CN109972449B - Method for intelligently injecting bactericide in papermaking process and bactericide injection system - Google Patents
Method for intelligently injecting bactericide in papermaking process and bactericide injection system Download PDFInfo
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- CN109972449B CN109972449B CN201910310677.8A CN201910310677A CN109972449B CN 109972449 B CN109972449 B CN 109972449B CN 201910310677 A CN201910310677 A CN 201910310677A CN 109972449 B CN109972449 B CN 109972449B
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/04—Addition to the pulp; After-treatment of added substances in the pulp
- D21H23/06—Controlling the addition
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/04—Addition to the pulp; After-treatment of added substances in the pulp
- D21H23/20—Apparatus therefor
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Abstract
The invention discloses a method for intelligently injecting a bactericide in a papermaking process and a bactericide injection system, wherein the method is applied to the bactericide injection system, the system comprises a timing device, a main control device and an injection device comprising a storage device, and the timing device sends the current timing moment to the main control device; the main control device detects whether the current time reaches the bactericide injection time, if so, determines a target bactericide to be injected and a target dose to be injected, generates a control signal carrying a target type and the target dose, and sends the control signal to the injection device; the injection device controls the storage device to inject the target bactericide with the target dosage into the designated adding point according to the control signal. Therefore, the method can realize the intelligent and automatic injection of the bactericide, reduce the labor input, improve the accuracy and the reliability of the injected bactericide, and is favorable for improving the sterilizing efficiency and the success rate of the bactericide, thereby being favorable for improving the papermaking yield.
Description
Technical Field
The invention relates to the technical field of automatic control, in particular to a method for intelligently injecting a bactericide in a papermaking process and a bactericide injection system.
Background
With the rapid development of electronic technology, the use of intelligent terminals (such as mobile phones, notebooks, tablet computers and the like) brings great convenience to the life and work of people, for example, people can directly communicate with each other through instant messaging application installed on the intelligent terminals without using paper letters, so that the communication efficiency is improved, and the use of the intelligent terminals undoubtedly reduces the requirements of people on paper articles in some aspects. However, paper products are still irreplaceable in other applications, and therefore, the continuous development of the paper industry is also very important.
In the paper making process, taking the paper pulp manufacturing process as an example, the pulp suspension consists of microfine fibers, resin, fillers and various paper making chemicals, the substances provide rich water and nutrient sources for the growth and propagation of microorganisms, and the environment conditions such as proper temperature and pH value and the like make the mass propagation of the microorganisms inevitable. High molecular polysaccharide and protein generated by microbial metabolism can adsorb suspended solids in pulp, metabolites of microbes can be brought into the pulp to form rotten pulp in various pipelines and equipment through which the pulp and white water flow, and phenomena of paper breakage, holes, spots and the like can be caused if the generated rotten pulp is mixed into paper making pulp, so that the dust degree of the paper is increased, the rejection rate is increased, and in order to solve the problems, the injection of a bactericide in the paper making process is particularly important.
Practice shows that currently, the most common mode for adding the bactericide in the papermaking process is an artificial intermittent injection mode, and due to the fact that manual participation is needed and manual control on the bactericide injection amount and injection time is inaccurate, the bactericide injection accuracy and reliability are reduced, and further the bactericide sterilization efficiency and success rate are reduced.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for intelligently injecting a bactericide in the papermaking process and a bactericide injection system, which can realize the intelligent and automatic injection of the bactericide in the papermaking process, improve the accuracy and reliability of bactericide injection and further contribute to improving the sterilization efficiency and success rate of the bactericide.
In order to solve the technical problems, the first aspect of the embodiments of the present invention discloses a method for intelligently injecting a bactericide during a papermaking process,
the method is applied to a bactericide injection system, the bactericide injection system comprises a timing device, a main control device and an injection device, the injection device comprises a storage device for containing bactericide, and the method comprises the following steps:
the timing device starts timing in the papermaking process and sends the current timed moment to the main control device;
the main control device receives the current time sent by the timing device, detects whether the current time reaches a predetermined bactericide injection time, determines a target type of a target bactericide to be injected and a target dose to be injected at the predetermined bactericide injection time when the current time timed by the timing device reaches the predetermined bactericide injection time, generates a control signal carrying the target type and the target dose, and sends the control signal to the injection device;
and the injection device receives the control signal sent by the main control device and controls the storage device to inject the target bactericide with the target dosage into a designated adding point according to the control signal.
As an alternative implementation manner, in the first aspect of the embodiment of the present invention, the bactericide injection system further includes a model building apparatus;
wherein the method further comprises:
the model construction device constructs an intelligent injection algorithm model, the intelligent injection algorithm model is a relation model of different types and different dosages of bactericides injected at different injection moments of the bactericides under different papermaking raw material combinations of different papermaking processes and the papermaking yield, and the different papermaking raw material combinations represent different raw material types and/or different raw material usage amounts;
the master control device determines a target papermaking process adopted in the current papermaking process and a target papermaking raw material combination corresponding to the target papermaking process, and sends the target papermaking process and the target papermaking raw material combination to the model building device;
the model construction device inputs the target papermaking process and the target papermaking raw material combination into the intelligent injection algorithm model to obtain different combination parameters, wherein each combination parameter comprises a type of a bactericide, a bactericide injection time, a bactericide injection dosage and a papermaking yield corresponding to the target papermaking process and the target papermaking raw material combination, and the papermaking yield included by each combination parameter is more than or equal to a preset yield threshold;
the model building device sends all the combination parameters to the main control device;
the master control device receives all the combination parameters sent by the model construction device, and selects one group of combination parameters from all the combination parameters as target combination parameters based on all the combination parameters and the types of all bactericides stored in the storage device;
the target combination parameters comprise target bactericide injection time, the target type of the target bactericide and the target dosage, and the predetermined bactericide injection time is the target bactericide injection time.
As an alternative implementation manner, in the first aspect of the embodiments of the present invention, the storage device is composed of a plurality of sub-storage devices, each of the sub-storage devices is provided with an injection port and a sub-electric valve, different sub-storage devices store different types of bactericides, when the sub-electric valve on the sub-storage device is opened, the sub-storage device injects the bactericides stored in the sub-storage device into a designated dosing point through the injection port on the sub-storage device, and when the sub-electric valve on the sub-storage device is closed, the sub-storage device stops injecting the bactericides stored in the sub-storage device into the designated dosing point through the injection port on the sub-storage device;
the injection device controls the storage device to inject the target bactericide with the target dosage into a designated dosing point according to the control signal, and the injection device comprises:
the injection device determines the type of the stored bactericide as the target sub-storage device of the target type from all the sub-storage devices according to the control signal;
and the injection device controls the sub electric valve on the target sub storage device to be opened so as to inject the target bactericide with the target dosage into a designated adding point through the injection port on the target sub storage device.
As an alternative implementation, in the first aspect of the embodiments of the present invention, the storage device is composed of a plurality of sub-storage devices, each of the sub-storage devices is provided with an injection port and a sub-pressurization device, and different sub-storage devices store different types of bactericides;
the injection device controls the storage device to inject the target bactericide with the target dosage into a designated dosing point according to the control signal, and the injection device comprises:
the injection device determines the type of the stored bactericide as the target sub-storage device of the target type from all the sub-storage devices according to the control signal;
and the injection device controls the sub-pressurization device on the target sub-storage device to start to pressurize the target sub-storage device so as to inject the target bactericide with the target dosage into a designated adding point through the injection port on the target sub-storage device.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the injection device further includes a remaining amount monitoring device corresponding to each of the sub-storage devices;
the method further comprises the following steps:
the injection device collects the residual amount of the bactericide monitored by each residual amount monitoring device and sends all the collected residual amounts of the bactericide to the main control device;
the main control device receives all the residual bactericides, judges whether all the residual bactericides have target residual bactericides of which the residual quantity is less than or equal to a corresponding preset residual quantity threshold value, and determines a target residual quantity monitoring device for acquiring the residual quantity of the target bactericides and a sub storage device corresponding to the target residual quantity monitoring device when the residual quantity of the target bactericides is judged to exist;
the main control device generates a bactericide shortage prompt and sends the bactericide shortage prompt to a responsible person in charge of the bactericide injection system, and the bactericide shortage prompt is used for prompting the responsible person to add a corresponding bactericide.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the indication of the shortage of bactericide includes an identifier of a sub-storage device corresponding to the target remaining amount monitoring device, and the indication of shortage of bactericide further includes at least one of the target remaining amount of bactericide, a collection time of the target remaining amount of bactericide, and an identifier of a plant where the bactericide injection system is located.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the bactericide injection system further includes a feeding point monitoring module, where the feeding point monitoring module is configured to monitor a target parameter of the designated feeding point, and the target parameter of the designated feeding point includes a temperature value of the designated feeding point and a pH value of a raw material in the designated feeding point;
the main control device selects one group of combination parameters from all the combination parameters as target combination parameters based on all the combination parameters and all types of bactericides stored in the storage device, and comprises:
the main control device selects one group of combination parameters matched with the temperature value, the pH value and the types of all bactericides stored in the storage device from all combination parameters as target combination parameters based on all combination parameters and the types of all bactericides stored in the storage device.
As an optional implementation manner, in the first aspect of this embodiment of the present invention, the method further includes:
the injection device calculates the target opening duration of the sub electric valve on the target sub storage device according to the target dosage and the size of the injection port on the target sub storage device;
the injection device controls the electric valve on the storage device to be opened according to the control signal so as to inject the target dosage of the target bactericide into a designated adding point, and the method also comprises the following steps:
and the injection device monitors whether the opening time of the sub electric valve on the target sub storage device reaches the target opening time, and when the monitoring result is yes, the sub electric valve on the target sub storage device is controlled to be closed so as to stop injecting the target bactericide into the designated adding point through the injection port on the target sub storage device.
As an optional implementation manner, in the first aspect of the embodiment of the present invention, the bactericide injection system further includes a bacteria monitoring device and an abnormality early warning device;
wherein, after the main control device controls the sub electric valve on the target sub storage device to close so as to stop injecting the target bactericide into the designated dosing point through the injection port on the target sub storage device, the method further comprises:
the main control device sends a sample acquisition instruction to the bacteria monitoring device;
the bacteria monitoring device receives the sample, collects a raw material sample in the appointed feeding point according to the sample collection instruction, monitors the real-time microorganism content in the raw material sample, and sends the real-time microorganism content to the main control device;
the master control device judges whether the real-time microorganism content is lower than the original microorganism content before the target bactericide is injected into the designated dosing point, generates an early warning control signal when judging that the real-time microorganism content is not lower than the original microorganism content, and sends the early warning control signal to the abnormity early warning device;
and the abnormity early warning device receives the early warning control signal and sends an early warning abnormity prompt according to the early warning control signal, wherein the early warning abnormity prompt is used for prompting that the sterilization abnormity exists in the papermaking process.
The second aspect of the embodiment of the invention discloses a bactericide injection system, which comprises a timing device, a main control device and an injection device, wherein the injection device comprises a storage device for containing bactericide, and the bactericide injection system comprises:
the timing device is used for starting timing in the papermaking process and sending the current timed moment to the main control device;
the main control device is configured to receive the current time sent by the timing device, detect whether the current time reaches a predetermined bactericide injection time, determine a target type of a target bactericide to be injected and a target dose to be injected at the bactericide injection time when it is detected that the current time timed by the timing device reaches the predetermined bactericide injection time, generate a control signal carrying the target type and the target dose, and send the control signal to the injection device;
and the injection device is used for receiving the control signal sent by the main control device and controlling the storage device to inject the target bactericide with the target dosage into a designated adding point according to the control signal.
As an alternative implementation, in the second aspect of the embodiment of the present invention, the bactericide injection system further includes a model building apparatus;
the model construction device is used for constructing an intelligent injection algorithm model, the intelligent injection algorithm model is a relation model of different types and different dosages of bactericides injected at different injection moments of the bactericides and papermaking yield under different papermaking raw material combinations of different papermaking processes, and the different papermaking raw material combinations represent different raw material types and/or different raw material usage amounts;
the master control device is also used for determining a target papermaking process adopted in the current papermaking process and a target papermaking raw material combination corresponding to the target papermaking process, and sending the target papermaking process and the target papermaking raw material combination to the model construction device;
the model construction device is further configured to input the target papermaking process and the target papermaking raw material combination into the intelligent injection algorithm model to obtain different combination parameters, and send all the combination parameters to the main control device, where each combination parameter includes a type of a bactericide corresponding to the target papermaking process and the target papermaking raw material combination, a bactericide injection time, a bactericide injection dose, and a papermaking yield included in each combination parameter is greater than or equal to a preset yield threshold;
the main control device is further configured to receive all the combination parameters sent by the model building device, and select one group of combination parameters from all the combination parameters as target combination parameters based on all the combination parameters and the types of all the bactericides stored in the storage device;
the target combination parameters comprise target bactericide injection time, the target type of the target bactericide and the target dosage, and the predetermined bactericide injection time is the target bactericide injection time.
As an optional implementation manner, in the second aspect of the embodiment of the present invention, the storage device is composed of a plurality of sub-storage devices, each of the sub-storage devices is provided with an injection port and a sub-electric valve, different sub-storage devices store different types of bactericides, when the sub-electric valve on the sub-storage device is opened, the sub-storage device injects the bactericides stored in the sub-storage device into a designated dosing point through the injection port on the sub-storage device, and when the sub-electric valve on the sub-storage device is closed, the sub-storage device stops injecting the bactericides stored in the sub-storage device into the designated dosing point through the injection port on the sub-storage device;
the mode that the injection device controls the storage device to inject the target bactericide with the target dosage into the designated adding point according to the control signal is specifically as follows:
the injection device determines the type of the stored bactericide as the target sub-storage device of the target type from all the sub-storage devices according to the control signal;
and the injection device controls the sub electric valve on the target sub storage device to be opened so as to inject the target bactericide with the target dosage into a designated adding point through the injection port on the target sub storage device.
As an alternative implementation, in the second aspect of the embodiment of the present invention, the storage device is composed of a plurality of sub-storage devices, each of which is provided with an injection port and a sub-pressurization device, and different sub-storage devices store different types of bactericides;
the mode that the injection device controls the storage device to inject the target bactericide with the target dosage into the designated adding point according to the control signal is specifically as follows:
the injection device determines the type of the stored bactericide as the target sub-storage device of the target type from all the sub-storage devices according to the control signal;
and the injection device controls the sub-pressurization device on the target sub-storage device to start to pressurize the target sub-storage device so as to inject the target bactericide with the target dosage into a designated adding point through the injection port on the target sub-storage device.
As an optional implementation manner, in the second aspect of the embodiment of the present invention, the injection device further includes a remaining amount monitoring device corresponding to each of the sub-storage devices;
the injection device is also used for collecting the residual amount of the bactericide monitored by each residual amount monitoring device and sending all the collected residual amounts of the bactericide to the main control device;
the main control device is further configured to receive all of the remaining amounts of the bactericide, determine whether all of the remaining amounts of the bactericide have target bactericide remaining amounts smaller than or equal to a corresponding preset remaining amount threshold value, and determine a target remaining amount monitoring device for acquiring the target bactericide remaining amounts and a sub-storage device corresponding to the target remaining amount monitoring device when it is determined that the target bactericide remaining amounts exist;
the main control device is further used for generating a bactericide shortage prompt and sending the bactericide shortage prompt to a responsible person who is responsible for the bactericide injection system, and the bactericide shortage prompt is used for prompting the responsible person to add a corresponding bactericide.
As an optional implementation manner, in the second aspect of the embodiment of the present invention, the indication of the shortage of bactericide includes an identifier of a sub-storage device corresponding to the target remaining amount monitoring device, and the indication of shortage of bactericide further includes at least one of the target remaining amount of bactericide, a collection time of the target remaining amount of bactericide, and an identifier of a plant where the bactericide injection system is located.
As an optional implementation manner, in the second aspect of the embodiment of the present invention, the bactericide injection system further includes a dosing point monitoring module;
the feeding point monitoring module is used for monitoring target parameters of the designated feeding point and sending the target parameters of the designated feeding point to the main control device, wherein the target parameters of the designated feeding point comprise a temperature value of the designated feeding point and a pH value of raw materials in the designated feeding point;
the main control device selects one group of combination parameters from all the combination parameters based on all the combination parameters and all types of bactericides stored in the storage device, and the mode of taking the combination parameters as target combination parameters is specifically as follows:
the main control device selects one group of combination parameters matched with the temperature value, the pH value and the types of all bactericides stored in the storage device from all combination parameters as target combination parameters based on all combination parameters and the types of all bactericides stored in the storage device.
As an alternative implementation manner, in the second aspect of the embodiment of the present invention, the injection device is further configured to calculate a target opening duration of the sub electric valve on the target sub storage device according to the target dose and a size of the injection port on the target sub storage device;
the injection device is further configured to monitor whether the opening duration of the sub electric valve on the target sub storage device reaches the target opening duration after the electric valve on the storage device is controlled to be opened according to the control signal so as to inject the target bactericide with the target dose into the designated dosing point, and when the monitoring result is yes, control the sub electric valve on the target sub storage device to be closed so as to stop injecting the target bactericide into the designated dosing point through the injection port on the target sub storage device.
As an optional implementation manner, in the second aspect of the embodiment of the present invention, the bactericide injection system further includes a bacteria monitoring device and an abnormality warning device, wherein:
the main control device is also used for sending a sample acquisition instruction to the bacteria monitoring device;
the bacteria monitoring device is used for receiving the sample collecting instruction, collecting a raw material sample in the appointed feeding point according to the sample collecting instruction, monitoring the real-time microorganism content in the raw material sample, and sending the real-time microorganism content to the main control device;
the main control device is also used for judging whether the real-time microorganism content is lower than the original microorganism content before the target bactericide is injected into the appointed adding point, generating an early warning control signal when the real-time microorganism content is judged to be not lower than the original microorganism content, and sending the early warning control signal to the abnormity early warning device;
and the abnormity early warning device is used for receiving the early warning control signal and sending an early warning abnormity prompt according to the early warning control signal, and the early warning abnormity prompt is used for prompting that sterilization abnormity exists in the papermaking process.
A third aspect of the present invention discloses a master control apparatus, including:
a memory storing executable program code;
a processor coupled with the memory;
the processor calls the executable program code stored in the memory to execute the operation executed by the main control device in the method for intelligently injecting the bactericide in the papermaking process disclosed by the first aspect of the invention.
In a fourth aspect, the present invention discloses a computer-readable storage medium, which stores computer instructions for performing operations performed by a main control apparatus in the method for intelligently injecting a bactericide during a papermaking process disclosed in the first aspect of the present invention, when the computer instructions are called.
Compared with the prior art, the embodiment of the invention has the following beneficial effects:
the embodiment of the invention provides a method for intelligently injecting a bactericide in a papermaking process, which is applied to a bactericide injection system, wherein the bactericide injection system comprises a timing device, a main control device and an injection device, the injection device comprises a storage device for containing the bactericide, and the timing device starts timing in the papermaking process and sends the current timing to the main control device; the main control device receives the current time sent by the timing device, detects whether the current time reaches the predetermined bactericide injection time, determines the target type and the target dosage of the target bactericide to be injected at the predetermined bactericide injection time when the current time timed by the timing device reaches the predetermined bactericide injection time, generates a control signal carrying the target type and the target dosage, and sends the control signal to the injection device; and the injection device receives the control signal sent by the main control device and controls the storage device to inject the target bactericide with the target dosage into the designated adding point according to the control signal. Therefore, the method can automatically time in the papermaking process, and quantitatively inject the determined bactericide into the specified adding point when the timed real-time reaches the bactericide injection time, so that the intellectualized and automatic injection of the bactericide is realized, the manpower input is reduced, the accuracy and the reliability of the bactericide injection are improved, the sterilization efficiency and the success rate of the bactericide are improved, and the papermaking yield is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic flow chart of a method for intelligently injecting a bactericide during a papermaking process according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of another method for intelligently injecting a bactericide during a papermaking process according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a sterilant injection system according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of another sterilant injection system according to the embodiment of the present invention;
fig. 5 is a schematic structural diagram of a main control device in a bactericide injection system according to an embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terms "first," "second," and the like in the description and claims of the present invention and in the above-described drawings are used for distinguishing between different objects and not for describing a particular order. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, apparatus, product, or apparatus that comprises a list of steps or elements is not limited to those listed but may alternatively include other steps or elements not listed or inherent to such process, method, product, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
The invention discloses a method for intelligently injecting a bactericide in a papermaking process and a bactericide injection system, which can automatically time in the papermaking process, quantitatively inject a determined bactericide into a specified adding point when the timed real-time reaches the bactericide injection time, realize the intelligent and automatic injection of the bactericide, reduce the manpower input, improve the accuracy and reliability of the injection of the bactericide, and are favorable for improving the sterilization efficiency and success rate of the bactericide and further the papermaking yield. The following are detailed below.
Example one
Referring to fig. 1, fig. 1 is a schematic flow chart illustrating a method for intelligently injecting a bactericide during a papermaking process according to an embodiment of the present invention. The method for intelligently injecting the bactericide in the papermaking process shown in fig. 1 is applied to a bactericide injection system, the bactericide injection system can comprise a timing device, a main control device and an injection device, and the injection device comprises a storage device for containing the bactericide. As shown in fig. 1, the method for intelligently injecting a bactericide in a papermaking process may include the following operations:
101. the timing device starts timing in the papermaking process and sends the current timed moment to the main control device.
In the embodiment of the invention, the timing device can continuously and uninterruptedly time from the initial procedure of the papermaking process, also can continuously time from the initial procedure of the papermaking process for the first time until the current time of the timing reaches a certain time needing to be injected with the bactericide, after the bactericide is injected, the timing device is cleared and restarts to continuously time until the current time of the timing reaches a certain time needing to be injected with the bactericide, and so on. Wherein the timing device may be a pulse timer.
In an optional embodiment, before the timing device sends the current time counted by the timing device to the master control device, the timing device may further perform the following operations:
the timing device judges whether the current timing time reaches a certain time needing to be injected with the bactericide, and if the judgment result is yes, the operation of sending the current timing time to the main control device is executed. Therefore, the current time timed by the timing device is sent to the main control device under the condition that the current time timed by the timing device reaches a certain time needing to be injected with the bactericide, so that unnecessary judgment operations of the main control device can be reduced, and the judgment accuracy of the current time can be improved in a double judgment mode.
102. And the main control device receives the current time sent by the timing device, detects whether the current time reaches the predetermined bactericide injection time, and triggers to execute the step 103 when the detection result is yes, and can end the process when the detection result is no.
In the embodiment of the present invention, the predetermined bactericide injection time may be input to the main control device by a corresponding person in charge or an operator before the paper making process starts, stored by the main control device, intelligently determined by the main control device according to a specific process of the paper making process, determined by the main control device according to the content of microorganisms (i.e., "bacteria") in a designated addition point, or determined by the main control device according to a currently adopted paper making process and a combination of paper making raw materials, which is not limited in the embodiment of the present invention.
In an alternative embodiment, when the current result of step 102 is no, the master control device may further perform the following operations:
the main control device judges whether the content of the microorganisms contained in the appointed adding point exceeds the preset minimum content, and when the judgment result is yes, the main control device determines the target type of the target bactericide to be injected and the target dosage to be injected, and triggers and executes the step 104 and the step 105.
Therefore, the optional embodiment can not only realize the intelligent and automatic injection of the bactericide in a timing mode, but also realize the intelligent and automatic injection of the bactericide in a mode of judging the content of microorganisms in the appointed feeding point.
103. The main control device determines the target type of the target bactericide to be injected and the target dosage to be injected at the predetermined bactericide injection time.
In the embodiment of the present invention, the target type of the target bactericide to be injected and the target dosage to be injected may be set in advance by a responsible person or an operator, and different bactericide injection times may correspond to different types of bactericides and/or different dosages, and may be intelligently determined by the main control device according to the specific process of the paper making process, or determined by the main control device according to the content of microorganisms (i.e., "bacteria") and the types of microorganisms in the specified addition point, or determined by the main control device according to the currently adopted paper making process and the combination of paper making raw materials, or determined by the main control device according to the current temperature value of the specified addition point and the pH value of the raw materials, which is not limited in the embodiment of the present invention.
In the embodiment of the present invention, it should be noted that the target dose is in a dose range corresponding to the target type, that is, the target dose is greater than or equal to a minimum value in the dose range corresponding to the target type and is less than or equal to a maximum value in the dose range corresponding to the target type, so that situations that sterilization cannot be performed and bacterial propagation cannot be inhibited due to too little injection of the bactericide can be reduced, and situations that the bactericide is wasted and the cost is increased due to too much injection of the bactericide can be avoided. The dosage range corresponding to the target type can be further determined by the currently adopted papermaking process and the type and the dosage of the papermaking raw materials.
104. The main control device generates a control signal carrying the target type and the target dose, and sends the control signal to the injection device.
In this embodiment of the present invention, the main control device may send the control signal to the injection device in a wired manner, or may send the control signal to the injection device in a short-distance wireless communication manner, which is not limited in this embodiment of the present invention.
105. And the injection device receives the control signal sent by the main control device and controls the storage device to inject the target bactericide with the target dosage into the designated adding point according to the control signal.
In an alternative embodiment, after step 104 is completed, the method for intelligently injecting a bactericide during the paper-making process may further include the following operations:
the main control device judges whether a receiving confirmation message fed back by the injection device is received, wherein the receiving confirmation message is used for indicating that the injection device has received the control signal, and when the receiving confirmation message is not received, the main control device judges whether the total times of sending the control signal to the injection device reaches a preset time threshold (such as 3 times);
when the total number of times of sending the control signal to the injection device does not reach the preset number threshold, continuing to trigger and execute step 104; when the total times of sending the control signals to the injection device reaches a preset time threshold, the main control device sends out an alarm prompt, and the alarm prompt is used for indicating that the communication between the main control device and the injection device is abnormal, so that a person in charge can timely detect and eliminate faults.
Therefore, the alternative embodiment can reduce the situation that sterilization is not timely caused by communication failure between the main control device and the injection device.
Therefore, the method for intelligently injecting the bactericide in the papermaking process described in the figure 1 can automatically time in the papermaking process, and quantitatively inject the determined bactericide into the specified adding point when the timed real-time reaches the bactericide injection time, so that the intelligent and automatic injection of the bactericide is realized, the manpower input is reduced, the accuracy and the reliability of the bactericide injection are improved, the sterilization efficiency and the success rate of the bactericide are improved, and the papermaking yield is improved.
Example two
Referring to fig. 2, fig. 2 is a schematic flow chart illustrating another method for intelligently injecting a bactericide during a papermaking process according to an embodiment of the present invention. The method for intelligently injecting the bactericide in the papermaking process shown in fig. 2 is applied to a bactericide injection system, the bactericide injection system can comprise a timing device, a main control device and an injection device, the injection device comprises a storage device for containing the bactericide, and the bactericide injection system further comprises a model building device. As shown in fig. 2, the method for intelligently injecting a bactericide in a papermaking process may include the following operations:
201. the model construction device constructs an intelligent injection algorithm model, and the intelligent injection algorithm model is a relation model of different types and different dosages of bactericides injected at different injection moments of the bactericides under different papermaking raw material combinations of different papermaking processes and the papermaking yield.
In the embodiment of the present invention, the combination of different papermaking raw materials may include different types of raw materials, different usage amounts of raw materials, or both, and the embodiment of the present invention is not limited.
In the embodiment of the present invention, as an optional implementation manner, the constructing an intelligent injection algorithm model by the model construction device may include:
the model building device builds an intelligent injection algorithm model based on different papermaking raw material combinations required by different papermaking processes, papermaking yield of the different papermaking processes when the different papermaking raw materials are combined, different bactericide injection moments when the different papermaking raw materials of the different papermaking processes are combined for papermaking, types of the bactericide injected at the different bactericide injection moments when the different papermaking raw materials of the different papermaking processes are combined for papermaking, and dosages of the bactericide injected at the different bactericide injection moments when the different papermaking raw materials of the different papermaking processes are combined for papermaking. Therefore, an intelligent injection algorithm model can be constructed based on big data, different sterilization schemes can be output under the condition of ensuring the papermaking yield according to different papermaking processes and different papermaking raw material combinations under different papermaking processes when sterilization and disinfection are needed, so that the bactericide injection system is more intelligent, and the use experience of a user is improved.
202. The main control device determines a target papermaking process adopted in the current papermaking process and a target papermaking raw material combination corresponding to the target papermaking process, and sends the target papermaking process and the target papermaking raw material combination to the model building device.
203. The model building device inputs the target papermaking process and the target papermaking raw material combination into the intelligent injection algorithm model to obtain different combination parameters.
In the embodiment of the present invention, each combination parameter includes a type of a bactericide, a bactericide injection time, a bactericide injection dose, and a papermaking yield corresponding to a target papermaking process and a target papermaking raw material combination, where the papermaking yield included in each combination parameter is greater than or equal to a preset yield threshold (e.g., 95%), and the embodiment of the present invention is not limited.
204. And the model building device sends all the combination parameters to the main control device.
205. The main control device receives all the combination parameters sent by the model construction device, and selects one group of combination parameters from all the combination parameters as target combination parameters based on all the combination parameters and all the types of bactericides stored in the storage device.
In the embodiment of the invention, the target combination parameters comprise the injection time of the target bactericide, the target type of the target bactericide and the target dosage of the target bactericide.
206. The timing device starts timing in the papermaking process and sends the current timed moment to the main control device.
207. The main control device receives the current time sent by the timing device, detects whether the current time reaches the predetermined bactericide injection time, and if the detection result is yes, triggers execution of step 208, and if the detection result is no, the process can be ended.
208. And the main control device determines the target type of the target bactericide to be injected and the target dosage to be injected at the predetermined bactericide injection time according to the target combination parameters.
In an embodiment of the present invention, the time of injecting the pre-selected bactericide is the time of injecting the target bactericide.
209. The main control device generates a control signal carrying the target type and the target dose, and sends the control signal to the injection device.
210. And the injection device receives the control signal sent by the main control device and controls the storage device to inject the target bactericide with the target dosage into the designated adding point according to the control signal.
In the embodiment of the present invention, please refer to the detailed description of steps 101 to 105 in the first embodiment for the detailed description of steps 206 to 210, which is not repeated herein.
In an alternative embodiment, the storage device comprises a plurality of sub-storage devices, each sub-storage device is provided with an injection port and a sub-electric valve, different sub-storage devices store different types of bactericides, when the sub-electric valves on the sub-storage devices are opened, the sub-storage devices inject the bactericides stored in the sub-storage devices into the designated injection points through the injection ports on the sub-storage devices, and when the sub-electric valves on the sub-storage devices are closed, the sub-storage devices stop injecting the bactericides stored in the sub-storage devices into the designated injection points through the injection ports on the sub-storage devices. The step of controlling, by the injection device, the storage device to inject the target amount of the target bactericide into the designated dosing point according to the control signal may include:
the injection device determines the type of the stored bactericide as a target type of the target sub-storage device from all the sub-storage devices according to the control signal;
and the injection device controls the sub electric valve on the target sub storage device to be opened so as to inject the target bactericide with the target dosage into the designated adding point through the injection port on the target sub storage device.
Therefore, the optional embodiment can store different types of bactericides in an isolated manner, reduces the probability of mutual pollution among different bactericides, can also accurately control the different types of bactericides to be injected into the appointed adding point directly through opening or closing of the sub electronic valve, and further improves the injection accuracy of the bactericides.
In a further alternative embodiment, the storage device is composed of a plurality of sub-storage devices, each provided with an injection port and a sub-pressurization device, different sub-storage devices storing different types of sterilizing agents. The injection device controls the storage device to inject the target bactericide with the target dosage into the designated adding point according to the control signal, and the injection device can comprise:
the injection device determines the type of the stored bactericide as a target type of the target sub-storage device from all the sub-storage devices according to the control signal;
and the injection device controls a sub-pressurization device on the target sub-storage device to start to pressurize the target sub-storage device so as to inject the target bactericide with the target dosage into the designated adding point through an injection port on the target sub-storage device.
Therefore, the optional embodiment can store different types of bactericides in an isolated manner, reduces the probability of mutual pollution among different bactericides, can directly inject the bactericides into the designated adding points in a pressurizing manner to the sub-storage device, and further improves the injection accuracy of the bactericides.
In yet another alternative embodiment, the above-mentioned injection device further comprises a margin monitoring device corresponding to each sub-storage device, and the method for intelligently injecting the bactericide during the paper-making process may further comprise the following operations:
the injection device collects the bactericide residual monitored by each residual monitoring device and sends all the collected bactericide residual to the main control device;
the main control device receives all the residual bactericides, judges whether the residual bactericides of all the residual bactericides have target residual bactericides of which the residual quantity is less than or equal to a corresponding preset residual quantity threshold value, and determines a target residual quantity monitoring device for acquiring the residual quantity of the target bactericides and a sub storage device corresponding to the target residual quantity monitoring device when judging that the residual quantity of the target bactericides exists;
the main control device generates a bactericide shortage prompt and sends the bactericide shortage prompt to a person in charge of the bactericide injection system, and the bactericide shortage prompt is used for prompting the person in charge of adding a corresponding bactericide.
In this optional embodiment, it is further optional that the bactericide shortage notice includes an identifier of a sub-storage device corresponding to the target remaining amount monitoring device, and it is further optional that the bactericide shortage notice may further include at least one of the target bactericide remaining amount, the collection time of the target bactericide remaining amount, and an identifier of a plant in which the bactericide injection system is located.
Therefore, the optional embodiment can also inform the corresponding responsible person in time when the residual quantity of the bactericide is less, so that the corresponding responsible person can add the bactericide in time, the normal operation of the sterilization work is facilitated, more detailed information can be provided for the responsible person, unnecessary operation of the responsible person can be reduced, and the bactericide adding efficiency of the responsible person is improved.
In yet another alternative embodiment, the sterilant injection system may further include a dosing point monitoring module. And the method for intelligently injecting the bactericide in the papermaking process can also comprise the following operations:
the feeding point monitoring module monitors target parameters of the designated feeding point and sends the target parameters of the designated feeding point to the main control device, wherein the target parameters of the designated feeding point comprise a temperature value of the designated feeding point and a pH value of raw materials in the designated feeding point.
In this alternative embodiment, the master control device selects one of the combination parameters from all the combination parameters based on all the combination parameters and all the types of bactericides stored in the storage device, and the target combination parameters may include:
the main control device selects one group of combination parameters matched with the temperature value, the pH value and the types of all the bactericides stored in the storage device from all the combination parameters as target combination parameters based on all the combination parameters and the types of all the bactericides stored in the storage device.
Therefore, the optional embodiment can also select the combined parameter matched with the temperature value of the designated adding point and the pH value of the raw material from the plurality of combined parameters provided by the model building module, so that the matching degree of the determined sterilization scheme and the current papermaking process can be improved by considering the temperature value of the designated adding point and the pH value of the raw material when the sterilization scheme is selected, and the sterilization capability of the bactericide can be exerted to the greatest extent.
In yet another alternative embodiment, the method for intelligently injecting a bactericide in a papermaking process may further include the following operations:
and the injection device calculates the target opening time of the sub electric valve on the target sub storage device according to the target dosage and the size of the injection port on the target sub storage device. Wherein, different injection ports can correspond different sizes, and the different sizes of injection port correspond different germicide flow, and this germicide flow specifically is the dosage of the germicide that passes through the injection port in the unit time.
In this alternative embodiment, after the injecting device controls the electric valve on the storage device to open according to the control signal so as to inject the target dosage of the target bactericide into the designated dosing point, the method for injecting the bactericide in the papermaking process may further include the following operations:
and the injection device monitors whether the opening time of the sub electric valve on the target sub storage device reaches the target opening time, and when the monitoring result is yes, the sub electric valve on the target sub storage device is controlled to be closed so as to stop injecting the target bactericide into the designated adding point through the injection port on the target sub storage device.
Therefore, the optional embodiment can also intelligently calculate the opening time of the sub electronic valve (namely the duration of the bactericide injection to the designated dosing point), so that when the injection amount of the bactericide reaches the target dosage, the sub electronic valve can be automatically controlled to be closed to stop the bactericide injection, and the waste of the bactericide is reduced.
In yet another alternative embodiment, the sterilant injection system further comprises a bacteria monitoring device and an anomaly early warning device. The main control device controls the sub electric valve on the target sub storage device to close so as to stop injecting the target bactericide into the designated adding point through the injection port on the target sub storage device, and the method also comprises the following steps:
the main control device sends a sample acquisition instruction to the bacteria monitoring device;
the bacteria monitoring device receives the sample collecting instruction, collects a raw material sample in a designated feeding point according to the sample collecting instruction, monitors the real-time microorganism content in the raw material sample, and sends the real-time microorganism content to the main control device;
the main control device judges whether the real-time microorganism content is lower than the original microorganism content before the target bactericide is injected into the appointed adding point, generates an early warning control signal when judging that the real-time microorganism content is not lower than the original microorganism content, and sends the early warning control signal to the abnormity early warning device;
and the abnormity early warning device receives the early warning control signal and sends an early warning abnormity prompt according to the early warning control signal, and the early warning abnormity prompt is used for prompting that sterilization abnormity exists in the papermaking process.
Therefore, the optional embodiment can also automatically detect the sterilization effect after the bactericide is injected, and when the sterilization effect is not good, the abnormal early warning is timely sent out, so that related responsible personnel can timely stop damage, and the loss in the papermaking process is reduced.
Therefore, the method for intelligently injecting the bactericide in the papermaking process described in the figure 2 can automatically time in the papermaking process, and quantitatively inject the determined bactericide into the specified adding point when the timed real-time reaches the bactericide injection time, so that the intelligent and automatic injection of the bactericide is realized, the manpower input is reduced, the accuracy and the reliability of the bactericide injection are improved, the sterilization efficiency and the success rate of the bactericide are improved, and the papermaking yield is improved.
EXAMPLE III
Referring to fig. 3, fig. 3 is a schematic structural diagram of a sterilant injection system according to an embodiment of the present invention. As shown in fig. 3, the bactericide injection system may include a timing device 301, a main control device 302, and an injection device 303, the injection device 303 includes a storage device 3031 for containing bactericide, wherein:
the timing device 301 is configured to start timing in a paper making process, and send a current time to the main control device 302.
The main control device 302 is configured to receive the current time sent by the timing device, detect whether the current time reaches a predetermined bactericide injection time, determine a target type of a target bactericide to be injected and a target dose to be injected at the bactericide injection time when the current time timed by the timing device 301 reaches the predetermined bactericide injection time, generate a control signal carrying the target type and the target dose, and send the control signal to the injection device 303.
And the injection device 303 is configured to receive the control signal sent by the main control device 302, and control the storage device 3031 to inject a target dosage of target bactericide into a designated dosing point according to the control signal.
Therefore, the bactericide injection system described by implementing the method in the figure 3 can automatically time in the papermaking process, and quantitatively inject the determined bactericide into the specified adding point when the timed real-time reaches the bactericide injection time, so that the intellectualization and automatic injection of the bactericide are realized, the manpower input is reduced, the accuracy and the reliability of bactericide injection are improved, the sterilization efficiency and the success rate of the bactericide are improved, and the papermaking yield is improved.
In an alternative embodiment, as shown in FIG. 4, the sterilant injection system may further include a model building apparatus 304, wherein:
the model building device 304 is used for building an intelligent injection algorithm model, the intelligent injection algorithm model is a relation model of different types and different dosages of bactericides injected at different injection moments of the bactericides and papermaking yield under different papermaking raw material combinations of different papermaking processes, and the different papermaking raw material combinations represent different raw material types and/or different raw material usage amounts.
The mode for the model construction device 304 to construct the intelligent injection algorithm model specifically includes:
the model construction device 304 constructs an intelligent injection algorithm model based on different combinations of papermaking raw materials required by different papermaking processes, papermaking yield of different papermaking processes when different papermaking raw materials are combined, different bactericide injection times when different papermaking raw materials of different papermaking processes are combined for papermaking, types of bactericides injected at different bactericide injection times when different papermaking raw materials of different papermaking processes are combined for papermaking, and dosages of bactericides injected at different bactericide injection times when different papermaking raw materials of different papermaking processes are combined for papermaking.
The main control device 302 is further configured to determine a target papermaking process adopted in the current papermaking process and a target papermaking raw material combination corresponding to the target papermaking process, and send the target papermaking process and the target papermaking raw material combination to the model building device 304;
the model building device 304 is further configured to input the target papermaking process and the target papermaking raw material combination into the intelligent injection algorithm model to obtain different combination parameters, and send all the combination parameters to the main control device 302, where each combination parameter includes a type of a bactericide corresponding to the target papermaking process and the target papermaking raw material combination, a bactericide injection time, a bactericide injection dose, and a papermaking yield included in each combination parameter is greater than or equal to a preset yield threshold.
The main control device 302 is further configured to receive all the combination parameters sent by the model building device 304, and select one of the combination parameters as a target combination parameter from all the combination parameters based on all the combination parameters and all the types of bactericides stored in the storage device.
The target combination parameters comprise target bactericide injection time, target type and target dosage of the target bactericide, and the predetermined bactericide injection time is the target bactericide injection time.
Therefore, the bactericide injection system described by implementing fig. 4 can also construct an intelligent injection algorithm model based on big data, and can output different sterilization schemes under the condition of ensuring the papermaking yield according to different papermaking processes and different papermaking raw material combinations under different papermaking processes when sterilization and disinfection are needed, so that the bactericide injection system is more intelligent, and the use experience of a user is improved.
In yet another alternative embodiment, the storage device 3031 is composed of a plurality of sub-storage devices (not shown), each sub-storage device is provided with an injection port and a sub-electric valve, different sub-storage devices store different types of bactericides, when the sub-electric valve on the sub-storage device is opened, the sub-storage device injects the bactericides stored in the sub-storage device into a designated dosing point through the injection port on the sub-storage device, and when the sub-electric valve on the sub-storage device is closed, the sub-storage device stops injecting the bactericides stored in the sub-storage device into the designated dosing point through the injection port on the sub-storage device.
In this alternative embodiment, the mode of the injection device 303 controlling the storage device 3031 to inject the target bactericide of the target dose into the designated dosing point according to the control signal specifically includes:
the injection device 303 determines the type of the stored bactericide as a target sub-storage device of the target type from all the sub-storage devices according to the control signal;
the injection device 303 controls the sub electric valve on the target sub storage device to open so as to inject the target bactericide with the target dosage into the designated adding point through the injection port on the target sub storage device.
Therefore, the bactericide injection system described in the embodiment of fig. 4 can store different types of bactericides in an isolated manner, reduces the probability of mutual pollution among different bactericides, and can also accurately control the different types of bactericides to be injected into the designated adding points directly through the opening or closing of the sub electronic valve, so that the injection accuracy of the bactericides is further improved.
In a further alternative embodiment, the storage device 3031 is composed of a plurality of sub-storage devices, each provided with an injection port and a sub-pressurization device, different sub-storage devices storing different types of sterilizing agents. The mode that the injection device 303 controls the storage device 3031 to inject the target bactericide with the target dose into the designated dosing point according to the control signal specifically comprises the following steps:
the injection device 303 determines the type of the stored bactericide as a target sub-storage device of the target type from all the sub-storage devices according to the control signal;
the injection device 303 controls a sub-pressurization device on the target sub-storage device to start to pressurize the target sub-storage device, so as to inject the target bactericide with a target dosage into the designated dosing point through an injection port on the target sub-storage device.
Therefore, the bactericide injection system described by implementing the fig. 4 can also store different types of bactericides in an isolated manner, reduce the probability of mutual pollution among different bactericides, and can also directly inject the bactericide into the designated adding point in a pressurizing manner to the sub-storage device, so that the injection accuracy of the bactericide is further improved.
In yet another alternative embodiment, as shown in fig. 4, the injection device 303 may further include a remaining amount detecting device 3032 corresponding to each sub storage device, wherein:
the injection device 303 is further configured to collect the remaining amount of the bactericide monitored by each remaining amount monitoring device 3032, and send all the collected remaining amount of the bactericide to the main control device 302.
The main control device 302 is further configured to receive all the remaining amount of the bactericide, determine whether the remaining amount of the bactericide has a target remaining amount that is less than or equal to a corresponding preset remaining amount threshold, and determine a target remaining amount monitoring device that collects the remaining amount of the bactericide and a sub-storage device corresponding to the target remaining amount monitoring device when determining that the remaining amount of the bactericide has the target remaining amount.
The main control device 302 is further configured to generate a bactericide shortage amount prompt, and send the bactericide shortage amount prompt to a responsible person who is responsible for the bactericide injection system, where the bactericide shortage amount prompt is used to prompt the responsible person to add a corresponding bactericide. And further optionally, the bactericide shortage prompt comprises an identifier of the sub-storage device corresponding to the target surplus monitoring device, and also optionally, the bactericide shortage prompt can further comprise at least one of the target bactericide surplus, the collection time of the target bactericide surplus and a workshop identifier where the bactericide injection system is located.
It can be seen that, the implementation of the bactericide injection system described in fig. 4 can also timely notify the corresponding responsible person when the surplus of the bactericide is small, so that the corresponding responsible person can timely add the bactericide, thereby being beneficial to normal operation of the sterilization work, and can also provide more detailed information for the responsible person, thus unnecessary operations of the responsible person can be reduced, and the bactericide addition efficiency of the responsible person can be improved.
In yet another alternative embodiment, as shown in fig. 4, the sterilant injection system may further include a dose point monitoring module 305, wherein:
the adding point monitoring module 305 is configured to monitor a target parameter of a designated adding point, and send the target parameter of the designated adding point to the main control device 302, where the target parameter of the designated adding point includes a temperature value of the designated adding point and a pH value of a raw material in the designated adding point.
In this alternative embodiment, the main control device 302 selects one combination parameter from all combination parameters based on all combination parameters and all types of bactericides stored in the storage device 3031, and the manner of selecting one combination parameter as the target combination parameter is specifically:
the main control device 302 selects one of the combination parameters matching the temperature value, the pH value, and the types of all the bactericides stored in the storage device 3031 from among all the combination parameters as a target combination parameter based on all the combination parameters and the types of all the bactericides stored in the storage device 3031.
It can be seen that, by implementing the bactericide injection system described in fig. 4, a combined parameter matching the temperature value of the designated addition point and the pH value of the raw material can be selected from the plurality of combined parameters provided by the model construction module 304, so that the matching degree of the determined sterilization scheme and the current paper-making process can be improved by taking the temperature value of the designated addition point and the pH value of the raw material into consideration when the sterilization scheme is selected, and the sterilization capability of the bactericide can be exerted to the greatest extent.
In yet another alternative embodiment, the injection device 303 is further configured to calculate a target opening time period of the sub-electrically-operated valve on the target sub-storage device according to the target dose and the size of the injection port on the target sub-storage device.
And the injection device 303 is further configured to monitor whether the time period for which the sub electric valve on the target sub storage device is opened reaches the target opening time period after the above-mentioned control of opening the electric valve on the storage device 3031 according to the control signal is performed to inject the target bactericide in the target dose into the designated dosing point, and when the monitoring result is yes, control the sub electric valve on the target sub storage device to close to stop injecting the target bactericide into the designated dosing point through the injection port on the target sub storage device.
Therefore, the bactericide injection system described in the embodiment of fig. 4 can also intelligently calculate the opening time of the sub electronic valve (namely the duration of injecting the bactericide into the designated adding point), so that when the injection amount of the bactericide reaches the target dosage, the sub electronic valve can be automatically controlled to be closed to stop the injection of the bactericide, and the waste of the bactericide is reduced.
In yet another alternative embodiment, as shown in fig. 4, the sterilant injection system further comprises a bacteria monitoring device 306 and an abnormality warning device 307, wherein:
the main control device 302 is further configured to send a sample collection instruction to the bacteria monitoring device 306.
The bacteria monitoring device 306 is configured to receive a sample collection instruction, collect a raw material sample at a designated feeding point according to the sample collection instruction, monitor the real-time microorganism content in the raw material sample, and send the real-time microorganism content to the main control device 302.
The main control device 302 is further configured to determine whether the real-time microbial content is lower than an original microbial content before the target bactericide is injected into the designated dosing point, generate an early warning control signal when the real-time microbial content is determined to be not lower than the original microbial content, and send the early warning control signal to the abnormality early warning device 307.
And an anomaly early warning device 307 for receiving the early warning control signal and sending an early warning anomaly prompt according to the early warning control signal, wherein the early warning anomaly prompt is used for prompting that sterilization anomaly exists in the papermaking process.
Therefore, the bactericide injection system described by implementing the fig. 4 can also automatically detect the bactericidal effect after the bactericide is injected, and when the bactericidal effect is not good, an abnormal early warning is timely sent out, so that related responsible personnel can timely stop damage, and the loss in the papermaking process is reduced.
Example four
Referring to fig. 5, fig. 5 is a schematic structural diagram of a main control device in a bactericide injection system according to an embodiment of the present invention.
A memory 501 in which executable program code is stored;
a processor 502 coupled to a memory 501;
the processor 502 calls the executable program code stored in the memory 501 for executing the steps executed by the main control device in the method for intelligently injecting a bactericide during a paper making process described in the first embodiment or the second embodiment.
EXAMPLE five
The embodiment of the invention discloses a computer-readable storage medium which stores a computer program for electronic data exchange, wherein the computer program enables a computer to execute the steps executed by a main control device in the method for intelligently injecting the bactericide in the papermaking process described in the first embodiment or the second embodiment.
EXAMPLE six
The embodiment of the invention discloses a computer program product, which comprises a non-transitory computer readable storage medium storing a computer program, wherein the computer program is operable to make a computer execute the steps executed by a main control device in the method for intelligently injecting the bactericide in the papermaking process described in the first embodiment or the second embodiment.
The above-described embodiments of the apparatus are merely illustrative, and the modules described as separate components may or may not be physically separate, and the components shown as modules may or may not be physical modules, may be located in one place, or may be distributed on a plurality of network modules. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Through the above detailed description of the embodiments, those skilled in the art will clearly understand that the embodiments may be implemented by software plus a necessary general hardware platform, and may also be implemented by hardware. Based on such understanding, the above technical solutions may be embodied in the form of a software product, which may be stored in a computer-readable storage medium, where the storage medium includes a Read-Only Memory (ROM), a Random Access Memory (RAM), a Programmable Read-Only Memory (PROM), an Erasable Programmable Read-Only Memory (EPROM), a One-time Programmable Read-Only Memory (OTPROM), an Electrically Erasable Programmable Read-Only Memory (EEPROM), a Compact Disc-Read-Only Memory (CD-ROM), or other disk memories, CD-ROMs, or other magnetic disks, A tape memory, or any other medium readable by a computer that can be used to carry or store data.
Finally, it should be noted that: the method for intelligently injecting bactericide during the paper making process and the bactericide injection system disclosed by the embodiment of the invention are only preferred embodiments of the invention, and are only used for illustrating the technical scheme of the invention, but not limiting the technical scheme; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art; the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.
Claims (9)
1. A method for intelligently injecting bactericide in a papermaking process is characterized in that the method is applied to a bactericide injection system, the bactericide injection system comprises a timing device, a main control device and an injection device, the injection device comprises a storage device for containing bactericide, wherein the method comprises the following steps:
the timing device starts timing in the papermaking process and sends the current timed moment to the main control device;
the main control device receives the current time sent by the timing device, detects whether the current time reaches a predetermined bactericide injection time, determines a target type of a target bactericide to be injected and a target dose to be injected at the predetermined bactericide injection time when the current time timed by the timing device reaches the predetermined bactericide injection time, generates a control signal carrying the target type and the target dose, and sends the control signal to the injection device;
the injection device receives the control signal sent by the main control device and controls the storage device to inject the target bactericide with the target dosage into a designated adding point according to the control signal;
wherein the sterilant injection system further comprises a model building apparatus; wherein the method further comprises:
the model construction device constructs an intelligent injection algorithm model, the intelligent injection algorithm model is a relation model of different types and different dosages of bactericides injected at different injection moments of the bactericides under different papermaking raw material combinations of different papermaking processes and the papermaking yield, and the different papermaking raw material combinations represent different raw material types and/or different raw material usage amounts;
the master control device determines a target papermaking process adopted in the current papermaking process and a target papermaking raw material combination corresponding to the target papermaking process, and sends the target papermaking process and the target papermaking raw material combination to the model building device;
the model construction device inputs the target papermaking process and the target papermaking raw material combination into the intelligent injection algorithm model to obtain different combination parameters, wherein each combination parameter comprises a type of a bactericide, a bactericide injection time, a bactericide injection dosage and a papermaking yield corresponding to the target papermaking process and the target papermaking raw material combination, and the papermaking yield included by each combination parameter is more than or equal to a preset yield threshold;
the model building device sends all the combination parameters to the main control device;
the master control device receives all the combination parameters sent by the model construction device, and selects one group of combination parameters from all the combination parameters as target combination parameters based on all the combination parameters and the types of all bactericides stored in the storage device;
the target combination parameters comprise target bactericide injection time, the target type of the target bactericide and the target dosage, and the predetermined bactericide injection time is the target bactericide injection time.
2. The method for intelligently injecting bactericide during paper-making according to claim 1, wherein the storage device is composed of a plurality of sub-storage devices, each sub-storage device is provided with an injection port and a sub-electric valve, different sub-storage devices store different types of bactericide, when the sub-electric valves on the sub-storage devices are opened, the sub-storage devices inject the bactericide stored in the sub-storage devices to a designated dosing point through the injection ports on the sub-storage devices, and when the sub-electric valves on the sub-storage devices are closed, the sub-storage devices stop injecting the bactericide stored in the sub-storage devices to the designated dosing point through the injection ports on the sub-storage devices;
the injection device controls the storage device to inject the target bactericide with the target dosage into a designated dosing point according to the control signal, and the injection device comprises:
the injection device determines the type of the stored bactericide as the target sub-storage device of the target type from all the sub-storage devices according to the control signal;
and the injection device controls the sub electric valve on the target sub storage device to be opened so as to inject the target bactericide with the target dosage into a designated adding point through the injection port on the target sub storage device.
3. The method for intelligently injecting bactericide during paper-making according to claim 1, wherein said storage means is composed of a plurality of sub-storage means, each of which is provided with an injection port and a sub-pressurizing means, different sub-storage means storing different types of bactericide;
the injection device controls the storage device to inject the target bactericide with the target dosage into a designated dosing point according to the control signal, and the injection device comprises:
the injection device determines the type of the stored bactericide as the target sub-storage device of the target type from all the sub-storage devices according to the control signal;
and the injection device controls the sub-pressurization device on the target sub-storage device to start to pressurize the target sub-storage device so as to inject the target bactericide with the target dosage into a designated adding point through the injection port on the target sub-storage device.
4. The method for intelligent injection of a bactericide in a papermaking process according to claim 2, wherein the injection device further comprises a margin monitoring device corresponding to each of the sub-storage devices;
the method further comprises the following steps:
the injection device collects the residual amount of the bactericide monitored by each residual amount monitoring device and sends all the collected residual amounts of the bactericide to the main control device;
the main control device receives all the residual bactericides, judges whether all the residual bactericides have target residual bactericides of which the residual quantity is less than or equal to a corresponding preset residual quantity threshold value, and determines a target residual quantity monitoring device for acquiring the residual quantity of the target bactericides and a sub storage device corresponding to the target residual quantity monitoring device when the residual quantity of the target bactericides is judged to exist;
the main control device generates a bactericide shortage prompt and sends the bactericide shortage prompt to a responsible person in charge of the bactericide injection system, and the bactericide shortage prompt is used for prompting the responsible person to add a corresponding bactericide.
5. The method for intelligently injecting bactericide in the papermaking process according to claim 4, wherein the bactericide shortage prompt includes an identifier of a sub-storage device corresponding to the target surplus monitoring device, and the bactericide shortage prompt further includes at least one of the target bactericide surplus, the collection time of the target bactericide surplus, and an identifier of a workshop where the bactericide injection system is located.
6. The method for intelligently injecting bactericide in papermaking process according to claim 1, wherein the bactericide injection system further comprises a dosing point monitoring module;
wherein the method further comprises:
the feeding point monitoring module monitors target parameters of the designated feeding point and sends the target parameters of the designated feeding point to the main control device, wherein the target parameters of the designated feeding point comprise a temperature value of the designated feeding point and a pH value of raw materials in the designated feeding point;
the main control device selects one group of combination parameters from all the combination parameters as target combination parameters based on all the combination parameters and all types of bactericides stored in the storage device, and comprises:
the main control device selects one group of combination parameters matched with the temperature value, the pH value and the types of all bactericides stored in the storage device from all combination parameters as target combination parameters based on all combination parameters and the types of all bactericides stored in the storage device.
7. The method of intelligently injecting a biocide during a papermaking process as claimed in claim 2, further comprising:
the injection device calculates the target opening duration of the sub electric valve on the target sub storage device according to the target dosage and the size of the injection port on the target sub storage device;
the injection device controls the electric valve on the storage device to be opened according to the control signal so as to inject the target dosage of the target bactericide into a designated adding point, and the method also comprises the following steps:
and the injection device monitors whether the opening time of the sub electric valve on the target sub storage device reaches the target opening time, and when the monitoring result is yes, the sub electric valve on the target sub storage device is controlled to be closed so as to stop injecting the target bactericide into the designated adding point through the injection port on the target sub storage device.
8. The method for intelligently injecting bactericide in the paper-making process according to claim 7, wherein the bactericide injection system further comprises a bacteria monitoring device and an abnormality early warning device;
wherein, after the main control device controls the sub electrically operated valve on the target sub storage device to close to stop injecting the target bactericide into the designated dosing point through the injection port on the target sub storage device, the method further comprises:
the main control device sends a sample acquisition instruction to the bacteria monitoring device;
the bacteria monitoring device receives the sample collecting instruction, collects a raw material sample in the appointed feeding point according to the sample collecting instruction, monitors the real-time microorganism content in the raw material sample, and sends the real-time microorganism content to the main control device;
the master control device judges whether the real-time microorganism content is lower than the original microorganism content before the target bactericide is injected into the designated dosing point, generates an early warning control signal when judging that the real-time microorganism content is not lower than the original microorganism content, and sends the early warning control signal to the abnormity early warning device;
and the abnormity early warning device receives the early warning control signal and sends an early warning abnormity prompt according to the early warning control signal, wherein the early warning abnormity prompt is used for prompting that the sterilization abnormity exists in the papermaking process.
9. A sterilant injection system comprising a timing means, a master control means and an injection means, the injection means comprising a storage means for holding sterilant, wherein:
the timing device is used for starting timing in the papermaking process and sending the current timed moment to the main control device;
the main control device is configured to receive the current time sent by the timing device, detect whether the current time reaches a predetermined bactericide injection time, determine a target type of a target bactericide to be injected and a target dose to be injected at the bactericide injection time when it is detected that the current time timed by the timing device reaches the predetermined bactericide injection time, generate a control signal carrying the target type and the target dose, and send the control signal to the injection device;
the injection device is used for receiving the control signal sent by the main control device and controlling the storage device to inject the target bactericide with the target dosage into a designated adding point according to the control signal;
wherein the sterilant injection system further comprises a model building apparatus;
the model construction device is used for constructing an intelligent injection algorithm model, the intelligent injection algorithm model is a relation model of different types and different dosages of bactericides injected at different injection moments of the bactericides and papermaking yield under different papermaking raw material combinations of different papermaking processes, and the different papermaking raw material combinations represent different raw material types and/or different raw material usage amounts;
the master control device is also used for determining a target papermaking process adopted in the current papermaking process and a target papermaking raw material combination corresponding to the target papermaking process, and sending the target papermaking process and the target papermaking raw material combination to the model construction device;
the model building device is also used for building the target papermaking process and the target papermaking raw material group
Inputting the intelligent injection algorithm model in a combined manner to obtain different combination parameters, and sending all the combination parameters to the main control device, wherein each combination parameter comprises the type of a bactericide, the bactericide injection time, the bactericide injection dosage and the papermaking yield corresponding to the target papermaking process and the target papermaking raw material combination, and the papermaking yield included in each combination parameter is more than or equal to a preset yield threshold value;
the main control device is further configured to receive all the combination parameters sent by the model building device, and select one group of combination parameters from all the combination parameters as target combination parameters based on all the combination parameters and the types of all the bactericides stored in the storage device;
the target combination parameters comprise target bactericide injection time, the target type of the target bactericide and the target dosage, and the predetermined bactericide injection time is the target bactericide injection time.
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