CN109967550A - A kind of abnormity aluminium slot process units - Google Patents
A kind of abnormity aluminium slot process units Download PDFInfo
- Publication number
- CN109967550A CN109967550A CN201910381282.7A CN201910381282A CN109967550A CN 109967550 A CN109967550 A CN 109967550A CN 201910381282 A CN201910381282 A CN 201910381282A CN 109967550 A CN109967550 A CN 109967550A
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- transfer roller
- special
- rolling
- aluminium slot
- shaped aluminium
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 150
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 150
- 239000004411 aluminium Substances 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 54
- 230000008569 process Effects 0.000 title claims abstract description 51
- 238000005096 rolling process Methods 0.000 claims abstract description 87
- 238000005452 bending Methods 0.000 claims abstract description 52
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims abstract description 13
- 238000012546 transfer Methods 0.000 claims description 69
- 230000007246 mechanism Effects 0.000 claims description 44
- 238000003801 milling Methods 0.000 claims description 35
- 238000005554 pickling Methods 0.000 claims description 27
- 239000003292 glue Substances 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 23
- 230000002349 favourable effect Effects 0.000 claims description 19
- 238000004140 cleaning Methods 0.000 claims description 17
- 238000002347 injection Methods 0.000 claims description 15
- 239000007924 injection Substances 0.000 claims description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 239000003381 stabilizer Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 34
- 238000012545 processing Methods 0.000 abstract description 33
- 238000005728 strengthening Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 description 20
- 230000035882 stress Effects 0.000 description 20
- 239000000463 material Substances 0.000 description 17
- 239000000243 solution Substances 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 239000012535 impurity Substances 0.000 description 12
- 239000010410 layer Substances 0.000 description 12
- 239000013078 crystal Substances 0.000 description 9
- 239000000084 colloidal system Substances 0.000 description 7
- 230000005484 gravity Effects 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000005457 optimization Methods 0.000 description 5
- 238000005098 hot rolling Methods 0.000 description 4
- 206010020718 hyperplasia Diseases 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000000172 allergic effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000005404 monopole Effects 0.000 description 1
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- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/06—Making sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
Abstract
The present invention relates to a kind of special-shaped aluminium slot process units, including conveyer system, and the rolling system, extrusion systems, tilt rolling system, bending system, the strain stress such as cold that set gradually eliminate system, sealing system；It is provided with conveyer system between the rolling system and cold equal extrusion systems, is provided with conveyer system between the tilt rolling system and bending system；The device can not only bend special-shaped aluminium slot, preposition processing also is carried out to it, obtain the processing that raw material are more suitable for special-shaped aluminium slot, make aluminum strip by refined crystalline strengthening by cold equal extrusion systems, then by tilt rolling system in the transverse mechanical intensity for macroscopically improving aluminum strip, so finally obtained abnormity aluminium slot product is not only whole each high to mechanical strength, and the entirety of product can be unified to stablize, and eliminate system by strain stress and greatly improve the use controllability of product quality.
Description
Technical field
The present invention relates to a kind of aluminium slot production equipments, and in particular to a kind of abnormity aluminium slot process units.
Background technique
With national whole industrial level high speed development and made in China 2025 this show great foresight plan to propose, in
State just becomes extremely urgent for the transition of traditional processing industry.It is wherein even more proposed especially with regard to processing and forming higher
It is required that molding process and final resulting product is mainly required to need to have high added value and non-generic low-quality volume production
Product, such as the Strip processed etc. need to have while beautiful high mirror surface is spent and also need to have every good mechanical property
Can, so that it is used as still using in all kinds of harsh environments and durable.And slot material refers to that section is the length of groove type
Strip material, category construction is used and mechaincal wood material, is the profile of compound section, and section configuration is groove type.
Slot material is mainly used for building structure, curtain wall engineering, mechanical equipment and vehicle manufacture etc..It is required to have in use
Preferable welding, rivet performance and comprehensive mechanical performance.It and is at present high humility in most of work condition environments using slot material
And high temperature difference, so traditional ferrous material significant discomfort is shared in the production type groove material.Aluminium alloy density is low, but intensity
Relatively high, near or above high-quality steel, plasticity is good, can be processed into various profiles, has excellent electric conductivity, thermal conductivity and against corrosion
Property, it is industrially widely used, usage amount is only second to steel.Some aluminium alloys can be obtained using heat treatment good mechanical performance,
Physical property and corrosion resistance.Being directed to special-shaped aluminium slot known to above-mentioned introduction becomes more particularly suitable product.But it is right at present
It is not said seldom in the working research of special-shaped aluminium slot, and even simple and crude because the processing is simple a large amount of product is caused to be in low-quality shape
State, this does not meet the industrial repositioning theory that country is advocated yet.
And there are problems that the following aspects mostly for the device of special-shaped aluminium slot production at present: (1) at present for different
The processing of shape aluminium slot is only simply bent aluminum strip, without carrying out preposition processing to it, such as to aluminum strip into
Row pickling improves surface smoothness to remove impurity and carry out rolling, and the aluminum strip that so impurity is more and flatness is extremely low exists
Machine-shaping is to be easy to form metal fold in the impurity range either great region of waviness during special-shaped aluminium slot, this
Not merely unsightly, and directly it will lead to and used for a long time or under adverse circumstances so that the rapid season cracking of special-shaped aluminium slot
And fracture, and cracking or the region of fracture are respectively positioned on above-mentioned metal folded region；(2) the current special-shaped most internal structure of aluminium slot product
Unstable, especially monopole is not big and gap is very big for the crystallite dimension of metal, not only will lead to the combination of metal inside in this way
Power is very poor and then is macroscopically showing as each situation to mechanical strength deficiency, simultaneously as crystal particle dimension difference causes greatly in turn
The overall performance of product is different unstable, this allows for product and low-quality state is presented and then can not be useful in all kinds of operating conditions or make
Under the conditions of；(3) current device is squeezed using mold mostly and is bent, i.e., is sent to plate and becomes in gradually bending angle
In the mold of change, and then by sheet fabrication at special-shaped aluminium slot, but such processing method easily causes mold to get stuck, especially
It is to combine the above problem, it is easy to because the out-of-flatness of plate is either broken in bending forming and then causes to be directly clamped among mould
In tool.Such processing dimension can only also rely on mold simultaneously, cannot achieve the effect of rapid customization；(4) existing processing
Few even never mating technique for crossing removal strain stress in equipment, regardless of being the included strain of product own material
Also or the obtained strain stress of work in-process, amount is big to be easy to generate sudden outburst stress, i.e. product is sudden
Point of its cutting and bending is exactly because the release of a large amount of strain stresses is so that its pole when damaging, such as product being processed into frame material
For fragility.(5) current special-shaped aluminium slot product seldom carries out coating protection to it after producing and just puts into use
In, and under the condition of long-time service and harsh work condition environment, the aging of product and damage centainly not protected or buffered
Bad rate can significantly improve, and it is carried out process obtained properties promoted such as mechanical property promoted can at
Rate again reduces, this is not only unfavorable for the long-time service of product, but also the turnover rate of product is high, it is not only cumbersome also to make
The cost performance in the market for obtaining product evaluates sharp fall.
So designing and developing a kind of special-shaped aluminium slot process units regarding to the issue above becomes urgently to be resolved one in this field
Item key subjects.
Summary of the invention
Aiming at the problems existing in the prior art, the object of the present invention is to provide a kind of special-shaped aluminium slot process units, the dresses
Can not only special-shaped aluminium slot be bent by setting, and also carry out preposition processing to it, obtained raw material and be more suitable for adding for special-shaped aluminium slot
Work, finally obtained abnormity aluminium slot product is not only whole each high to mechanical strength, and the entirety of product can unify it is steady
It is fixed.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of abnormity aluminium slot process units, including conveyer system, and set gradually rolling system, the extruding system such as cold
System, tilt rolling system, bending system, strain stress eliminate system, sealing system；The rolling system and cold equal extrusion systems
Between be provided with conveyer system, be provided with conveyer system between the tilt rolling system and bending system；
Rolling system includes the pickling mechanism set gradually, wiper mechanism, rolling mechanism；Rolling system is exactly to pass through successively
To progress pickling, cleaning and the rolling of aluminium strip raw material so that the surface impurity and oxide of aluminium strip raw material are removed, and surface
Flatness is greatly improved, this is that the optimization of macroscopic aspect is modified, and one enables to the mirror surface degree of product to be enhanced,
It ensure that the aesthetics of product, two can carry out ensure that in subsequent processing road sequence processing conditions without too harsh, greatly
Width reduces production cost.
Cold equal extrusion systems include pedestal two, sliding rail, sliding bar, telescopic rod, push top, stabilizer blade, squeezing tank, spout of funnel, open
Slot one；The sliding rail is arranged on pedestal two, and sliding bar both ends are slidably arranged on sliding rail respectively, if sliding bar bottom is connected with
Dry telescopic rod, telescopic rod one end are connected with push top, and squeezing tank is arranged on stabilizer blade, and squeezing tank front end is connected with spout of funnel, squeeze
Several flutings one are offered on pressure case, fluting one is located at below push top corresponding position；Dent is provided in push top.Squeezing tank is in
Skewed convex shape, and be hollow structure.It is cold that extrusion systems is waited by the way of cold equal extruding that ruler is presented inside aluminum strip
Very little range levels off to consistent crystal grain and is fined in extruding, this is also refined crystalline strengthening, in the aluminum strip after refined crystalline strengthening
The crystallite dimension in portion is significantly reduced, and crystal boundary number increases substantially, so that the binding force inside aluminum strip is substantially
Degree rises, and increases substantially in the transverse mechanical intensity for macroscopically showing as aluminum strip.
Tilt rolling system includes the tilt rolling mechanism one and tilt rolling mechanism two set gradually；Tilt rolling system
In by combining the extruding force of rolling and the effect of gravity, can be further equal to the refined crystalline strengthening effect of aluminum strip by before
One changes, so that transverse mechanical intensity macroscopically is enhanced.
Bending system includes rack two, elevation and subsidence mechanical arm, interior mold, support column, working plate two, fluting two, sliding slot, cunning
Block, transfer roller six, bending loop bar, bending panel；Described elevation and subsidence mechanical arm one end is arranged in rack two, and elevation and subsidence mechanical arm is another
End is connected with interior mold, and working plate two is arranged on the support column and is located at immediately below interior mold, and two one end of working plate offers out
Slot two, transfer roller six are located at below two corresponding positions of fluting, and six both ends of transfer roller are connect with sliding block, and sliding block is slidably arranged in sliding slot
On, two two sides of working plate are equipped with bending panel, and bending panels outside is connect with bending loop bar.Whirler is provided on sliding block, and
It is connected between sliding block and transfer roller six by whirler.Aluminum strip is carried out molding manufacture by bending system, and then obtains special-shaped aluminium
Slot blank product.
Preferably, the pickling mechanism includes hopper, transfer roller one, descaling bath, liquid case, liquor charging pipeline one, liquid injecting mouth, liter
Bar, working plate one, rack one, transfer roller two drop；Bottom is provided with multiple transfer rollers one, hopper lower end and pickling in the hopper
Slot is connected to, and is provided with liquid case outside descaling bath two sides, two sides are provided with outlet tube net in descaling bath, and outlet tube is provided with more on the net
A liquid injecting mouth, outlet tube net both ends are held with liquor charging pipeline one by one respectively to be connect, and one other end of liquor charging pipeline is connect with liquid case, pickling
Bottom is equipped with multiple elevating levers in slot, and working plate one is arranged at the top of elevating lever, and multiple transfer rollers two are provided in rack one, passes
Roller two is sent to be located at right above descaling bath.Liquid case is provided with pickling solution.Pickling mechanism carries out comprehensive soak acid-cleaning to raw material, goes
Except surface impurity and oxide.
Preferably, the wiper mechanism includes rinse bath, hole, deflection machine, water tank, liquor charging pipe network, spray head, accumulator tank；Institute
It states rinse bath and is located at descaling bath side, bottom of rinse bath is uniformly provided with multiple holes, and rinse bath two sides are mounted on deflection machine, clearly
Liquor charging pipe network is provided with right above washing trough, liquor charging pipe network both ends are connected to by pipeline with water tank, and liquid pushing tube sieve bottom is uniformly arranged
There are several spray heads, accumulator tank is arranged immediately below rinse bath.Water tank is provided with cleaning solution.Rinse bath one end is provided with inclination
Block, the other end are openning shape.Wiper mechanism can wash pickling solution remaining on raw material, and miscellaneous under the drive of cleaning solution
Matter is flowed out from hole and is fallen in accumulator tank.
Preferably, the rolling mechanism includes machine frame one, transfer roller three, milling train one, roll one；The setting of machine frame one exists
Rinse bath open end side, machine frame one are equipped with several transfer rollers three, and three side of transfer roller is equipped with multiple groups milling train one, and every group is rolled
Roll one there are two being set vertically on machine one.Rolling mechanism carries out preliminary rolling to raw material.
Preferably, the conveyer system includes pedestal one, joint arm, fan, machine frame two, transfer roller four；It is set on pedestal one
Have several joint arms and machine frame two, fan is arranged on joint arm, transfer roller four be multiple and four both ends of transfer roller respectively with
Machine frame two connects, and fan is located above four one end of transfer roller.Conveyer system is to make linking between each process in processing and pass
Send, and in such a way that wind is washed the moment keep aluminum strip surface clean level, to facilitate following process.
Preferably, the tilt rolling mechanism one includes lead-over groove one, favourable turn, transfer roller five, deflection joint arm, milling train
Two, roll one is tilted；On deflection joint arm, one two sides of lead-over groove, which are respectively set, to be made a connection and keeps off for the setting of lead-over groove one
Plate, five one end of transfer roller and favourable turn connect and are arranged on lead-over groove one, and inclination roll one is two and is mounted on milling train two,
Inclination roll one is located at one side of lead-over groove.
Preferably, the tilt rolling mechanism two includes lead-over groove two, favourable turn, transfer roller five, deflection joint arm, milling train
Two, roll two is tilted；On deflection joint arm, two two sides of aqueduct, which are respectively set, makes a connection and baffle for the aqueduct two setting, passes
Five one end of roller and favourable turn is sent to connect and be arranged on aqueduct two, inclination roll two is two and is mounted on milling train two that inclination is rolled
Roller two is located at two side of lead-over groove.Tilt rolling mechanism one, two is in the process of rolling because aluminum strip is horizontal by existing angle
Degree, so under gravity, the effect of rolling for the lower end being tilted towards more preferably so that the surface smoothness of aluminum strip increases
The crystallite dimension being refined before is subjected to unification while adding.So that the uniform in effect of refined crystalline strengthening, so macroscopically mentioning
The transverse mechanical intensity of high aluminum strip.
Preferably, the position of the lead-over groove one and two two sides of lead-over groove are arranged favourable turn, baffle is on the contrary, the inclination is rolled
The installation site of roller one and inclination roll two is on the contrary, so that the transverse mechanical intensity of entire aluminum strip is all enhanced.
Preferably, the strain stress eliminate system include rack three, telescopic mechanical arm one, telescopic mechanical arm two, crossbeam,
Power supply, heat block, milling train three, roll two；Telescopic mechanical arm one is arranged in rack three, and telescopic mechanical arm one passes through two brackets
End connection there are four telescopic mechanical arm two, crossbeam is connected between two two lower ends of telescopic mechanical arm, crossbeam was last staggeredly
It is provided with power supply and milling train three, there are two heat blocks for the connection of power supply lower end, and there are two rolls two for the connection of three lower end of milling train.Answer allergic effect
Power eliminates system and mainly carries out hot rolling to the bending region of special-shaped aluminium slot and bending part, so that ess-strain is in high temperature
It is discharged in advance in hyperbaric environment.
Preferably, the sealing system includes glue case, liquor charging pipeline two, glue injection machine, telescopic mechanical arm three, hose, shunting
Pipeline, brush head one, brush head two；Two both ends of liquor charging pipeline are connect with glue case respectively, and two middle part of liquor charging pipeline connects with glue injection machine
Logical, glue injection machine lower end is connected with multiple telescopic mechanical arms three, and three lower end of telescopic mechanical arm is connected with shunt conduit, and shunt conduit is logical
It crosses hose to be connected to glue injection machine, shunt conduit both ends are connected separately with brush head one, and shunt conduit bottom is connected with brush head two.Glue case
It is provided with coating colloid raw material.Coating colloid is mainly coated in the medial surface of special-shaped aluminium slot, because special-shaped in sealing system
The medial surface of aluminium slot is the supporting point of common working region and mechanical structure, so needing to protect it, either applies
Layer protection also or by coating is protected so that its no longer hyperplasia oxide layer so that special-shaped aluminium slot is in the process for being subjected to rapid heat cycle
In itself and then temperature can be alleviated by buffer layer, finally protect product.
The beneficial effects of the present invention are:
(1) present invention by rolling system to aluminum strip raw material process for special-shaped aluminium slot carry out pickling oxide layer with
Rolling improves flatness, this not only makes raw material more be suitable for the processing of special-shaped aluminium slot, while seldom more than the impurity and flat
The extremely low region of whole degree generates metal fold, and may make the crystalline substance in aluminum strip in the preparatory processing operation of rolling of the system again
Particle size, which is adjusted to, levels off to consistent range, also facilitated while tentatively improving its final products mechanical property it is subsequent plus
Work makes its processing conditions without too harsh, reduction production cost.And because product mirror surface degree is greatly improved and then be ensure that
The aesthetics of product.When conveyer system of the invention simultaneously washes mode also through wind in the linking transmit process of each manufacturing procedure
The clean level for keeping product surface is carved, this can also be further ensured that above-mentioned effect of optimization.
(2) present invention is by rolling raw material in rolling system, so that obtained raw material crystallite dimension becomes
It is bordering on unanimously, then by the way that cold equal extruding is made in the upper and lower end face of aluminum strip in cold equal extrusion systems, so that it is by fine grain
Strengthen, increased substantially in the transverse mechanical intensity for macroscopically showing as aluminum strip, then again in tilt rolling system by rolling
The double action of power processed and gravity combine so that leveled off to by the crystallite dimension being refined in process before it is consistent uniform, in macroscopic view
The upper transverse mechanical intensity for improving aluminum strip, so finally obtained abnormity aluminium slot product is not only whole each to mechanical strength
It is high, and the entirety of product can be unified to stablize.So that product is presented high quality and then is suitble to the use of various polynary operating conditions
Environment.
(3) mode for the veneer bending bending that the present invention uses in bending system is by Strip machine-shaping for special-shaped aluminium
Slot product, such processing method not only greatly avoid original traditional approach and are easy the problem of mold gets stuck, and need high frequency
Production cost pressure is significantly increased in more mold exchange in turn, and can realize rapid customization.
(4) present invention in strain stress elimination system by multiple tracks hot rolling technology can by raw material itself institute's band and it is each to
A large amount of strain stresses accumulated in processing release in advance, and being unlikely to can be in subsequent use process in response to the prominent of stress-strain
Right property discharges and is changed into the sudden damage of product, greatly improves the use controllability of product quality.
(5) present invention carries out gluing covering in the groundwork region of sealing system on pair, will form one after air-drying
The fine and close protective layer of layer, which can not only protect product no longer hyperplasia to go out oxide layer simultaneously can also be anxious by chilling in product
Buffer layer is served as in the work condition environment of heat.The rate of the aging of product and damage can effectively be delayed, while each system association before
The failure rate for making improved product performance indexes can be also greatly reduced, this be conducive to product long-time service and
Improving it, cost performance is evaluated in the market.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of pickling mechanism of the present invention.
Fig. 3 is the cross-sectional view of pickling mechanism of the present invention.
Fig. 4 is the structural schematic diagram of wiper mechanism of the present invention.
Fig. 5 is the structural schematic diagram of rolling mechanism of the present invention.
Fig. 6 is the structural schematic diagram of conveyer system of the present invention.
Fig. 7 is the cold structural schematic diagram for waiting extrusion systems of the present invention.
Fig. 8 is the cold structural schematic diagram for waiting extrusion systems of the present invention.
Fig. 9 is the structural schematic diagram of tilt rolling mechanism one of the present invention.
Figure 10 is the structural schematic diagram of tilt rolling mechanism two of the present invention.
Figure 11 is the structural schematic diagram of bending system of the present invention.
Figure 12 is the part-structure sectional view of bending system of the present invention.
Figure 13 is the structural schematic diagram that strain stress of the present invention eliminates system.
Figure 14 is the partial structural diagram that strain stress of the present invention eliminates system.
Figure 15 is the structural schematic diagram of sealing system of the present invention.
Wherein, feed well 1, transfer roller 1, descaling bath 2, liquid case 201, liquor charging pipeline 1, liquid injecting mouth 203, lifting
Bar 204, working plate 1, rack 1, transfer roller 2 301, rinse bath 4, hole 401, deflection machine 402, water tank 5, liquor charging pipe network
501, spray head 502, accumulator tank 503, machine frame 1, transfer roller 3 601, milling train 1, roll 1, pedestal 1, joint arm
701, fan 702, machine frame 2 703, transfer roller 4 704, pedestal 28, sliding rail 801, sliding bar 802, telescopic rod 803, push top
804, stabilizer blade 9, squeezing tank 901, spout of funnel 902, fluting 1, lead-over groove 1, favourable turn 1001, transfer roller 5 1002, deflection
Joint arm 1003, milling train 2 1004, inclination roll 1, lead-over groove 2 11, inclination roll 2 1101, rack 2 12, lifting
Mechanical arm 1201, support column 1203, working plate 2 1204, fluting 2 1205, sliding slot 1206, sliding block 1207, passes interior mold 1202
Send roller 6 1208, bending loop bar 1209, bending panel 12010, rack 3 13, telescopic mechanical arm 1, telescopic mechanical arm two
1302, crossbeam 1303, power supply 1304, heat block 1305, milling train 3 1306, roll 2 1307, glue case 14, liquor charging pipeline two
1401, glue injection machine 1402, telescopic mechanical arm 3 1403, hose 1404, shunt conduit 1405, brush head 1, brush head 2 1407.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Fig. 1~15, a kind of abnormity aluminium slot process units, including conveyer system, and the rolling system set gradually
The extrusion systems such as system, cold, tilt rolling system, bending system, strain stress eliminate system, sealing system；The rolling system
It is provided with conveyer system between cold equal extrusion systems, transmission system is provided between the tilt rolling system and bending system
System；
Rolling system includes the pickling mechanism set gradually, wiper mechanism, rolling mechanism；Rolling system is exactly to pass through successively
To progress pickling, cleaning and the rolling of aluminium strip raw material so that the surface impurity and oxide of aluminium strip raw material are removed, and surface
Flatness is greatly improved, this is that the optimization of macroscopic aspect is modified, and one enables to the mirror surface degree of product to be enhanced,
It ensure that the aesthetics of product, two can carry out ensure that in subsequent processing road sequence processing conditions without too harsh, greatly
Width reduces production cost.
Cold equal extrusion systems include pedestal 28, sliding rail 801, sliding bar 802, telescopic rod 803, push top 804, stabilizer blade 9, squeeze
Press case 901, spout of funnel 902, fluting 1；The sliding rail 801 is arranged on pedestal 28, and 802 both ends of sliding bar are slided respectively
It is arranged on sliding rail 801,802 bottom of sliding bar is connected with several telescopic rods 803, and 803 one end of telescopic rod is connected with push top
804, squeezing tank 901 is arranged on stabilizer blade 9, and 901 front end of squeezing tank is connected with spout of funnel 902, offers on squeezing tank 901 several
A fluting 1, fluting 1 are located at below 804 corresponding positions of push top；Dent is provided in push top 804.Squeezing tank 901 is in
Skewed convex shape, and be hollow structure.It is cold that extrusion systems is waited by the way of cold equal extruding that ruler is presented inside aluminum strip
Very little range levels off to consistent crystal grain and is fined in extruding, this is also refined crystalline strengthening, in the aluminum strip after refined crystalline strengthening
The crystallite dimension in portion is significantly reduced, and crystal boundary number increases substantially, so that the binding force inside aluminum strip is substantially
Degree rises, and increases substantially in the transverse mechanical intensity for macroscopically showing as aluminum strip.
Tilt rolling system includes the tilt rolling mechanism one and tilt rolling mechanism two set gradually；Tilt rolling system
In by combining the extruding force of rolling and the effect of gravity, can be further equal to the refined crystalline strengthening effect of aluminum strip by before
One changes, so that transverse mechanical intensity macroscopically is enhanced.
Bending system includes rack 2 12, elevation and subsidence mechanical arm 1201, interior mold 1202, support column 1203, working plate two
1204, fluting 2 1205, sliding slot 1206, sliding block 1207, transfer roller 6 1208, bending loop bar 1209, bending panel 12010；Institute
It states 1201 one end of elevation and subsidence mechanical arm to be arranged in rack 2 12,1201 other end of elevation and subsidence mechanical arm is connected with interior mold 1202, work
Make plate 2 1204 to be arranged on support column 1203 and be located at immediately below interior mold 1202,2 1204 one end of working plate offers fluting
2 1205, transfer roller 6 1208 is located at below 2 1205 corresponding positions of fluting, and 6 1208 both ends of transfer roller are connect with sliding block 1207,
Sliding block 1207 is slidably arranged on sliding slot 1206, and 2 1204 two sides of working plate are equipped with bending panel 12010, bends panel 12010
Outside is connect with bending loop bar 1209.It is provided with whirler on sliding block 1207, and leads between sliding block 1207 and transfer roller 6 1208
Cross whirler connection.Aluminum strip is carried out molding manufacture by bending system, and then obtains special-shaped aluminium slot blank product.
The pickling mechanism includes hopper 1, transfer roller 1, descaling bath 2, liquid case 201, liquor charging pipeline 1, fluid injection
Mouth 203, elevating lever 204, working plate 1, rack 1, transfer roller 2 301；Bottom is provided with multiple transmission in the hopper 1
Roller 1,1 lower end of hopper are connected to descaling bath 2, and liquid case 201 is provided with outside 2 two sides of descaling bath, and two sides are arranged in descaling bath 2
Have an outlet tube net, outlet tube is provided with multiple liquid injecting mouths 203 on the net, outlet tube net both ends respectively with one 202 one end of liquor charging pipeline
Connection, one 202 other end of liquor charging pipeline are connect with liquid case 201, and bottom is equipped with multiple elevating levers 204, working plate one in descaling bath 2
205 settings are provided with multiple transfer rollers 2 301 on 204 top of elevating lever, rack 1, and transfer roller 2 301 is located at descaling bath 2
Surface.Liquid case 201 is provided with pickling solution.Pickling mechanism carries out comprehensive soak acid-cleaning to raw material, removal surface impurity and
Oxide.
The wiper mechanism includes rinse bath 4, hole 401, deflection machine 402, water tank 5, liquor charging pipe network 501, spray head 502, returns
Receive slot 503；The rinse bath 4 is located at 2 side of descaling bath, and 4 bottom of rinse bath is uniformly provided with multiple holes 401,4 two sides of rinse bath
It is mounted on deflection machine 402, liquor charging pipe network 501 is provided with right above rinse bath 4,501 both ends of liquor charging pipe network pass through pipeline and water
Case 5 is connected to, and 501 bottom of liquor charging pipe network is evenly arranged with several spray heads 502, and the setting of accumulator tank 503 is immediately below rinse bath 4.
Water tank 5 is provided with cleaning solution.4 one end of rinse bath is provided with tilted block, and the other end is openning shape.Wiper mechanism can will be on raw material
Remaining pickling solution washes, and impurity is flowed out from hole 401 and fallen in accumulator tank 503 under the drive of cleaning solution.
The rolling mechanism includes machine frame 1, transfer roller 3 601, milling train 1, roll 1；The machine frame 1 is set
It sets in 4 open end side of rinse bath, machine frame 1 is equipped with several transfer rollers 3 601, and 3 601 side of transfer roller is equipped with multiple groups
Milling train 1, sets that there are two rolls 1 on every group of milling train 1 vertically.Rolling mechanism carries out preliminary roll to raw material
System.
The conveyer system includes pedestal 1, joint arm 701, fan 702, machine frame 2 703, transfer roller 4 704；Pedestal
One 7 are equipped with several joint arms 701 and machine frame 2 703, and fan 702 is arranged on joint arm 701, and transfer roller 4 704 is more
A and 4 704 both ends of transfer roller are connect with machine frame 2 703 respectively, and fan 702 is located above 4 704 one end of transfer roller.Transmission system
System is to make linking transmission between each process in processing, and the moment keeps the cleaning on aluminum strip surface in such a way that wind is washed
Degree, to facilitate following process.
The tilt rolling mechanism one includes lead-over groove 1, favourable turn 1001, transfer roller 5 1002, deflection joint arm
1003, milling train 2 1004, inclination roll 1；The setting of lead-over groove 1 is on deflection joint arm 1003, lead-over groove one
Make a connection 1001 and baffle is respectively set in 10 two sides, and 5 1002 one end of transfer roller connect with favourable turn 1001 and lead-over groove one is arranged in
On 10, inclination roll 1 is two and is mounted on milling train 2 1004, and inclination roll 1 is located at lead-over groove 1
Side.
The tilt rolling mechanism two includes lead-over groove 2 11, favourable turn 1001, transfer roller 5 1002, deflection joint arm
1003, milling train 2 1004, inclination roll 2 1101；The setting of aqueduct 2 11 is on deflection joint arm 1003, and 2 11 liang of aqueduct
Make a connection 1001 and baffle is respectively set in side, and 5 1002 one end of transfer roller connect with favourable turn 1001 and is arranged on aqueduct 2 11,
Inclination roll 2 1101 is two and is mounted on milling train 2 1004 that inclination roll 2 1101 is located at 2 11 side of lead-over groove.Incline
Oblique rolling mechanism one, two in the process of rolling because aluminum strip is horizontal by existing angle, so under gravity, incline
The effect of rolling of slanting lower end more preferably so that the crystalline substance that will be refined before while the surface smoothness of aluminum strip increases
Particle size carries out unification.So that the uniform in effect of refined crystalline strengthening, so in the transverse mechanical intensity for macroscopically improving aluminum strip.
The position of favourable turn 1001, baffle that the lead-over groove 1 and 2 11 two sides of lead-over groove are arranged is on the contrary, the inclination
Roll 1 and tilt roll 2 1101 installation site on the contrary, so that the transverse mechanical intensity of entire aluminum strip all by
It improves.
It includes rack 3 13, telescopic mechanical arm 1, telescopic mechanical arm 2 1302, cross that the strain stress, which eliminates system,
Beam 1303, power supply 1304, heat block 1305, milling train 3 1306, roll 2 1307；Telescopic mechanical arm 1 is arranged in rack three
On 13, there are four telescopic mechanical arm 2 1302, two telescopic machines by the end connections of two brackets for telescopic mechanical arm 1
Crossbeam 1303 is connected between 2 1302 lower end of tool arm, crossbeam 1303 was last to be staggeredly equipped with power supply 1304 and milling train 3 1306,
There are two heat blocks 1305 for the connection of 1304 lower end of power supply, and there are two rolls 2 1307 for the connection of 3 1306 lower end of milling train.Strain stress
Elimination system mainly carries out hot rolling to the bending region of special-shaped aluminium slot and bending part, so that ess-strain is in high temperature height
It is discharged in advance in pressure ring border.
The sealing system includes glue case 14, liquor charging pipeline 2 1401, glue injection machine 1402, telescopic mechanical arm 3 1403, soft
Pipe 1404, shunt conduit 1405, brush head 1, brush head 2 1407；2 1401 both ends of liquor charging pipeline respectively with glue case 14
Connection, 2 1401 middle part of liquor charging pipeline are connected to glue injection machine 1402, and 1402 lower end of glue injection machine is connected with multiple telescopic mechanical arms three
1403,3 1403 lower end of telescopic mechanical arm is connected with shunt conduit 1405, and shunt conduit 1405 passes through hose 1404 and glue injection machine
1402 connections, 1405 both ends of shunt conduit are connected separately with brush head 1, and 1405 bottom of shunt conduit is connected with brush head two
1407.Glue case 14 is provided with coating colloid raw material.Coating colloid is mainly coated in the inside of special-shaped aluminium slot in sealing system
Face needs to protect it because the medial surface of special-shaped aluminium slot is the supporting point of common working region and mechanical structure
Shield, either coating are protected so that its no longer hyperplasia oxide layer, also or by coating is protected so that special-shaped aluminium slot is being subjected to urgency
During cold anxious heat product can be finally protected by buffer layer to itself and then temperature alleviation.
When the invention works, it is that aluminium strip raw material are sent in feed well 1 first, passes through the rotation of transfer roller 1
So that raw material slides into descaling bath 2, pickling then is carried out to aluminium strip raw material.Wherein the pickling solution in liquid case 201 passes through
Liquor charging pipeline 1 is sent on liquid injecting mouth 203, is then injected pickling solution into descaling bath 2 by liquid injecting mouth 203 again and is filled
Completely to carry out comprehensive soak acid-cleaning to raw material, surface impurity and oxide are removed.After completing pickling, by adjusting liter
The length of drop bar 204 makes the position of working plate 1 be adjusted to a high position, while aluminium strip raw material are detached from pickling solution at this time
Its top end face touches transfer roller 2 301, and in the case where the rotation of transfer roller 2 301 drives, aluminium strip raw material move forward final slide into
On rinse bath 4, the tilted block of 4 one end of rinse bath can guarantee that raw material are slid completely into slot among these.It then will be in water tank 5
Cleaning solution be transported on liquor charging pipe network 501, then sprayed into slot by spray head 502, can will be on raw material in this process
Remaining pickling solution washes, and impurity is flowed out from hole 401 and fallen in accumulator tank 503 under the drive of cleaning solution.Deflection
By two favourable turns and respectively, two shafts with two favourable turn connections are constituted machine 402, and 4 two sides of rinse bath are separately mounted to two and turn
On axis, two shaft rotations are controlled by two favourable turns, so that rinse bath 4 be driven integrally to deflect.Pass through after completing cleaning
It controls the deflection angle of deflection machine 402 and then drives the deflection of 4 angle presentation of rinse bath, be finally completed the raw material of cleaning from cleaning
The open at one end of slot 4, which skids off, to be entered on transfer roller 3 601, and is sent to raw material under the drive of transfer roller rotary rolling
In rolling gap between roll 1, and roll 1 rotates under the drive of milling train 1, and then on the one hand to former material
Material carries out preliminary rolling, while making raw material constantly forward hence into in next process.In the process of rolling
In may make the surface smoothness of aluminium strip raw material to increase substantially, simultaneously as the cold-rolling process of high pressure may make aluminum strip
Interior crystallite dimension, which is adjusted to, levels off to consistent range, facilitates following process.Rolling system is exactly to pass through successively to aluminium strip
Raw material carry out pickling, cleaning and rolling so that the surface impurity and oxide of aluminium strip raw material are removed, and surface smoothness
It is greatly improved, this is that the optimization of macroscopic aspect is modified, and one enables to the mirror surface degree of product to be enhanced, and be ensure that
The aesthetics of product, two ensure that in subsequent processing road sequence that processing conditions can be carried out without too harsh, be greatly reduced
Production cost.The crystallite dimension of aluminium strip feed stock material is presented and levels off to consistent range, finally
Guarantee the subsequent optimization to crystallite dimension and then improve the mechanical property of material itself, so that the subsequent profile material is using processing
Or it can be durable under harsh work condition environment.
The aluminum strip tentatively rolled is completed to be fed in conveyer system, conveyer system itself be in order to process in
Between each process make linking transmission, and in such a way that wind is washed the moment keep aluminum strip surface clean level, it is subsequent to facilitate
Processing.Such as aluminum strip surface clast a little under remaining will be blown down within the system in rolling mill practice.Wherein aluminium
Band is entered in machine frame 2 703 and is moved under the rotation of transfer roller 4 704 drive into next process, while adjusting pass
The angle of joint arm 701 is so that aluminum strip clast remained on surface is brushed by fan 702 with optimal effect.
Aluminum strip enters cold Deng extrusion systems afterwards, is within the system mainly to make aluminium strip by the way of cold equal extruding
Size range be presented inside material level off to consistent crystal grain and be fined in extruding, this is also refined crystalline strengthening, refined crystalline strengthening it
The crystallite dimension inside aluminum strip afterwards is significantly reduced, and crystal boundary number increases substantially, so that inside aluminum strip
Binding force substantial increase, increased substantially in the transverse mechanical intensity for macroscopically showing as aluminum strip.First by aluminum strip
It is completely fed in squeezing tank 901, wherein the setting of spout of funnel 902 is to guarantee that above-mentioned feeding process is smooth.Then pass through
The length of adjustment telescopic rod 803 enters push top 804 in squeezing tank 901 across fluting 1, and recessed in push top 804
Trace is nested with the rear end of aluminum strip, so that the two locking is firm, and by displacement of the sliding bar 802 on sliding rail 801 so that aluminium
Band is integrally through entire squeezing tank 901, because squeezing tank 901 is skewed convex shape and is hollow structure, so entirely wearing
Aluminum strip can successively pass through 4 corners during crossing, its lower end surface can be complete when by the 1st corner for aluminum strip as shown in Figure 8
It is whole that extruding bending is done by corner, it is equal to that lower end surface is stretched at this time and corresponding upper surface is retracted, this can guarantee to correspond to
The crystal grain of upper surface is fragmented in contraction process and then its size sharp fall.When similarly may know that by the 2nd corner
It is that upper surface is stretched and lower end surface is retracted, so the crystal grain for becoming lower end surface is refined, may know that the crystalline substance of both ends of the surface at this time
Particle size can be refined effectively, and latter two corner be in order to strengthen said effect, and then play saturation processing mesh
's.
It can be transferred out squeezing tank 901 and enter tilt rolling system after finishing cold equal extruding to aluminum strip
On lead-over groove 1 on, at this time by deflect joint arm 1003 angular deflection carry out drive aluminum strip make deflection and and inclination
Being tilted towards for roll 1 is consistent, at the same make a connection 1001 drive transfer rollers 5 1002 rotations and be fitted in aluminum strip upper surface into
And aluminum strip is moved forward, wherein the baffle on lead-over groove 1 may make aluminum strip to guarantee movement by final on it
Process stabilization is not slided.Inclination roll 1 makees tilt rolling to aluminum strip under the drive of milling train 2 1004, and at this
Because aluminum strip is horizontal by existing angle in the process of rolling, so under gravity, the rolling for the lower end being tilted towards
Better effect, so that the crystallite dimension being refined before is carried out unification while the surface smoothness of aluminum strip increases.
So that the uniform in effect of refined crystalline strengthening, so in the transverse mechanical intensity for macroscopically improving aluminum strip.And in inclination roll one
First of tilt rolling is completed on 1005 later by the way that aluminum strip is transported to lead-over groove 2 11, passes through above-mentioned course of work benefit
Make identical effect with the other side of inclination 2 1101 pairs of aluminum strips of roll to strengthen, so that the cross force of entire aluminum strip
Learn intensity be all enhanced, here it is why by lead-over groove 1 it is opposite with 2 11 overhead gage position setting of lead-over groove and will tilt
Opposite reason is arranged in roll 1 and being tilted towards for inclination roll 2 1101.By combining rolling in tilt rolling system
Extruding force and gravity effect, can by further being uniformed to the refined crystalline strengthening effect of aluminum strip before so that
Transverse mechanical intensity macroscopically is enhanced.
It completes aluminum strip to be sent in bending system after tilt rolling and carries out molding manufacture, and then obtain special-shaped aluminium
Slot blank product, this feeding process will have conveyer system completion, this can guarantee that the aluminum strip being sent into is rectified and meets processing
Position.After aluminum strip is completely into working plate 2 1204 are arrived, both sides can be exposed at outside 2 1204 two sides of working plate and be located at
12010 top of panel is bent, then by adjusting 1201 length of elevation and subsidence mechanical arm so that interior mold 1202 is pressed in aluminum strip
On, one carrys out its interior mold control bending effect that can be used as bending, and two, which come it, may make aluminum strip to stablize not in bending process
Sliding.The aluminum strip above it will be in so that bending panel 12010 by adjusting the collapsing length of bending loop bar 1209
Whole fitting rotation is finally reached bending effect, and the degree bent is so that the part aluminum strip side is fitted in interior mold
On 1202 side walls, the other side and bending panel 12010 are tightly bonded, and aluminum strip has been processed to lead to for special-shaped aluminium slot at this time
The position moved sliding block 1207 on sliding slot 1206 is crossed so that transfer roller 6 1208, which passes through fluting 2 1205, is fitted in abnormity
Aluminium slot lower end, then drive the rotation of transfer roller 6 1208 by special-shaped aluminium slot to subsequent processing by whirler on sliding block 1207
It is mobile, then interior mold 1202 is moved upward and then separates with special-shaped aluminium slot in above-mentioned moving process, so that special-shaped aluminium
Slot can be movable.Wherein support column 1203 may make the process of above-mentioned compression compacting to stablize.
Obtained abnormity aluminium slot blank product is in band process before and special-shaped aluminium Slot shaping process
The middle processing because of the processes such as largely pressurize, bend, inside can accumulate a large amount of strain stress, and these strain stresses can be with
All kinds of situations there is sudden release so that special-shaped aluminium slot fracture or jackknifing.Such as using special-shaped aluminium slot as branch
Support component when, the meeting under harsh pressure use condition so that strain stress concentrated on the more point of some defect break out into
And jackknifing is formed, or finally obtain frame material the processing such as special-shaped aluminium slot being cut and being bent, at this time in cutting and curved
Strain stress substantially can be accumulated by and discharge on the processing stand of folding, so that the processing stand is extremely fragile and then leads to frame material amount pole
Difference.So need to be removed special-shaped aluminium slot the processing of strain stress, here it is the work purpose that strain stress eliminates system,
It mainly carries out hot rolling to the bending region of special-shaped aluminium slot and bending part, so that ess-strain is in high temperature and high pressure environment
It is middle to be discharged in advance.Wherein after the side of special-shaped aluminium slot enters between two heat blocks 1305, special-shaped aluminium slot can be made
Side and bending region are by rapid thermally conductive heating, then mobile by being rolled between roll 2 1307 to above-mentioned face,
It and include that the strain stress that on the face and bending region is accumulated can all be released rapidly in advance in the operation of rolling.Wherein stretch
The respective length adjustment of contracting mechanical arm 1 and telescopic mechanical arm 2 1302 may make the side of above-mentioned special-shaped aluminium slot enters should
The process of system is accurate.And power supply 1304 is energized to heat block 1305, crossbeam 1303 can be by the process of above-mentioned heating and rolling
It strings together and then guarantees that processing effect is coherent efficient.Milling train 3 1306 can drive roll 2 1307 to complete rolling movement.Will be different
It can be admitted in sealing system after shape aluminium slot product removal ess-strain.
Coating colloid is mainly coated in the medial surface of special-shaped aluminium slot in sealing system, because of the inside of special-shaped aluminium slot
Face is the supporting point of common working region and mechanical structure, so need to protect it, either coating protect so that
Its no longer hyperplasia oxide layer also or by coating is protected so that special-shaped aluminium slot can be by buffering during being subjected to rapid heat cycle
Layer finally protects product to itself and then temperature alleviation.The special-shaped each inner sidewall of aluminium slot for entering the system is bonded swiped through brush respectively
First 1406 and brush head 2 1407, the coating colloid raw material in glue case 14 passes sequentially through liquor charging pipeline 2 1401, glue injection machine at this time
1402, hose 1404 and shunt conduit 1405 are fed in each brush head, and final colloid is during above-mentioned fitting is swiped through
It is uniformly brushed on inner sidewall, dries to form one layer of fine and close protective layer by room temperature.Telescopic mechanical arm 3 1403
Telescopic level is the brushing position for being directed to product to adjust each brush head.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although referring to aforementioned reality
Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of abnormity aluminium slot process units, which is characterized in that including conveyer system, and the rolling system, cold set gradually
Equal extrusion systems, tilt rolling system, bending system, strain stress eliminate system, sealing system；The rolling system and cold etc.
It is provided with conveyer system between extrusion system, is provided with conveyer system between the tilt rolling system and bending system；
Rolling system includes the pickling mechanism set gradually, wiper mechanism, rolling mechanism；
Cold equal extrusion systems include pedestal two (8), sliding rail (801), sliding bar (802), telescopic rod (803), push top (804), branch
Foot (9), squeezing tank (901), spout of funnel (902), one (903) of fluting；The sliding rail (801) is arranged on pedestal two (8), sliding
Bar (802) both ends are slidably arranged in respectively on sliding rail (801), and sliding bar (802) bottom is connected with several telescopic rods (803),
Telescopic rod (803) one end is connected with push top (804), and squeezing tank (901) is arranged on stabilizer blade (9), the connection of squeezing tank (901) front end
Have spout of funnel (902), several one (903) of fluting is offered on squeezing tank (901), it is right that one (903) of fluting are located at push top (804)
It answers below position；
Tilt rolling system includes the tilt rolling mechanism one and tilt rolling mechanism two set gradually；
Bending system includes rack two (12), elevation and subsidence mechanical arm (1201), interior mold (1202), support column (1203), working plate
Two (1204), sliding slot (1206), sliding block (1207), transfer roller six (1208), bend loop bar (1209), are curved two (1205) of fluting
Folding face plate (12010)；Described elevation and subsidence mechanical arm (1201) one end is arranged in rack two (12), and elevation and subsidence mechanical arm (1201) is another
End is connected with interior mold (1202), under working plate two (1204) is arranged on support column (1203) and is located at interior mold (1202) just
Side, working plate two (1204) one end offer fluting two (1205), and transfer roller six (1208) is located at the corresponding position in two (1205) of fluting
Lower section is set, transfer roller six (1208) both ends are connect with sliding block (1207), and sliding block (1207) is slidably arranged on sliding slot (1206), work
Make plate two (1204) two sides and be equipped with bending panel (12010), is connect on the outside of bending panel (12010) with bending loop bar (1209).
2. a kind of special-shaped aluminium slot process units according to claim 1, which is characterized in that the pickling mechanism includes hopper
(1), transfer roller one (101), descaling bath (2), liquid case (201), liquor charging pipeline one (202), liquid injecting mouth (203), elevating lever
(204), working plate one (205), rack one (3), transfer roller two (301)；The interior bottom of the hopper (1) is provided with multiple transfer rollers
One (101), hopper (1) lower end are connected to descaling bath (2), are provided with liquid case (201) outside descaling bath (2) two sides, descaling bath (2)
Interior two sides are provided with outlet tube net, and outlet tube is provided with multiple liquid injecting mouths (203) on the net, outlet tube net both ends respectively with liquid pushing tube
The connection of road one (202) one end, liquor charging pipeline one (202) other end are connect with liquid case (201), and descaling bath (2) interior bottom is equipped with more
A elevating lever (204), working plate one (205) setting are provided with multiple transfer rollers in rack one (3) at the top of elevating lever (204)
Two (301), transfer roller two (301) are located at right above descaling bath (2).
3. a kind of special-shaped aluminium slot process units according to claim 2, which is characterized in that the wiper mechanism includes cleaning
Slot (4), hole (401), deflection machine (402), water tank (5), liquor charging pipe network (501), spray head (502), accumulator tank (503)；It is described clear
Washing trough (4) is located at descaling bath (2) side, and rinse bath (4) bottom is uniformly provided with multiple holes (401), the installation of rinse bath (4) two sides
In deflection machine (402), it is provided with liquor charging pipe network (501) right above rinse bath (4), liquor charging pipe network (501) both ends pass through pipeline
It is connected to water tank (5), liquor charging pipe network (501) bottom is evenly arranged with several spray heads (502), and accumulator tank (503) is arranged clear
Immediately below washing trough (4).
4. a kind of special-shaped aluminium slot process units according to claim 3, which is characterized in that the rolling mechanism includes machine frame
One (6), transfer roller three (601), milling train one (602), roll one (603)；Machine frame one (6) setting is open in rinse bath (4)
Side is held, machine frame one (6) is equipped with several transfer rollers three (601), and transfer roller three (601) side is equipped with multiple groups milling train one
(602), roll one (603) there are two being set vertically on every group of milling train one (602).
5. a kind of special-shaped aluminium slot process units according to claim 4, which is characterized in that the conveyer system includes pedestal
One (7), joint arm (701), fan (702), machine frame two (703), transfer roller four (704)；Pedestal one (7) is equipped with several passes
Joint arm (701) and machine frame two (703), fan (702) are arranged on joint arm (701), and transfer roller four (704) is multiple and transmits
Roller four (704) both ends are connect with machine frame two (703) respectively, and fan (702) is located above transfer roller four (704) one end.
6. a kind of special-shaped aluminium slot process units according to claim 5, which is characterized in that the tilt rolling mechanism one is wrapped
Lead-over groove one (10) is included, favourable turn (1001), transfer roller five (1002), deflection joint arm (1003), milling train two (1004), tilts and rolls
Roller one (1005)；In deflection joint arm (1003), lead-over groove one (10) two sides are respectively set for lead-over groove one (10) setting
Make a connection (1001) and baffle, and transfer roller five (1002) one end connect with favourable turn (1001) and is arranged on lead-over groove one (10),
Inclination roll one (1005) is two and is mounted on milling train two (1004) that inclination roll one (1005) is located at lead-over groove one (10)
Side.
7. a kind of special-shaped aluminium slot process units according to claim 6, which is characterized in that the tilt rolling mechanism two is wrapped
Lead-over groove two (11) is included, favourable turn (1001), transfer roller five (1002), deflection joint arm (1003), milling train two (1004), tilts and rolls
Roller two (1101)；In deflection joint arm (1003), aqueduct two (11) two sides, which are respectively arranged with, to be turned for aqueduct two (11) setting
Machine (1001) and baffle, transfer roller five (1002) one end connect with favourable turn (1001) and are arranged on aqueduct two (11), and inclination is rolled
Roller two (1101) is two and is mounted on milling train two (1004) that inclination roll two (1101) is located at lead-over groove two (11) side.
8. a kind of special-shaped aluminium slot process units according to claim 7, which is characterized in that the lead-over groove one (10) and mistake
The favourable turn (1001) of aqueduct two (11) two sides setting, the position of baffle are on the contrary, the inclination roll one (1005) and inclination roll
The installation site of two (1101) is opposite.
9. a kind of special-shaped aluminium slot process units according to claim 8, which is characterized in that the strain stress eliminates system
Including rack three (13), telescopic mechanical arm one (1301), telescopic mechanical arm two (1302), crossbeam (1303), power supply (1304), add
Heat block (1305), milling train three (1306), roll two (1307)；Telescopic mechanical arm one (1301) is arranged in rack three (13), stretches
There are four the end connections that contracting mechanical arm one (1301) passes through two brackets telescopic mechanical arm two (1302), two telescopic mechanical arms
It is connected between two (1302) lower ends crossbeam (1303), crossbeam (1303) was last to be staggeredly equipped with power supply (1304) and milling train three
(1306), there are two heat block (1305) for the connection of power supply (1304) lower end, and there are two rolls two for the connection of milling train three (1306) lower end
(1307)。
10. a kind of special-shaped aluminium slot process units according to claim 9, which is characterized in that the sealing system includes glue
Case (14), liquor charging pipeline two (1401), glue injection machine (1402), telescopic mechanical arm three (1403), hose (1404), shunt conduit
(1405), brush head one (1406), brush head two (1407)；Liquor charging pipeline two (1401) both ends are connect with glue case (14) respectively,
It is connected in the middle part of liquor charging pipeline two (1401) with glue injection machine (1402), glue injection machine (1402) lower end is connected with multiple telescopic mechanical arms three
(1403), telescopic mechanical arm three (1403) lower end is connected with shunt conduit (1405), and shunt conduit (1405) passes through hose
(1404) it is connected to glue injection machine (1402), shunt conduit (1405) both ends are connected separately with brush head one (1406), shunt conduit
(1405) bottom is connected with brush head two (1407).
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| CN201910381282.7A CN109967550B (en) | 2019-05-08 | 2019-05-08 | Special-shaped aluminum groove production device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524257A (en) * | 2019-08-28 | 2019-12-03 | 张振亮 | A kind of side's pipe production device |
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| CN109967550B (en) | 2020-07-03 |
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