CN109969833A - Cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus - Google Patents
Cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus Download PDFInfo
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- CN109969833A CN109969833A CN201711463944.2A CN201711463944A CN109969833A CN 109969833 A CN109969833 A CN 109969833A CN 201711463944 A CN201711463944 A CN 201711463944A CN 109969833 A CN109969833 A CN 109969833A
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- China
- Prior art keywords
- capsule paper
- reel
- automatic change
- capsule
- sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002775 capsule Substances 0.000 title claims abstract description 105
- 230000008859 change Effects 0.000 title claims abstract description 40
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 25
- 230000006698 induction Effects 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims abstract 2
- 230000008878 coupling Effects 0.000 claims description 15
- 238000010168 coupling process Methods 0.000 claims description 15
- 238000005859 coupling reaction Methods 0.000 claims description 15
- 238000013459 approach Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 238000012856 packing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 241000208125 Nicotiana Species 0.000 description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000872 buffer Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004043 responsiveness Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 108010074506 Transfer Factor Proteins 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009711 regulatory function Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
Landscapes
- Replacement Of Web Rolls (AREA)
Abstract
The present invention relates to a kind of cigarette packer reel capsule paper to exhaust automatic change of lap splicing apparatus comprising has support frame, induction mechanism and control system；Support frame as described above includes pedestal and mounting rack, and the mounting rack is vertically arranged on pedestal, and the induction mechanism is provided on the mounting rack；The induction mechanism includes electromagnetic brake, logic coding fluted disc, metering tooth and sensor；The logic coding fluted disc is installed on electromagnetic brake mandrel, and axial-rotation synchronous with electromagnetic brake mandrel；The metering tooth is set in the outer rim of logic coding fluted disc；The logic coding fluted disc is provided with sensor radially below, and the sensor and metering tooth keep distance of reaction；The output end of the sensor and the control system couple.The automatic change of lap splicing apparatus of reel of the present invention, which can be realized, does not stay capsule paper residual volume in the automatic change of lap splicing of cigarette packer small box paper roll disk, and splices precision height, the operation is stable.
Description
Technical field
The present invention relates to tobacco smoke industries, are used for cigarette packer cigarette package process, to realize reel capsule paper certainly
Move volume splicing, is particularly suitable for GDX500 packing machine and the automatic change of lap splicing of GDX6S (ZB28) packing machine reel capsule paper.
Background technique
In tobacco business, capsule paper list case consumption indicators are cigarette factories to the priority control index and cigarette in mark
One of index completed is difficult in the KPI index of workshop, in the past, the consumption of reduction capsule paper is highly difficult on cigarette packer, mainly
It is embodied on automatic change of lap and connecting method, the packaging mill model comparison being related to is extensive.Such as by taking GDX500 packing machine as an example, at present
GDX500 packing machine is overturn using the capsule paper roll disk pivoted frame having a single function, capsule paper roll disk exhausts formula apparatus for detecting diameter of arguing for the sake of arguing
Complete the automatic change of lap of capsule paper roll disk, there are following prominent questions: (1) capsule paper roll disk exhausts measuring and calculating by armband dynamic one of arguing
A bracket is detected close to 2S340, and formula of arguing for the sake of arguing diameter detection depletion mode belongs to fuzzy control type, and induction end immobilizes, but
Capsule paper reel winding core is irregular or even diameter itself is not of uniform size, and capsule paper surplus is difficult to keep constant value, causes capsule
The automatic change of lap splicing consumption of paper is high；(2) with the change of capsule paper production batch, capsule paper reel winding core deformation and straight
Diameter tolerance can hardly be avoided, and the automatic change of lap splicing failure of capsule paper happens occasionally；(3) it argues on capsule paper roll disk pivoted frame arm
Error transfer factor also result in capsule paper automatic change of lap splicing failure；(4) capsule paper splicing control parameter is that do not have can for constant
Tonality leads to the automatic change of lap splicing high failure rate of capsule paper.Therefore a kind of cigarette packer reel capsule paper is designed to exhaust automatically
Change of lap splicing apparatus is very necessary.
In conclusion research cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus, disappear to capsule paper is reduced
Consume it is most important, since capsule paper roll disk automatic change of lap splicing principle is almost the same on general cigarette packer, so, institute
The popularization and application of the automatic change of lap and joining method of the capsule paper roll disk stated have bright prospects in tobacco business.
Summary of the invention
To solve the technical problem in above-mentioned background technique, the present invention provides a kind of cigarette packer reel capsule paper consumptions
Automatic change of lap splicing apparatus and implementation to the greatest extent, which, which is changed to frequency for the measuring signal of capsule paper roll disk diameter, believes
Number, reel capsule paper diameter is resolved by frequency to control reel overturning, automatic change of lap splicing, meanwhile, Perfected device ginseng
Number regulatory function improves capsule paper and splices precision, realizes in the automatic change of lap splicing of reel and do not stay capsule paper residual volume.With it is existing
There is technology to compare, cigarette packer reel capsule paper of the present invention exhausts automatic change of lap splicing apparatus and spells with automatic change of lap
Connect precision height, the operation is stable, the advantages such as failure rate is low.
Specifically, cigarette packer reel capsule paper of the present invention exhausts automatic change of lap splicing apparatus, feature
It is, includes support frame, induction mechanism and control system；Support frame as described above includes pedestal and mounting rack, the mounting rack
It is vertically arranged on pedestal, and is provided with the induction mechanism on the mounting rack；The induction mechanism includes electromagnetic brake
Device, logic coding fluted disc, metering tooth and sensor；The logic coding fluted disc is installed on electromagnetic brake mandrel, and with electricity
Magnetic brake device mandrel synchronizes axial-rotation；The metering tooth is set in the outer rim of logic coding fluted disc；The logic coding tooth
Disk is provided with sensor radially below, and the sensor and metering tooth keep distance of reaction；The output end of the sensor with it is described
Control system coupling.Measuring signal of capsule paper roll disk diameter is changed to frequency signal with this, reel capsule is resolved by frequency
Paper diameter overturns to control reel, meanwhile, Perfected device parameter regulation function improves capsule paper and splices precision, realizes reel certainly
Move in volume splicing and does not stay capsule paper residual volume.
In the present embodiment, 6 metering teeth are evenly arranged on the logic coding fluted disc, not only can guarantee measuring accuracy but also
Meet sensor responsiveness.
In the present embodiment, the sensor is inductance approach switch.
In the present embodiment, further include have capsule paper roll disk pivoted frame, capsule paper roll disk, first shaft coupling, second shaft coupling,
First gear and second gear；The electromagnetic brake is connect by first shaft coupling with first gear, first gear and second
Gear is meshed, and second gear is connected by second shaft coupling with the capsule paper roll disk on capsule paper roll disk pivoted frame.
Detailed description of the invention
Fig. 1 is that cigarette packer reel capsule paper of the present invention exhausts automatic change of lap splicing apparatus structural schematic diagram；
Fig. 2 is that cigarette packer reel capsule paper of the present invention exhausts automatic change of lap splicing apparatus transmission schematic diagram；
Fig. 3 is that cigarette packer reel capsule paper of the present invention exhausts automatic change of lap splicing apparatus in GDX500 packet
The capsule paper roll dish structure schematic diagram applied in installation；
Fig. 4 is that cigarette packer reel capsule paper of the present invention exhausts automatic change of lap splicing apparatus control system progress
Capsule paper roll disk change of lap splicing operation flow chart.
Main element symbol description:
Pedestal 1, electromagnetic brake 2, mounting rack 3, logic coding fluted disc 4 measure tooth 4-1, sensor 5, sensor installation
Support 6, first shaft coupling 7, second shaft coupling 7-1, first gear 8-1, second gear 8-2, capsule paper roll disk pivoted frame 9, capsule
Paper roll disk 9-1, capsule paper roll disk 9-2.
Specific embodiment
With reference to embodiments and technical solution of the present invention is described in detail in respective drawings, so that art technology
The solution of the present invention can be more clearly understood in personnel, but the protection scope being not intended to limit the present invention.
Cigarette packer reel capsule paper of the present invention exhausts automatic change of lap splicing apparatus, which is characterized in that including
There are support frame, induction mechanism and control system；Support frame as described above includes pedestal 1 and mounting rack 3, and the mounting rack 3 is set vertically
It is placed on pedestal 1, and is provided with the induction mechanism on the mounting rack 3；The induction mechanism include electromagnetic brake 2,
Logic coding fluted disc 4, metering tooth 4-1 and sensor 5；The logic coding fluted disc 4 is installed on 2 axis of electromagnetic brake, and can
The axial-rotation under the driving of electromagnetic brake 2；The metering tooth 4-1 is set in the outer rim of logic coding fluted disc 4；It is described to patrol
It collects coding fluted disc 4 and is provided with sensor 5 radially below, the sensor 5 and metering tooth 4-1 keep distance of reaction；The sensor 5
Output and the control system couple, the measuring signal of capsule paper roll disk 9-2 diameter is changed to by frequency signal with this, pass through frequency
Rate resolves the diameter of capsule paper roll disk 9-2 to control the overturning of capsule paper roll disk pivoted frame 9 and realize capsule paper roll disk 9-2 and capsule paper roll
Disk 9-1 is exchanged position, and capsule paper roll disk pivoted frame 9 is coupled with electromagnetic brake 2 always in switching process, and sensor 5 is persistently surveyed
Capsule paper roll disk 9-2 diameter information is measured, 5 frequency signal of sensor interrupts after capsule paper roll disk 9-2 capsule paper is used up, control system
System differentiates that reel capsule paper exhausts and starts the automatic change of lap of reel according to this and spells program.Reel capsule paper exhausts automatic change of lap and spells completion
Afterwards, electromagnetic brake 2 is coupled with capsule paper roll disk 9-1, measures capsule paper roll disk 9-1 diameter, waits next round reel capsule paper
Automatic change of lap is exhausted, and so on.Meanwhile Perfected device parameter regulation function, it improves capsule paper and splices precision, it is automatic to realize
Reel does not stay capsule paper residual volume in change of lap splicing.
The present embodiment is by taking the application of GDX500 packing machine as an example.
In the present embodiment, it is evenly arranged with 6 metering tooth 4-1 on the logic coding fluted disc 4, both can guarantee metering essence
Degree meets sensor responsiveness again.
In the present embodiment, the sensor 5 is inductance approach switch.
It in the present embodiment, further include having capsule paper roll disk pivoted frame 9, capsule paper roll disk 9-1, capsule paper roll disk 9-2, first
Shaft coupling 7, second shaft coupling 7-1, first gear 8-1 and second gear 8-2；The electromagnetic brake 2 passes through first shaft coupling 7
It is connect with first gear 8-1, first gear 8-1 is meshed with second gear 8-2, and second gear 8-2 passes through second shaft coupling
7-1 is connected with capsule paper roll disk 9-1 or capsule paper roll disk 9-2, and bobbin paper frame 9 selects capsule paper roll disk 9-1 or capsule paper roll
Disk 9-2 is coupled with electromagnetic brake 2, as Fig. 2,3 are stated.
In other preferred embodiments of the invention, the induction mechanism can also select other types of induction member
Part, as long as selected sensing element can be used in detecting the rotational frequency of logic coding fluted disc, and in capsule paper roll disk diameter
Command signal is issued when reaching critical value, and the splicing of capsule paper roll disk change of lap is prompted to meet embodiment requirement.
Fig. 3 states GDX500 packer small box paper roll dish structure schematic diagram, in the actual production process, capsule paper roll disk 9-
1 and capsule paper roll disk 9-2 can only choose one of them as with reel, another is then spare reel；For example, capsule paper roll
Control system automatically switches to capsule paper roll disk 9-1 with reel after disk 9-2 use；Capsule paper roll is indicated in Fig. 2
Disk 9-1 is used as with reel, and capsule paper roll disk 9-1 is spare reel.
As shown in figure 4, the frequency of logic coding fluted disc metering tooth is pushed away with the specific of the corresponding relationship of capsule paper roll disk diameter
It is as follows to lead process, is defined as follows first:
E: the number of poles of reel pivoted frame logic coding fluted disc metering tooth
R: logic coding fluted disc connects transmission ratio
L: unit capsule paper length
F: the sample frequency of logic coding fluted disc metering tooth
D: capsule paper roll paper roll disk diameter
V: machine encoder revolving speed
Machine encoder rotates a circle, reel loose winding length: lWeek=L
It follows that reel loose winding linear velocity are as follows:
Reel pivoted frame rotates a circle, and rotates perimeter: LWeek=π × D
Then logic coding fluted disc rotates all numbers are as follows:
According to circular motion linear velocity formula:
So can derive:
Wherein,
In actual production manufacturing process, as shown in figure 4, cigarette packer reel capsule paper of the present invention exhausts automatically
Change of lap splicing apparatus carries out capsule paper roll disk change of lap, splicing follows following steps:
(1) detect: detection capsule paper roll disk exhausts, starting buffering link；
(2) it buffers: being formed by the acceleration of paper feed roller and equipment is in the speed difference with capsule paper, buffer out enough distances
Capsule paper；
(3) address: subsequent address sensor is protected to label is being looked for capsule paper until marking and coincideing with stand-by capsule paper
Two capsule paper are demonstrate,proved to just link is spliced in starting afterwards；
(4) splice: equipment is slowed down, and old capsule paper is cut off in new and old capsule paper bonding, runs new a roll of capsule paper.
The above is only the preferred embodiment of the present invention is described, technical solution of the present invention is not limited to
This, those skilled in the art's made any known deformation on the basis of major technique design of the invention belongs to the present invention
Claimed technology scope, the specific protection scope of the present invention are subject to the record of claims.
Claims (4)
1. a kind of cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus, which is characterized in that include support frame, sense
Answer mechanism and control system；
Support frame as described above includes pedestal and mounting rack, and the mounting rack is vertically arranged on pedestal, and is set on the mounting rack
It is equipped with the induction mechanism；
The induction mechanism includes electromagnetic brake, logic coding fluted disc, metering tooth and sensor；The logic coding fluted disc
It is installed on electromagnetic brake mandrel, and axial-rotation synchronous with electromagnetic brake mandrel；The metering tooth is set to logic volume
In the outer rim of code fluted disc；The logic coding fluted disc is provided with sensor radially below, and the sensor and metering tooth keep incuding
Distance；
The output end of the sensor and the control system couple.
2. cigarette packer reel capsule paper as described in claim 1 exhausts automatic change of lap splicing apparatus, which is characterized in that institute
It states and is evenly arranged with 6 metering teeth on logic coding fluted disc.
3. cigarette packer reel capsule paper as described in claim 1 exhausts automatic change of lap splicing apparatus, which is characterized in that institute
Stating sensor is inductance approach switch.
4. cigarette packer reel capsule paper as claimed in any one of claims 1-3 exhausts automatic change of lap splicing apparatus,
It is characterized in that, further includes having capsule paper roll disk pivoted frame, capsule paper roll disk, first shaft coupling, second shaft coupling, first gear and
Two gears；
The electromagnetic brake is connect by first shaft coupling with first gear, and first gear is meshed with the second gear, and the
Two gears are connected by second shaft coupling with the capsule paper roll disk on capsule paper roll disk pivoted frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711463944.2A CN109969833A (en) | 2017-12-28 | 2017-12-28 | Cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711463944.2A CN109969833A (en) | 2017-12-28 | 2017-12-28 | Cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109969833A true CN109969833A (en) | 2019-07-05 |
Family
ID=67075037
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711463944.2A Pending CN109969833A (en) | 2017-12-28 | 2017-12-28 | Cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus |
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| Country | Link |
|---|---|
| CN (1) | CN109969833A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0326528A2 (en) * | 1988-01-29 | 1989-08-02 | FABIO PERINI S.p.A. | Apparatus for controlling the production of paper rolls |
| JP2002284407A (en) * | 2001-03-27 | 2002-10-03 | Ishikawajima Harima Heavy Ind Co Ltd | Unwinder device |
| CN1918056A (en) * | 2004-02-27 | 2007-02-21 | 宝洁公司 | Roll changing apparatus |
| CN104150256A (en) * | 2014-08-08 | 2014-11-19 | 邢台纳科诺尔极片轧制设备有限公司 | Automatic roll replacing and strip connecting system for battery pole pieces |
| CN204251022U (en) * | 2014-11-02 | 2015-04-08 | 红塔烟草（集团）有限责任公司大理卷烟厂 | PASSIM cigarette machine obbbin splicing apparatus |
| CN207844606U (en) * | 2017-12-28 | 2018-09-11 | 红塔烟草(集团)有限责任公司 | Cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus |
-
2017
- 2017-12-28 CN CN201711463944.2A patent/CN109969833A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0326528A2 (en) * | 1988-01-29 | 1989-08-02 | FABIO PERINI S.p.A. | Apparatus for controlling the production of paper rolls |
| JP2002284407A (en) * | 2001-03-27 | 2002-10-03 | Ishikawajima Harima Heavy Ind Co Ltd | Unwinder device |
| CN1918056A (en) * | 2004-02-27 | 2007-02-21 | 宝洁公司 | Roll changing apparatus |
| CN104150256A (en) * | 2014-08-08 | 2014-11-19 | 邢台纳科诺尔极片轧制设备有限公司 | Automatic roll replacing and strip connecting system for battery pole pieces |
| CN204251022U (en) * | 2014-11-02 | 2015-04-08 | 红塔烟草（集团）有限责任公司大理卷烟厂 | PASSIM cigarette machine obbbin splicing apparatus |
| CN207844606U (en) * | 2017-12-28 | 2018-09-11 | 红塔烟草(集团)有限责任公司 | Cigarette packer reel capsule paper exhausts automatic change of lap splicing apparatus |
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