CN109984368A - Buccal cigarette preparation method - Google Patents
Buccal cigarette preparation method Download PDFInfo
- Publication number
- CN109984368A CN109984368A CN201711474845.4A CN201711474845A CN109984368A CN 109984368 A CN109984368 A CN 109984368A CN 201711474845 A CN201711474845 A CN 201711474845A CN 109984368 A CN109984368 A CN 109984368A
- Authority
- CN
- China
- Prior art keywords
- tobacco powder
- buccal cigarette
- pouch
- cigarette preparation
- processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B13/00—Tobacco for pipes, for cigars, e.g. cigar inserts, or for cigarettes; Chewing tobacco; Snuff
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
Abstract
The invention discloses buccal cigarette preparation methods, comprising the following steps: S1, the pretreatment of tobacco powder；S2, tobacco powder are further processed including ginseng is matched, and carries out automatic sampling according to a certain percentage；Sweetening, addition higher boiling feed liquid carry out sweetening processing；Sterilizing carries out high-temperature sterilization processing using steam；It is cooling；Acid-base accommodation, addition pH adjust the pH that liquid adjusts material；Discharging；S3, finished product packing processing.Compared with prior art, the present invention has many advantages, such as that quality of finished demand that is high, easy to carry, can satisfy different users of service, automatic degree are high, and the production that can satisfy batch requires.
Description
Technical field
The present invention relates to buccal cigarette preparation technical fields, and in particular to a kind of buccal cigarette preparation method.
Background technique
Buccal cigarette is a kind of smokeless tobacco containing nicotine, usually tobacco is clayed into power again plus salt and water mix and
At, sometimes also can add fragrance, seem bergamot oil, attar of rose or Radix Glycyrrhizae.Earliest buccal cigarette be it is in bulk, when sucking with
Finger is kneaded into a small group, then fills in upper lip rear.Since 1973, buccal cigarette was installed in as in the pouch small tea bag.
The sense organ impact strength of buccal cigarette is mainly influenced by the organoleptic attribute of tobacco material, and external product is in order to guarantee its distinctive sense organ
There is the fire-cured tobacco of significant proportion in the common tobacco material formula of feature.Since fire-cured tobacco is that external distinctive tobacco is former
Material, this largely limits the raw material space of domestic Foreign Experience exploitation smoke-free tobacco product.And it is domestic at present
The smoke-free tobacco product technique of exploitation is mostly directly using tobacco material grinding, seasoning, pack, that there are irritations is excessive,
The defects of bitter taste is dense, acid is strong, it is difficult to meet the requirement of particular demands crowd.
Summary of the invention
The shortcomings that for the above-mentioned prior art or deficiency, the technical problem to be solved in the present invention is to provide a kind of quality of finished
Demand that is high, easy to carry, can satisfy different users of service, automatic degree are high, can satisfy the productionization requirement of batch
Buccal cigarette preparation method.
In order to solve the above technical problems, the present invention has following constitute:
Buccal cigarette preparation method, comprising the following steps: S1, the pretreatment of tobacco powder；S2, tobacco powder be further processed including,
Ginseng is matched, and carries out automatic sampling according to a certain percentage；Sweetening, addition higher boiling feed liquid carry out sweetening processing；Sterilizing, using steam into
The processing of row high-temperature sterilization；It is cooling；Acid-base accommodation, addition pH adjust the pH that liquid adjusts material；Discharging；S3, finished product packing processing.
Further include the secondary sweetening process after acid-base accommodation process is set in step S2, adds sucrose and sweetener pair
Tobacco powder carries out secondary sweetening.
Further include the blending process being arranged in after secondary sweetening process in step S2, tobacco powder is carried out by addition essence
Blending processing.
In step S1, the pretreatment of the tobacco powder includes: S11 mould turnover feeding, cigarette block shredding process, S12 vibrate shredding, from
Dynamic weighing feed process, S13 pneumatic feed process.
Step S11 further includes that S111 foreign body eliminating process rejects the foreign matter in tobacco powder.
Step S11 further includes that S112 hob type milling classification process, milling clasfficiator crushes large-sized tobacco powder
Processing.
Step S11 further includes S113 straight line shaker operation break-down, screens machine by straight-line oscillation and carries out to the tobacco powder of different-grain diameter
Screening.
The qualified series of tobacco powder through the screening of S113 straight line shaker operation break-down is 18-30 mesh.
The tobacco powder greater than 30 mesh sieved through S113 straight line shaker operation break-down is further transported to S112 hob type milling point
Pulverization process again in grade process.
The water content of pretreatment process through S1 tobacco powder treated tobacco powder is 10-12%.
The water content for being further processed process treated tobacco powder through S2 tobacco powder is 25-27%.
Step S3 finished product packing treatment process includes S31 pouch-packaged process, is carried out to the non-woven fabrics for accommodating tobacco powder small
Bag packaging；S32 sequence reason material process, to not preset the pouch on station be ranked up reason material processing；S33 capsule packaging
Process adds outer packing to the pouch for accommodating tobacco powder by hot sealing process.
In the step S31 pouch-packaged process, during carrying out horizontal sealing to pouch, it is also configured with pouch absorption work
Sequence.
The pouch absorption process is configured with the positive pressure devices being arranged on product channel and negative pressure device, the positive pressure
Device and negative pressure device work at the same time so that center positive pressure, the state of periphery negative pressure is presented in product channel.
Compared with prior art, the present invention has the following technical effect that
Tobacco powder of the present invention after multi-stage crushing screens is free of foreign matter or metallics, ensure that the mouthfeel of buccal cigarette,
Manufactured quality of finished height, rich in taste can be changed when edible by gradually containing, without granular sensation, harsh feeling in oral cavity；System of the present invention
The buccal cigarette finished product that Preparation Method is fine, produces is easy to carry, can satisfy the demand of different users of service；The present invention is from traverse
Degree is high, can satisfy the production requirement of batch.
Detailed description of the invention
By reading a detailed description of non-restrictive embodiments in the light of the attached drawings below, the application's is other
Feature, objects and advantages will become more apparent upon:
Fig. 1: buccal cigarette preparation method flow chart of the present invention.
Specific embodiment
It is described further below with reference to technical effect of the attached drawing to design of the invention, specific structure and generation, with
It is fully understood from the purpose of the present invention, feature and effect.
As shown in Figure 1, the present embodiment buccal cigarette preparation method, comprising the following steps:
The pretreatment of step 1, tobacco powder includes mould turnover feeding, cigarette block shredding process, and vibration shredding, weigh feeder automatically
Sequence, pneumatic feed process.
Wherein mould turnover feeding, cigarette block shredding process are specific further include:
Artificial cigarette packet shredding process: raw material supplied materials form is mostly the smoked sheet of C-48 specification packed in cases, for by hydraulic
Closely knit cigarette block after packing needs first artificial simple sled pine to take out, vanning stock.
Tobacco leaf weighing and burden process: according to process recipe by cigarette block proportionally ingredient charging feedstock tank (turnover box), claim
Claim to complete using the platform being mounted on beside box-overturning material feeding machine again.
The good head tank of ingredient is pushed into box-overturning material feeding machine, start button is pressed, raw material is sent into through box-overturning material feeding machine, after
Continuous pretreating process process is just automatically finished according to preset parameter.
Cigarette block shredding process (the loose feeding conveyer of double helix): using X-Y twocouese arrangement spiral harrow nail and beat roller
Tobacco leaf is broken up the memory-type for loosely falling into and being disposed below according to the revolving speed of setting by the agglomeration tobacco leaf that mould turnover feeding is sent into feed
Material machine.
Memory-type feeding process: being buffered in the storage silo that horizontal belt machine is arranged at bottom for loose smoked sheet, formation cache into
Material, according to the detection signal control smoked sheet of rear gauge line with the stability of flow that sets should all ground feeding, improve subsequent handling
Material stability.
Gauge line process: determining the feed flow of material by high, normal, basic three photoelectric detection sensors, controls memory-type
The rate of feeding of feeder.
Process (reserved) is rejected in laser removal of impurities: a horizontal belt machine transmission material is first installed in the position, can need
When be conveniently exchanged for laser foreign matter rejecting machine, pick out impurity and foreign matter contained in tobacco powder more accurately.
Further include that metal detection is rejected: the metallics in tobacco powder is rejected.Include by the possibility in tobacco powder supplied materials
Metallic foreign body defects inspecting come out, after rejected by pneumatic valve, protection back segment hob type milling grader safe operation,
Avoiding metallic foreign body from entering flour mill causes blade and sieve to damage.
Further include hob type milling classification process: being milled grading technology using hob type, by the blade of helical arrangement and
Sieve cooperates the tobacco powder that smoked sheet is cut into the particle size that meets the requirements, and the tobacco powder less than sieve partial size could be discharged, be greater than
The tobacco leaf of sieve partial size recycles cutting.
Further include that wind send loose process: sending technique by the tobacco powder of hob type milling clasfficiator output in air-flow and rotation using wind
Wind feeder is broken up during colliding, and is output on straight-line oscillation screening machine and sieves through gas lock feeder.
Further include straight line shaker operation break-down: being sieved the excessive and too small underproof tobacco powder of partial size by the double-deck replaceable strainer
It removes, and cases respectively, obtain qualified tobacco powder raw material.The qualified series of the tobacco powder sieved through straight line shaker operation break-down is 18-30
Mesh.Wheat-middlings again are further transported in hob type milling classification process through the tobacco powder greater than 30 mesh that straight line shaker operation break-down sieves
Broken processing.It can be used as tobacco curing technique through the tobacco powder less than 18 mesh that straight line shaker operation break-down sieves to use.
Shredding, feed process of weighing automatically are vibrated, the vibration screening mechanism in this process can be to the material for accommodating tobacco powder
Bucket carries out sustained vibration, is included in switching process, which can effectively prevent having certain humidity or be easy the material of bonding
Bonding etc. occurs；And the weighing sensor in process can carry out weighing processing, and the weighing sensor to the tobacco powder in hopper
Accuracy and sensitivity is higher, can satisfy the requirement of buccal cigarette fabrication processing.
Pneumatic feed process, by pneumatic feed, feeding effect is good, in the present embodiment, it is not excluded that other are existing
Feeding method.
In the present embodiment, the water content of pretreatment process through step 1 tobacco powder treated tobacco powder is 10-12%.
Step 2, tobacco powder be further processed including,
Ginseng is matched, and carries out automatic sampling, material supplied materials moisture < 20%, specially 10-12% according to a certain percentage；
Sweetening, addition higher boiling feed liquid carry out sweetening processing, and the additive amount of the higher boiling feed liquid is 10% (W/W)；
Sterilizing carries out high-temperature sterilization processing using steam, and parameters are 80-90 DEG C of temperature under the conditions of steam sterilizing；When
Between 6-8h；The revolving speed of motor control shaft is 30rpm；Steam pressure is 6kg/cm2。
Cooling, the cooling temperature of the step is 24-26 DEG C；The present embodiment is further equipped with forced cooling device, can be realized
It is quickly cooled down, in the waiting time arrived between flavoring process after the heating process that sterilizes, (common process tank is cold using nature for shortening
But), improve process tank working efficiency and and response speed, improve product quality, and adapt to interruption, continuously-running duty,
It improves experiment work efficiency and technology controlling and process is horizontal.
Acid-base accommodation, addition pH adjust the pH that liquid adjusts material, and the additive amount that pH adjusts liquid is 5% (W/W)；
Secondary sweetening adds sucrose and sweetener and carries out secondary sweetening to the material in the tank body 10.The addition of sucrose
Amount is 10% (W/W), and the additive amount of sweetener is 0.6% (W/W).
Blending carries out blending processing to the material in the process tank by addition essence, and the additive amount of essence is 4%
(W/W)。
Discharging, by above-mentioned series of processes, is made buccal cigarette finished product, which will enter subsequent processing and carry out finished product packet
Dress processing.The water content for being further processed process treated tobacco powder through step 2 tobacco powder is 25-27%.
Step 3, finished product packing processing, specially pouch-packaged process, sequence reason material process, capsule packaging process.
Pouch-packaged process carries out pouch-packaged to the non-woven fabrics for accommodating tobacco powder；In the process for carrying out horizontal sealing to pouch
In, it is also configured with pouch absorption process.The pouch absorption process be configured with the positive pressure devices that are arranged on product channel and
Negative pressure device, the positive pressure devices and negative pressure device work at the same time so that the shape of center positive pressure, periphery negative pressure is presented in product channel
State.While the pouch absorption process can be well matched with the pouch horizontal sealing, to the tobacco powder positive pressure in pouch blow off with
And periphery carries out negative-pressure adsorption, so that tobacco powder is preferably fallen from horizontal sealing place, ensure that the degree of purity (no tobacco powder mixes) at horizontal sealing,
Substantially increase the qualification rate of buccal cigarette pouch-packaged.
Sequence reason material process, to not preset the pouch on station be ranked up reason material processing；In this process, it adopts
It is used cooperatively with robot and integrated visual unit, direction and the number of the arrangement of buccal cigarette packaging bag can be changed by programming, from
Dynamicization degree is high, chemical industry work of working continuously can be achieved；And the control module of integrated vision unit is integrated in robot controller
Inside only needs one-time programming just to complete, and not only improves the reliability of system, but also adjustment and maintenance and specification variation are very convenient.
Capsule packaging process adds outer packing to the pouch for accommodating tobacco powder by hot sealing process.
The automatic degree of the present invention is high, can satisfy the production requirement of batch, and preparation method is fine, the mouth containing produced
Cigarette quality of finished is high and easy to carry, can satisfy the demand of different users of service；To sum up, there is the present invention good market to answer
Use prospect.
The above embodiments are merely illustrative of the technical solutions of the present invention and it is non-limiting, reference only to preferred embodiment to this hair
It is bright to be described in detail.Those skilled in the art should understand that can modify to technical solution of the present invention
Or equivalent replacement should all cover in scope of the presently claimed invention without departing from the spirit and scope of the technical solution of the present invention
It is interior.
Claims (14)
1. buccal cigarette preparation method, which comprises the following steps:
S1, the pretreatment of tobacco powder；
S2, tobacco powder be further processed including,
Ginseng is matched, and carries out automatic sampling according to a certain percentage；
Sweetening, addition higher boiling feed liquid carry out sweetening processing；
Sterilizing carries out high-temperature sterilization processing using steam；
It is cooling；
Acid-base accommodation, addition pH adjust the pH that liquid adjusts material；
Discharging；
S3, finished product packing processing.
2. buccal cigarette preparation method according to claim 1, which is characterized in that further include being arranged in soda acid in step S2
Secondary sweetening process after adjusting process adds sucrose and sweetener and carries out secondary sweetening to tobacco powder.
3. processing method according to claim 2, which is characterized in that further include being arranged in secondary sweetening work in step S2
Blending process after sequence carries out blending processing to tobacco powder by addition essence.
4. buccal cigarette preparation method according to claim 1, which is characterized in that in step S1, the pretreatment of the tobacco powder
Include:
S11 mould turnover feeding, cigarette block shredding process,
S12 vibrates shredding, feed process of weighing automatically,
S13 pneumatic feed process.
5. buccal cigarette preparation method according to claim 4, which is characterized in that step S11 further includes S111 foreign body eliminating
Process rejects the foreign matter in tobacco powder.
6. buccal cigarette preparation method according to claim 5, which is characterized in that step S11 further includes S112 hob type mill
Powder is classified process, and milling clasfficiator carries out pulverization process to large-sized tobacco powder.
7. buccal cigarette preparation method according to claim 6, which is characterized in that step S11 further includes the screening of S113 straight line
Process is screened machine by straight-line oscillation and is sieved to the tobacco powder of different-grain diameter.
8. buccal cigarette preparation method according to claim 7, which is characterized in that the cigarette sieved through S113 straight line shaker operation break-down
The qualified series of powder is 18-30 mesh.
9. buccal cigarette preparation method according to claim 7 or 8, which is characterized in that sieved through S113 straight line shaker operation break-down
The tobacco powder greater than 30 mesh be further transported to pulverization process again in S112 hob type milling classification process.
10. buccal cigarette preparation method according to claim 1, which is characterized in that the pretreatment process processing through S1 tobacco powder
The water content of tobacco powder afterwards is 10-12%.
11. buccal cigarette preparation method according to claim 1, which is characterized in that be further processed process through S2 tobacco powder
The water content of treated tobacco powder is 25-27%.
12. buccal cigarette preparation method according to claim 1, which is characterized in that step S3 finished product packing treatment process packet
It includes,
S31 pouch-packaged process carries out pouch-packaged to the non-woven fabrics for accommodating tobacco powder；
S32 sequence reason material process, to not preset the pouch on station be ranked up reason material processing；
S33 capsule packaging process adds outer packing to the pouch for accommodating tobacco powder by hot sealing process.
13. buccal cigarette preparation method according to claim 12, which is characterized in that the step S31 pouch-packaged process
In, during carrying out horizontal sealing to pouch, it is also configured with pouch absorption process.
14. buccal cigarette preparation method according to claim 13, which is characterized in that the pouch absorption process is configured with equal
Positive pressure devices on product channel and negative pressure device are set, and the positive pressure devices and negative pressure device work at the same time so that finished product is logical
Road presentation center positive pressure, the state of periphery negative pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711474845.4A CN109984368A (en) | 2017-12-29 | 2017-12-29 | Buccal cigarette preparation method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711474845.4A CN109984368A (en) | 2017-12-29 | 2017-12-29 | Buccal cigarette preparation method |
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| Publication Number | Publication Date |
|---|---|
| CN109984368A true CN109984368A (en) | 2019-07-09 |
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ID=67109519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711474845.4A Pending CN109984368A (en) | 2017-12-29 | 2017-12-29 | Buccal cigarette preparation method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114304711A (en) * | 2021-12-20 | 2022-04-12 | 深圳市元雾科技有限公司 | Nicotine buccal product with stable pH |
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| CN102499448A (en) * | 2011-10-11 | 2012-06-20 | 中国烟草总公司郑州烟草研究院 | Production line for bagged buccal smokeless tobacco product preparation |
| CN103494324A (en) * | 2013-10-08 | 2014-01-08 | 红塔烟草(集团)有限责任公司 | Bagged snus and manufacturing method thereof |
| CN104921284A (en) * | 2015-07-01 | 2015-09-23 | 广东中烟工业有限责任公司 | Tobacco processing production system and method |
-
2017
- 2017-12-29 CN CN201711474845.4A patent/CN109984368A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004068974A1 (en) * | 2003-02-03 | 2004-08-19 | Panchapagesa Muthuswamy Murali | A process of preparing a herbal filler composition for bidi cigarette and the like |
| CN1539347A (en) * | 2003-11-01 | 2004-10-27 | 秦皇岛烟草机械有限责任公司 | Pneumatic type dispensing equipment for transportating bobacco shred |
| CN101254025A (en) * | 2008-03-13 | 2008-09-03 | 中国烟草总公司郑州烟草研究院 | Bagging oral containing tobacco and manufacture method thereof |
| CN102499448A (en) * | 2011-10-11 | 2012-06-20 | 中国烟草总公司郑州烟草研究院 | Production line for bagged buccal smokeless tobacco product preparation |
| CN103494324A (en) * | 2013-10-08 | 2014-01-08 | 红塔烟草(集团)有限责任公司 | Bagged snus and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114304711A (en) * | 2021-12-20 | 2022-04-12 | 深圳市元雾科技有限公司 | Nicotine buccal product with stable pH |
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Application publication date: 20190709 |