CN109968980A - A kind of high-voltage interlocking detection system - Google Patents

A kind of high-voltage interlocking detection system Download PDF

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Publication number
CN109968980A
CN109968980A CN201711434328.4A CN201711434328A CN109968980A CN 109968980 A CN109968980 A CN 109968980A CN 201711434328 A CN201711434328 A CN 201711434328A CN 109968980 A CN109968980 A CN 109968980A
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China
Prior art keywords
connector
interlocking
voltage interlocking
voltage
measure loop
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Pending
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CN201711434328.4A
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Chinese (zh)
Inventor
陈西山
常乐
常东博
汪世伟
朱浩
王建辉
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Henan Senyuan Heavy Industry Co Ltd
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Henan Senyuan Heavy Industry Co Ltd
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Priority to CN201711434328.4A priority Critical patent/CN109968980A/en
Publication of CN109968980A publication Critical patent/CN109968980A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The present invention relates to a kind of high-voltage interlocking detection systems, including control detection unit and the first high-voltage interlocking measure loop being connect with control detection unit, whether the first high-voltage interlocking measure loop connect normal for detecting electrical connector with high voltage distribution box, and the first high-voltage interlocking measure loop includes for interlocking contact corresponding with electrical connector;The electrical connector connects coad connector by cable;Load interlocking contact corresponding with coad connector, each control device and control detection unit communication connection in corresponding control device sampling connection load.The system can power in vehicle, will work or in running order high-voltage interlocking connector detects under Vehicular charging or vehicle running state to each, it can accurately judge that the plug-in unit of some components is not plugged, so as to which according to testing result, when vehicle breaks down, convenient make in time handles logic or prompt accordingly.

Description

A kind of high-voltage interlocking detection system
Technical field
The invention belongs to electric automobile safety control technology fields, and in particular to a kind of high-voltage interlocking detection system.
Background technique
With the rapid development of economy, the energy and environmental issue become increasingly conspicuous, visual field various countries start to have turned one's attention to section The electric car of energy environmental protection.
Compared with conventional truck, electric car increases the high pressures such as motor, electric machine controller, DC/DC, high-tension battery packet use Electric equipment or power supply unit.Therefore, the high-voltage electricity injury hidden danger of electric car is different from traditional vehicle completely, is up to 300V It above voltage and is likely to be breached tens of or even hundreds of amperes of electric current and may influence the safe handling of electric car at any time, therefore The security protection of vehicle high-pressure system is very important.
In order to improve the safety of electric car, existing electric car mostly uses high-voltage interlocking scheme.Pass through low-voltage signal Detect the integrality and continuity in entire high-pressure system circuit, identify in circuit it is abnormal disconnect, avoid the high pressure from connecting plug-in unit The phenomenon that electric arc is generated in interrupting process occurs.
The Chinese patent that authorization publication No. is CN205417198U discloses a kind of hybrid vehicle high-voltage interlocking control Circuit.The circuit includes hybrid power control unit module, and hybrid power control unit module output port successively connects with high pressure Connect device, lithium battery control module, hybrid power control unit module input mouth and the connection of high-voltage interlocking signal evaluation module At high-voltage interlocking signal circuit loop.
The control circuit is detected and is made when breaking down to vehicle by controlling high-tension circuit power-on and power-off Significant response.But the high-voltage interlocking scheme of existing electric car is mainly examined to whether each high voltage power supply plug-in unit is seated It surveys, perhaps the plug-in unit interlocking of battery pack is detected or concatenated all plug-in units is detected, and can not detect certain A components high voltage power supply plug-in unit is not plugged.
Summary of the invention
The purpose of the present invention is to provide a kind of high-voltage interlocking detection systems, to solve high-voltage interlocking in the prior art Detection system can not detect the problem of some components high voltage power supply plug-in unit is not plugged.
In order to solve the above technical problems, the technical solution of the present invention is as follows:
The present invention provides a kind of high-voltage interlocking detection systems, including following system schema:
System schema one detects back including control detection unit and the first high-voltage interlocking connecting with control detection unit Road, the first high-voltage interlocking measure loop for detect electrical connector connect with high voltage distribution box it is whether normal, described the One high-voltage interlocking measure loop includes for interlocking contact corresponding with electrical connector;The electrical connector is connected by cable Connect coad connector;
Load interlocking contact corresponding with coad connector in corresponding control device sampling connection load, each control device With control detection unit communication connection.
System schema two, on the basis of system schema one, load includes in charger, DC/DC and electric machine controller At least one;Coad connector includes at least one in charger connector, DC/DC connector and electric machine controller connector It is a.
System schema three, on the basis of system schema one or system schema two, control detection unit is also connected with second High-voltage interlocking measure loop, the second high-voltage interlocking measure loop for detect battery packet gateway connect with battery pack whether Normally, the second high-voltage interlocking measure loop includes for interlocking contact corresponding with battery packet gateway.
System schema four, on the basis of system schema three, the second high-voltage interlocking measure loop further include for The corresponding interlocking contact of service switch connector, service switch are located in battery pack.
System schema five, on the basis of system schema three, the battery packet gateway includes battery pack positive connector With battery pack cathode connector.
System schema six, on the basis of system schema three, the battery packet gateway connects high pressure by cable and connects Device, the first high-voltage interlocking measure loop further include for interlocking contact corresponding with the high-tension connector.
Beneficial effects of the present invention:
High-voltage interlocking detection system of the invention corresponds to load on the basis of traditional high-voltage interlocking measure loop Control device sampling connection load in interlocking contact corresponding with coad connector, and the result that will test passes through communication line Pass to control detection unit.The system can power in vehicle, under Vehicular charging or vehicle running state to each i.e. by work Make or in running order each coad connector and corresponding load connect whether be normally carried out detection, so as to accurate Judge that the plug-in unit of some components is not plugged, and then according to testing result, and the current operating condition of vehicle can be combined, is sent out in vehicle It is convenient when raw failure to make corresponding processing logic or prompt in time, the whole reliability of vehicle safety detection is improved, is guaranteed The safety of the safety of vehicle, the safety of driver and passenger and running environment.
Detailed description of the invention
Fig. 1 is vehicle high-voltage power supply circuit;
Fig. 2 is high-voltage interlocking detection system circuit diagram of the invention;
Fig. 3 is interlock fault overhaul flow chart in power up;
Fig. 4 is interlock fault overhaul flow chart in charging wakeup process;
Fig. 5 is that Vehicular charging judges interlock fault process flow diagram occur in the process;
Fig. 6 is interlock fault overhaul flow chart in vehicle travel process.
Specific embodiment
To keep the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, to the present invention It is described in further detail.
Each connector is correspondingly connected with, conventional vehicles high-voltage power supply circuit figure as shown in Figure 1 is constituted.
Wherein, battery pack coad connector includes battery pack positive connector S2 and battery pack cathode connector S3.Battery It wraps anode coad connector S2 and high-voltage positive electrode connector S11 is connected by cable, battery pack cathode connector S3 is connected by cable Meet high voltage negative connector S12.
Coad connector includes charger connector S7, DC/DC connector S8, electric machine controller connector S9, is led to respectively Cross cable connection the first electrical connector S4, the second electrical connector S5, third electrical connector S6.
Connection finishes, and charger can be realized and power to battery pack charging or battery pack to DC/DC and electric machine controller.
In order to improve the safety of vehicle, high-voltage interlocking detection circuit is increased on the basis of Fig. 1, is formd such as Fig. 2 Shown in high-voltage interlocking detection system.
The system includes controlling detection unit and two high-voltage interlocking measure loops connecting with control detection unit, and two High-voltage interlocking measure loop is shown as dotted line in Fig. 2.
Wherein a high-voltage interlocking measure loop is battery pack measure loop, for detecting battery packet gateway and battery pack It whether normal connects.It is provided in the circuit for interlocking contact corresponding with battery pack positive connector S2, is used for and battery The corresponding interlocking contact of packet cathode connector S3 is used for interlocking contact corresponding with service switch connector S1.Wherein, maintenance is opened Off-position is in battery pack.
Another high-voltage interlocking measure loop is high voltage distribution box measure loop, is matched for detecting electrical connector with high pressure Whether electric box connection is normal.It is provided in the circuit for interlocking contact corresponding with high-voltage positive electrode connector S11, is used for and height The corresponding interlocking contact of cathode connector S12 is pressed, interlocking contact corresponding with the first electrical connector S4 is used for, is used for and second The corresponding interlocking contact of electrical connector S5, the corresponding interlocking contact of third electrical connector S6.
The working principle of this two high-voltage interlocking measure loops are as follows:
Control detection unit sends pulse modulation voltage signal and gives this two high-voltage interlocking measure loops, and receives pulse tune Voltage signal processed.The voltage of the pulse-modulated signal sent and received is compared, whether to judge two high-voltage interlocking measure loops It is complete: if what is sent is inconsistent with the voltage of received pulse-modulated signal, to illustrate there is part connector not to be seated.
In addition, each load interlocking contact corresponding with coad connector in corresponding control device sampling connection load, That is charger control device sampling connection is in charger, interlocking contact corresponding with charger connector, DC/DC control dress Sampling connection is set in DC/DC, interlocking contact corresponding with DC/DC connector, the sampling connection of electric machine controller control device In electric machine controller, interlocking contact corresponding with electric machine controller.Meanwhile charger control device, DC/DC control dress Set, electric machine controller connector and control detection unit communication connection.
Charger control device for detect be located at charger in, interlocking contact corresponding with charger connector with charge Whether machine connection is normal, i.e., whether charger connector S7 connect normal with charger;DC/DC control device is located at for detecting In DC/DC, interlocking contact corresponding with DC/DC connector whether normal, i.e. DC/DC connector S8 and DC/DC is connect with DC/DC It whether normal connects;Electric machine controller control device is located in electric machine controller for detection, is corresponding with electric machine controller mutual Whether interlocking point connect normal with electric machine controller, i.e., whether electric machine controller connector S9 connect normal with electric machine controller. Moreover, the status information feedback for the connector that these three control devices will test is transferred to control detection unit.
High-voltage interlocking detection system based on above-mentioned introduction, it can be achieved that when being powered on to vehicle, during Vehicular charging and Safety detection in vehicle travel process, with support vehicles and the safety of driver.
In vehicle power up, as shown in figure 3, safety detection processing step is as follows:
Step1, control detection unit send pulse modulation voltage signal, judgement to two high-voltage interlocking measure loops respectively Whether the voltage signal comparison of two high-voltage interlocking measure loops is consistent;Meanwhile electric machine controller control device is to motor control Device connector S9 connect whether be normally carried out detection with electric machine controller, judges whether interlock fault occur:
The voltage signal for being only detected simultaneously by two high-voltage interlocking measure loops is all consistent, and electric machine controller connector When without interlock fault, adopts and judge that vehicle without interlock fault, powers on process into other high pressures, into Step2;Otherwise, it executes Step3。
Step2, after the completion of powering on, whether DC/DC control device connect DC/DC connector S8 with DC/DC and is normally carried out Detection, judge whether there is interlock fault, if there is interlock fault, under high pressure electricity and indicate failure components;Otherwise, explanation Normally, entrance can drive driving status.
Step3, as long as any bar high-voltage interlocking measure loop in two high-voltage interlocking measure loops judges voltage signal It compares inconsistent or electric machine controller control device and judges that interlock fault occurs in electric machine controller connector, then forbid high pressure It powers on, and indicates failure components.
During Vehicular charging, as shown in figure 4, safety detection processing step is as follows:
Under the wake-up states that charge, control detection unit sends impulse modulation electricity to two high-voltage interlocking measure loops respectively Signal is pressed, judges whether the voltage signal comparison of two high-voltage interlocking measure loops is consistent;Meanwhile charger control device is to filling Motor connectors S7 connect whether be normally carried out detection with charger, judges whether interlock fault occur:
The voltage signal for being only detected simultaneously by two high-voltage interlocking measure loops is all consistent, and charger connector is without mutual When locking failure, vehicle is just judged without interlock fault, into other charging flows;
Otherwise, as long as any bar high-voltage interlocking measure loop in two high-voltage interlocking measure loops judges voltage signal pair Judge that interlock fault occurs in charger connector than inconsistent or charger control device, then forbids charging, and indicate occur Failure components.
When interlock fault occurs in judgement during Vehicular charging, as shown in figure 5, carrying out interlock fault processing, judge Existing interlock fault, then stop charging and indicating failure components.
In vehicle travel process, as shown in fig. 6, safety detection processing step is as follows:
Interlock fault signal, the electric machine controller control device sending electricity of DC/DC connector are issued in DC/DC control device The interlock fault signal or control detection unit of machine controller detect that any bar occurs in two high-voltage interlocking measure loops Interlock fault then carries out the troubleshooting movement under vehicle running state:
If DC/DC interlock fault, then Power operation is limited, and indicates DC/DC high-voltage interlocking failure;
It is if other high-voltage interlocking failures, then electric under high pressure, and indicate high-voltage interlocking abort situation.
It is discussed in detail although the contents of the present invention have passed through above preferred embodiment, but it should be appreciated that above-mentioned Description is not considered as limitation of the present invention.After those skilled in the art have read above content, for of the invention A variety of modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.

Claims (6)

1. a kind of high-voltage interlocking detection system, including control detection unit and the first high-voltage interlocking being connect with control detection unit Measure loop, the first high-voltage interlocking measure loop for detect electrical connector connect with high voltage distribution box it is whether normal, The first high-voltage interlocking measure loop includes for interlocking contact corresponding with electrical connector;The electrical connector passes through Cable connects coad connector;
It is characterized in that, loading interlocking contact corresponding with coad connector in corresponding control device sampling connection load, respectively Control device and control detection unit communication connection.
2. high-voltage interlocking detection system according to claim 1, which is characterized in that load includes charger, DC/DC and electricity At least one of machine controller;Coad connector includes charger connector, DC/DC connector and electric machine controller connector At least one of.
3. high-voltage interlocking detection system according to claim 1 or 2, which is characterized in that control detection unit is also connected with Second high-voltage interlocking measure loop, the second high-voltage interlocking measure loop are connect for detecting battery packet gateway with battery pack Whether normal, the second high-voltage interlocking measure loop includes for interlocking contact corresponding with battery packet gateway.
4. high-voltage interlocking detection system according to claim 3, which is characterized in that the second high-voltage interlocking measure loop It further include for interlocking contact corresponding with service switch connector, service switch is located in battery pack.
5. high-voltage interlocking detection system according to claim 3, which is characterized in that the battery packet gateway includes battery Packet positive connector and battery pack cathode connector.
6. high-voltage interlocking detection system according to claim 3, which is characterized in that the battery packet gateway passes through cable High-tension connector is connected, the first high-voltage interlocking measure loop further includes for mutual interlocking corresponding with the high-tension connector Point.
CN201711434328.4A 2017-12-26 2017-12-26 A kind of high-voltage interlocking detection system Pending CN109968980A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111016658A (en) * 2019-12-10 2020-04-17 宁波吉利汽车研究开发有限公司 High-voltage interlocking loop, fault detection method and vehicle
CN113650499A (en) * 2021-07-28 2021-11-16 岚图汽车科技有限公司 High-voltage interlocking fault detection and processing method and system
CN113928123A (en) * 2021-10-21 2022-01-14 浙江吉利控股集团有限公司 Vehicle high-voltage interlocking system

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CN103847526A (en) * 2014-03-20 2014-06-11 东风汽车公司 Electric automobile high-voltage distributing system with high-voltage interlocking functions
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DE102014219235A1 (en) * 2014-09-24 2016-03-24 Conti Temic Microelectronic Gmbh Circuit apparatus and method for determining a condition of a lock conductor loop
CN107458228A (en) * 2017-07-20 2017-12-12 德清真牛新能源科技有限公司 A kind of monitoring interlock process system and method for auxiliary system of electric automobile cable connection state
CN207875401U (en) * 2017-12-26 2018-09-18 河南森源重工有限公司 High-voltage interlocking detecting system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103847526A (en) * 2014-03-20 2014-06-11 东风汽车公司 Electric automobile high-voltage distributing system with high-voltage interlocking functions
DE102014219235A1 (en) * 2014-09-24 2016-03-24 Conti Temic Microelectronic Gmbh Circuit apparatus and method for determining a condition of a lock conductor loop
CN105128679A (en) * 2015-09-01 2015-12-09 厦门金龙联合汽车工业有限公司 Connecting structure and control method of high-voltage electrical apparatus interlocking circuit of pure electric vehicle
CN105150856A (en) * 2015-09-11 2015-12-16 安徽江淮汽车股份有限公司 Fault diagnosis device and method of high-voltage system
CN107458228A (en) * 2017-07-20 2017-12-12 德清真牛新能源科技有限公司 A kind of monitoring interlock process system and method for auxiliary system of electric automobile cable connection state
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111016658A (en) * 2019-12-10 2020-04-17 宁波吉利汽车研究开发有限公司 High-voltage interlocking loop, fault detection method and vehicle
CN113650499A (en) * 2021-07-28 2021-11-16 岚图汽车科技有限公司 High-voltage interlocking fault detection and processing method and system
CN113928123A (en) * 2021-10-21 2022-01-14 浙江吉利控股集团有限公司 Vehicle high-voltage interlocking system
CN113928123B (en) * 2021-10-21 2024-05-31 浙江吉利控股集团有限公司 High-voltage interlocking system for vehicle

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