CN109980738A - A kind of intelligence DC-DC charger - Google Patents

A kind of intelligence DC-DC charger Download PDF

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Publication number
CN109980738A
CN109980738A CN201910276688.9A CN201910276688A CN109980738A CN 109980738 A CN109980738 A CN 109980738A CN 201910276688 A CN201910276688 A CN 201910276688A CN 109980738 A CN109980738 A CN 109980738A
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CN
China
Prior art keywords
charger
module
intelligence
voltage
circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910276688.9A
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Chinese (zh)
Inventor
林建琰
林二勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Xingzhuo Technology Co Ltd
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Xiamen Xingzhuo Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201910276688.9A priority Critical patent/CN109980738A/en
Publication of CN109980738A publication Critical patent/CN109980738A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/00032Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange
    • H02J7/00036Charger exchanging data with battery
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/00032Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange
    • H02J7/00038Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange using passive battery identification means, e.g. resistors or capacitors
    • H02J7/00041Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange using passive battery identification means, e.g. resistors or capacitors in response to measured battery parameters, e.g. voltage, current or temperature profile
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0013Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
    • H02J7/0026

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The present invention discloses a kind of intelligence DC-DC charger, includes DC-DC module and single chip machine controlling circuit;The DC-DC module is exported the DC power supply 6V-18V 12-30V for changing into constant pressure and flow using cheap TL494 chip;The single chip machine controlling circuit connects between DC-DC module and lithium battery protection board, realizes and lithium battery protection board charge protocol is docked, while controlling charging voltage and charging current.DC-DC boosting constant pressure and flow output is realized by using cheap TL494 chip, charging voltage and charging current can be adjusted using mcu programming control simultaneously, with being shaken hands between battery pack using communications protocol, guarantee charger in this way will not be misapplied charger.It can easily realize that 6V-18V direct current inputs, the constant pressure and flow output of 12V-30V.Charging current can be adjusted from the electrodeless intelligence of 100mA-2400mA simultaneously.When this product is able to solve outdoor electric tool operation, battery pack is out of power, and in the case where lacking alternating current, is charged using other power supplys that can use, to not dally over one's work.

Description

A kind of intelligence DC-DC charger
Technical field
The present invention relates to charger field technologies, refer in particular to a kind of intelligence DC-DC charger.
Background technique
It by lithium metal or lithium alloy is negative electrode material, using the battery of non-aqueous electrolytic solution that " lithium battery ", which is a kind of,. Lithium metal battery is proposed and is studied by Gilbert N.Lewis earliest within 1912.When the 1970s, M.S.Whittingham is proposed and the lithium ion battery that begins one's study.Since the chemical characteristic of lithium metal is very active, so that lithium is golden Processing, preservation, the use of category, it is very high to environmental requirement.With the development of science and technology, present lithium battery has become master Stream.
As the development of lithium battery technology, the especially development of lithium dynamical battery technology, lithium battery are widely used in electronic Automobile, electric bicycle, electric tool etc..Lithium battery electric power needs to charge using charger after having consumed, currently, traditional The charger of AC-DC (alternating current turns direct current) is very universal, but the charging of DC-DC (DC voltage turns DC voltage) Device technology is also immature, and more convenience cannot be provided for user.Therefore, it is necessary to study a kind of schemes to solve above-mentioned ask Topic.
Summary of the invention
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of intelligence DC-DC to fill Electric appliance, when being able to solve outdoor electric tool operation, battery pack is out of power, and in the case where lacking alternating current, utilization is other It can use power supply to charge, to not dally over one's work.
To achieve the above object, the present invention is using following technical solution:
A kind of intelligence DC-DC charger, includes DC-DC module and single chip machine controlling circuit;The DC-DC module uses Cheap TL494 chip exports the DC power supply 6V-18V 12-30V for changing into constant pressure and flow;The single chip machine controlling circuit connects It connects between DC-DC module and lithium battery protection board, realizes and lithium battery protection board charge protocol is docked, while controlling charging Voltage and charging current.
Preferably, the VIN, GND terminal of the DC-DC module are 12V DC voltage leading-in terminals, are made into voltage DC6- The both ends that 18V, VIN, GND terminal are separately connected diode D1 prevent input reverse-connection.
Preferably, general EMC and filter circuit are made of in the DC-DC module LF1, EC1 and EC1A.
Preferably, the periphery rest part IC1TL494 circuit, L1, D3, D3A form boost switching in the DC-DC module Electric power loop.
Preferably, R17, Q6, R16, R18, C16 and the pairs of battery pack voltage of single-chip microcontroller PIN11 group in the DC-DC module The circuit of detecting.
Preferably, Q3, R25, R25A, Q4, R26, R19 and 12 foot of single-chip microcontroller form charge switch in the DC-DC module Circuit.
Preferably, in the DC-DC module IC1TL494 PIN1, PIN2, PIN15, PIN16, two-way operation electric discharge is outer Add the resistance capacitance on periphery to be formed, realize current constant control all the way, realize Isobarically Control all the way, cooperates R38, RJ02 and single-chip microcontroller PIN10 realizes current constant control.
Preferably, it is that input 12V changes into 5V that IC2 and periphery circuit, which are LDO linear voltage decreasing, in the DC-DC module, to single The power supply of piece machine.
Preferably, U1 is single-chip microcontroller in the single chip machine controlling circuit, using 8 conjunction Thailand single-chip microcontroller HT66F0182.
Preferably, single-chip microcontroller PIN16 is VDD in the single chip machine controlling circuit, and PIN1 VSS, PIN4 is as charger Volume production aging is used, and PIN3 and PIN5 are burning program mouth, this PIN3 detects agreement simultaneously, also as A/D detecting communication foot COM electricity It pressing to judge state, PIN6 and PIN7 are used to control LED light, and PIN8 controls charging voltage, and PIN10 controls charging current, PIN11 detects battery voltage, control foot of the PIN12 as main switch PMOS tube Q3, PIN13 and PIN15 conduct and lithium battery The communications protocol of protection board is docked, and PIN14 detects the charging current of entire charger.
The present invention has obvious advantages and beneficial effects compared with the existing technology, specifically, by above-mentioned technical proposal Known to:
DC-DC boosting constant pressure and flow output is realized by using cheap TL494 chip, while utilizing mcu programming Control can adjust charging voltage and charging current, and charger is guaranteed in this way with being shaken hands between battery pack using communications protocol Charger will not be misapplied.It can easily realize that 6V-18V direct current inputs, the constant pressure and flow output of 12V-30V.It realizes and is gone here and there to 4-7 Lithium battery intelligent charging.Charging current can be adjusted from the electrodeless intelligence of 100mA-2400mA simultaneously.This product fills up current lithium Battery, which charges, depends merely on the power supply-charging technology of AC-DC a kind of, and when being able to solve outdoor electric tool operation, battery pack is out of power, In the case where lacking alternating current again, charged using other power supplys that can use, to not dally over one's work.
In order to explain the structural features and functions of the invention more clearly, come with reference to the accompanying drawing with specific embodiment to this hair It is bright to be described in detail:
Detailed description of the invention
Fig. 1 is the block diagram of the preferred embodiments of the invention;
Fig. 2 is the preferred embodiments of the invention lithium battery protection board-charging process protection flow chart;
Fig. 3 is the line principle schematic diagram of the preferred embodiments of the invention;
Fig. 4 is the partial enlargement diagram of Fig. 3;
Fig. 5 is another partial enlargement diagram of Fig. 3.
Description of drawing identification:
10, DC-DC module 20, single chip machine controlling circuit
Specific embodiment
It please refers to shown in Fig. 1 to Fig. 5, it to include DC-DC that show the specific structures of the preferred embodiments of the invention Module 10 and single chip machine controlling circuit 20.
DC power supply 6V-18V is changed into the 12- of constant pressure and flow using cheap TL494 chip by the DC-DC module 10 30V output;In the present embodiment, DC12V power supply electricity is changed into 22V/2.4A constant pressure and flow, direct current by 10 function of DC-DC module Pressure can be adjusted according to load, and 13V-30V output may be implemented in the present embodiment, can be charged and be accomplished from 4 sections -7 to lithium battery Section series connection.
VIN, the GND terminal of the DC-DC module 10 are 12V DC voltage leading-in terminals, are made into voltage DC6-18V, The both ends that VIN, GND terminal are separately connected diode D1 prevent input reverse-connection;In the DC-DC module 10 by LF1, EC1 and EC1A forms general EMC and filter circuit;The periphery rest part IC1TL494 circuit in the DC-DC module 10, L1, D3, D3A forms Switching Boost Converter Used circuit, belongs to typical Switching Power Supply circuit, safety meet the vehicle-mounted certification of EMARK also comply with GS, The safety standard of the major countries such as CCC, UL, PSE;R17, Q6, R16, R18, C16 and single-chip microcontroller PIN11 in the DC-DC module The circuit of the pairs of battery pack detecting voltage of group, when the insertion of VIN DC voltage, Q6 is opened, and battery is surrounded by insertion, single-chip microcontroller at this time PIN11 will detect cell voltage, and single-chip microcontroller realizes constant-current charge, trickle charge, it is ensured that cell safety according to cell voltage Efficiently charging, and can rush it is full, when there is no input DC power, this road Q6mos pipe close realize zero current loss; Q3, R25, R25A, Q4, R26, R19 and 12 foot of single-chip microcontroller form charge switch circuit in the DC-DC module, abnormal when occurring Situation, for example overshoot, excess temperature, battery single-unit imbalance etc. can close the pass MOS, while Q3 is integrated two double PMOS, route It connects, is can be realized even if there is PMOS damage all the way above, in addition PMOS also can be realized protection all the way, realize double protections; PIN1, PIN2, PIN15, PIN16 of IC1TL494 in the DC-DC module, two-way operation are discharged the resistance capacitance on additional periphery It is formed, realizes current constant control all the way, realize Isobarically Control all the way, R38, RJ02 and single-chip microcontroller PIN10 is cooperated to realize current constant control; When charger and battery packet protocol successful matching, PIN10 exports high level and realizes maximum current charging, as single-chip microcontroller PIN11 When detecting battery pack voltage and being full of fastly, PIN10 exports PWM duty cycle adjustable current and reduces, and realizes trickle charge, works as appearance, Cell voltage is too low, and PIN10 exports high-impedance state, and electric current is adjusted to minimum value 100mA, pre- punching 10 minutes, cell voltage not on It rises, turns off the switch metal-oxide-semiconductor;It is that input 12V changes into 5V that IC2 and periphery circuit, which are LDO linear voltage decreasing, in the DC-DC module 10, It powers to single-chip microcontroller.
The single chip machine controlling circuit 20 connects between DC-DC module 10 and lithium battery protection board, realization and li-ion cell protection Plate charge protocol is docked, while controlling charging voltage and charging current.
U1 is single-chip microcontroller in the single chip machine controlling circuit 20, using 8 conjunction Thailand single-chip microcontroller HT66F0182, can also be adopted With other single-chip microcontroller control models.Single-chip microcontroller PIN16 is VDD, PIN1 VSS, PIN4 work in the single chip machine controlling circuit 20 For charger volume production aging use, PIN3 and PIN5 are burning program mouth, this PIN3 detects agreement simultaneously, also logical as A/D detecting Foot COM voltage is interrogated to judge state, PIN6 and PIN7 are used to control LED light, and two lamps realize that different conditions include normal It is bright, flashing, single flashing etc. state, only different conditions of charger respectively, for example charge and singly send out a warning, full of singly giving a green light Etc., PIN8 controls charging voltage, and PIN10 controls charging current, and PIN11 detects battery voltage, and PIN12 is as main switch The control foot of PMOS tube Q3, PIN13 and PIN15 are docked as the communications protocol with lithium battery protection board, and PIN14 detecting is entirely filled The charging current of electric appliance, when charging current is less than 100mA hereinafter, lithium battery protection board charges also when send out charge protocol at this time Device closes output by force, and LED light shows full state, abnormal conditions is avoided to charge always.
COM1 and COM2 is in the single chip machine controlling circuit 20 and the docking of battery pack signal, reception battery pack are issued each Kind instruction, while returning charger and also returning to battery pack pairing situation.It is controlled especially by different agreement, charge, be full of, Excess temperature, pre- punching, abnormal etc. state.
The working principle that the present embodiment is described in detail is as follows:
Firstly, charger DC power supply powers on, battery pack insertion or charger are first inserted into battery pack and lead to DC electricity, charger Start to initialize, single-chip microcontroller is started to work, and is flashed into standby mode such as green light.Then, single-chip microcontroller detects battery pack voltage, It starts simultaneously at and receives the charge protocol that battery pack is sent, while detecting the voltage of agreement and battery pack insertion.Then, it indicates The lamp main switch metal-oxide-semiconductor that starts to send out a warning out starts to charge to battery pack.Then, charging current and charging are controlled by software algorithm Voltage, until being full of.Then, when system is always on full of such as green light, to show state, output voltage, pass metal-oxide-semiconductor are dragged down Complete charging.
Constant current is achieved in that: the PIN15 of IC1 divides to obtain a fixed reference voltage value by 5V, R13 and R14 It is the voltage-contrast of 0.1 Ω sample resistance with PIN16 sampling R21, PIN9, PIN10 of difference control IC1 is exported by amplifier Reach constant current to control the main switch of DC-DC boost module, when realizing large current charge, the high electricity of single-chip microcontroller PIN10 output It is flat, by two resistor coupled in parallel of R38 and R13, change the reference voltage of the PIN15 of IC1TL494, to change constant current point.R7,Q5, R27, R28, single-chip microcontroller PIN8, composition pressure regulation adjust circuit, and when charger and battery protecting plate successful matching, single-chip microcontroller PIN8 is defeated High level out provides maximum charging voltage.When battery is full of, abnormality, over-temperature condition, standby mode, PIN8 output Low level, charger output voltage drag down, and will not generate harm to battery main switch damages at this time.
Output voltage adjustment is achieved in that: 5V, R11, R12 form pressure divider circuit and provide benchmark to the PIN2 of TL494, R5, R6, R7 detect output voltage, access PIN1 by partial pressure, Isobarically Control principle equally passes through as current constant control principle Q5, R27, R28, single-chip microcontroller PIN8 control reach adjustment output voltage.
Design focal point of the invention is: realizing that DC-DC boosting constant pressure and flow is defeated by using cheap TL494 chip Out, while using mcu programming control charging voltage and charging current can be adjusted, charger is logical with using between battery pack Agreement is interrogated to shake hands, guarantee charger in this way will not be misapplied.It can easily realize that 6V-18V direct current inputs, the perseverance of 12V-30V Press constant current output.Realize the lithium battery intelligent charging gone here and there to 4-7.Charging current can be from the electrodeless intelligence of 100mA-2400mA simultaneously It adjusts.This product fills up the power supply-charging technology that a kind of AC-DC is depended merely in current lithium battery charging, is able to solve the electronic work of outdoor When having operation, battery pack is out of power, and in the case where lacking alternating current, is charged using other power supplys that can use, thus not It dallies over one's work.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within Within protection scope of the present invention.

Claims (10)

1. a kind of intelligence DC-DC charger, it is characterised in that: include DC-DC module and single chip machine controlling circuit;The DC- DC module is exported the DC power supply 6V-18V 12-30V for changing into constant pressure and flow using cheap TL494 chip;The single-chip microcontroller Control circuit connects between DC-DC module and lithium battery protection board, realizes and lithium battery protection board charge protocol is docked, together When control charging voltage and charging current.
2. a kind of intelligence DC-DC charger as described in claim 1, it is characterised in that: VIN, GND of the DC-DC module Terminal is 12V DC voltage leading-in terminal, is made into voltage DC6-18V, and the both ends that VIN, GND terminal are separately connected diode D1 are anti- Only input reverse-connection.
3. a kind of intelligence DC-DC charger as claimed in claim 2, it is characterised in that: in the DC-DC module by LF1, EC1 and EC1A forms general EMC and filter circuit.
4. a kind of intelligence DC-DC charger as claimed in claim 3, it is characterised in that: rest part in the DC-DC module The periphery IC1 TL494 circuit, L1, D3, D3A form Switching Boost Converter Used circuit.
5. a kind of intelligence DC-DC charger as described in claim 1, it is characterised in that: R17, Q6 in the DC-DC module, The circuit of R16, R18, C16 and the pairs of battery pack detecting voltage of single-chip microcontroller PIN11 group.
6. a kind of intelligence DC-DC charger as described in claim 1, it is characterised in that: Q3, R25 in the DC-DC module, R25A, Q4, R26, R19 and 12 foot of single-chip microcontroller form charge switch circuit.
7. a kind of intelligence DC-DC charger as described in claim 1, it is characterised in that: IC1 in the DC-DC module PIN1, PIN2, PIN15, PIN16 of TL494, the discharge resistance capacitance on additional periphery of two-way operation are formed, and realize constant current all the way Isobarically Control is realized in control all the way, and R38, RJ02 and single-chip microcontroller PIN10 is cooperated to realize current constant control.
8. a kind of intelligence DC-DC charger as described in claim 1, it is characterised in that: IC2 and week in the DC-DC module Side circuit is that LDO linear voltage decreasing is that input 12V changes into 5V, is powered to single-chip microcontroller.
9. a kind of intelligence DC-DC charger as described in claim 1, it is characterised in that: U1 in the single chip machine controlling circuit It is single-chip microcontroller, using 8 conjunction Thailand single-chip microcontroller HT66F0182.
10. a kind of intelligence DC-DC charger as described in claim 1, it is characterised in that: single in the single chip machine controlling circuit Piece machine PIN16 is VDD, and PIN1 VSS, PIN4 are used as charger volume production aging, and PIN3 and PIN5 are burning program mouth, this PIN3 detects agreement simultaneously, and state is also judged as A/D detecting communication foot COM voltage, and PIN6 and PIN7 are used to control LED and refer to Show that lamp, PIN8 control charging voltage, PIN10 controls charging current, and PIN11 detects battery voltage, and PIN12 is as main switch The control foot of PMOS tube Q3, PIN13 and PIN15 are docked as the communications protocol with lithium battery protection board, and PIN14 detecting is entirely filled The charging current of electric appliance.
CN201910276688.9A 2019-04-08 2019-04-08 A kind of intelligence DC-DC charger Pending CN109980738A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110365076A (en) * 2019-07-10 2019-10-22 东莞启益电器机械有限公司 Can intelligent measurement charger maximum output charging current charging circuit
CN112821518A (en) * 2021-02-24 2021-05-18 陈锐涛 Wide-voltage power supply intelligent charging circuit and battery charger thereof
CN113497471A (en) * 2020-03-18 2021-10-12 苏州宝时得电动工具有限公司 Direct current power supply

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110365076A (en) * 2019-07-10 2019-10-22 东莞启益电器机械有限公司 Can intelligent measurement charger maximum output charging current charging circuit
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CN113497471A (en) * 2020-03-18 2021-10-12 苏州宝时得电动工具有限公司 Direct current power supply
CN113497471B (en) * 2020-03-18 2023-12-08 苏州宝时得电动工具有限公司 DC power supply
CN112821518A (en) * 2021-02-24 2021-05-18 陈锐涛 Wide-voltage power supply intelligent charging circuit and battery charger thereof

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Application publication date: 20190705