CN109967669A - A kind of multiple spline gear rolling knife of band guiding processing - Google Patents

A kind of multiple spline gear rolling knife of band guiding processing Download PDF

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Publication number
CN109967669A
CN109967669A CN201910080486.7A CN201910080486A CN109967669A CN 109967669 A CN109967669 A CN 109967669A CN 201910080486 A CN201910080486 A CN 201910080486A CN 109967669 A CN109967669 A CN 109967669A
Authority
CN
China
Prior art keywords
tooth
gear rolling
teeth
spline
thick
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910080486.7A
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Chinese (zh)
Inventor
龚凌浩
陈子彦
朱家峰
郁爱佳
徐佳斌
冯叶飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EST TOOLS Co Ltd
Original Assignee
EST TOOLS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by EST TOOLS Co Ltd filed Critical EST TOOLS Co Ltd
Priority to CN201910080486.7A priority Critical patent/CN109967669A/en
Publication of CN109967669A publication Critical patent/CN109967669A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H5/00Making gear wheels, racks, spline shafts or worms
    • B21H5/02Making gear wheels, racks, spline shafts or worms with cylindrical outline, e.g. by means of die rolls

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gears, Cams (AREA)

Abstract

The present invention is a kind of multiple spline gear rolling knife of band guiding processing, including cutter hub and spline tooth, it is characterized by: the cutter hub is equipped with the thick gear rolling being arranged successively, smart gear rolling, finishing teeth and exits tooth composition, the thick gear rolling, smart gear rolling, finishing teeth and exits tooth and be sequentially distributed along the length direction of cutter hub;The spline tooth includes orthodont, goes tooth section.

Description

A kind of multiple spline gear rolling knife of band guiding processing
Technical field:
The present invention relates to a kind of gear rolling devices of axis spline processing, and in particular to a kind of multiple spline gear rolling of band guiding processing Knife.
Background technique:
It deepens continuously with the rapid development of the automotive industry with technological innovation, auto Parts Industry welcome new machine It meets and challenges.Such as direction arbor, drive shaft, transmission shaft connecting portion all have external splines in auto parts and components, and tradition is outer Spline relies primarily on the molding of flat tooth gear rolling knife, and external splines axial interface after molding mainly passes through outer flower at flat construction, workpiece Key is realized with the workpiece built with interior flower and is cooperatively connected.Though above-mentioned existing flat tooth multiple spline gear rolling knife molding scheme is able to satisfy outside workpiece The molding demand of multiple spline gear rolling, but there are the restrictions of certain performance using in assembly for external splines workpiece after molding, it is main to show In the guiding performance and uniqueness of assembly, because straight-tooth spline structure designs, assembly can be matched with any angle, any direction some It closing and requires strictly, the spline structure of straight spline has some limitations, it will increase car body shake, abnormal sound under external force, And spline is damaged, failure, the service life is low.
Summary of the invention:
In order to solve the above technical problems, the present invention provides a kind of multiple spline gear rolling knife of band guiding processing.
The present invention the technical solution to solve the technical problem is that: a kind of multiple spline gear rolling knife of band guiding processing, including cutter hub And spline tooth, it is characterised in that: the cutter hub is equipped with the thick gear rolling being arranged successively, smart gear rolling, finishing teeth and exits tooth composition, It the thick gear rolling, smart gear rolling, finishing teeth and exits tooth and is sequentially distributed along the length direction of cutter hub;The spline tooth includes Orthodont goes tooth section.
Further, the distance between teeth tooth top and tooth root are less than finishing teeth teeth tooth top and tooth root on the thick gear rolling The distance between.
Further, the outside pitch line length for exiting teeth on tooth is in one end from the portion that exits far from smart gear rolling to exiting tooth It is gradually increased on the direction that one end of essence gear rolling extends.
Further, on the thick gear rolling and finishing teeth the tooth root of teeth on sustained height.
Further, the distance between tooth top and tooth root of teeth are rubbing the one of separate smart gear rolling with the hands from thick on the thick gear rolling It is gradually increased on the direction for holding the one end to connect to thick gear rolling with smart gear rolling to extend.
Further, the thick gear rolling, finishing teeth, finishing teeth and the part tooth form of tooth is exited using going toothing to set Meter goes tooth section and orthodont using going up or down stairway shape that is, on the longitudinal section of teeth, intermediate to be connected by chamfering.
Further, described to be that the product external splines one after processing encloses tooth and there is two spline one end simultaneously tooth, and outside tooth Spline workpiece can realize and go the cooperation of tooth internal spline to ensure that assembly, increase the tightness of cooperation, improve the fortune of transmission Dynamic rigidity.
Further, described to be to cause product surface when workpieces processing the mass defects such as scuffing, burr, safety Reliably.
The application provides a kind of multiple spline gear rolling knife of band guiding processing, is mainly used for machine direction arbor, drive shaft, transmission The processing of the external splines such as axis, gear rolling knife is by thick gear rolling, smart gear rolling, finishing teeth and exits tooth and forms, reasonable in design, simplify, Converted products precision is high.When carrying out gear rolling processing to components, part surface layer is applied using the gear rolling knife of the application certain Pressure makes part coating metal that plastic degeneration occur, to improve product roughness and hardness, final gear rolling is formed and tooth flower Key.It is the difference disconnected with metallic fiber in machining mode used at present, the spline with guiding processing of the invention is rubbed with the hands The metallic fiber of serrated knife processing be it is continuous, thus, had following technical effect that using the spline that the present invention processes
(1), the surface roughness of workpiece to be machined is improved;
(2), the surface hardness for improving the hardness and strength of workpiece to be machined coating metal, especially tooth or tooth bottom has Very big increase;Spline tooth top two sides are arc transition after rubbing processing with the hands;
(3), good in economic efficiency, work efficiency can be improved several times to tens times compared with machining, and easily realize automation, big There is very high productivity in batch production and cutter life is high;
(4), multiple spline gear rolling is processed as ELEMENTARY INTRODUCTION TO NON, can save raw material;
(5), the workpiece and tooth being processed into, substantially increase the precision of assembly, improve the degree of engagement of assembly.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of the application;
Fig. 2 is the enlarged drawing in Fig. 1 at A;
Fig. 3 is the main view of the application;
Fig. 4 is the cross-sectional view in Fig. 3 at B-B;
Fig. 5 is the enlarged drawing in Fig. 4 at C;
Fig. 6 is the state diagram of the workpiece after processing.
Specific embodiment:
Invention is further described in detail with reference to the accompanying drawings and detailed description.
Referring to Fig.1~Fig. 6, a kind of multiple spline gear rolling knife of band guiding processing, including cutter hub 1 and spline tooth 2, the cutter hub 1 Be equipped with the thick gear rolling being arranged successively, smart gear rolling, finishing teeth and exit tooth composition, the thick gear rolling, smart gear rolling, finishing teeth and Tooth is exited to be sequentially distributed along the length direction of cutter hub;The spline tooth includes orthodont, goes tooth section.
The left side of spline tooth 2 to the right side of spline tooth 2, the tooth top of spline tooth 2 successively include that left section 21 of tooth top and tooth top are gone Tooth section 22, left section 21 of tooth top and tooth top go among tooth section 22 to be connected by chamfering, 2 left side of left section 21 of tooth top and spline tooth, preceding Trailing flank seamlessly transits;2 right side of right section 22 of tooth top and spline tooth, front and back sides seamlessly transit.
Left section 21 of tooth top and right section of tooth top are made a return journey tooth not in a height according to spline tooth number, and a circle removes a tooth, this Kind structure makes spline teeth 2 after the circle of processing one, a convex surface is formed in certain two spline surface, to go tooth to spend for forming Key
The distance between teeth tooth top and tooth root are less than between finishing teeth teeth tooth top and tooth root on the thick gear rolling Distance.
The outside pitch line length for exiting teeth on tooth is close smart to tooth is exited in one end from the portion that exits far from smart gear rolling It is gradually increased on the direction that one end of gear rolling extends.
The tooth root of teeth is on sustained height on the thick gear rolling and finishing teeth.
The distance between tooth top with tooth root of teeth are rubbing one end far from smart gear rolling with the hands to thick from thick on the thick gear rolling It is gradually increased on the direction that one end that gear rolling connects with smart gear rolling extends.
The thick gear rolling, finishing teeth, finishing teeth and the part tooth form for exiting tooth is existed using going toothing to design On the longitudinal section of teeth, go tooth section and orthodont using going up or down stairway shape, it is intermediate to be connected by chamfering.
Product external splines one after processing encloses tooth, and there are two spline one end and teeth, and tooth external splines workpiece can be realized and be gone The cooperation of tooth internal spline ensure that assembly, increase the tightness of cooperation, improve the movement rigidity of transmission.
The mass defects such as scuffing, burr will not be caused when workpieces processing to product surface, securely and reliably.
The application provides a kind of multiple spline gear rolling knife of band guiding processing, is mainly used for machine direction arbor, drive shaft, transmission The processing of the external splines such as axis, gear rolling knife is divided into thick gear rolling, smart gear rolling, finishing teeth and exits toothed portion, reasonable in design, smart Letter, converted products precision are high.The application is squeeze to part surface layer using gear rolling knife forming simultaneously tooth spline, makes part surface layer Plastic degeneration occurs for metal, to improve product roughness and hardness.
The application and currently used machining mode have significant difference, the spline of the application band guiding processing The inside workpiece metallic fiber of gear rolling knife processing is continuous.The workpiece processed as a result, has the advantage that
A, the surface roughness of workpiece to be machined is improved.
B, the surface hardness for improving the hardness and strength of workpiece to be machined coating metal, especially tooth or tooth bottom has very Big increase.
C, spline tooth top two sides are arc transition after rubbing processing with the hands.
D, good in economic efficiency, work efficiency can be improved several times to tens times compared with machining, and easily realize automation, There is very high productivity in mass production and cutter life is high.
E, multiple spline gear rolling is processed as ELEMENTARY INTRODUCTION TO NON, can save raw material.
F, the workpiece and tooth being processed into, substantially increase the precision of assembly, improve the degree of engagement of assembly.

Claims (8)

1. a kind of multiple spline gear rolling knife of band guiding processing, including cutter hub and spline tooth, it is characterised in that: the cutter hub be equipped with according to The thick gear rolling of secondary arrangement, smart gear rolling, finishing teeth and tooth composition is exited, the thick gear rolling, smart gear rolling, finishing teeth and exits tooth edge The length direction of cutter hub be sequentially distributed;The spline tooth includes orthodont, goes tooth section.
2. the multiple spline gear rolling knife of band guiding processing according to claim 1, it is characterised in that: teeth on the thick gear rolling The distance between tooth top and tooth root are less than the distance between finishing teeth teeth tooth top and tooth root.
3. the multiple spline gear rolling knife of band guiding processing according to claim 1, it is characterised in that: described exits teeth on tooth Outside pitch line length from the one end of the portion that exits far from smart gear rolling on the direction of one end extension for exiting close the smart gear rolling of tooth gradually Increase.
4. the multiple spline gear rolling knife of band guiding processing according to claim 1, it is characterised in that: the thick gear rolling and calibration The tooth root of teeth is on sustained height on tooth.
5. the multiple spline gear rolling knife of band guiding processing according to claim 1, it is characterised in that: teeth on the thick gear rolling The distance between tooth top and tooth root from the thick one end extension rubbing one end far from smart gear rolling with the hands and connecting to thick gear rolling with smart gear rolling Direction on gradually increase.
6. the multiple spline gear rolling knife with guiding processing described according to claim 1~one of 5, it is characterised in that: described is described Thick gear rolling, finishing teeth, finishing teeth and the part tooth form for exiting tooth that is, on the longitudinal section of teeth, are gone using going toothing to design Tooth section and orthodont use going up or down stairway shape, intermediate to be connected by chamfering.
7. the multiple spline gear rolling knife with guiding processing described according to claim 1~one of 5, it is characterised in that: after being processing Product external splines one enclose tooth and there is two spline one end simultaneously tooth, and the cooperation of tooth internal spline can be realized and be gone to tooth external splines workpiece It ensure that assembly, increase the tightness of cooperation, improve the movement rigidity of transmission.
8. the multiple spline gear rolling knife with guiding processing described according to claim 1~one of 5, it is characterised in that: be to process work The mass defects such as scuffing, burr will not be caused when part to product surface, securely and reliably.
CN201910080486.7A 2019-01-28 2019-01-28 A kind of multiple spline gear rolling knife of band guiding processing Pending CN109967669A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910080486.7A CN109967669A (en) 2019-01-28 2019-01-28 A kind of multiple spline gear rolling knife of band guiding processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910080486.7A CN109967669A (en) 2019-01-28 2019-01-28 A kind of multiple spline gear rolling knife of band guiding processing

Publications (1)

Publication Number Publication Date
CN109967669A true CN109967669A (en) 2019-07-05

Family

ID=67076742

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910080486.7A Pending CN109967669A (en) 2019-01-28 2019-01-28 A kind of multiple spline gear rolling knife of band guiding processing

Country Status (1)

Country Link
CN (1) CN109967669A (en)

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