 1.5% titanate coupling agent, Levelling agent uses the multi-functional levelling agent of organosilicon;Solvent selects deionized water 50%, and additive amount is;Binder resin (including single group Point pure resin and at least two resins constitute mixed type watersoluble resin dispersion liquid) additive amount be 35%, specific composition is then joined It is shown in Table 1.
The differently composed binder resin of table 1
Preparation process: (1) carrying out premixing to merge stirring evenly by water with auxiliary agent, spare;(2) binder resin is prepared by table 1, Spare water and auxiliary agent is added, futher stirs uniformly;(3) step (2) formation for taking filler to be slowly added under stirring Binder resin, and continue stirring after to get finished product coating.
The coating of formation sprays rubber tire mold, coating is formed in die surface, to coating and mold Performance is tested, and ginseng is shown in Table 2.
The performance table of comparisons of the differently composed coating of table 2
By above-mentioned performance test, it will be seen that using the water-based resin of one-component, although ring may be implemented The effect of guarantor, but since its adhesive strength is lower, when especially using polyphenylene sulfide or polyamidoimide merely, due to coating The relatively high reason of surface energy, does not have preferable pick resistance (referring to serial number 1,2 corresponding coating in table 2);Using mixed When mould assembly aqueous resin dispersion, (referring in table 2 when especially having the participation of polytetrafluoroethylene (PTFE) or fluorinated ethylene propylene copolymer The corresponding coating of serial number 6-15), it is introduced in polytetrafluoroethylene (PTFE) or fluorinated ethylene propylene copolymer and what metallic cohesion was strong gathers Diphenyl sulfide or polyamide-imide resin, in the substrate surfaces heating process such as metal, since compound resin is fluororesin, fluorine tree The surface of rouge can be low, and fluororesin can be enriched in the surface of coating under the heating melting state of metal surface, and such coating just reaches The effect that surface layer lubricates the anti-stick high combination of bottom has been arrived, thus use temperature range is wide, high temperature resistant, resistance to low temperature is excellent, and Effectively ensure strength of coating height and the good purpose of metal-based layer binding force.
On the basis of the above, we to mixed type watersoluble resin dispersion liquid composition done further research, and obtain compared with It is combined for preferred nine kinds are as follows: (1) polyphenylene sulfide+polytetrafluoroethylene (PTFE);(2) polyamidoimide+polytetrafluoroethylene (PTFE);(3) polyphenyl Thioether+fluorinated ethylene propylene copolymer;(4) polyamidoimide+fluorinated ethylene propylene copolymer;(5) polyphenylene sulfide+polytetrafluoro Ethylene+fluorinated ethylene propylene copolymer;(6) polyamidoimide+polytetrafluoroethylene (PTFE)+fluorinated ethylene propylene copolymer;(7) polyphenyl Thioether+polyamidoimide+fluorinated ethylene propylene copolymer;(8) polyphenylene sulfide+polytetrafluoroethylene (PTFE)+polyamidoimide;(9) Polyphenylene sulfide+polytetrafluoroethylene (PTFE)+polyamidoimide+fluorinated ethylene propylene copolymer.
In further work, we are also studied the proportion under various combination, and obtain and more preferably match Than (mass ratio) mode are as follows: (1) polyphenylene sulfide: polytetrafluoroethylene (PTFE)=20~35%:75~80%;(2) polyamidoimide: poly- four Vinyl fluoride=30~40%:60~70%;(3) polyphenylene sulfide: fluorinated ethylene propylene copolymer=40~50%:50~60%;(4) polyamides Amine acid imide: fluorinated ethylene propylene copolymer=45~60%:40~55%;(5) polyphenylene sulfide: polytetrafluoroethylene (PTFE): perfluoroethylene third Alkene copolymer=25~40%:10~15%:55~65%;(6) polyamidoimide: polytetrafluoroethylene (PTFE): perfluoroethylenepropylene copolymerization Object=25~30%:10~15%:55~65%;(7) polyphenylene sulfide: polyamidoimide: fluorinated ethylene propylene copolymer=15~ 25%:35~40%:35~50%;(8) polyphenylene sulfide: polytetrafluoroethylene (PTFE): polyamidoimide=20~25%:35~45%:20~ 25%;(9) polyphenylene sulfide: polytetrafluoroethylene (PTFE): polyamidoimide: fluorinated ethylene propylene copolymer=10~15%:5~10%:20 ~25%:35~50%.
Embodiment 2: influence of the differently composed filler to coating property
In terms of filler is mainly reflected in coating hardness and wearability in coating effectiveness, based on the considerations of this aspect, we will be filled out The range of choice preliminary screening of material is in chrome oxide green (Cr2O3) micro mist, silicon carbide (SiC) micro mist, nano grade silica particles (SiO2) powder, molybdenum disulfide (MoS2) in four kinds of raw materials of micro mist, especially chrome oxide green micro mist, silicon carbide micro-powder, not only Good hardness/intensity and wearability can be assigned, coating yellow green is also imparted, there is good identity.
During coating is constituted, aqueous resin dispersion is+20% fluorinated ethylene propylene copolymer of 15% polyphenylene sulfide;Auxiliary agent is by 3% Dispersing agent, 1% defoaming agent and 1% levelling agent composition, wherein dispersing agent is by+1.5% anion active agent of 1.5% titanate coupling agent Composition, levelling agent use the multi-functional levelling agent of organosilicon;Solvent selects deionized water, additive amount 50%;Filler additive amount is 10%, and any one of select chrome oxide green micro mist, silicon carbide micro-powder, nano grade silica particles, molybdenum disulfide micro mist or more Kind formed mixture, concrete composition and and be formed by coating property referring to table 3.
Influence of the differently composed filler of table 3 to coating property (other components are enumerated in omission)
It can be seen from Table 3 that the whether filler of one-component or the filler of mixed component, can obtain hard The coating in 4~5H or more is spent, however, due to micropowder filler rigidity, using filling out for mixing high rigidity micro mist mode Material be formed by coating in terms of wearability have more preferably show.Therefore, the preferable filler of using effect is constituted are as follows: (1) oxygen Change chrome green micro mist;(2) silicon carbide micro-powder;(3) chrome oxide green micro mist+nano grade silica particles;(4) chrome oxide green micro mist+two Molybdenum sulfide micro mist;(5) chrome oxide green micro mist+silicon carbide micro-powder;(6) chrome oxide green micro mist+nano grade silica particles+curing Molybdenum micro mist;(7) chrome oxide green micro mist+nano grade silica particles+silicon carbide micro-powder;(8) chrome oxide green micro mist+nanometer titanium dioxide Si powder+silicon carbide micro-powder+molybdenum disulfide micro mist.
On above-mentioned experiment basis, we have done further research to the proportion of the preferable filler of effect, and obtain more Preferred proportion (mass ratio) are as follows: (1) accounting of the 5-10%(in coating gross mass) chrome oxide green micro mist;(2) 5-10%(is being applied Expect the accounting in gross mass) silicon carbide micro-powder;(3) chrome oxide green micro mist: nano grade silica particles=95~98%:2~5%; (4) chrome oxide green micro mist: molybdenum disulfide micro mist=75~80%:20~25%;(5) chrome oxide green micro mist: silicon carbide micro-powder=55~ 65%:35~45%;(6) chrome oxide green micro mist: molybdenum disulfide micro mist: nano grade silica particles=65~75%:20~30%:2~ 5%;(7) silicon carbide micro-powder+nano grade silica particles=92~95:5~8%;(8) chrome oxide green micro mist+molybdenum disulfide micro mist+ Nano grade silica particles+silicon carbide micro-powder=50~65%:20~33%:2~5%:7~13%.
Embodiment 3: influence of the differently composed auxiliary agent to coating property
Auxiliary agent mainly influences whether the stability of coating and the mixing uniformity of each component in coating molding.It is examined based on this Consider, by Primary Study, determines that auxiliary agent is configured to dispersing agent, defoaming agent and three kinds of levelling agent, dispersing agent is in coating gross mass Accounting be 2~5%, defoaming agent be 0.5~2%, levelling agent be 0.5~2%;Wherein, dispersing agent improves mixed type watersoluble resin The dispersing uniformity of dispersion liquid, defoaming agent ensure the stability of coating quality in mixed process, levelling agent ensure using stabilization With smoothness, the auxiliary agent that three cooperatively forms ensures the workability and operation convenience of coating entirety, the coating of formation is weather-proof, Ageing-resistant performance is excellent, stablizes, the product suitable for all size and shape.
During the experiment, it has been found that: when dispersing agent uses titanate coupling agent and anion active agent, anion Activating agent specifically can be used: soaps, sulphation species, sulfonated species mixture when, the uniformity of dispersion liquid is improved Effect is preferable, and in the mixture, the mass ratio of titanate coupling agent and anion active agent is 1.5~3:7~8.5%;Levelling agent Using the multi-functional levelling agent of organosilicon.The specific composition of dispersing agent and levelling agent cooperates with the other components other than auxiliary agent, assigns The good surface fluency of coating, when the coating being formed by is coated, coating has good lubricity, coating surface Resistance to bond reaches 0 grade, thus surface is non-stick more prominent.
On the basis of the studies above, we are to mixed type watersoluble resin dispersion liquid, filler, auxiliary agent and the solvent for determining composition Proportion done cooperative experiment, thus obtain more preferably proportion (mass percent or mass ratio) are as follows:
(1) mixed type watersoluble resin dispersion liquid 25-35%, group become polyphenylene sulfide: polytetrafluoroethylene (PTFE)=55~60%:40~45%; Filler is the chrome oxide green micro mist of (5-10%), the silicon carbide micro-powder of (5-10%), (4-8%) chrome oxide green micro mist+(1-7%) nanometer SiO 2 powder, (4-8%) chrome oxide green micro mist+(1-7%) molybdenum disulfide micro mist, (4-8%) chrome oxide green micro mist+(1-7%) Silicon carbide micro-powder;Auxiliary agent is (2~5%) dispersing agent+(0.5~2%) defoaming agent+(0.5~2%) levelling agent, wherein in dispersing agent, The mass ratio of titanate coupling agent and anion active agent is 1.5~3%:7~8.5%;Surplus is water.Coating Applicable temperature be- 50~260 DEG C.
(2) mixed type watersoluble resin dispersion liquid 25-30%, group is as polyimides: polytetrafluoroethylene (PTFE)=45~55%:45~ 55%;Filler is the chrome oxide green micro mist of (5-10%), the silicon carbide micro-powder of (5-10%), (4-8%) chrome oxide green micro mist+(1-7%) Nano grade silica particles+(4-8%) chrome oxide green micro mist+(1-7%) molybdenum disulfide micro mist, (4-8%) chrome oxide green micro mist+(1- 7%) silicon carbide micro-powder;Auxiliary agent is (2~5%) dispersing agent+(0.5~2%) defoaming agent+(0.5~2%) levelling agent, wherein dispersing agent In, the mass ratio of titanate coupling agent and anion active agent is 1.5~3%:7~8.5%;Surplus is water.Coating Applicable temperature It is -50~240 DEG C.
(3) mixed type watersoluble resin dispersion liquid 25-30%, group is as polyphenylene sulfide: fluorinated ethylene propylene copolymer=45~ 55%:45~55%;Filler is that the chrome oxide green micro mist of (5-10%), the silicon carbide micro-powder of (5-10%), (4-8%) chrome oxide green are micro- Powder+(1-7%) nano grade silica particles, (4-8%) chrome oxide green micro mist+(1-7%) molybdenum disulfide micro mist, (4-8%) chromium oxide Green micro mist+(1-7%) silicon carbide micro-powder;Auxiliary agent is (2~5%) dispersing agent+(0.5~2%) defoaming agent+(0.5~2%) levelling agent, Wherein, in dispersing agent, the mass ratio of titanate coupling agent and anion active agent is 1.5~3%:7~8.5%;Surplus is water.It applies Expect that Applicable temperature is -60~260 DEG C.
(4) mixed type watersoluble resin dispersion liquid 28-32%, group is as polyamidoimide: fluorinated ethylene propylene copolymer= 55~60%:40~45%;Filler is the chrome oxide green micro mist of (5-10%), the silicon carbide micro-powder of (5-10%), (4-8%) chromium oxide Green micro mist+(1-7%) nano grade silica particles, (4-8%) chrome oxide green micro mist+(1-7%) molybdenum disulfide micro mist, (4-8%) oxygen Change chrome green micro mist+(1-7%) silicon carbide micro-powder;Auxiliary agent is (2~5%) dispersing agent+(0.5~2%) defoaming agent+(0.5~2%) levelling Agent, wherein in dispersing agent, the mass ratio of titanate coupling agent and anion active agent is 1.5~3%:7~8.5%;Surplus is Water.Coating Applicable temperature is -50~220 DEG C.
(5) mixed type watersoluble resin dispersion liquid 25-30%, group become polyphenylene sulfide: polytetrafluoroethylene (PTFE): perfluoroethylenepropylene Copolymer=45~55%:25~30%:20~25%;Filler is that chrome oxide green micro mist, the silicon carbide of (5-10%) of (5-10%) are micro- Powder, (4-8%) chrome oxide green micro mist+(1-7%) nano grade silica particles, (4-8%) chrome oxide green micro mist+(1-7%) curing Molybdenum micro mist, (4-8%) chrome oxide green micro mist+(1-7%) silicon carbide micro-powder;Auxiliary agent is (2~5%) dispersing agent+(0.5~2%) defoaming Agent+(0.5~2%) levelling agent, wherein in dispersing agent, the mass ratio of titanate coupling agent and anion active agent is 1.5~3%: 7~8.5%;Surplus is water.Coating Applicable temperature is -60~250 DEG C.
(6) mixed type watersoluble resin dispersion liquid 25-30%, group become polyamidoimide: polytetrafluoroethylene (PTFE): perfluoroethylene Propylene copolymer=55~60%:22~25%:18~20%;Filler is the carbonization of the chrome oxide green micro mist, (5-10%) of (5-10%) Silicon powder, (4-8%) chrome oxide green micro mist+(1-7%) nano grade silica particles, (4-8%) chrome oxide green micro mist+(1-7%) two Molybdenum sulfide micro mist, (4-8%) chrome oxide green micro mist+(1-7%) silicon carbide micro-powder;Auxiliary agent is (2~5%) dispersing agent+(0.5~2%) Defoaming agent+(0.5~2%) levelling agent, wherein in dispersing agent, the mass ratio of titanate coupling agent and anion active agent is 1.5 ~3%:7~8.5%;Surplus is water.Coating Applicable temperature is -60~250 DEG C.
(7) mixed type watersoluble resin dispersion liquid 30-35%, group become polyphenylene sulfide: polyamidoimide: perfluoroethylene third Alkene copolymer=20~25%:35~45%:30~45%;Filler is the silicon carbide of the chrome oxide green micro mist of (5-10%), (5-10%) Micro mist, (4-8%) chrome oxide green micro mist+(1-7%) nano grade silica particles, (4-8%) chrome oxide green micro mist+(1-7%) two sulphur Change molybdenum micro mist, (4-8%) chrome oxide green micro mist+(1-7%) silicon carbide micro-powder;Auxiliary agent is that (2~5%) dispersing agent+(0.5~2%) disappears Infusion+(0.5~2%) levelling agent, wherein in dispersing agent, the mass ratio of titanate coupling agent and anion active agent is 1.5~ 3%:7~8.5%;Surplus is water.Coating Applicable temperature is -50~240 DEG C.
(8) mixed type watersoluble resin dispersion liquid 22-30%, group is as polyphenylene sulfide: polytetrafluoroethylene (PTFE): polyamidoimide= 20~25%:30~45%:35~45%;Filler is the chrome oxide green micro mist of (5-10%), the silicon carbide micro-powder of (5-10%), (4- 8%) chrome oxide green micro mist+(1-7%) nano grade silica particles, (4-8%) chrome oxide green micro mist+(1-7%) molybdenum disulfide micro mist, (4-8%) chrome oxide green micro mist+(1-7%) silicon carbide micro-powder;Auxiliary agent is (2~5%) dispersing agent+(0.5~2%) defoaming agent+(0.5 ~2%) levelling agent, wherein in dispersing agent, the mass ratio of titanate coupling agent and anion active agent be 1.5~3%:7~ 8.5%;Surplus is water.Coating Applicable temperature is -50~255 DEG C.
(9) mixed type watersoluble resin dispersion liquid 25-30%, group become polyphenylene sulfide: polytetrafluoroethylene (PTFE): polyamidoimide: Fluorinated ethylene propylene copolymer=20~25%:35~40%:20~25%:35~45%;Filler is that the chrome oxide green of (5-10%) is micro- Powder, the silicon carbide micro-powder of (5-10%), (4-8%) chrome oxide green micro mist+(1-7%) nano grade silica particles, (4-8%) chromium oxide Green micro mist+(1-7%) molybdenum disulfide micro mist, (4-8%) chrome oxide green micro mist+(1-7%) silicon carbide micro-powder;Auxiliary agent is (2~5%) point Powder+(0.5~2%) defoaming agent+(0.5~2%) levelling agent, wherein in dispersing agent, titanate coupling agent and anion active agent Mass ratio be 1.5~3:7~8.5%;Surplus is water.Coating Applicable temperature is -50~230 DEG C.
The cooperation of above-mentioned four component, is formed by that coating use temperature range is wide, and high temperature resistant, cryogenic property are excellent, especially Suitable for fluorinated silicone modified tire-mold;Above-mentioned coating is worked on mold using modes such as sprayings, in the Metal Substrate of mold Coating, coating and metal-based layer binding force are formed on layer at 0~1 grade, coating hardness is 4~5H;Greasy property is good, has very little Coefficient of friction, resistance to bond be 0~1 grade, surface is non-stick more prominent;And chemical corrosion resistance is excellent, and it is resistance to nearly all Strong acid, highly basic, strong oxidizer and its organic solvent, weather-proof, ageing-resistant performance is excellent, performance is stablized, and is suitable for all sizes With the product of shape;Product stripping is good, and yield rate can be 99% or more;Coating is not easily to fall off, and product service life is relatively general Logical product (single polytetrafluoroethylene (PTFE)) promotes 30~40%.

Claims (10)

1. a kind of mold coating, it is characterised in that: including binder resin, filler, auxiliary agent and solvent, the binder resin is used Mixed type watersoluble resin dispersion liquid accounts for the 25~35% of coating gross mass;Filler is chrome oxide green micro mist, silicon carbide micro-powder, nanometer SiO 2 powder, any one or more of mixing of molybdenum disulfide micro mist, account for the 5~15% of coating gross mass;Auxiliary agent is in coating Accounting is 2~10% in gross mass;Solvent is water, accounts for the 35~50% of coating gross mass.
2. a kind of mold coating according to claim 1, it is characterised in that: the mixed type watersoluble resin dispersion liquid It constitutes resin and is selected from polyphenylene sulfide, polyamidoimide, polytetrafluoroethylene (PTFE), fluorinated ethylene propylene copolymer, select wherein at least Two kinds, mixing forms mixed type watersoluble resin dispersion liquid.
3. a kind of mold coating according to claim 1, it is characterised in that: the mixed type watersoluble resin dispersion liquid Constitute resin be selected from polyphenylene sulfide, polyamidoimide, polytetrafluoroethylene (PTFE), fluorinated ethylene propylene copolymer, select polyphenylene sulfide, Polyamidoimide is at least one, and at least one of cooperation polytetrafluoroethylene (PTFE), fluorinated ethylene propylene copolymer are mixed to form mixed Mould assembly aqueous resin dispersion.
4. a kind of mold coating according to claim 1, it is characterised in that: the auxiliary agent includes dispersing agent, defoaming agent And levelling agent, accounting of the dispersing agent in coating gross mass are 2~5%, defoaming agent is 0.5~2%, and levelling agent is 0.5~2%.
5. a kind of mold coating according to claim 1 or 4, it is characterised in that: the auxiliary agent includes dispersing agent, defoaming Agent and levelling agent, dispersing agent use the mixture of titanate coupling agent and anion active agent.
6. a kind of mold coating according to claim 1 or 4, it is characterised in that: the auxiliary agent includes dispersing agent, defoaming Agent and levelling agent, levelling agent use the multi-functional levelling agent of organosilicon.
7. a kind of mold, it is characterised in that: mold includes metal-based layer, and metal-based layer is equipped with coating, the coating be by Binder resin, filler, auxiliary agent and solvent are formed by coating and form in metal-based layer surface solidification, and wherein binder resin is using mixed Mould assembly aqueous resin dispersion accounts for the 25~35% of coating gross mass;Filler is chrome oxide green micro mist, silicon carbide micro-powder, nanometer two Silicon oxide powder, any one or more of mixing of molybdenum disulfide micro mist, account for the 5~15% of coating gross mass;Auxiliary agent is total in coating Accounting is 2~10% in quality;Solvent is water, accounts for the 35~50% of coating gross mass.
8. a kind of mold according to claim 7, it is characterised in that: the composition resin of mixed type watersoluble resin dispersion liquid selects From in polyphenylene sulfide, polyamidoimide, polytetrafluoroethylene (PTFE), fluorinated ethylene propylene copolymer, selecting wherein at least two kinds, mixing is Form mixed type watersoluble resin dispersion liquid.
9. a kind of mold according to claim 7, it is characterised in that: the auxiliary agent includes dispersing agent, defoaming agent and levelling Agent, accounting of the dispersing agent in coating gross mass are 2~5%, and defoaming agent is 0.5~2%, and levelling agent is 0.5~2%.
10. a kind of mold according to claim 9, it is characterised in that: the dispersing agent is using titanate coupling agent and yin The mixture of ionic surfactant;Levelling agent uses the multi-functional levelling agent of organosilicon.
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CN111016017A (en) * 2019-12-31 2020-04-17 上海凯陆高分子材料有限公司 Material for surface treatment of vulcanization mold and preparation method and application thereof
CN111748276A (en) * 2020-07-08 2020-10-09 四川明道和化学新材料有限公司 Polyphenylene sulfide composite coating and preparation method and application thereof
CN111808484A (en) * 2020-07-17 2020-10-23 浙江乐酷厨具有限公司 Preparation method of high-temperature-resistant wear-resistant non-stick pan coating
CN112480731A (en) * 2019-09-12 2021-03-12 中国石油天然气股份有限公司 High-temperature-resistant coating film-forming agent, preparation method and application thereof
CN112521809A (en) * 2020-11-28 2021-03-19 无锡市科宇橡胶模具厂 Rubber mold coating and using method thereof
TWI803369B (en) * 2022-06-24 2023-05-21 寶成工業股份有限公司 Automatic Mold Spraying System

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CN112480731A (en) * 2019-09-12 2021-03-12 中国石油天然气股份有限公司 High-temperature-resistant coating film-forming agent, preparation method and application thereof
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CN111808484B (en) * 2020-07-17 2021-09-03 浙江乐酷厨具有限公司 Preparation method of high-temperature-resistant wear-resistant non-stick pan coating
CN112521809A (en) * 2020-11-28 2021-03-19 无锡市科宇橡胶模具厂 Rubber mold coating and using method thereof
TWI803369B (en) * 2022-06-24 2023-05-21 寶成工業股份有限公司 Automatic Mold Spraying System

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