CN109974444B - Rotary cement kiln capable of reducing impurities - Google Patents

Rotary cement kiln capable of reducing impurities Download PDF

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Publication number
CN109974444B
CN109974444B CN201910224694.XA CN201910224694A CN109974444B CN 109974444 B CN109974444 B CN 109974444B CN 201910224694 A CN201910224694 A CN 201910224694A CN 109974444 B CN109974444 B CN 109974444B
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tail gas
pipe
cleaning
negative pressure
kiln
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CN109974444A (en
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周文剑
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Xingtai Jinyu Jidong Cement Co.,Ltd.
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Xingtai Jinyu Jidong Cement Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/2016Arrangements of preheating devices for the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/42Arrangement of controlling, monitoring, alarm or like devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/001Extraction of waste gases, collection of fumes and hoods used therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/004Systems for reclaiming waste heat

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)

Abstract

The invention discloses a cement rotary kiln capable of reducing impurities, which comprises a rotary kiln, a decomposing furnace communicated with the rotary kiln, a preheating chamber communicated with the decomposing furnace and a feeding mechanism communicated with the preheating chamber, wherein the rotary kiln is provided with a rotary kiln inlet and a rotary kiln outlet; the rotary kiln comprises a kiln body which is obliquely arranged, a kiln head which is arranged at one end of the kiln body and communicated with the decomposing furnace, and a kiln tail which is arranged on the kiln body; a tail gas heating device is arranged outside the preheating chamber; according to the invention, the tail gas heating device is arranged outside the preheating chamber, so that the tail gas generated is heated and discharged from the preheating chamber through the tail gas heating device, and meanwhile, the tail gas is prevented from contacting with the raw materials in the heating chamber, so that the purity of the produced cement is ensured.

Description

Rotary cement kiln capable of reducing impurities
Technical Field
The invention belongs to the technical field of industrial kilns, and particularly relates to a rotary cement kiln capable of reducing impurities.
Background
The rotary kiln is a rotary calcining kiln (commonly called rotary kiln) and belongs to building material equipment. The rotary kiln can be divided into a cement kiln, a metallurgical chemical kiln and a lime kiln according to different materials to be treated; the cement kiln is mainly used for calcining cement clinker and comprises a dry-process cement kiln and a wet-process cement kiln.
Because the work of rotary kiln needs to consume a large amount of energy, current rotary kiln has set up the pre-heater more, utilizes the tail gas heating raw materials in the pre-heater that has the waste heat in the rotary kiln body, however this kind of pre-heater directly lets in tail gas preheating chamber, though can play the effect of heating the raw materials, but in the raw materials also can be sneaked into to impurity such as a large amount of dusts, granule that contain in the tail gas, cause the cement that produces not pure enough, impurity content is higher, influence the use even.
Disclosure of Invention
The invention provides a rotary cement kiln capable of reducing impurities, which aims to overcome the defects of the prior art and prevent impurities in tail gas from being mixed into raw materials.
In order to achieve the purpose, the invention adopts the following technical scheme: a cement rotary kiln capable of reducing impurities comprises a rotary kiln, a decomposing furnace communicated with the rotary kiln, a preheating chamber communicated with the decomposing furnace and a feeding device communicated with the preheating chamber; the rotary kiln comprises a kiln body which is obliquely arranged, a kiln head which is arranged at one end of the kiln body and communicated with the decomposing furnace, and a kiln tail which is arranged on the kiln body; a tail gas heating device is arranged outside the preheating chamber; the kiln body is arranged in an inclined manner, so that raw materials are heated more uniformly and are not easy to remain in the kiln body, and the kiln body is arranged in an inclined state due to the rising of hot air, so that the hot air can carry impurities such as dust, particles and the like to be discharged into the decomposing furnace along the inclined direction of the kiln body; and a tail gas heating device is installed outside the preheating chamber, so that tail gas does not enter the preheating chamber, contact between the tail gas and raw materials is radically avoided, the raw materials are prevented from being adhered with impurities in the tail gas, the produced cement is more pure, heating of the tail gas to the preheating chamber is not influenced, the effect of reasonably utilizing waste heat is achieved, and energy conservation and emission reduction are realized.
Further, the tail gas heating device comprises a tail gas cover covered on the preheating chamber, a tail gas channel arranged between the tail gas cover and the preheating chamber, a tail gas pipe used for communicating the tail gas channel with the decomposing furnace, and a cleaning structure communicated with the tail gas channel; the preheating chamber is sealed in the tail gas cover through the tail gas cover, and the tail gas is introduced into the tail gas channel through the tail gas pipe, so that the tail gas with waste heat can heat the preheating chamber in an all-around manner, the temperature of the raw materials in the preheating chamber is increased, the subsequent processing of the raw materials is facilitated, the tail gas is reasonably utilized, the waste caused by heat dissipation is avoided, the tail gas is separated from the raw materials, the raw materials are prevented from being polluted by impurities in the tail gas, and the purity of the produced cement is ensured; and in order to prevent impurities in the tail gas from blocking the tail gas channel, a cleaning structure is also arranged for cleaning impurities such as dust, particles and the like remained in the tail gas hood, so that the normal work of the tail gas heating device is ensured.
Further, the tail gas hood comprises an arc-shaped inner wall, a spiral pipeline arranged on the arc-shaped inner wall and a tail gas port communicated with the tail gas pipe; if the inner wall of the tail gas cover is provided with the water chestnut, impurities such as dust, particles and the like in the tail gas are easily accumulated at the water chestnut, so that the tail gas channel is easily blocked, and the impurities in the tail gas are prevented from being accumulated in the tail gas cover through the arrangement of the arc-shaped inner wall, so that the tail gas can be discharged along the tail gas channel; the spiral pipeline is arranged on the arc-shaped inner wall, so that the tail gas entering the tail gas cover forms a spiral upward cyclone along the spiral pipeline, the tail gas is convenient to discharge, and meanwhile, the tail gas is convenient to roll impurities out, so that the residues and the accumulation of the impurities are further avoided; through the arrangement of the tail gas pipe and the tail gas port, tail gas in the decomposing furnace is discharged into the tail gas hood, so that the problem that the tail gas is discharged into the preheating chamber to cause raw material pollution is avoided.
Furthermore, the cleaning structure comprises a cleaning pipe communicated with the tail gas channel, a cleaning assembly arranged on the cleaning pipe and an automatic valve used for opening and closing the cleaning pipe; through the cooperation between clearance subassembly and the automatic valve for when needs clearance tail gas cover, the valve can be opened promptly, thereby makes clearance pipeline and tail gas passageway be linked together, forms an airflow path, makes the air current get into from the exit of tail gas passageway, forms a top-down's whirlwind along helical piping, clears up the impurity in the tail gas cover, thereby has guaranteed the unblocked of tail gas passageway, avoids the tail gas passageway to block up and causes the problem that tail gas discharged the preheating chamber.
Furthermore, the cleaning assembly comprises a negative pressure pipe communicated with the cleaning pipe, a multi-layer filter screen bag arranged in the negative pressure pipe, a propeller blade rotatably arranged in the negative pressure pipe and a driving piece for driving the propeller blade to rotate; through driving piece drive propeller blade rotation, thereby form a negative pressure in the negative pressure pipe, make the air current flow in from the exit of tail gas passageway, flow out in the negative pressure pipe, thereby take the impurity in the tail gas passageway to get into the multilayer filter screen bag, when playing the effect of clearance tail gas passageway, avoided the in disorder of impurity to discharge, when playing the effect of environmental protection, also guaranteed that staff's is healthy, and prolonged the life of equipment.
Furthermore, the automatic valve comprises a valve, a threaded sleeve which is arranged on the valve and can move up and down, and a transmission assembly for driving the threaded sleeve to move up and down; through transmission assembly's setting, drive threaded sleeve reciprocates to drive reciprocating with threaded sleeve fixed connection's valve, realized opening and closing of automatic valve to the clearance pipeline, easy operation, the transmission is stable, long service life, the fault rate is low, more is fit for being applied to in this equipment, plays the effect of facilitating the use.
Furthermore, the transmission assembly comprises a threaded rod penetrating through the threaded sleeve, a first transmission gear meshed with the threaded rod, a transmission rod connected with the first transmission gear in a key mode, a knob piece matched with the negative pressure pipe and a second transmission gear matched with the knob piece in a transmission mode; the second transmission gear is detachably connected with the transmission rod; through the rotating fit of the negative pressure pipe and the knob piece, when the negative pressure pipe is connected to the cleaning pipe, the rotating piece can be driven to rotate, so that the valve is driven to ascend through the transmission action of the second transmission gear, the transmission rod and the first transmission gear, namely the threaded rod, and the cleaning pipeline is opened; and when the negative pressure pipe and the knob piece are separated, the valve can be driven to close the cleaning pipeline, the cleaning pipeline does not need to be additionally opened or closed manually, the operation of workers is facilitated, the problem that tail gas leakage is caused due to the fact that the workers forget to close the cleaning pipeline is avoided, and the safety of equipment is guaranteed.
Furthermore, the knob piece is rotatably arranged on the cleaning pipe, a clamping hook is arranged on the negative pressure pipe, and a clamping groove matched with the clamping hook is arranged on the knob piece; through the setting of trip and draw-in groove to realized the cooperation between negative pressure pipe and the knob spare, when being convenient for operate, also played the effect of fixed negative pressure pipe, prevented that negative pressure pipe from droing at the in-process of clearance work, guaranteed staff's safety.
Furthermore, a slot for arranging the negative pressure pipe is arranged on the cleaning pipe, and a longitudinal channel for the hook to pass through and an arc-shaped channel for the hook to rotate are arranged on the slot; through the arrangement of the inserting groove, the negative pressure pipe can be inserted on the cleaning pipe, and the pipe walls on the upper side and the lower side of the inserting groove play a role in double sealing, so that the problem of impurity leakage is avoided, and the health of workers is guaranteed; the longitudinal channel plays a role in facilitating the connection of the clamping hook and the clamping groove; the arc-shaped channel has the advantages that the hook is convenient to rotate, the limiting effect of a stack of hooks is achieved, the hook is prevented from rotating not in place when the hook is prevented from being separated, and the hook can be separated from the clamping groove only after the valve is closed to clean the pipeline.
Furthermore, the curvature of the arc-shaped inner wall is gradually increased from top to bottom; through the setting that arc inner wall camber top-down progressively increased, thereby make the tail gas cover be big end down's shape, thereby make the arc inner wall from last to being an arc that leans out down, and then further avoided impurity in the tail gas to pile up in tail gas cover upper portion the time, make a small amount of impurity of remaining in the tail gas cover be difficult for the adhesion on the arc inner wall, but can pile up in tail gas cover below, thereby the clearance of convenient clearance subassembly, guarantee tail gas heating device's normal work.
In conclusion, the tail gas heating device is arranged outside the preheating chamber, so that the tail gas generated is heated and discharged from the preheating chamber through the tail gas heating device, and meanwhile, the tail gas is prevented from contacting with the raw materials in the heating chamber, and the purity of the produced cement is ensured.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic perspective view of the exhaust hood of the present invention;
FIG. 3 is a schematic cross-sectional view of the exhaust hood of the present invention;
FIG. 4 is a schematic structural diagram of an exhaust gas heating apparatus according to the present invention;
FIG. 5 is a schematic structural view of a cleaning structure according to the present invention;
FIG. 6 is a schematic view of the hook and the slot of the present invention;
FIG. 7 is a schematic view of a slot structure according to the present invention;
FIG. 8 is a schematic view of the structure of the tail gas treatment system according to the present invention;
FIG. 9 is a top view of the spray assembly and biofiltration device of the present invention after exiting the layer of water permeable fabric;
FIG. 10 is a schematic structural diagram of a waste heat recovery device according to the present invention;
FIG. 11 is a schematic view of the connection between two heat collecting covers according to the present invention;
FIG. 12 is a schematic structural view of a lower layer heat collecting water pipe according to the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
As shown in fig. 1-12, a rotary cement kiln capable of reducing impurities comprises a rotary kiln 1, a decomposing furnace 18, a preheating chamber 19, a feeding device, a dust removing device, a tail gas treatment system, a cooling device and a milling device; the rotary kiln comprises a kiln body 11, a kiln head 12, a kiln tail 13 and a support 8; the kiln body is rotatably arranged on the bracket, and the bracket is provided with a driving device capable of driving the kiln body to rotate; the kiln body is arranged in an inclined manner, so that raw materials can move and be heated along the inclined kiln body conveniently, and tail gas generated by heating can also rise along the inclined pipeline conveniently and is discharged from a kiln head connected with the decomposing furnace; the decomposing furnace is connected with the preheating chamber, so that the raw materials preheated in the preheating chamber can enter the decomposing furnace; a feed inlet 14 is arranged above the preheating chamber.
In order to avoid the pollution of impurities in the tail gas to the raw materials caused by the direct contact of the tail gas and the raw materials, a tail gas heating device is arranged outside the preheating chamber and comprises a tail gas cover 41, a tail gas channel 42, a tail gas pipe 43 and a cleaning structure; the tail gas cover is arranged outside the preheating chamber, the inner surface of the lower end of the tail gas cover is welded with the outer surface of the preheating chamber, so that a tail gas channel is formed between the inner wall of the tail gas cover and the outer wall of the preheating chamber, a tail gas port 44 is formed in the tail gas channel, a tail gas pipe is arranged in the tail gas port and is in threaded connection with the tail gas port, the other end of the tail gas pipe is connected with the top of the decomposing furnace, so that a reaction cavity in the decomposing furnace is communicated with the tail gas channel, and tail gas is discharged into the tail gas channel through the tail gas pipe; in order to prevent impurities such as dust, particles and the like in the tail gas from being accumulated in the tail gas hood, the inner wall of the tail gas hood is provided with an arc-shaped inner wall 411, the shape of the outer wall of the preheating chamber is the same as that of the inner wall of the tail gas hood and is also an arc-shaped surface, and the curvature of the arc-shaped inner wall is gradually increased from top to bottom, so that the tail gas hood is in a shape with a small top and a big bottom, the impurities in the tail gas are prevented from being adhered to the upper side of the inner wall of the tail gas hood, the impurities remained in the tail gas hood are accumulated at the bottom; in order to reduce the impurity residue in the exhaust hood, the spiral pipeline 412 is arranged in the arc-shaped inner part, so that the tail gas introduced from the exhaust pipe forms a tornado which is coiled upwards along the spiral pipeline, the tail gas is more conveniently discharged, and the tornado can easily roll away the impurities, so that the impurities are prevented from being remained in the exhaust hood; and after the tail gas enters the tail gas hood, the preheating chamber is heated in all directions, the heating effect is better, and the raw materials are more fully preheated.
Specifically, the cleaning structure comprises a cleaning pipe 51, a cleaning assembly and an automatic valve; the cleaning component comprises a negative pressure pipe 52, a multi-layer filter screen bag 53, a propeller blade 54 and a driving piece 55; the driving member is a motor purchased in the market, which is the prior art, and therefore, the details are not described herein; the cleaning pipe is provided with a slot 511, the negative pressure pipe is inserted into the slot, and a sealing ring is arranged between the slot and the negative pressure pipe, so that the negative pressure pipe and the slot form tight fit to play a role in sealing; the multi-layer filter screen bag is arranged at one end of the negative pressure pipe close to the cleaning pipe and is connected with the negative pressure pipe in a buckling mode, so that the multi-layer filter screen bag can be taken out to clean the garbage after the multi-layer filter screen bag is filled with the garbage; the propeller blade is arranged on the right side of the multilayer filter screen bag and is connected with the output end of the motor, so that when the motor is started, the propeller blade can be driven to rotate, and the rotation of the propeller blade can form negative pressure in the negative pressure pipe, so that impurities in the tail gas cover are sucked into the multilayer filter screen bag; in order to avoid sucking the contents in the decomposing furnace and form a complete airflow channel, a valve is arranged on the tail gas pipe; when the valve is closed, airflow can only flow in from the gas outlet communicated with the tail gas channel, and when the airflow flows through the tail gas channel, cyclone from top to bottom is formed under the action of the spiral pipeline, so that the function of better cleaning impurities in the tail gas cover is achieved, and the impurities in the tail gas cover are rolled into the multilayer filter screen bag.
Specifically, the automatic valve comprises a valve 61, a threaded sleeve 62 and a transmission assembly, wherein the transmission assembly comprises a threaded rod 63, a first transmission gear 64, a transmission rod 65, a knob piece 66 and a second transmission gear 67; the valve is arranged on the cleaning pipeline, can move up and down and is used for opening and closing the cleaning pipeline; the threaded sleeve is welded on the valve and is in threaded connection with the threaded rod; the lower end of the threaded rod is connected with a cleaning pipe bearing; two clamping hooks 521 are installed at the left end of the negative pressure pipe, a longitudinal channel 512 for the clamping hooks to pass through and an arc-shaped channel 513 for the clamping hooks to rotate are formed in the slot 511, so that the clamping hooks can pass through the longitudinal channel and are connected with a knob piece, a clamping groove 661 matched with the clamping hooks is formed in the knob piece, and the hook parts of the clamping hooks can be embedded into the clamping grooves; the knob piece is arranged on the cleaning pipe and is connected with the cleaning pipe bearing, so that when the negative pressure pipe is inserted into the slot, the clamping hook is embedded into the clamping groove through the longitudinal channel, then the negative pressure pipe is rotated, the clamping hook can rotate along the arc-shaped channel to clamp the negative pressure pipe, the knob piece can rotate along with the negative pressure pipe under the matching of the clamping hook and the clamping groove, so that a second transmission gear meshed with the knob piece is driven to rotate, the second transmission gear drives a transmission rod connected with the knob piece to rotate, the transmission rod drives a first transmission gear connected with the knob piece to rotate, the first transmission gear drives a threaded rod meshed with the first transmission gear to rotate, the threaded rod drives a threaded sleeve connected with the threaded rod to ascend, and the valve is driven to ascend to open the cleaning pipe; on the contrary, when the negative pressure pipe is separated from the cleaning pipe, the valve is driven to descend to close the cleaning pipe, so that the problem of tail gas leakage caused by forgetting to close the cleaning pipe by a worker is solved while the operation of the worker is facilitated, and the effects of protecting the environment and the body health of the worker are achieved; and gear drive stable in structure, the transmission is accurate, long service life, the fault rate is low, more effectual use of guaranteeing the clearance structure.
Specifically, the tail gas treatment system comprises a condensing device, a spraying device and a filter device; the condensing unit includes a condenser 74 and an entrainment separator 71; the mist separator is arranged on the condenser; the spraying device comprises a spraying tower 72, an inlet 721 and an outlet 722; the filter device comprises an air inlet and a reaction tank 73; the reaction tank comprises a cement brick matrix layer 731, a permeable fabric layer 732 and a porous filler medium layer from bottom to top; a base of the reaction tank is built by cement bricks; the porous filler medium layer is made of PVC material and is used for filling reactants; the condenser comprises an upper tail gas cavity 741, a middle heat exchange cavity 742 and a lower conical cavity 743, wherein a tail gas inlet is formed in the side surface of the upper tail gas cavity, a dispersion hole is formed between the upper tail gas cavity and the middle heat exchange cavity, and a dispersion hole is also formed between the middle heat exchange cavity and the lower conical cavity; and the heat exchange tube nest 75 is installed in the heat exchange cavity of the middle part, and the heat exchange tube nest is communicated with the dispersion hole; a hot water outlet and a cold water outlet are formed in the side surface of the outer wall of the middle heat exchange cavity; the lower conical cavity is provided with a condensate outlet and an air outlet, and the air outlet is communicated with an inlet on the spraying device through a pipeline; the top of the upper tail gas cavity is provided with an acrylic plate to form a transparent window, a filter screen is arranged in a gas outlet of the lower conical cavity, a hot water outlet on the middle heat exchange cavity is connected with a hot water storage tank 76, and a cold water inlet on the middle heat exchange cavity is sequentially connected with a heat exchanger 77, a first water pump and a cooling tower 78; the hot water storage tank can be connected with a cooling tower (not shown) through a second water suction pump and a heat exchanger, so that water in the hot water storage tank can enter a cold water inlet through the cooling of the heat exchanger and the cooling tower; a valve is arranged between a cold water inlet on the middle heat exchange cavity and the heat exchanger, and a valve is arranged between the first water pump and the cooling tower; the first water pump and the second water pump are water pumps purchased in the market, which is the prior art, and therefore, the detailed description is omitted; the mist separator is connected with the dryer 79, the mist separator comprises a conical bottom and a filtering layer arranged inside, the front end of the waste gas inlet is a stainless steel pipe with dense air holes arranged in a matrix form, the surface of the stainless steel pipe is covered with filter cloth to prevent porous filler media from blocking the air holes, the thickness of the porous filler medium layer is 4 times of the sum of the thicknesses of a cement brick base layer 731, an inflatable brick base layer and a permeable fabric layer 732, the inflatable brick base layer is provided with a drainage pipeline, a top outlet 722 is connected with the waste gas inlet of the reaction tank, and the surfaces of the inflatable brick base layer and the wall body layer are coated with anti-corrosion layers; the inner wall of the spray tower 72 is provided with spray headers arranged in a matrix manner for spraying, the right side outside the spray tower 72 is provided with a switch valve, a booster pump and a water storage device which are communicated with the spray headers, the top of the water storage device is provided with the booster pump, the switch valve and the spray headers and used for spraying water in the water storage device to the upper surface of a porous packing medium layer of the reaction tank, so that the porous packing medium layer is always kept in a wet state, fungus propagation is facilitated, and effective decomposition of tail gas is promoted.
In order to avoid energy loss, a waste heat recovery device is arranged, specifically, a heat collecting cover 2 which is coaxially arranged with the kiln body is arranged above the kiln body, a heat collecting water pipe is arranged in the heat collecting cover, the heat collecting water pipe comprises an upper heat collecting water pipe 21 and a lower heat collecting water pipe 22, the lower heat collecting water pipe is arranged at the inner layer close to the kiln body 11, a stainless steel plate 25 is arranged at the outer layer of the lower heat collecting water pipe, one side of the stainless steel plate 25 close to the kiln body is coated with a coating, the side of the stainless steel plate far away from the kiln body is provided with the upper heat collecting water pipe 21, the outer layer of the upper heat collecting water pipe is provided with a color steel plate 27, a ceramic fiber plate 26 is also arranged between the upper heat collecting water pipe and the color steel plate, the ceramic fiber plate has the functions of low heat capacity and low heat conductivity, good mechanical strength is kept after heating, the heat collecting water pipe has high heat, the heat preservation effect is good, the efficiency is high, the energy is saved, and the safety and the environmental protection are realized; the coating is a high-absorptivity low-reflectivity coating; the heat collecting cover is in a semi-circular arc shape and is matched with the kiln body in shape; the heat collecting cover is covered above the kiln body, and keeps a distance with the kiln body to absorb the radiant heat generated by the kiln body due to high temperature and the heat generated by convection with cold air.
Specifically, the upper layer heat collecting water pipe 21 and the lower layer heat collecting water pipe 22 are connected by a water pipe elbow 23 to realize the cyclic utilization of water; the lower layer heat collecting water pipe 22 is a lower layer snake-shaped heat collecting water pipe, and the upper layer heat collecting water pipe 21 is an upper layer snake-shaped heat collecting water pipe; the upper-layer snakelike heat collecting water pipe and the lower-layer snakelike heat collecting water pipe are seamless stainless steel water pipes, and the shape of the upper-layer snakelike heat collecting water pipe and the shape of the lower-layer snakelike heat collecting water pipe are consistent with the arc shape of the stainless steel plate 25; seamless stainless steel water pipe is through bending the welding on corrosion resistant plate 25, and the snakelike hot water collecting pipe in upper strata leads to cold water and passes through the heat-conduction effect of corrosion resistant plate 25, absorbs corrosion resistant plate 25's waste heat, and the circulation is to the snakelike hot water collecting pipe in lower floor, and the radiant heat and the convection heat that fully absorb from the kiln body reach the purpose for the cooling of high temperature kiln body surface.
Specifically, the upper layer of snakelike heat collecting water pipe is provided with a water inlet 211, and the lower layer of snakelike heat collecting water pipe is provided with a water outlet 221; the water outlet 221 is connected with the water storage tank 9 through a water pipe, a one-way valve 91 is further installed between the water pipe and the water storage tank 9, and heat insulation cotton 92 is wrapped on the water pipe; the water pipe adopts a stainless steel water pipe, hot water flows into the water storage tank through the stainless steel water pipe, so that the collection and the use of the hot water are facilitated, and the check valve arranged between the water pipe and the water storage tank can effectively prevent the hot water from flowing back into the heat collection cover due to steam generated in the water storage tank.
Specifically, the heat collecting cover 2 is connected with the bracket 8 through bolts and nuts 24, so that the structure is stable and the disassembly is convenient; the support 8 comprises a support frame 81, pulley blocks 84 and a slide rail 82, the support frame 81 is in line-surface contact with the slide rail 82 through the pulley blocks 84, the pulley blocks 84 are axially arranged along the track of the slide rail 82, and a plurality of latches 83 for locking the pulley blocks 84 are further mounted on the slide rail 82; the lock catch is in a locking state when the rotary cement kiln normally works to prevent the support from moving axially, when the lock catch is opened, the support is horizontally moved, the part of the heat collection cover covering the kiln body can be overhauled, and the phenomena that the surface of the kiln body is cracked due to the fact that the kiln body is covered by the heat collection cover for a long time are avoided.
Because the kiln body is positioned in a burning zone with the highest temperature, two heat collecting covers 2 are arranged, the two heat collecting covers 2 are connected with a three-way pipe through a stainless steel corrugated pipe 28, and the three-way pipe is connected with a water tower 93; the two heat collecting covers 2 are adjacently arranged side by side coaxially, and the stainless steel corrugated pipe 28 can realize flexible connection between the two heat collecting covers.
It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Claims (1)

1. A cement rotary kiln capable of reducing impurities comprises a rotary kiln (1), a decomposing furnace (18) communicated with the rotary kiln (1), a preheating chamber (19) communicated with the decomposing furnace (18) and a feeding device communicated with the preheating chamber (19); the method is characterized in that: the rotary kiln (1) comprises a kiln body (11) which is obliquely arranged, a kiln head (12) which is arranged at one end of the kiln body (11) and communicated with the decomposing furnace (18), and a kiln tail (13) which is arranged on the kiln body (11); a tail gas heating device is arranged outside the preheating chamber (19);
the tail gas heating device comprises a tail gas cover (41) covered on the preheating chamber (19), a tail gas channel (42) arranged between the tail gas cover (41) and the preheating chamber (19), a tail gas pipe (43) used for communicating the tail gas channel (42) with the decomposing furnace (18) and a cleaning structure communicated with the tail gas channel (42);
the tail gas hood (41) comprises an arc-shaped inner wall (411), a spiral pipeline (412) arranged on the arc-shaped inner wall (411) and a tail gas port (44) communicated with the tail gas pipe (43), and the curvature of the arc-shaped inner wall (411) is gradually increased from top to bottom;
the cleaning structure comprises a cleaning pipe (51) communicated with the tail gas channel (42), a cleaning assembly arranged on the cleaning pipe (51) and an automatic valve used for opening and closing the cleaning pipe (51);
the cleaning assembly comprises a negative pressure pipe (52) communicated with the cleaning pipe (51), a multi-layer filter screen bag (53) arranged in the negative pressure pipe (52), a propeller blade (54) rotatably arranged in the negative pressure pipe (52) and a driving piece (55) used for driving the propeller blade (54) to rotate;
the automatic valve comprises a valve (61), a threaded sleeve (62) which is arranged on the valve (61) and can move up and down, and a transmission assembly for driving the threaded sleeve (62) to move up and down;
the transmission assembly comprises a threaded rod (63) arranged in the threaded sleeve (62) in a penetrating mode, a first transmission gear (64) meshed with the threaded rod (63), a transmission rod (65) connected with the first transmission gear (64) in a key mode, a knob piece (66) matched with the negative pressure pipe (52) and a second transmission gear (67) matched with the knob piece (66) in a transmission mode; the second transmission gear (67) is detachably connected with the transmission rod (65);
the knob piece (66) is rotatably arranged on the cleaning pipe (51), a clamping hook (521) is arranged on the negative pressure pipe (52), and a clamping groove (661) matched with the clamping hook (521) is arranged on the knob piece (66);
a slot (511) is formed in the cleaning pipe (51), and a longitudinal channel (512) for the hook (521) to pass through and an arc-shaped channel (513) for the hook (521) to rotate are formed in the slot (511);
the valve is arranged on the cleaning pipeline and can move up and down; the threaded sleeve is welded on the valve and is in threaded connection with the threaded rod, and the lower end of the threaded rod is connected with the cleaning pipe bearing; the knob piece is arranged on the cleaning pipe and is connected with the cleaning pipe bearing; when the negative pressure pipe inserts in the slot, the trip passes through in the longitudinal channel embedding draw-in groove, at this moment the negative pressure pipe of rotation again, the trip rotates along the arc passageway, block the negative pressure pipe, knob spare can rotate along with the negative pressure pipe under the cooperation of trip and draw-in groove, drive rather than intermeshing's second drive gear and rotate, second drive gear drives rather than the transfer line rotation of key-type connection again, the transfer line drives rather than the key-connected first drive gear and rotates, first drive gear drives rather than intermeshing's threaded rod and rotates, the threaded rod drives rather than threaded connection's threaded sleeve rises, it rises to drive the valve, open the clearance pipe.
CN201910224694.XA 2019-03-23 2019-03-23 Rotary cement kiln capable of reducing impurities Active CN109974444B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2262697Y (en) * 1996-05-23 1997-09-17 陈华奎 Intensified decomposing furnace for concrete waste heat electric generating kiln
CN202145095U (en) * 2011-05-31 2012-02-15 湖南思为能源环保有限公司 Device for reclaiming radiant heat on surface of rotary kiln cylinder body
CN204923838U (en) * 2015-08-25 2015-12-30 洛阳麦德陶粒有限公司 Unloading device for preheat with gyration cellar for storing things waste heat
CN206384831U (en) * 2017-01-17 2017-08-08 新特能源股份有限公司 A kind of hydrogen chloride synthetic furnace afterheat utilizing system
CN208254247U (en) * 2018-03-13 2018-12-18 安纳智热能科技(苏州)有限公司 A kind of thermal cycle pre-heating system
CN208450520U (en) * 2018-07-24 2019-02-01 云南天创机电设备有限公司 A kind of waste heat effective utilization system of Lost Form Casting Production Line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2262697Y (en) * 1996-05-23 1997-09-17 陈华奎 Intensified decomposing furnace for concrete waste heat electric generating kiln
CN202145095U (en) * 2011-05-31 2012-02-15 湖南思为能源环保有限公司 Device for reclaiming radiant heat on surface of rotary kiln cylinder body
CN204923838U (en) * 2015-08-25 2015-12-30 洛阳麦德陶粒有限公司 Unloading device for preheat with gyration cellar for storing things waste heat
CN206384831U (en) * 2017-01-17 2017-08-08 新特能源股份有限公司 A kind of hydrogen chloride synthetic furnace afterheat utilizing system
CN208254247U (en) * 2018-03-13 2018-12-18 安纳智热能科技(苏州)有限公司 A kind of thermal cycle pre-heating system
CN208450520U (en) * 2018-07-24 2019-02-01 云南天创机电设备有限公司 A kind of waste heat effective utilization system of Lost Form Casting Production Line

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