CN109972235A - A kind of preparation method of activated carbon fiber - Google Patents

A kind of preparation method of activated carbon fiber Download PDF

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Publication number
CN109972235A
CN109972235A CN201910221998.0A CN201910221998A CN109972235A CN 109972235 A CN109972235 A CN 109972235A CN 201910221998 A CN201910221998 A CN 201910221998A CN 109972235 A CN109972235 A CN 109972235A
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CN
China
Prior art keywords
activated carbon
carbon fiber
preparation
fiber according
phosphate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910221998.0A
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Chinese (zh)
Inventor
冯菊红
胡学雷
朱艳云
田发科
张友平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Optics Valley Blue Flame (tuanfeng) New Energy Co Ltd
Wuhan Institute of Technology
Original Assignee
Optics Valley Blue Flame (tuanfeng) New Energy Co Ltd
Wuhan Institute of Technology
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Publication date
Application filed by Optics Valley Blue Flame (tuanfeng) New Energy Co Ltd, Wuhan Institute of Technology filed Critical Optics Valley Blue Flame (tuanfeng) New Energy Co Ltd
Priority to CN201910221998.0A priority Critical patent/CN109972235A/en
Publication of CN109972235A publication Critical patent/CN109972235A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/16Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from products of vegetable origin or derivatives thereof, e.g. from cellulose acetate
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/68Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
    • D06M11/70Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with oxides of phosphorus; with hypophosphorous, phosphorous or phosphoric acids or their salts
    • D06M11/71Salts of phosphoric acids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Inorganic Fibers (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The present invention provides a kind of preparation method of activated carbon fiber, it the steps include: for cotton linter to be impregnated in phosphate solution, then dry, be carbonized under nitrogen protection, then activated carbon fiber is obtained with steam activation.The present invention is using cotton linter as raw material, it is not necessary to carry out purification or biological treatment to raw material, preparation process is simple and fast, low production cost, obtained activated carbon fiber specific surface area with higher, can be used for waste water absorption, and can reuse.

Description

A kind of preparation method of activated carbon fiber
Technical field
The present invention relates to a kind of preparation methods of activated carbon fiber, belong to activated carbon fiber preparation technical field.
Technical background
Activated carbon fiber is very promising efficient absorption material, and large specific surface area, there are a large amount of phases in inside The mutually complicated microcellular structure of perforation.Not only high temperature resistant, corrosion-resistant and conductive, environment compatibility, the small power of regeneration of pollution Strong to wait excellent performances, no matter polluter is trace level or high concentration, and activated carbon fiber all can be used and carry out adsorption treatment, reach To promising result, active carbon can be replaced in many fields.
Cotton linter is the very short fiber peeled from the cotton seed surface after cotton ginning, is the important original for extracting pure cotton fiber element Material.China's cotton linter resource is very rich, and Chinese patent CN102220665A, which was once reported, is prepared high ratio using cotton linter The activated carbon fiber of surface area, but the method that the patent uses needs to carry out cotton linter Biological Pretreatment to remove non-cellulose Substance, but also need to use the highly basic of molten condition under high temperature as activator.Time-consuming for this method, in Biological Pretreatment Stage needs to ferment 4-6 days, and is corroded also very seriously using the highly basic of high-temperature fusion to equipment.The work being prepared by the technology Although property carbon fiber specific surface area can achieve 2000m2/ g, but preparation process is cumbersome, it is stringent to equipment requirement.
Summary of the invention
For above-mentioned problems of the prior art, activity is prepared using cotton linter the object of the present invention is to provide a kind of The method of carbon fiber, the method is simple and fast, and gained activated carbon fiber has biggish specific surface area, and adsorption effect is excellent, It can be used for waste water from dyestuff adsorbing domain.
To achieve the above object, The technical solution adopted by the invention is as follows:
A kind of preparation method of activated carbon fiber, which comprises the following steps:
(1) cotton linter is immersed in phosphate solution after a period of time, takes out drying, obtains the cotton linter of drying;
(2) under nitrogen protection, the cotton linter by the drying that step (1) obtains is put into tube furnace, is carbonized, is obtained carbon Intermediate after change;
(3) continue under nitrogen protection, be warming up to certain temperature, be passed through vapor, to the intermediate after the carbonization into Row activation dries after product is cooling, obtains the activated carbon fibre.
According to the above scheme, it is preferable that the time of dipping described in step (1) is 60~180min.
According to the above scheme, it is preferable that phosphate solution described in step (1) is ammonium hydrogen phosphate, ammonium dihydrogen phosphate, phosphoric acid hydrogen One or more of potassium, dibastic sodium phosphate, potassium dihydrogen phosphate, sodium dihydrogen phosphate.
According to the above scheme, it is preferable that the concentration of phosphate solution described in step (1) is 1%~10%.
According to the above scheme, it is preferable that the temperature of drying described in step (1) is 30~60 DEG C.
According to the above scheme, it is preferable that the temperature of carbonization described in step (2) is 425 DEG C.
According to the above scheme, it is preferable that the time of carbonization described in step (2) is 30~120min.
According to the above scheme, it is preferable that the rate of heating described in step (3) is 6~12 DEG C/min.
According to the above scheme, it is preferable that certain temperature described in step (3) is 700~1000 DEG C.
According to the above scheme, it is preferable that the time of activation described in step (3) is 30~150min.
According to the above scheme, it is preferable that dried described in step (3) specifically: under the conditions of 60 DEG C, be dried in vacuo 12h.
Compared with prior art, the beneficial effects of the present invention are:
(1) present invention is directly raw material using cotton linter, does not need to carry out Biological Pretreatment to it.Therefore, energy of the present invention It is enough to utilize raw material to greatest extent, increase the utilization rate of biomass, while simplifying processing step, shortens the process time.
(2) traditional active carbon activating process uses highly basic as activator, and in contrast, the present invention first uses low concentration Phosphate solution processing cotton linter after, then using vapor as activator, no pollution to the environment, to equipment without particular/special requirement.
(3) activated carbon fiber of the method for the present invention preparation has biggish specific surface area, can reach 1524.09m2/ g, it is empty Gap is flourishing, and pore-size distribution is concentrated;Suction-operated is strong, function admirable, and may be reused.
Detailed description of the invention
Fig. 1 is the stereoscan photograph of activated carbon fiber obtained in the embodiment of the present invention 1.
Fig. 2 is the nitrogen Adsorption and desorption isotherms of activated carbon fiber obtained in the embodiment of the present invention 1.
Fig. 3 is the graph of pore diameter distribution of activated carbon fiber obtained in the embodiment of the present invention 1.
Fig. 4 is activated carbon fiber obtained in the embodiment of the present invention 1 to Congo red adsorption curve.
Specific embodiment
The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention..Raw materials used is commercially available quotient Product.
Embodiment 1
The preparation of activated carbon fiber, the specific steps are as follows:
Cotton linter is immersed in 5% ammonium dihydrogen phosphate, drying is taken out after 1h;Then by the cotton linter after drying It is put into tube furnace, under the protection of nitrogen, first carries out carbonization-activation, 425 DEG C of carbonization 60min;Then with the rate of 8 DEG C/min 900 DEG C are warming up to, steam activation 30min is passed through;It is taken out after product natural cooling, is put into vacuum oven, it is dry in 60 DEG C Dry 12h, obtains activated carbon fiber.
The electron microscopic picture of the resulting activated carbon fiber of the present embodiment is as shown in Figure 1.As can be seen from the figure: prepared work Property carbon fiber surface have different degrees of bumps, it is seen that activation is complete.Uneven is the vapor etching carbon material in activation Pars amorpha and class graphite microcrystal interface or defect part formed, to form hole.
The nitrogen Adsorption and desorption isotherms of activated carbon fiber obtained are as shown in Fig. 2, it can be seen from the figure that work as in the present embodiment It interacts when relative pressure increases by zero, between activated carbon fiber and nitrogen strong, adsorbance quicklys increase, with activated carbon Fiber surface is full of by nitrogen monolayer, reaches saturation state, and adsorption rate does not continue to increase.Adsorption isotherm in figure and de- Attached thermoisopleth is almost overlapped, and illustrates that the activated carbon fiber of preparation has a large amount of hole.
It using aperture ratio Line Integral analyzer (SA 3100), is calculated according to BET method, activated carbon fiber obtained by the present embodiment Specific surface area be 1230.96m2/ g, pore-size distribution is as shown in figure 3, activated carbon fiber hole made from as can be seen from the figure Diameter distribution is concentrated.
Further, absorption property is carried out to activated carbon fiber obtained by the present embodiment and Repeatability is tested, specifically: 1, suction Attached performance test:
At room temperature, test activated carbon fiber is to Congo red absorption property.Wherein, the concentration of Congo red solution is 200mg/ L, the input amount of activated carbon fiber are 1.0g/L, and the pH value of solution is 6.Adsorption curve is as shown in Figure 4, it is seen that resulting activated carbon Fibers adsorption effect is strong, function admirable.
2, Repeatability is tested:
The activated carbon fiber of adsorption saturation is washed three times with clear water, tube furnace is put into after drying, is carried out at 800 DEG C high Temperature regeneration, the activated carbon fiber after test regeneration is at room temperature to Congo red absorption.Wherein, the concentration of Congo red solution is 200mg/L, the input amount of activated carbon fiber are 1.0g/L, and the pH value of solution is 6, and adsorption time 180min is repeated 5 times.This Influence of the activated carbon fiber regeneration number to adsorption effect made from embodiment the results are shown in Table 1, it is seen that resulting activated carbon fiber Can multiple recycling and reusing, and good adsorption performance.
Table 1
Embodiment 2
The preparation of activated carbon fiber, the specific steps are as follows:
Cotton linter is immersed in 5% ammonium dihydrogen phosphate, drying is taken out after 1h;Then by the cotton linter after drying It is put into tube furnace, under the protection of nitrogen, first carries out carbonization-activation, 425 DEG C of carbonization 60min;Then with the speed of 10 DEG C/min Rate is warming up to 900 DEG C, is passed through steam activation 40min;It is taken out after product natural cooling, is put into vacuum oven, in 60 DEG C Dry 12h, obtains activated carbon fiber.
It using aperture ratio Line Integral analyzer (SA 3100), is calculated according to BET method, activated carbon fiber obtained by the present embodiment Specific surface area be 1512.05m2/g。
Embodiment 3
The preparation of activated carbon fiber, the specific steps are as follows:
Cotton linter is immersed in 5% potassium dihydrogen phosphate, drying is taken out after 1h;Then by the cotton linter after drying It is put into tube furnace, under the protection of nitrogen, first carries out carbonization-activation, 425 DEG C of carbonization 60min;Then with the speed of 10 DEG C/min Rate is warming up to 900 DEG C, is passed through steam activation 50min;It is taken out after product natural cooling, is put into vacuum oven, in 60 DEG C Dry 12h, obtains activated carbon fiber.
It using aperture ratio Line Integral analyzer (SA 3100), is calculated according to BET method, activated carbon fiber obtained by the present embodiment Specific surface area be 1524.09m2/g。

Claims (9)

1. a kind of preparation method of activated carbon fiber, which comprises the following steps:
(1) cotton linter is immersed in phosphate solution after a period of time, takes out drying;
(2) under nitrogen protection, the cotton linter of drying is carbonized, the intermediate after must being carbonized;
(3) continue under nitrogen protection, to be warming up to certain temperature, be passed through vapor, activate the intermediate after carbonization, to It is dried after product is cooling, obtains activated carbon fibre.
2. the preparation method of activated carbon fiber according to claim 1, which is characterized in that dipping described in step (1) Time is 60~180min.
3. the preparation method of activated carbon fiber according to claim 1, which is characterized in that phosphate described in step (1) Solution is one of ammonium hydrogen phosphate, ammonium dihydrogen phosphate, potassium hydrogen phosphate, dibastic sodium phosphate, potassium dihydrogen phosphate, sodium dihydrogen phosphate or several Kind.
4. the preparation method of activated carbon fiber according to claim 1, which is characterized in that phosphate described in step (1) The concentration of solution is 1%~10%.
5. the preparation method of activated carbon fiber according to claim 1, which is characterized in that drying described in step (1) Temperature is 30~60 DEG C.
6. the preparation method of activated carbon fiber according to claim 1, which is characterized in that carbonization described in step (2) Temperature is 425 DEG C, and the time is 30~120min.
7. the preparation method of activated carbon fiber according to claim 1, which is characterized in that heating described in step (3) Rate is 6~12 DEG C/min.
8. the preparation method of activated carbon fiber according to claim 1, which is characterized in that certain temperature described in step (3) Degree is 700~1000 DEG C, and the time of the activation is 30~150min.
9. the preparation method of activated carbon fiber according to claim 1, which is characterized in that dry tool described in step (3) Body are as follows: under the conditions of 60 DEG C, be dried in vacuo 12h.
CN201910221998.0A 2019-03-22 2019-03-22 A kind of preparation method of activated carbon fiber Pending CN109972235A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114130358A (en) * 2021-12-06 2022-03-04 北京碧水源膜科技有限公司 Activated carbon fiber for efficiently adsorbing smelly substances, filter element prepared from activated carbon fiber and application of activated carbon fiber

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102220665A (en) * 2011-04-25 2011-10-19 山东大学 Method for preparing activated carbon fibers with high specific surface by use of cotton linters
CN106040172A (en) * 2016-06-15 2016-10-26 绍兴县福兴纺织服饰有限公司 Preparation method of viscose-based activated carbon fiber cloth

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102220665A (en) * 2011-04-25 2011-10-19 山东大学 Method for preparing activated carbon fibers with high specific surface by use of cotton linters
CN106040172A (en) * 2016-06-15 2016-10-26 绍兴县福兴纺织服饰有限公司 Preparation method of viscose-based activated carbon fiber cloth

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
朱艳云 等: "活性碳纤维对刚果红的吸附及再生研究", 《化学与生物工程》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114130358A (en) * 2021-12-06 2022-03-04 北京碧水源膜科技有限公司 Activated carbon fiber for efficiently adsorbing smelly substances, filter element prepared from activated carbon fiber and application of activated carbon fiber

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